CN109504232A - A kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials - Google Patents

A kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials Download PDF

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Publication number
CN109504232A
CN109504232A CN201811237386.2A CN201811237386A CN109504232A CN 109504232 A CN109504232 A CN 109504232A CN 201811237386 A CN201811237386 A CN 201811237386A CN 109504232 A CN109504232 A CN 109504232A
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China
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carbon
enhanced
variety
based materials
fire retardant
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CN201811237386.2A
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Inventor
戴艺强
王书传
张武军
胡建林
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XINHE NEW MATERIAL CO Ltd
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XINHE NEW MATERIAL CO Ltd
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Priority to CN201811237386.2A priority Critical patent/CN109504232A/en
Publication of CN109504232A publication Critical patent/CN109504232A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • C09D5/185Intumescent paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

The present invention relates to a kind of epoxy intumescent fire retardant paints enhanced by a variety of carbon-based materials, are made of first and second liang of components by the weight ratio of 3:1.First component using epoxy resin as film forming matter, be added foamed flame retardant system (at C catalyst, carbon forming agent and foaming agent), at carbon reinforcing agent, toughener, graphene substance, expanded graphite, carbon fiber, pigments and fillers and auxiliary agent;Second component is made of curing agent, auxiliary agent and pigments and fillers.A kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials prepared by the present invention, which solve fire resistant coatings is easy to crack, the technical issues of falling off, and is prone to the security protection of hydrocarbon fire occasion suitable for tunnel, chemical plant and offshore production platform etc..

Description

A kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials
Technical field
The present invention relates to fireproof coating field more particularly to a kind of epoxy intumescent fire prevention enhanced by a variety of carbon-based materials Coating.
Background technique
With the development of China's chemical industry and the quickening of offshore oil exploitation paces, offshore production platform, large-size chemical Construction scale is increasing.In urbanization architectural development process, tunnel becomes an essential ring in traffic programme.But at this The place in tunnels, chemical plant and offshore production platform a bit because being rich in Organic Chemicals, therefore has certain probability that hydro carbons fire occurs Calamity.The heating of hydro carbons fire and spread speed are fast, and are also possible to the shock wave generated along with explosion in combustion.Therefore exist These places being made of high-molecular organic material need to use the fireproof coating of resistance to hydro carbons.
Epoxy intumescent fire retardant paint is with good performance, is in particular in the side such as anti-corrosive properties, anti-flammability, thermal insulation Face is widely used in the fields such as petrochemical industry, marine facility.But there is easy to crack, de- for traditional epoxy fire resistant coating The deficiency fallen.
Summary of the invention
Therefore, for the above content, the present invention provides a kind of epoxy intumescent fire prevention painting enhanced by a variety of carbon-based materials Material, solves the problems, such as that the epoxy coating of the prior art is easy to crack, falls off.
In order to achieve the above objectives, the present invention is achieved by the following technical solutions: one kind is enhanced by a variety of carbon-based materials Epoxy intumescent fire retardant paint be made of first and second liang of components by the weight ratio of 3:1, the first and second components are made of following ingredients:
A further improvement is that: the epoxy resin is selected from bisphenol A type epoxy resin, bisphenol f type epoxy resin and phenolic aldehyde One or more of epoxy resin is with the mixed mixture of any ratio.
A further improvement is that: the carbon-based material mixture is by graphene substance, expanded graphite and carbon fiber by weight Amount is mixed than 0.01-2.00:1-10:1-5.
A further improvement is that: the index of the graphene substance are as follows: 5~30 microns of lamella diameter, the number of plies≤10 layer, Oxygen content 15%~33%.
A further improvement is that: the expanded graphite is selected from following one or more with the mixed mixing of any ratio Object: 50 mesh, 80 mesh, 120 mesh, 200 mesh, 325 mesh.It is preferred that 80 mesh and the mixing of 325 mesh, ratio 3:1.
A further improvement is that: the carbon fiber is selected from following one or more with the mixed mixing of any ratio Object: length 0.5cm, 1cm, 1.5cm, 2cm.Preferred length 0.5cm and 1.0cm mixing, ratio 1:1.
A further improvement is that: described at C catalyst, foaming agent, toughener is respectively ammonium polyphosphate, melamine, phosphorus Esters of gallic acid.
A further improvement is that: the carbon forming agent is one or both of pentaerythrite, dipentaerythritol arbitrarily to compare Mixed mixture.
A further improvement is that: it is described at carbon reinforcing agent be containing zinc, boron compound, kaolin, hyaline-quartz substance or The one or more of fibrous material are with the mixed mixture of any ratio.Substance containing zinc, boron includes zinc oxide, carbonic acid Zinc, zinc borate, trbasic zinc phosphate, boron oxide, boric acid, Boratex, potassium borate, butyl borate and phenyl-borate.Kaolin includes washing Kaolin, calcined kaolin.Fibrous material includes glass fibre, high silica fiber, aluminium silicate wool, mineral wool and refractory cotton.
A further improvement is that: the pigments and fillers are titanium dioxide, carbon black, aluminium oxide, aluminium hydroxide, magnesium hydroxide, fine coal One or more of grey floating bead, glass bead, ceramic microbead are with the mixed mixture of any ratio.
A further improvement is that: the curing agent is selected from following one or more with the mixed mixing of any ratio Object: aromatic amine, fatty amine, polyethylene polyamine, phenolic aldehyde amine, polyetheramine, Versamid series, Mannich base class, cashew nut shell oil change Property amine.It is preferred that pnenolic aldehyde amine hardener, active hydrogen equivalent weight 300-350.
A further improvement is that: the auxiliary agent is one of fumed silica or rilanit special.
By using preceding solution, the beneficial effects of the present invention are:
1, it is 5~30 microns that fireproof coating of the invention, which selects the lamella diameter of graphene substance, the number of plies≤10 layer, oxygen Content 15%~33%.The graphene substance of suitable lamella diameter (5~30 microns) and the lower number of plies (≤10 layers), favorably It is distributed in it in coating uniform, good shielding action can be played in the case where small additive amount, thus it is of the invention Fireproof coating has more excellent antiseptic property than the common epoxy intumescent fire retardant paint for being not added with graphene substance;Fireproof coating Heat-insulated expanding layer is formed under high temperature and fire condition, the shielding action of graphene substance is still effective, can not only play The effect of thermal isolation, delays base material temperature to rise, and the intrusion of energy blocking oxygen, and heat-insulated expanding layer is delayed to be oxidized brokenly change. In addition, have the function of that certain oxygen content graphene also has a good suppression cigarette, 15%~33% test result of oxygen content compared with It is good.
2, fireproof coating of the invention selects expanded graphite expanded by heating to generate a large amount of " worm " shape carbon bodies and chemically expansible The expanding layer of generation is crosslinked, and is attached on inside substrate surface and carbon-coating, is played the role of a kind of cross filament, to form densification Carbon-coating, improve the intensity of carbon-coating.The expanded graphite collocation using effect of different meshes is more preferable.
3, fireproof coating of the invention selects carbon fiber to help to enhance the weatherability of paint film, prevents paint film cracking;Paint film When expanded by heating, it can prevent charring layer cracking from falling off.The carbon fiber collocation using effect of different length is more preferable.
Specific embodiment
Carry out the embodiment that the present invention will be described in detail below with reference to specific embodiment, how skill is applied to the present invention whereby Art means solve technical problem, and the realization process for reaching technical effect can fully understand and implement.
Unless otherwise specified, the conventional hand that technological means employed in embodiment is well known to those skilled in the art Section, used reagent and product are also available commercial.The source of agents useful for same, trade name and it is necessary to list it Constituent person is indicated on the first occurrence.
Embodiment 1
A kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials is grouped as, the first and second components by the first and second two groups Formula it is as follows:
First component: 30 parts of epoxy resin E51,35 parts of ammonium polyphosphate, 5 parts of pentaerythrites, 5 parts of melamines, 2 parts of boric acid Zinc, 3 parts of glass fibres, 10 parts of triphenyls, 1 part of graphene, 2 parts of carbon fibers, 5 parts of expanded graphites, 8 parts of titanium dioxides, 7 parts Fumed silica;
Second component: 45 parts of phenolic aldehyde amines, 20 parts of aluminium hydroxides, 15 parts of fly ash floats, 7 parts of rilanit specials;
First and second components are used in mixed way in the ratio of 3:1.
Embodiment 2
A kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials is grouped as, the first and second components by the first and second two groups Formula it is as follows:
First component: 40 parts of epoxy resin E51,20 parts of ammonium polyphosphate, 1 part of dipentaerythritol, 1 part of melamine, 1 part of kaolinite Soil, 0.9 part of glass fibre, 20 parts of triphenyls, 0.1 part of graphene, 1 part of carbon fiber, 1 part of expanded graphite, 1 part of titanium white Powder, 1 part of carbon black, 8 parts of fumed silicas;
Second component: 30 parts of phenolic aldehyde amines, 5 parts of polyetheramines, 20 parts of aluminium hydroxides, 25 parts of ceramic microbeads, 5 parts of rilanit specials;
First and second components are used in mixed way in the ratio of 3:1.
Embodiment 3
A kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials is grouped as, the first and second components by the first and second two groups Formula it is as follows:
First component: 20 parts of epoxy resin E51,50 parts of ammonium polyphosphate, 4 parts of pentaerythrites, 4 parts of dipentaerythritols, 10 part three Poly cyanamid, 5 parts of zinc oxide, 5 parts of high silica fibers, 5 parts of triphenyls, 2 parts of graphenes, 5 parts of carbon fibers, 10 parts of expansion stones Ink, 9 parts of titanium dioxides, 4 parts of carbon blacks, 5 parts of fumed silicas;
Second component: 60 parts of phenolic aldehyde amines, 10 parts of magnesium hydroxides, 10 parts of glass beads, 10 parts of rilanit specials;
First and second components are used in mixed way in the ratio of 3:1.
Gained fireproof coating all technical is by outdoor in standard GB/T 14907-2002 " fire-resistant coating for steel structure " The performance requirement of slim fireproof coating (WB) is tested, and the results are shown in Table 1.
The main performance index and test result of the epoxy intumescent fire retardant paint of 1 embodiment of table
The foregoing descriptions are merely the embodiment using this origination techniques content, any those skilled in the art use this wound Make done modifications and changes, all belong to the scope of the patents of this creation opinion, and is not limited to those disclosed embodiments.

Claims (10)

1. a kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials, which is characterized in that press 3:1 by first and second liang of components Weight ratio composition, the first and second components are made of following ingredients:
2. a kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials according to claim 1, feature exist In the epoxy resin is selected from one of bisphenol A type epoxy resin, bisphenol f type epoxy resin and novolac epoxy resin or two Kind or more with the mixed mixture of any ratio.
3. a kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials according to claim 1, feature exist In the carbon-based material mixture is by graphene substance, expanded graphite and carbon fiber by weight 0.01-2.00:1-10:1- 5 mix.
4. a kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials according to claim 3, feature exist In the index of graphene substance are as follows: lamella diameter is 5~30 microns, the number of plies≤10 layer, oxygen content 15%~33%.
5. a kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials according to claim 3, feature exist In expanded graphite is selected from following one or more with the mixed mixture of any ratio: 50 mesh, 80 mesh, 120 mesh, 200 Mesh, 325 mesh.
6. a kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials according to claim 3, feature exist Be selected from following one or more in, carbon fiber with the mixed mixture of any ratio: length 0.5cm, 1cm, 1.5cm, 2cm。
7. a kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials according to claim 1, feature exist In described at C catalyst, foaming agent, toughener is respectively ammonium polyphosphate, melamine, phosphoric acid ester.
8. a kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials according to claim 1, feature exist In the carbon forming agent is one or both of pentaerythrite, dipentaerythritol with the mixed mixture of any ratio.
9. a kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials according to claim 1, feature exist In, it is described at carbon reinforcing agent be one kind or two containing zinc, boron compound, kaolin, hyaline-quartz substance or fibrous material Kind or more with the mixed mixture of any ratio.
10. a kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials according to claim 1, feature exist In curing agent is selected from following one or more with any than mixed mixture: aromatic amine, fatty amine, more ethylene are more Amine, phenolic aldehyde amine, polyetheramine, Versamid series, Mannich base class, cashew nut oil modified amine.
CN201811237386.2A 2018-10-23 2018-10-23 A kind of epoxy intumescent fire retardant paint enhanced by a variety of carbon-based materials Pending CN109504232A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110194921A (en) * 2019-06-20 2019-09-03 无锡市烯能达新材料科技有限公司 Expanded epoxy fireproof coating and preparation method thereof
CN111205685A (en) * 2020-02-29 2020-05-29 成都迪泰化工有限公司 LED-UV solvent-free spraying primer and method for applying same to coating of paper, solid wood, plastic and other heat-sensitive substrates
GB2584283A (en) * 2019-05-24 2020-12-02 Gurit Uk Ltd Fire-retardant resins and composite materials
CN112029383A (en) * 2020-08-03 2020-12-04 北京慕成防火绝热特种材料有限公司 Expanded graphene fire-resistant, antistatic and anticorrosive coating
CN112430416A (en) * 2020-11-17 2021-03-02 福建南烽防火科技有限公司 Expansion heat-insulation anticorrosive paint and preparation method thereof
CN112608623A (en) * 2020-12-11 2021-04-06 青岛黑猫新材料研究院有限公司 Nano composite carbon black with ultrahigh sound insulation performance and preparation method thereof
CN114075791A (en) * 2021-12-06 2022-02-22 浙江圆融科技有限公司 Production method of novel fireproof fabric

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CN103483973A (en) * 2013-10-09 2014-01-01 信和新材料股份有限公司 Explosion-proof and fireproof anti-collision coating for oil tank
CN105131792A (en) * 2015-09-30 2015-12-09 高碑店市安普特种防火材料制造有限公司 Intumescent type multifunctional fire retardant coating containing nano-graphite sheets
CN107189640A (en) * 2017-07-16 2017-09-22 镇江市神龙电器管件有限公司 A kind of composite fireproof anti-corrosion material for cable testing bridge
WO2017177057A1 (en) * 2016-04-06 2017-10-12 Zzyzx Polymers LLC Processable polymers and methods of making and using

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CN102898930A (en) * 2012-09-21 2013-01-30 信和新材料股份有限公司 Hydrocarbon flame resistant intumescent coating and preparation method thereof
CN103483973A (en) * 2013-10-09 2014-01-01 信和新材料股份有限公司 Explosion-proof and fireproof anti-collision coating for oil tank
CN105131792A (en) * 2015-09-30 2015-12-09 高碑店市安普特种防火材料制造有限公司 Intumescent type multifunctional fire retardant coating containing nano-graphite sheets
WO2017177057A1 (en) * 2016-04-06 2017-10-12 Zzyzx Polymers LLC Processable polymers and methods of making and using
CN107189640A (en) * 2017-07-16 2017-09-22 镇江市神龙电器管件有限公司 A kind of composite fireproof anti-corrosion material for cable testing bridge

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2584283A (en) * 2019-05-24 2020-12-02 Gurit Uk Ltd Fire-retardant resins and composite materials
WO2020239355A1 (en) * 2019-05-24 2020-12-03 Gurit (Uk) Ltd Fire-retardant resins and composite materials
GB2584283B (en) * 2019-05-24 2022-09-07 Gurit Uk Ltd Expandable flake graphite-filled epoxide resin and use in fibre-reinforced composites
CN110194921A (en) * 2019-06-20 2019-09-03 无锡市烯能达新材料科技有限公司 Expanded epoxy fireproof coating and preparation method thereof
CN111205685A (en) * 2020-02-29 2020-05-29 成都迪泰化工有限公司 LED-UV solvent-free spraying primer and method for applying same to coating of paper, solid wood, plastic and other heat-sensitive substrates
CN112029383A (en) * 2020-08-03 2020-12-04 北京慕成防火绝热特种材料有限公司 Expanded graphene fire-resistant, antistatic and anticorrosive coating
WO2022027923A1 (en) * 2020-08-03 2022-02-10 北京慕成防火绝热特种材料有限公司 Intumescent graphene fire-resistant, antistatic and anticorrosive coating
CN112430416A (en) * 2020-11-17 2021-03-02 福建南烽防火科技有限公司 Expansion heat-insulation anticorrosive paint and preparation method thereof
CN112608623A (en) * 2020-12-11 2021-04-06 青岛黑猫新材料研究院有限公司 Nano composite carbon black with ultrahigh sound insulation performance and preparation method thereof
CN114075791A (en) * 2021-12-06 2022-02-22 浙江圆融科技有限公司 Production method of novel fireproof fabric
CN114075791B (en) * 2021-12-06 2023-11-21 浙江圆融科技有限公司 Novel production method of fireproof fabric

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