KR101395523B1 - One-component heating asphalt-based sealants for improving the durability of pavements and civil structures and construction method using the same - Google Patents

One-component heating asphalt-based sealants for improving the durability of pavements and civil structures and construction method using the same Download PDF

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KR101395523B1
KR101395523B1 KR1020130152195A KR20130152195A KR101395523B1 KR 101395523 B1 KR101395523 B1 KR 101395523B1 KR 1020130152195 A KR1020130152195 A KR 1020130152195A KR 20130152195 A KR20130152195 A KR 20130152195A KR 101395523 B1 KR101395523 B1 KR 101395523B1
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asphalt
pavement
based sealant
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문의성
김두병
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주식회사 로드씰
(유)로드텍
주식회사 화신
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L95/00Compositions of bituminous materials, e.g. asphalt, tar, pitch
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/01Hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3442Heterocyclic compounds having nitrogen in the ring having two nitrogen atoms in the ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3472Five-membered rings
    • C08K5/3475Five-membered rings condensed with carbocyclic rings
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L53/00Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L53/02Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/10Materials in mouldable or extrudable form for sealing or packing joints or covers
    • C09K3/1031Sealing waxes, e.g. sealing letters, bottles, or the like
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/66Sealings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

Abstract

The present invention relates to an one-pack type heating asphalt-based sealant for improving the durability of a pavement and a civil structure, and a construction method using the same and, more specifically, to an one-pack type heating asphalt-basted sealant for improving the durability of a pavement and a civil structure, which comprises 40-70 wt% of modified asphalt modified with a styrene-butadiene-styrene copolymer, 3-10 wt% of a thermoplastic elastomer (TPE), 1-10 wt% of a softener, 0.5-3.0 wt% of an adhesion promotor; 0.5-3.0 wt% of a UV stabilizer, 0.5-5.0 wt% of a density depressant, 5-10 wt% of a rubber powder, and 5-20 wt% of a fine reinforcement to have excellent heat resistance, weather resistance, adhesive, low-temperature flexibility, and temperature sensitivity, and a construction method using the same. The asphalt-based sealant is installed on a fracture of a pavement and a joint of a civil structure and blocks a toxic material to lengthen the life and obtain the adhesive and workability at not high temperature by the density depressant and the functional adhesion promoter to enable vehicle traffic immediately after construction to reduce the repairing times and costs, and protects the environment by recycling a rubber powder of a waste tire.

Description

포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 및 이를 이용한 시공방법{One-Component Heating Asphalt-Based Sealants for Improving the Durability of Pavements and Civil Structures and Construction Method Using the Same}Technical Field [0001] The present invention relates to a one-component type asphalt based sealant for improving the durability of pavement roads and civil engineering structures, and a construction method using the same.

본 발명은 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 및 이를 이용한 시공방법에 관한 것으로, 보다 상세하게는 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 아스팔트에 UV(자외선)안정제, 연화제(軟化劑), 열가소성 탄성체(Thermoplastic Elastomer; 이하 TPE), 기능성 접착촉진제(adhesion promoter), 점도강하제, 고무분말(Crumb Rubber) 및 미분의 보강재를 첨가시켜 내열성, 내후성, 접착력, 저온유연성 및 감온성이 우수하여 포장도로 및 토목구조물에 적용하여 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 및 이를 이용한 시공방법에 관한 것이다.The present invention relates to a one-pack type heating type asphalt type sealant for improving the durability of pavement roads and civil engineering structures, and a method of using the same. More particularly, the present invention relates to a method for improving the durability of pavement roads and civil engineering structures by using a styrene-butadiene-styrene block copolymer A thermoplastic elastomer (TPE), a functional adhesion promoter, a viscosity reducer, a rubber powder (Crumb Rubber) and a fine powder are added to the asphalt asphalt Resistant, asphalt-based sealant for improving durability by applying to pavement roads and civil engineering structures with excellent weather resistance, weather resistance, adhesive strength, low-temperature flexibility, and heat resistance, and a construction method using the same.

국내 포장도로의 사용연수가 증가함에 따라 그 성능이 저하되어 파손이 증가하고, 파손이 생기지 않은 지역 또한 잠재적인 파손의 가능성은 높아지고 있다. 이러한 구간들은 지속적인 상태평가를 통해 파손상태를 평가하고 필요한 경우 적절한 보수 및 보강을 수행하여야 한다.As the years of use of domestic paved roads increase, the performance deteriorates and breakage increases, and the possibility of potential damage is also increasing in areas where there is no damage. These sections should be assessed for the condition of failure and subjected to appropriate repair and reinforcement if necessary.

포장도로 손상의 원인은 내적인 요인과 외적인 요인으로 구분하며 포장공법의 종류별로 설계특성, 시공특성 등에 따라 파손의 형상이 달리 나타나고, 포장이 놓인 위치 및 하중이 가해지는 위치에 따라 파손 위치가 구분된다. 내적 요인으로는 포장단면의 부족, 재료의 불량, 배합설계불량 등이 있고 외적 요인으로는 차량하중과다, 환경하중, 시공불량 등이 해당된다. 또한, 포장도로는 지반의 특성, 지세, 강우, 기온의 변화, 강우량 등의 환경적인 요인과 교통량, 중차량 구성비 등 교통 특성에 따라서도 매우 다양한 문제를 유발시킴. 따라서 도로 이용자에게 쾌적하고 안전한 도로를 지속적으로 제공하기 위해서는 도로 포장 유지관리 실무자가 도로 포장의 파손 원인을 파악하고, 파손 원인에 따라 적절한 보수를 적절한 시기에 수행하여 포장도로의 상태를 양호하게 유지해야 한다.The causes of pavement damage are divided into internal factors and external factors. The types of pavement are different according to the type of pavement design, design characteristics, construction characteristics, etc., and depending on the position where the pavement is placed and the position where the pavement is applied, do. Internal factors include insufficient pavement cross section, material failure, poor mix design, and external factors include vehicle overload, environmental load, and installation failure. Pavement roads also cause various problems depending on the characteristics of the ground, topography, rainfall, changes in temperature, environmental factors such as rainfall, and traffic characteristics such as traffic volume and medium composition ratio. Therefore, in order to provide road users with pleasant and safe roads continuously, the road pavement management practitioner should identify the cause of damage to the road pavement, do.

아스팔트 포장도로 수명 감소의 원인으로는 아스팔트는 자외선 혹은 햇볕에 대한 저항성이 떨어져 아스팔트가 자외선에 의해 산화되어 유연성을 상실하게 되는데 유연성은 아스팔트 포장도로가 하중을 견디거나 탄성을 유지하는 중요한 인자인데, 이를 상실하게 되면 차량의 빈번한 통행과 직사광선 및 우수과 같은 산화작용으로 포장도로 균열발생의 원인이 되며 이러한 균열로 말미암아 물의 침투를 방치하게 되며 침투된 물에 의하여 기반의 연약화를 가져오게 되어 포장도로의 수명을 저감하게 된다.Asphalt pavement is a cause of decrease in pavement life because the asphalt is not resistant to ultraviolet rays or sunlight, and the asphalt is oxidized by ultraviolet rays to lose its flexibility. Flexibility is an important factor for the asphalt pavement to withstand load or maintain elasticity. If it is lost, frequent passage of the vehicle and oxidizing action such as direct sunlight and storm cause cracking on the pavement. Such cracks cause water infiltration to be neglected, .

또한, 일반적으로 아스팔트/콘크리트 포장도로는 온도 변화에 따른 수축/팽창에 의하여 미세균열이 발생되며, 발생된 균열에 우수(雨水)가 침투하여 노상층의 부분 침하를 초래하여 차량 통행에 의한 압력을 받을시 노상층에 발생한 침하에 의해 다시 기존 포장층으로 균열이 진행하는 형태로 균열이 커지게 된다.In general, asphalt / concrete pavement is microcracked due to contraction / expansion due to temperature change, rainwater penetrates into the generated cracks, causing partial settlement of the hearth layer, When cracks are formed in the hearth layer, cracks are formed in the form of cracks propagating to the existing pavement layer.

따라서 이를 극복하기 위해서 종래의 포장도로 보수 방법으로는 아스팔트 덧씌우기(팻칭)이나 아스팔트 재생포장공법으로 90년대 후반까지 대부분 적용해온 포장도로의 유지보수 공법이며, 포장도로가 이미 많이 훼손된 상태에서만 가능한 치료적인 보수공법으로써 포장도로 보수의 비용절감과 시공의 신속성을 고려하지 않은 공법이다.In order to overcome this problem, conventional pavement repair methods include pavement repair (asphalt pavement) and asphalt reclamation pavement method, which are mostly used until the late 90s. It is a repair method that does not consider the cost of repairing pavement and the speed of construction.

에폭시계 균열 보수제는 70시간 이상 장시간 소요 및 숙련 기술 필요하고, 미세균열의 침투성을 높이기 위해 용제량 증가로 인해 접착력 저하로 그 기능을 상실하게 된다. 진행성 균열에 대해서는 에폭시계 균열 보수제의 변형량이 2% 정도로 인해 신축성이 없어 보수한 균열 부근에 새로운 균열 발생 하여 하자가 발생하는 단점이 있다.Epoxy crack repair agents require a long time and expertise for over 70 hours. In order to increase the permeability of micro cracks, they will lose their function due to decrease of adhesion due to increase of solvent amount. As for the progressive crack, there is a disadvantage that a new crack is generated in the vicinity of the repair crack due to the lack of elasticity due to the deformation amount of the epoxy crack repairing agent of about 2%.

포대 아스콘은 시공 즉시 교통 개방 및 시공 용이 하나, 포장도로 표면과의 접착력 저하로 인해 우수(雨水) 혹은 동결융해로 인해 균열이 확대 되어 포장층을 더 파손시킬 우려있고(팟홀발생), 균열 추종성이 없어 새로운 균열 발생 하여 포장도로의 유지보수 기능을 발휘할 수 없다.It is easy to open the traffic and easy to construct immediately after construction. However, due to the decrease of adhesion with the surface of the pavement, cracks are enlarged due to rain water or freezing and thawing, which may further damage the pavement layer. No new cracks occur and maintenance functions of pavement can not be demonstrated.

따라서 자외선, 온도변화에 따른 수축/팽창 및 우수등에 내구성이 취약한 포장도로에 내구성 향상을 위한 환경친화적인 일액형 가열식 아스팔트계 실란트를 주입 및 포설 해줌으로써 포장도로의 균열 초기인 미세균열 발생 시점에서 적용하는 예방적인 재료가 절실히 요구 되고 있다.Therefore, by injecting and installing an environmentally friendly one-component type asphalt-based sealant for improving durability on pavement with poor durability such as ultraviolet rays, temperature contraction / expansion, and excellent, it is applied at the point of occurrence of micro crack A preventive material is urgently required.

예를 들어, 일본국 특개소 57-98559호에는 아스팔트 개질용 고무 첨가제로 방향족계 및/또는 나프텐계 오일(또는 광유) 및 열가소성 고무를 함유한 아스팔트를 소개하였다. 광유는 아스팔트에 가소 효과를 주고 열가소성 고무는 연화점을 상승 시키고 강인성을 부여하나 압축강도 및 인장강도 등의 기계적 강도와 원상 회복성을 높이기 위해서는 많은 양의 고무를 필요로 하는 단점이 있다.For example, Japanese Patent Laid-Open Publication No. 57-98559 discloses an asphalt containing an aromatic and / or naphthenic oil (or mineral oil) and a thermoplastic rubber as a rubber additive for asphalt reforming. The mineral oil gives a plasticizing effect to the asphalt, and the thermoplastic rubber increases the softening point and imparts toughness, but it has a disadvantage in that a large amount of rubber is required in order to improve mechanical strength such as compressive strength and tensile strength and recovery at the original state.

일본국 특개소 57-139143호에서는 역청(즉, 아스팔트) 물질에 공액디엔 및 비닐방향족 탄화수소로 이루어진 블록 공중합체(SBS, SIS, SEBS 등을 말함)와 분자중에 질소와 황원자를 포함하는 안정제와 여러 가지 다른 안정제 및 라디칼 중합방지제를 첨가한 조성물을 소개한 바 있다.Japanese Unexamined Patent Publication (KOKAI) No. 57-139143 discloses a block copolymer (referred to as SBS, SIS, SEBS, etc.) composed of a conjugated diene and a vinyl aromatic hydrocarbon in a bitumen (i.e., asphalt) material, a stabilizer containing nitrogen and sulfur atoms in the molecule, A composition containing other stabilizers and radical polymerization inhibitors has been introduced.

또한, 미국특허 4,485,201호에는 아스팔트에 분말고무 및 스티렌-부타디엔 블록 공중합체를 주성분으로 하는 블렌드에 내열성 산화방지제, 점착성 부여제(tackifying agent), 가소제 또는 연화제로서 공정유(processing oil)를 첨가하여 149 에서 204 사이에서 혼합하는 방법을 기술하고 있다.In addition, U.S. Patent 4,485,201 discloses a process for preparing a blend of a powdery rubber and a styrene-butadiene block copolymer asphalt with a heat-resistant antioxidant, a tackifying agent, a plasticizer or a processing oil as a softener, To < RTI ID = 0.0 > 204 < / RTI >

이 조성물은 고온에서 응집력과 접착력이 높고 고온 및 저온에서 유연성이 크며 우수한 탄성을 갖고 균열 채움제(crack sealer), 콘크리트 조인트 실러 필러(concrete joint sealer filler) 및 건축재료의 도포 실란트로 사용할 수 있다고 설명하였다.This composition has high cohesion and adhesion at high temperature, high flexibility at high temperature and low temperature, excellent elasticity, and can be used as a crack sealer, a concrete joint sealer filler and a sealant of a building material .

그러나, 상기 제품은 침입도(콘)가 60이나 흐름(또는 연화점)이 60에서 20로 건물의 옥상 방수재 및 도로 포장의 균열 보수제 등으로는 하절기에 흐름 및 소성변형이 일어나는 단점과 도로 보수재로서는 차량의 바퀴 및 보행자의 신발에 묻어 나는 단점이 발생할 수 있다.However, the above product has a penetration (cone) of 60 or a flow (or softening point) of 60 to 20, and the roof waterproofing material of the building and the crack repairing agent of the road pavement have disadvantages such as flow and plastic deformation in summer, Of the wheels and pedestrian shoes.

일반적으로 우리나라의 하절기에 도로 및 옥상의 표면 온도는 재질 및 색상에 따라 차이가 나지만 60이상 올라갈 수 있다. 이러한 단점을 보완하기 위해 통상적으로 무기 필러를 사용하며 여기에는 석재 및 골재와 탄산칼슘, 실리카, 탈크 등의충전제가 많이 사용되고 있으며 경도, 침입도, 연화점 등은 상승하나 신도, 접착 특성은 저하되는 경향을 보인다.Generally, the surface temperature of roads and rooftops in the summer season in Korea varies depending on the material and color but it can go up to over 60. In order to overcome these disadvantages, inorganic fillers are usually used, and stone and aggregate and fillers such as calcium carbonate, silica and talc are frequently used. The hardness, penetration, and softening point are increased, .

아울러, 한국특허 제0332632호에서는 중량으로 아스팔트 100부에 대해 (A) 스티렌-공액디엔 블록 공중합체 6 내지 40부, (B) 폐타이어 고무분말 4 내지 40부, (C) 폐스티로폼 0.01 내지 50부, (D) 가소제 또는 연화제 0 내지 100부, (E) 점착제 0.02 내지 5부, (F) 무기충전제 5 내지 100부를 포함하는 아스팔트 조인트 및 실란트 조성물을 개시하고 있다.In addition, Korean Patent No. 0332632 discloses a rubber composition comprising (A) 6 to 40 parts of styrene-conjugated diene block copolymer, (B) 4 to 40 parts of waste tire rubber powder, (C) 0 to 100 parts of (D) a plasticizer or softening agent, (E) 0.02 to 5 parts of (E) a pressure sensitive adhesive, and (F) 5 to 100 parts of an inorganic filler.

또한, 한국 등록특허 제599586호에서는 실란 화합물을 용매로 사용하여 분자 내에 이중결합을 갖는 모노머를 중합하여 제조된 균열 보수제를 개시하고 있고, 한국 특허출원 제2001-0018526호 및 한국 등록특허 제0388810호는 아스팔트 실란트 조성물에 관한 것이다.Korean Patent No. 5,99586 discloses a crack repair agent prepared by polymerizing a monomer having a double bond in a molecule by using a silane compound as a solvent. Korean Patent Application No. 2001-0018526 and Korean Patent No. 0388810 Relates to an asphalt sealant composition.

그러나 상기 제품들은 국내 최근 기후로는 여름철에는 강한 자외선과 긴 장마로 인한 포장도로의 노후화가 증가하고 있는데, UV와 수분 노출에 대한 물성값을 언급하고 있지 않았기 때문에 UV와 수분의 장시간 노출되었을 경우 그 기능을 상실하여 포장도로의 파손을 더욱더 초래할수도 있다.However, in recent years, the above products have been increasingly aged in the pavement due to strong ultraviolet rays and long rainy seasons in the summer. However, since they do not mention physical property values against UV and water exposure, when the UV and water are exposed for a long time, And may further damage the pavement.

따라서, 본 발명의 목적은 전술한 종래기술의 문제점을 해결하고, 내후성, 균열 추종성, 저온유연성, 내열성, 접착성, 감온성이 뛰어난 가열식 아스팔트계 실란트 조성물 및 이의 제조방법을 제공하는 것으로, 스티렌계블록 공중합체로 개질된 개질아스팔트에 열가소성 탄성체, 연화제, 기능성 접착 촉진제, UV안정제, 점도강하제, 고무분말을 적용하여 기온변화가 크고 일교차가 심한 지역과 여름철의 강한 자외선이나 장마철의 수분에 장시간 노출시에도 사용할 수 있도록 내후성, 내열성, 접착성 및 저온유연성이 우수한 아스팔트게 실란트 조성물을 개발할 수 있었고, 본 발명은 이에 기초하여 완성되었다.SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a heating type asphalt based sealant composition which overcomes the problems of the above-described conventional techniques and is excellent in weatherability, crack following property, low temperature flexibility, heat resistance, adhesiveness and temperature sensitivity, The application of thermoplastic elastomers, softeners, functional adhesion promoters, UV stabilizers, viscosity reducers, and rubber powders to modified asphalt modified with copolymers can be applied to areas with high temperature changes and high daily drift and long exposure to strong UV or rainy season moisture An asphalt crab sealant composition excellent in weather resistance, heat resistance, adhesiveness and low-temperature flexibility can be used, and the present invention has been completed on the basis thereof.

따라서, 본 발명의 목적은 최근 국내 기후변화에 적용 가능한 내후성, 저온유연성, 접착성, 내열성, 감온성등 물성이 포함하는 ASTM D 6690 type 을 만족하여 자외선, 온도변화에 따른 수축/팽창 및 우수등에 내구성이 취약한 포장도로에 주입 및 포설 해줌으로써 포장도로의 균열 초기인 미세균열 발생 시점에서 적용하여 포장도로의 수명 연장에 기여하는 내구성 향상을 위한 환경친화적인 일액형 가열식 아스팔트계 실란트 및 이의 이요한 시공방법을 제공하는데 있다.Accordingly, an object of the present invention is to provide a resin composition which satisfies the ASTM D 6690 type including weatherability, low temperature flexibility, adhesiveness, heat resistance, and temperature sensitivity applicable to domestic climate change and is excellent in durability against shrinkage / Environmentally friendly one-component type asphalt-based sealant for improving the durability that contributes to the extension of the life of the pavement by applying it at the point of micro crack at the beginning of the crack of the pavement by injecting and laying on the weak pavement .

상기 과제를 해결하기 위하여, 본 발명은 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 조성물로써, 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 개질아스팔 40-70중량%, TPE 3-10중량%, 연화제 1-10중량%, 기능성 접착촉진제(Adhesion promoter) 0.5-3중량%, UV안정제 0.5-3중량%, 점도강하제 0.5-5중량%, 고무분말 5-10중량% 및 미분의 보강재 5-20중량%를 포함하는 것을 특징으로 하는 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 조성물을 제공한다.In order to solve the above problems, the present invention provides a one-component type asphalt-based sealant composition for improving the durability of pavement roads and civil engineering structures, which comprises a modified styrene-butadiene-styrene block copolymer modified styrene- 40-70% by weight of arm, 3-10% by weight of TPE, 1-10% by weight of softener, 0.5-3% by weight of functional adhesion promoter, 0.5-3% by weight of UV stabilizer, 0.5-5% The present invention provides a one-pack type heated asphalt based sealant composition for improving the durability of a pavement and civil engineering structure, which comprises 5-10 wt% of a rubber powder and 5-20 wt% of a reinforcing material of a fine powder.

본 발명의 일 실시예에서, 상기 기능성 접착촉진제(Adhesion promoter)의 화학명은 씨클릭 알킬아미노아미딘(cyclic alkylaminoamidine)을 포함한다. 본 발명의 일 실시예에서, 상기 UV안정제는 하기 화학식의 화합물을 포함한다. In one embodiment of the present invention, the chemical name of the functional adhesion promoter includes a cyclic alkylaminoamidine. In one embodiment of the present invention, the UV stabilizer comprises a compound of the formula:

[화학식 1][Chemical Formula 1]

Figure 112013112384489-pat00001
Figure 112013112384489-pat00001

본 발명의 일 실시예에서, 상기 점도강하제는 화학명 파라피닉 하이드로카본(Paraffinic Hydrocarbons)인 점도강하제를 포함한다.In one embodiment of the present invention, the viscosity depressant comprises a viscosity lowering agent, which is the chemical name Paraffinic Hydrocarbons.

본 발명의 일 실시예에서, 상기 고무분말은 폐타이어 고무분말을 포함한다. In one embodiment of the present invention, the rubber powder comprises a waste tire rubber powder.

(a) 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 개질아스팔 40-70중량%에 연화제 1-10중량%, 기능성 접착촉진제(Adhesion promoter) 0.5-3중량%, UV안정제 0.5-3중량%, 점도강하제 0.5-5중량%를 부가하여 140-170의 온도에서 혼합시키는 단계; 및(a) 1-10 wt% of a softener, 0.5-3 wt% of a functional adhesion promoter, 40-70 wt% of a modified asphal, modified with a styrene-butadiene-styrene copolymer, 0.5 to 3% by weight of a UV stabilizer, 0.5 to 5% by weight of a viscosity-decreasing agent, and mixing at a temperature of 140 to 170; And

(b) 상기 혼합물에 TPE 3-10중량%, 고무분말 5-10중량% 및 미분의 보강재 5-20중량%를 부가하여 150-180의 온도에서 혼합하는 단계를 포함하는 것을 특징으로 하는 포장도로 및 토목구조물의 내구성 향상을 위한 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 및 이를 이용한 시공방법을 제공한다.(b) adding 3-10 wt% of TPE, 5-10 wt% of a rubber powder and 5-20 wt% of a fine powder to the mixture, and mixing at a temperature of 150-180. And one-component type asphalt-based sealant for improving the durability of pavement roads and civil engineering structures for improving the durability of civil engineering structures, and a construction method using the same.

또한, 본 발명은 제조된 일액형 가열식 아스팔트계 실란트 조성물을 이용하여 포장도로 균열 및 줄눈부위에 일정한 크기의 보수 홈을 형성시키는 단계;Also, the present invention provides a method for manufacturing a cured product, the method comprising: forming a repair groove having a predetermined size on a pavement crack and a joint region using a single-component type heated asphalt-based sealant composition;

먼지 또는 수분을 포함하는 이물질을 상기 보수 홈으로부터 제거하는 단계; 및Removing foreign matters including dust or moisture from the repair grooves; And

상기 보수홈에 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 개질아스팔 40-70중량%, TPE 3-10중량%, 연화제 1-10중량%, 기능성 접착촉진제(Adhesion promoter) 0.5-3중량%, UV안정제 0.5-3중량%, 점도강하제 0.5-5중량%, 고무분말 5-10중량% 및 미분의 보강재 5-20중량%를 포함하는 아스팔트계 실란트를 용융시켜 실링 및 충진하는 단계를 포함하는 것을 특징으로 하는 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 및 이를 이용한 시공방법을 제공한다.40 to 70% by weight modified asphal, modified with styrene-butadiene-styrene copolymer, 3-10% by weight of TPE, 1-10% by weight of softener, functional adhesion promoter ( An asphalt-based sealant comprising 0.5-3% by weight of an adhesion promoter, 0.5-3% by weight of a UV stabilizer, 0.5-5% by weight of a viscosity-decreasing agent, 5-10% by weight of a rubber powder and 5-20% Sealing and filling of the sealant, and a method for manufacturing the sealant by using the single-component type asphalt sealant for improving the durability of the pavement and the civil engineering structure.

본 발명의 포장도로의 내구성 향상을 위한 가열식 아스팔트계 실란트는 UV안정제, 기능성 접착촉진제, 연화제의 적절한 적용으로 햇볕에 의한 자외선(UV)과 제설제, 바닷물, 산성비등의 알칼리, 산에 대한 내구성이 뛰어나며 포장도로의 온도변화에 따른 수축/팽창에 의한 균열 추종성이 매우 뛰어나므로써 ASTM D 6690 type 을 만족하는 물성을 지니며, 포장도로의 균열을 방지하여 수명연장에 기여할 수 있다.The heated asphalt-based sealant for improving the durability of the pavement of the present invention can be suitably applied to UV-stabilized materials such as ultraviolet (UV) and snow-removing agents, sea water, acid rain, etc. by suitable application of UV stabilizer, functional adhesion promoter and softening agent It is excellent, and it has excellent property of following cracking due to shrinkage / expansion due to temperature change of pavement road, it has physical properties satisfying ASTM D 6690 type and can contribute to prolongation of life by preventing cracking of pavement road.

또한, 점도강하제, 페타이어 고무분말의 적절한 적용으로 아스팔트계 실란트의 용융온도를 시간을 줄여 유류비 절감, 시공시간 및 시공후 교통개발 시간 단축으로 시공비 절감 효과와 폐자원인 폐타이어 고무분말을 재활용하여 우수한 물성을 갖는 아스팔트계 실란트 조성물을 얻은 기술을 확보함으로써 환경보호에 기여할 수 있다.In addition, the application of viscosity reducer and petroleum rubber powder can reduce the melting temperature of asphalt sealant to reduce the oil cost, shorten the transportation time after construction and construction time, reduce the construction cost and recycle waste tire rubber powder By securing a technique for obtaining an asphalt-based sealant composition having excellent physical properties, it can contribute to environmental protection.

도1a, 1b는 본 발명의 일 실시예에 따른 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 및 이를 이용한 시공방법에 대한 모식도이다.
도2는 본 발명의 일 실시예에 따른 본 발명의 따른 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 조성물의 제조방법의 단계도이다.
도3은 아스팔트계 실란트와 포장도로 및 토목구조물 간의 접착 메커니즘을 설명하는 도면이다.
FIGS. 1A and 1B are schematic views of a one-component type heating type asphalt sealant for improving the durability of a pavement and a civil engineering structure according to an embodiment of the present invention and a construction method using the same.
2 is a diagram illustrating a method of manufacturing a one-pack type heating type asphalt based sealant composition for improving the durability of pavement and civil engineering structures according to an embodiment of the present invention.
3 is a view for explaining an adhesion mechanism between an asphalt-based sealant and a pavement and a civil engineering structure.

이하, 본 발명의 도면을 참조하여 상세하게 설명하고자 한다. 다음에 소개되는 실시예들은 당업자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 예로서 제공되는 것이다. 따라서 본 발명은 이하 설명된 실시예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 그리고 도면들에 있어서, 구성요소의 폭, 길이, 두께등은 편의를 위하여 과장되어 표현될 수도 있다. 명세서 전체에 걸쳐서 동일한 참조번호들은 동일한 구성요소들을 나타낸다. 또한, 본 명세서 전반에 걸쳐 표시되는 약어는 본 명세서 내에서 별도의 다른 지칭이 없다면 당업계에서 통용되어, 이해되는 수준으로 해석되어야 한다.Hereinafter, the present invention will be described in detail with reference to the drawings. The following embodiments are provided by way of example so that those skilled in the art can fully understand the spirit of the present invention. Therefore, the present invention is not limited to the embodiments described below, but may be embodied in other forms. In the drawings, the width, length, thickness, etc. of components may be exaggerated for convenience. Like reference numerals designate like elements throughout the specification. In addition, abbreviations displayed throughout this specification should be interpreted to the extent that they are known and used in the art unless otherwise indicated herein.

본 발명의 일 실시예에 따른 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트는 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 아스팔트에 UV(자외선)안정제, 연화제(軟化劑), 열가소성 탄성체(Thermoplastic Elastomer; 이하 TPE), 기능성 접착촉진제(adhesion promoter), 점도강하제, 고무분말(Crumb Rubber) 및 미분이 보강재 등을 포함하여 이루어진다.The one-pack type heating type asphalt sealant for improving the durability of the pavement and the civil engineering structure according to an embodiment of the present invention is formed by applying UV (ultraviolet ray) to the asphalt modified with a styrene-butadiene-styrene copolymer, Stabilizer, softening agent, thermoplastic elastomer (TPE), adhesion promoter, viscosity reducer, crumb rubber and fine powder reinforcement.

상기 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 개질아스팔트(PG 76-22)는 일반 아스팔트(AP-5)의 비해 아스팔트 씰코팅재의 탄성과 신율을 증가시키는 작용을 하며, 탄성의 증가는 고온에서의 변형 문제를, 신율은 외부 충격에 의해 크랙 및 파손 발생을 현저하게 개선시킬 수 있다.Modified asphalt (PG 76-22) modified with styrene-butadiene-styrene copolymer described above has the effect of increasing the elasticity and elongation of the asphalt seal coating material compared to general asphalt (AP-5) An increase in elasticity can significantly improve the deformation at high temperature, and an elongation can remarkably improve cracking and breakage due to an external impact.

본 발명의 조성물에 포함되는 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 개질아스팔트(PG 76-22)의 함량은 40-70중량%가 바람직하며, 40중량%미만이면 함량이 너무 적어 접착 불량을 초래하며, 70중량%를 초과하면 강도, 접착력은 증가하나, 저온 취성이 증가하며 내열성이 나빠지는 결과를 초래한다.The content of the modified asphalt (PG 76-22) modified with a styrene-butadiene-styrene copolymer contained in the composition of the present invention is preferably 40-70 wt%, more preferably 40 wt% If the content exceeds 70 wt%, the strength and the adhesive strength are increased but the low temperature brittleness is increased and the heat resistance is deteriorated.

본 발명의 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 조성물에 사용되는 포장도로와 접착력을 증대시키는 기능성 접착촉진제(Adhesion promoter)는 시클릭 알킬아미노아미딘(cyclic alkylaminoamidine)을 적용하였다. The pavement used for the one-component type asphalt-based sealant composition for improving the durability of the pavement and the civil engineering structure of the present invention, and the functional adhesion promoter for enhancing the adhesive strength are obtained by applying a cyclic alkylaminoamidine Respectively.

도면3은 아스팔트계 실란트와 포장도로 및 토목구조물 간의 접착 메커니즘을 설명하는 도면이다. 3 is a view for explaining an adhesion mechanism between an asphalt-based sealant and a pavement and a civil engineering structure.

도 3을 참조하면, 상기 기능성 접착촉진제(Adhesion promoter)는 비극성을 띠고 있는 개질아스팔트에 분산되어, 상기 개질아스팔트에 극성을 부여하며, 상기 극성이 부여된 개질아스팔트 표면은 상기 포장도로와 정전기적 인력으로 접착이 촉진된다.3, the functional adhesion promoter is dispersed in a non-polarized modified asphalt to impart a polarity to the modified asphalt, and the modified asphalt surface imparted with the polarity is transferred to the pavement and the electrostatic attraction The adhesion is promoted.

상기 기능성 접착촉진제(Adhesion promoter)의 함량은 0.5-3중량%인데, 만약 0.5중량% 미만이면 접착촉진 효과가 거의 없고, 3중량% 초과하면 아스팔트의 탄성과 신율이 저하되는 문제점이 발생된다.The content of the functional adhesion promoter is 0.5-3% by weight. If the content of the functional adhesion promoter is less than 0.5% by weight, adhesion promoting effect is hardly obtained. If the content of the functional adhesion promoter is more than 3% by weight, the elasticity and elongation of the asphalt deteriorate.

또한, 가열식 아스팔트계 실란트가 자외선에 의한 산화를 방지하기 위하여 UV안정제를 첨가한다.In addition, a UV stabilizer is added to prevent the oxidation of the heated asphalt sealant by ultraviolet rays.

상기 UV 안정제는 하기 화학식 1로서, 화학명은 2-(2-Hydroxy-3,5-di(1,1-dimethylbenyl)phenyl]-2H-benzotriazole인 화합물을 적용하였다. The UV stabilizer is a compound represented by the following chemical formula 1 and a chemical name of 2- (2-Hydroxy-3,5-di (1,1-dimethylbenyl) phenyl] -2H-benzotriazole.

삭제delete

[화학식 1][Chemical Formula 1]

Figure 112013112384489-pat00002
Figure 112013112384489-pat00002

자외선(UV)에 의한 산화는 입사되는 빛은 표면에서 반사되거나 Polymer 내부로 산란 또는 흡수된다. 광화학의 제1법칙(grottus-draper)에 따르면 효과적으로 흡수된 빛의 일부분이 광화학적 변형 즉 degradation을 일으킨다. Oxidation by ultraviolet (UV) light causes the incident light to be reflected off the surface or scattered or absorbed into the polymer. According to the first law of photochemistry (grottus-draper), a part of the light that is effectively absorbed causes photochemical deformation, or degradation.

이중결합(chromophores)의 존재하에서는 이 흡수가 더 긴 파장 쪽으로 옮겨진다. 이것은 탄소와 다른 원자 사이의 이중결합에 특히 유효하며, Carbonyl화합물은 이미 290nm 이상의 파장대에서 흡수가 일어난다. degradation은 체조과정상의 소량의 불순물 또는 구조적인 비규칙성에 의해 야기되며 Polymer내에서 촉매잔사, 산화물 등으로 종종 존재한다. 불규칙적인 구조는 광화학적 변형을 야기할 수 있는 자외선 범위 내의 흡수를 나타낼 수 있다.  In the presence of double bonds (chromophores) this absorption is transferred towards longer wavelengths. This is especially true for double bonds between carbon and other atoms, and carbonyl compounds already absorb at wavelengths above 290 nm. Degradation is caused by small amounts of impurities or structural irregularities in the gymnastics process and is often present in the polymer as catalyst residues, oxides, and the like. Irregular structures can exhibit absorption in the ultraviolet range, which can cause photochemical deformation.

따라서 UV안정제의 기능은 고분자 내에서 존재하는 Chromophores(K)에 의해 흡수된 에너지를 인계받을 수 있고, degradation을 효과적으로 막기 위해 에너지를 열이나 Fluoresont or Phosphorescent radiation으로 소멸시키는 역할을 한다.Thus, the function of the UV stabilizer is to take over the energy absorbed by the Chromophores (K) present in the polymer and to extinguish the energy by heat, fluorescence or phosphorescent radiation to effectively prevent degradation.

상기 UV안정제는 2-(2-Hydroxy-5-methylphenyl) benzotriazole의 함량은 0.5-3중량%가 바람직 하다.The content of 2- (2-Hydroxy-5-methylphenyl) benzotriazole in the UV stabilizer is preferably 0.5-3% by weight.

본 발명을 구성하는 가열식 아스팔트계 실란트는 탄성, 내열성 및 신율등 물성을 증대 시키기 위해 열가소성 탄성체(TPE)를 포함한다. The heat-type asphalt-based sealant constituting the present invention includes a thermoplastic elastomer (TPE) to increase physical properties such as elasticity, heat resistance and elongation.

상기 열가소성 탄성체(TEP)는 아스팔트와 혼합되어 가열식 아스팔트계 실란트의 탄성과 신율을 증가시키는 작용을 하며, 탄성의 증가는 고온에서의 변형 문제를, 신율은 외부 충격에 의해 크랙 및 파손 발생을 현저하게 개선시킬 수 있다.The thermoplastic elastomer (TEP) is mixed with asphalt to increase the elasticity and elongation of the heated asphalt-based sealant. The increase in elasticity causes a problem of deformation at a high temperature, Can be improved.

상기 열가소성 탄성체(TPE)의 함량은 310중량%가 바람직하다. 이는 열가소성 탄성체(TPE)의 함량이 3중량%미만이면 조성물의 탄성 및 신율이 거의 개선되지 않으며, 10중량%을 초과하면 조성물의 접착력 저하와 높은 점도로 인해 제조시간 및 시공시간 지연의 어려움을 초래한다.The content of the thermoplastic elastomer (TPE) is preferably 310 wt%. If the content of the thermoplastic elastomer (TPE) is less than 3% by weight, the elasticity and elongation of the composition hardly improve. If the content of the thermoplastic elastomer is more than 10% by weight, do.

또한, 종래에 아스팔트의 취성을 개선 시키기위해 사용되어진 첨가재로서 벙커-C유, 디옥틸프탈레이트(DOP), 트리크레질포스페이트(TCP), 파라핀계 공정유, 아로마틱계 공정유 또는 나프탄계 공정유 등의 가소제를 사용한 바 있다.In addition, conventionally used additives for improving the brittleness of asphalt include Bunker-C oil, dioctyl phthalate (DOP), tricresyl phosphate (TCP), paraffinic process oil, aromatic process oil or naphthan process oil Of a plasticizer.

상기 벙커-C유, 디옥틸프탈레이트(DOP), 트리크레질포스페이트(TCP)는 가열식 아스팔트계 실란트 조성물에 적용될 때는 저온성, 내열성이 취약해지기에 적용이 부적합하며, 아로마틱계 및 나프탄계 공정유는 저온성은 뛰어나지만 온도에 따른 점도지수가 매우 낮아 감온성이 떨어지는 단점을 가지고 있고, 파라핀계 공정유는 온도에 따른 점도지수는 높아 내열성은 우수하나 저온성이 낮은 단점이 있다.When applied to a heated asphalt-based sealant composition, Bunker-C oil, dioctyl phthalate (DOP) and tricresyl phosphate (TCP) are inadequate because of their low temperature and heat resistance, and are not suitable for aromatic and naphthenic process oils Has a disadvantage of low temperature sensitivity due to a low viscosity index due to its excellent low temperature, and paraffinic process oil has a high viscosity index due to temperature, but has a low heat resistance.

따라서, 본 발명에서는 상술한 종래의 가소제 대신에 파라핀계 합성유인 연화제를 사용한다. 상기 연화제는 수소화 처리된 윤활기유(Hydrotereated lube base oil)로써 유동점이 -40, 밀도 0.8661, 동점도지수(40,/S) 124.4, 인화점 276이상인 특성을 지니고 있다.Therefore, in the present invention, a softener which is a paraffinic synthetic oil is used instead of the above-mentioned conventional plasticizer. The softener is a hydrotereated lube base oil having a pour point of -40, a density of 0.8661, a kinematic viscosity index of 40, / S of 124.4, and a flash point of 276 or more.

상기 연화제을 본 발명을 구성하는 가열식 아스팔트계 실란트 조성물에 첨가하면 여름철에도 상온접착은 계속 유지되며, 겨울철의 낮은 온도에 유연성 유지하는 특성을 지니게 된다.When the softening agent is added to the heating type asphalt-based sealant composition of the present invention, the bonding at room temperature is maintained even in the summer, and the softening agent maintains flexibility at a low temperature in winter.

본 발명을 구성하는 가열식 아스팔트계 실란트 조성물에 대한 상기 연화제의 첨가량은 1-15중량%가 바람직하며, 1중량%미만이면 첨가효과가 거의 없고, 15중량%를 초과하면 연화가 심하여 접착면인 포장도로을 산화시키는 경향이 있다.The amount of the softening agent to be added to the heated asphalt-based sealant composition of the present invention is preferably 1-15% by weight, and if it is less than 1% by weight, the addition effect is scarcely effected. If it exceeds 15% by weight, There is a tendency to oxidize roads.

본 발명을 구성하는 가열식 아스팔트계 실란트는 포장도로에 적용시 융융온도가 고온이 아닌 온도에서 충분한 접착력과 작업성을 확보 하기 위해 점도강하제를 포함한다.The heat-resistant asphalt-based sealant constituting the present invention contains a viscosity-decreasing agent to ensure sufficient adhesion and workability at a temperature at which the melting temperature is not high when applied to a pavement.

상기 점도강하제는 아스팔트와 혼합되어 가열식 아스팔트계 실란트의 용융온도를 낮게하고, 그 온도에서도 충분한 접착력과 작업성을 확보하여 시공후 바로 차량소통이 가능하여 교통혼잡을 줄일 수 있어 기존 보수공법에 비해 보수시간 단축과 보수비용을 대폭 절감 시킬수 있다.The viscosity reducing agent is mixed with asphalt to lower the melting temperature of the heated asphalt type sealant and secures sufficient adhesion and workability even at the temperature so that it is possible to communicate the vehicle immediately after the construction so that traffic congestion can be reduced, Time and maintenance costs can be greatly reduced.

상기 점도강하제의 함량은 0.5-5중량%가 바람직 하며 점도강하제의 함량이 0.5중량%미만이면 조성물의 용융온도 감소효과가 없으며, 5중량%을 초과하면 조성물의 접착력 저하를 초래할 수 있다.The content of the viscosity reducing agent is preferably from 0.5 to 5% by weight, and if the content of the viscosity reducing agent is less than 0.5% by weight, there is no effect of reducing the melting temperature of the composition, and if it exceeds 5% by weight,

본 발명의 가열식 아스팔트계 실란트 조성물은 고온에서의 영구변형 및 저온에서의 크랙발생 현상을 방지하기위해서는 연화점이 상승되어야 할 뿐만 아니라 탄성도 증대되어야 한다.The heat-resistant asphalt-based sealant composition of the present invention is required not only to have an increased softening point but also to increase its elasticity in order to prevent permanent deformation at high temperatures and cracking at low temperatures.

따라서, 본 발명의 가열식 아스팔트계 실란트 조성물은 연화점을 상승시키기 위해서 고무분말을 포함하며 고무분말의 일 실시예로 폐타이어를 사용한다. 이로 인해 조성물의 연화점 상승은 혹서기에도 보다 높은 온도까지 점성유동 특성을 나타내지 않도록 한다. 이와같이 고무분말을 이용하여 제조하게 되면 가열식 아스팔트계 실란트의 제조단가를 낮추면서 또한 폐타이어 처리에 드는 환경비용을 절감할 수 있다는 장점도 있다.Accordingly, the heated asphalt based sealant composition of the present invention includes a rubber powder to increase the softening point, and uses a waste tire as an example of the rubber powder. As a result, the increase in the softening point of the composition prevents viscous flow characteristics from exhibiting a higher temperature even in the hot season. The use of rubber powder in this way also has the advantage of reducing the manufacturing cost of the heated asphalt-based sealant while reducing the environmental cost of the waste tire treatment.

본 발명의 가열식 아스팔트계 실란트 조성물에 포함되는 고무분말의 함량은 510중량%가 바람직하다. 이는 고무분말의 함량이 5중량%미만이면 조성물의 연화점 및 탄성 상승이 미미하여 소기의 목적을 달성하기 어려우며, 10중량%를 초과하면 아스팔트와 고무분말과의 계면접착력이 현저하게 저하되어 고무분말끼리 응집하는 등 조성물의 균일성이 저하되어 연화점 및 탄성이 오히려 낮아진다. 또한, 고무분말의 입도는 조성물의 균질한 혼합을 위하여 40메쉬가 바람직하다.The content of the rubber powder contained in the heated asphalt-based sealant composition of the present invention is preferably 510 wt%. If the content of the rubber powder is less than 5% by weight, the softening point and elasticity of the composition are insignificant, and it is difficult to achieve the desired purpose. If the content exceeds 10% by weight, the interfacial adhesion strength between the asphalt and the rubber powder is significantly lowered, The uniformity of the composition is lowered and the softening point and elasticity are lowered. In addition, the particle size of the rubber powder is preferably 40 mesh for homogeneous mixing of the composition.

본 발명에 따른 가열식 아스팔트계 실란트 조성물은 연화점 및 강도를 증대하기 위하여 무기 충진제를 520중량% 부가하는 것이 바람직하다. The heating type asphalt based sealant composition according to the present invention is preferably added with an inorganic filler in an amount of 520 wt% in order to increase softening point and strength.

상기 미분의 보강재는 가열식 아스팔트계 실란트 조성물에 투입하여 분산되어질때 분산력을 증진 시키기 위해 지방산을 표면에 코팅시킨 경질 탄산칼슘을 적용 하였다. 합성 무기질 충전제인 고순도 합성 경질 탄산칼슘의 제조 공정은 다음과 같다.The reinforcing material of the fine powder was applied to a heated asphalt-based sealant composition and hard calcium carbonate coated with a fatty acid on the surface thereof was applied in order to increase dispersibility when dispersed. The production process of high purity synthetic light calcium carbonate as a synthetic mineral filler is as follows.

[탄화공정 반응식 3][Carbonization Process Reaction Formula 3]

CaCO3(석회) → CaO + CO2CaCO 3 (lime) → CaO + CO 2

CaO + H2O → Ca(OH)2 CaO + H2O - > Ca (OH) 2

Ca(OH)2 + CO2 → CaCO3(고순도 합성 경질 탄산칼슘) Ca (OH) 2 + CO 2 → CaCO 3 (high purity synthetic light calcium carbonate)

본 발명의 가열식 아스팔트계 실란트 조성물은 임펠러 믹서, 고전단 믹서 등의 혼합기 종류 및 혼합 순서에 관계없이 제조가 가능하다. 여기서 각 성분들을 보다 더 균일하게 분산된 조성물을 얻고, 보다 짧은 시간에 혼합시키기 위해 서는 고전단 또는 고점도 믹서를 사용하는 것이 바람직하다.The heated asphalt-based sealant composition of the present invention can be manufactured regardless of the type and mixing order of the mixer such as an impeller mixer and a high-shear mixer. It is preferred to use a high shear or high viscosity mixer to obtain more uniformly dispersed compositions of each component and to mix them in a shorter time.

도1a, 1b와 도2는 본 발명의 일 실시예에 따른 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 및 이를 이용한 시공방법에 대한 모식도이고, 도 2는 본 발명의 일 실시예에 따른 본 발명의 따른 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 조성물의 제조방법의 단계도이다.FIGS. 1A, 1B and 2 are schematic views of a one-component type heating type asphalt type sealant for improving the durability of a pavement and civil engineering structure according to an embodiment of the present invention and a construction method using the same. 1 is a diagram illustrating a method of manufacturing a one-pack type heating type asphalt sealant composition for improving the durability of pavement roads and civil engineering structures according to an exemplary embodiment of the present invention.

도 2를 참조하면, 상기 방법은 (a) 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 개질아스팔 40-70중량%에 연화제 1-10중량%, 기능성 접착촉진제(Adhesion promoter) 0.5-3중량%, UV안정제 0.5-3중량%, 점도강하제 0.5-5중량%를 부가하여 140-170℃의 온도에서 혼합시키는 단계; 및Referring to FIG. 2, the method comprises the steps of (a) adding 40 to 70% by weight of a modified asphal, modified with a styrene-butadiene-styrene copolymer to 1 to 10% by weight of a softener, 0.5 to 3% by weight of an adhesion promoter, 0.5 to 3% by weight of a UV stabilizer, and 0.5 to 5% by weight of a viscosity-decreasing agent at a temperature of 140 to 170 캜; And

(b) 상기 혼합물에 TPE 3-10중량%, 고무분말 5-10중량% 및 미분의 보강재 5-20중량%를 부가하여 150-180℃의 온도에서 혼합하는 단계로 제조된다.(b) adding 3-10 wt% of TPE, 5-10 wt% of rubber powder and 5-20 wt% of a fine powder to the mixture, and mixing the mixture at a temperature of 150-180 캜.

본 발명은 작업성과 생산성 향상을 위하여 상기(b)단계를 (a)단계보다 고온에서 처리하였다. In the present invention, step (b) is treated at a higher temperature than step (a) in order to improve workability and productivity.

또한, 본 발명은 포장도로 균열 및 줄눈부위에 일정한 크기의 보수 홈을 형성시키는 단계; 먼지, 수분의 이물질을 상기 보수 홈으로부터 제거하는 단계; 및 상기 보수홈에 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 개질아스팔트 40-70중량%, TPE 3-10중량%, 연화제 1-10중량%, 기능성 접착촉진제(Adhesion promoter) 0.5-3중량%, UV안정제 0.5-3중량%, 점도강하제 0.5-5중량%, 고무분말 5-10중량% 및 미분의 보강재 5-20중량%를 포함하는 아스팔트계 실란트를 용융시켜 실링 및 충진하는 단계를 포함하는 것을 특징으로 하는 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 및 이를 이용한 시공방법을 제공한다.According to another aspect of the present invention, there is provided a method of manufacturing a semiconductor device, comprising: forming a repair groove having a predetermined size on a pavement crack and joint region; Dust, and moisture from the repair grooves; 40 to 70% by weight of modified asphalt modified with a styrene-butadiene-styrene copolymer, 3 to 10% by weight of TPE, 1 to 10% by weight of a softener, a functional adhesion promoter ( An asphalt-based sealant comprising 0.5-3% by weight of an adhesion promoter, 0.5-3% by weight of a UV stabilizer, 0.5-5% by weight of a viscosity-decreasing agent, 5-10% by weight of a rubber powder and 5-20% Sealing and filling of the sealant, and a method for manufacturing the sealant by using the single-component type asphalt sealant for improving the durability of the pavement and the civil engineering structure.

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이러한 본 발명의 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 및 이를 이용한 시공방법은 햇볕에 의한 자외선(UV)과 제설제, 바닷물, 산성비등의 알칼리, 산에 대한 내구성이 뛰어나며 포장도로의 온도변화에 따른 수축/팽창에 의한 균열 추종성이 매우 뛰어나므로써 ASTM D 6690 type 을 만족하는 물성을 지니며, 포장도로의 균열 확대를 방지하여 수명연장에 기여할 수 있다.The single-component type asphalt-based sealant for improving the durability of the pavement and the civil engineering structure of the present invention and the method of using the same are excellent in durability against alkali and acid such as ultraviolet (UV) caused by sunlight and snow remover, seawater and acid rain It has excellent properties to follow ASTM D 6690 type due to excellent followability of cracks due to shrinkage / expansion due to temperature change of pavement road, and it can contribute to prolongation of life by preventing expansion of cracks in pavement roads.

또한, 아스팔트계 실란트의 용융온도를 시간을 줄여 유류비 절감, 시공시간 및 시공후 교통개발 시간 단축으로 시공비 절감 효과와 폐자원인 폐타이어 고무분말을 재활용하여 우수한 물성을 갖는 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 조성물을 얻은 기술을 확보함으로써 환경보호에 기여할 수 있다.In addition, by reducing the melting temperature of the asphaltic sealant to reduce the oil cost, reducing the construction cost by shortening the construction time and transportation time after construction, and recycling waste tire rubber powder as the waste resource, the pavement and civil structure durability The present invention can contribute to environmental protection by securing a technique for obtaining a one-pack type heated asphalt based sealant composition for improvement.

이하에서는 실시예를 들어 본 발명의 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 조성물를 상세히 기술하고자 한다. 하지만, 본 발명이 하기 실시예로만 한정된다는 것은 아니다.Hereinafter, the one-pack type heating type asphalt based sealant composition for improving the durability of the pavement and civil engineering structures of the present invention will be described in detail. However, the present invention is not limited to the following examples.

실시예 1.Example 1.

가열식 아스팔트계 실란트 제조하는 단계;Preparing a heated asphalt sealant;

(a)연화점이 약 75, 침입도가 약65dmm인 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 개질아스팔트(PG 76-22, SK에너지)62중량%에 기능성 접착촉진제(Adhesion promoter, RASCHIG GmbH, RALUFON 528)2중량%, UV안정제(송원산업(주), SONGSORB 2340)3중량%,연화제 (SK루브텍, P-200)5중량%, 점도강하제(Sonneborn,Inc , WONNEWARMix) 2중량%를 부가하여 150온도에서 교반속도 약 300rpm으로 1hr 교반하여 균일화 시키는 단계;(a) 62% by weight of a modified asphalt (PG 76-22, SK Energy) modified with a styrene-butadiene-styrene copolymer having a softening point of about 75 and an invasion degree of about 65 dmm, 3% by weight of a UV stabilizer (SONGSORB 2340), 5% by weight of a softening agent (SK Rubotech, P-200), a viscosity reducing agent (Sonneborn, Inc., WONNEWARMIX) was added and the mixture was stirred at a temperature of 150 ° C for about 1 hour with stirring at a stirring speed of about 300 rpm to make it uniform;

(b) 상기 혼합물에 TPE(금호석유화학, KTR-301P) 10중량%, 폐타이어 고무분말((주)크리오텍, 40mesh) 5중량% 및 미분의 보강재(SHIRAISHI KOGYO KAISHA., LTD, HAKUENKA CCR) 10중량%를 부가하여 180℃의 온도에서 교반속도 약600rpm으로 3hr 교반하여 혼합/분산하여 제조 하였다.(b) 10 wt% of TPE (KKPC-301P), 5 wt% of waste tire rubber powder (Criotec, 40mesh) and a reinforcing material of a fine powder (SHIRAISHI KOGYO KAISHA., LTD, HAKUENKA CCR ) Was added thereto, and the mixture was stirred at a temperature of 180 캜 for about 3 hours at a stirring speed of about 600 rpm, followed by mixing / dispersing.

비교예 1.Comparative Example 1

실시예 1.에서 (a)가열식 아스팔트계 실란트 제조에서 기능성 접착 촉진제(Adhesion promoter)2중량%를 0중량%로 대체 하는것을 제외하고는 실시예 1.과 동일한 방법으로 제조 하였다. Example 1 was prepared in the same manner as in Example 1 except that (a) 2 wt% of a functional adhesion promoter was replaced by 0 wt% in the production of a heated asphalt-type sealant.

비교예 2.Comparative Example 2

실시예 1.에서 (a)가열식 아스팔트계 실란트 제조에서 UV안정제(송원산업(주), SONGSORB 2340)3중량%를 산화방지제(송원산업(주), SONGNOX 21B) 3중량%로 대체 하는것을 제외하고는 실시예 1.과 동일한 방법으로 제조 하였다. Except that 3% by weight of a UV stabilizer (SONGSORB 2340) was replaced with 3% by weight of an antioxidant (SONGNOX 21B, Songwon Industrial Co., Ltd.) in the production of a heating type asphalt sealant in Example 1 The title compound was prepared in the same manner as in Example 1.

비교예 3.Comparative Example 3

실시예 1.에서 (a)가열식 아스팔트계 실란트 제조에서 점도강하제(Sonneborn,Inc , WONNEWARMix) 2중량%를 0중량%로 대체 하는것을 제외하고는 실시예 1.과 동일한 방법으로 제조 하였다. Example 1 was prepared in the same manner as in Example 1 except that (a) 2 wt% of a viscosity reducing agent (Sonneborn, Inc, WONNEWARMIX) was replaced with 0 wt% in the production of a heated asphalt sealant.

기준값.Reference value.

포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 규격값. (ASTM D 6690 Type )One - component type heated asphalt sealant specification value to improve durability of pavement and civil engineering structure. (ASTM D 6690 Type)

상기와 같은 방법으로 제조한 실시예 1, 비교예 1-3의 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 조성물에 대하여 을 다음과 같이 측정하여 그 결과를 하기 표에 나타냈다.The one-component type asphalt-based sealant composition for improving the durability of pavement roads and civil engineering structures of Example 1 and Comparative Example 1-3 prepared as described above was measured as follows, and the results are shown in the following table.

실시예 및 비교예 측정 방법Examples and Comparative Examples Measurement Method

1) 콘침입도((1/10mm), 25(77), 150g, 5초) : ASTM D 66901) Cone penetration ((1 / 10mm), 25 (77), 150g, 5 sec): ASTM D 6690

2) 원상회복율((%), 25, 75g) : ASTM D 66902) Original recovery rate (%, 25, 75 g): ASTM D 6690

3) 흐름성((mm), 60, 5hr) : ASTM D 66903) Flowability ((mm), 60, 5 hr): ASTM D 6690

4) 연화점() : ASTM D 66904) Softening Point (): ASTM D 6690

5) 아스팔트 적합성(60, 72시간) : ASTM D 66905) Asphalt compatibility (60, 72 hours): ASTM D 6690

6) 저온접착성(-29, 50%신장, 3cycle) : ASTM D 66906) Low temperature adhesion (-29, 50% elongation, 3 cycles): ASTM D 6690

7) Oven Aged(70,168hr)후 원상회복율((%), 25, 75g) : ASTM D 66907) Recovery rate ((%), 25, 75g) after Oven Aged (70,168hr): ASTM D 6690

8) 수침후(96hr) 저온접착성(-29, 50%신장, 3cycle) : ASTM D 66908) After soaking (96 hours) Low temperature adhesion (-29, 50% elongation, 3 cycles): ASTM D 6690

9) 접착신장율(%, 25, 파단시) : ASTM D 53299) Adhesion elongation (%, 25, at break): ASTM D 5329

10) 점도(cps, 170) 10) Viscosity (cps, 170)

11) 촉진내후성(Xenon, 300hr) : ASTM C 79311) Accelerated weathering resistance (Xenon, 300 hr): ASTM C 793

- 블랙패널온도 : 63   - Black panel temperature: 63

- 상대습도 : 50%   - Relative humidity: 50%

- 분무사이클 : 120분 조사후 18분 조사 및 물 분무   - Spray cycle: 120 minutes, 18 minutes after irradiation and water spray

- 복사조도 : 0.51W/(340nm)
- Radiance: 0.51 W / (340 nm)

결과값.The result value. 시험항목Test Items 기준값Reference value 실시예1Example 1 비교예1Comparative Example 1 비교예2Comparative Example 2 비교예3Comparative Example 3 콘침입도(dmm)Cone penetration (dmm) 90이하90 or less 5252 5555 5353 5555 원상회복율(%)Original recovery rate (%) 60이상60 or more 6464 6262 6565 6262 수침후
원상회복율(%)
After soaking
Original recovery rate (%)
60이상60 or more 6565 6262 5050 6262
흐름성(mm)Flow (mm) 3이하3 or less 00 00 00 00 연화점()Softening point () 83이상83 or more 9898 9898 9999 9999 저온접착성Low temperature adhesion 균열,분리가 없을것No cracking or separation 이상없음clear 이상없음clear 이상없음clear 이상없음clear 수침후
저온접착성
After soaking
Low temperature adhesion
균열,분리가 없을것No cracking or separation 이상없음clear 계면분리Interface separation 계면분리Interface separation 이상없음clear
아스팔트적합성Asphalt compatibility 기름유출 및 유해인자 발생하지 않을것Oil spill and harmful factors should not occur 이상없음clear 이상없음clear 이상없음clear 이상없음clear 접착신장율Adhesive Elongation Ratio -- 750750 600600 740740 760760 점도Viscosity -- 20,00020,000 20,00020,000 20,00020,000 30,00030,000 촉진
내후성
Promotion
Weatherability
변형transform 이상없을것No more 이상없음clear 이상없음clear 변형발생transform occur 이상없음clear
박리Exfoliation 이상없을것No more 이상없음clear 이상없음clear 박리발생Peeling occurred 이상없음clear 저온접착성Low temperature adhesion 균열,분리가 없을것No cracking or separation 이상없음clear 이상없음clear 균열발생Cracking 이상없음clear

비교예1에 비하여 실시예1은 수분에 대한 저항성과 접착신장율이 우수하며 접착력에도 문제가 발생하지 않았다.Compared with Comparative Example 1, Example 1 showed excellent resistance to water and adhesion elongation, and no problem in adhesive strength.

또한, 종래 기술에 따른 UV안정제가 첨가된 비교예2에 비하여 본 발명에 따른 UV첨가제가 첨가된 실시예1은 UV선 촉진 노출후 변형, 박리,저온접착성 아스팔트계 실란트가 산화되어 깨지는 현상이 발생하지 않았으며, 접착력에도 문제가 발생하지 않았다. In comparison with Comparative Example 2 in which a UV stabilizer according to the prior art was added, Example 1, in which the UV additive according to the present invention was added, exhibited a phenomenon in which deformation, peeling, and low temperature adhesive adherent sealant were oxidized and broken after exposure to UV rays And there was no problem in adhesion.

또한, 비교예3에 비하여 실시예2은 점도강하제가 첨가됨으로 인해 점도가 하락하는 결과값을 보였으며, 이는 가열식 아스팔트계 실란트의 융용온도가 낮아짐에 따라 유류비 절감 및 시공시간의 감소로 인해 시공비가 절감하는 요인이 될수 있다.In addition, the viscosity of Example 2 was lower than that of Comparative Example 3 because of the addition of a viscosity decreasing agent. This is because the lowering of the melting temperature of the heated asphalt-based sealant reduces the fuel cost and the construction time, It can be a factor to save.

상기한 실험 결과에서 알수 있는 바와 같이 본 발명의 실시예1의 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트는 콘침입도,원상회복율, 흐름성, 연화점, 아스팔트 적합성, 저온접착성, Oven Aged후 원상회복율, 수침후 저온접착성, 접착신장율, 점도, 촉진내후성등이 규격값에 모두 만족됨을 확인 할수 있었다.As can be seen from the above-mentioned experimental results, the one-component type asphalt based sealant for improving the durability of the pavement road and the civil engineering structure of Example 1 of the present invention is characterized in that the cone penetration, the recovery rate of the original shape, the flowability, the softening point, The results of this study are as follows: (1) The recovery rate, the low temperature adhesiveness after adhesion, the adhesion elongation, the viscosity, the accelerated weathering resistance, etc.

이상에서와 같이 본 발명은 상기한 실시예에 한하여 설명하였지만, 이를 반드시 제한 하는 것은 아닌 것으로 본 발명의 범주와 사상을 벗어나지 않는 범위 내에서 다양한 실시가 가능하다.While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments.

Claims (7)

포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 조성물로써,
스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 개질아스팔트 40-70중량%, 열가소성 탄성체(Thermoplastic Elastomer) 3-10중량%, 연화제 1-10중량%, 기능성 접착촉진제(Adhesion promoter) 0.5-3중량%, UV안정제 0.5-3중량%, 점도강하제 0.5-5중량%, 고무분말 5-10중량% 및 미분의 보강재 5-20중량%를 포함하며,
상기 UV안정제는 하기의 화학식을 가지는 것을 특징으로 하는 일액형 가열식 아스팔트계 실란트 조성물.
[화학식 1]
Figure 112013112384489-pat00003
A one-component type asphalt-based sealant composition for improving the durability of pavement roads and civil engineering structures,
40 to 70% by weight of modified asphalt modified with a styrene-butadiene-styrene copolymer, 3 to 10% by weight of a thermoplastic elastomer, 1 to 10% by weight of a softener, a functional adhesion promoter ( 0.5 to 3% by weight of a UV stabilizer, 0.5 to 5% by weight of a viscosity-decreasing agent, 5 to 10% by weight of a rubber powder and 5 to 20% by weight of a reinforcing agent of a fine powder,
Wherein the UV stabilizer has the following formula: < RTI ID = 0.0 > 1 < / RTI >
[Chemical Formula 1]
Figure 112013112384489-pat00003
제1항에 있어서, 상기 접착촉진제는 씨클릭 알킬아미노아미딘(cyclic alkylaminoamidine)인 것을 특징으로 하는, 일액형 가열식 아스팔트계 실란트 조성물.The one-part heat type asphalt based sealant composition according to claim 1, wherein the adhesion promoter is a cyclic alkylaminoamidine. 제1항에 있어서, 상기 점도강하제는 파라핀계 탄화수소인 것을 특징으로 하는 일액형 가열식 아스팔트계 실란트 조성물.The one-part type heating type asphalt based sealant composition according to claim 1, wherein the viscosity reducing agent is a paraffinic hydrocarbon. 제1항에 있어서, 상기 기능성 접착촉진제(Adhesion promoter)는 비극성을 띠고 있는 개질아스팔트에 분산되어, 상기 개질아스팔트에 극성을 부여하며, 상기 극성이 부여된 개질아스팔트 표면은 상기 포장도로와 정전기적 인력으로 접착이 촉진되는 것을 특징으로 하는, 일액형 가열식 아스팔트계 실란트 조성물.The method of claim 1, wherein the functional adhesion promoter is dispersed in a non-polarized modified asphalt to impart polarity to the modified asphalt, and the modified asphalt surface imparted with polarity has an electrostatic attraction Wherein the adhesive is promoted by the heat-resistant asphalt-based sealant composition. 제1항에 있어서, 미분의 보강재는 탄산칼슘을 포함하는 것을 특징으로 하는 일액형 가열식 아스팔트계 실란트 조성물.The one-part heating type asphalt based sealant composition according to claim 1, wherein the reinforcing material of the fine powder comprises calcium carbonate. (a) 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 개질아스팔트 40-70중량%에 연화제 1-10중량%, 기능성 접착촉진제(Adhesion promoter) 0.5-3중량%, UV안정제 0.5-3중량%, 점도강하제 0.5-5중량%를 부가하여 140-170℃의 온도에서 혼합시키는 단계; 및
(b) 상기 혼합물에 열가소성 탄성체(Thermoplastic Elastomer) 3-10중량%, 고무분말 5-10중량% 및 미분의 보강재 5-20중량%를 부가하여 150-180℃의 온도에서 혼합하는 단계를 포함하는 것을 특징으로 하는 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 및 이를 이용한 시공방법.
(a) 1-10 wt% of a softener, 0.5-3 wt% of a functional adhesion promoter, 40-70 wt% of a modified asphalt modified with a styrene-butadiene-styrene copolymer, 0.5 to 3% by weight of a UV stabilizer, 0.5 to 5% by weight of a viscosity-decreasing agent, and mixing at a temperature of 140 to 170 캜; And
(b) adding 3-10% by weight of a thermoplastic elastomer, 5-10% by weight of a rubber powder and 5-20% by weight of a reinforcing agent of a fine powder to the mixture, and mixing the mixture at a temperature of 150-180 캜 And a method of using the single-component type asphalt-based sealant.
제6항에서 제조된 일액형 가열식 아스팔트계 실란트 조성물을 이용하여 포장도로 균열 및 줄눈부위에 일정한 크기의 보수 홈을 형성시키는 단계;
수분 또는 먼지를 포함하는 이물질을 상기 보수 홈으로부터 제거하는 단계; 및
상기 보수홈에 스티렌-부타디엔-스티렌 블럭 공중합체(Styrene-Butadiene-Styrene Copolymer)로 개질된 개질아스팔트 40-70중량%, 열가소성 탄성체(Thermoplastic Elastomer) 3-10중량%, 연화제 1-10중량%, 기능성 접착촉진제(Adhesion promoter) 0.5-3중량%, UV안정제 0.5-3중량%, 점도강하제 0.5-5중량%, 고무분말 5-10중량% 및 미분의 보강재 5-20중량%를 포함하는 아스팔트계 실란트를 용융시켜 실링 및 충진하는 단계를 포함하는 것을 특징으로 하는 포장도로 및 토목구조물의 내구성 향상을 위한 일액형 가열식 아스팔트계 실란트 및 이를 이용한 시공방법.
Forming a repair groove having a predetermined size on a pavement crack and joint region by using the one-pack type heated asphalt-based sealant composition prepared in Claim 6;
Removing foreign matter including moisture or dust from the repair groove; And
40 to 70% by weight of modified asphalt modified with a styrene-butadiene-styrene copolymer, 3 to 10% by weight of a thermoplastic elastomer, 1 to 10% by weight of a softener, An asphalt-based composition comprising 0.5-3% by weight of a functional adhesion promoter, 0.5-3% by weight of a UV stabilizer, 0.5-5% by weight of a viscosity reducer, 5-10% by weight of a rubber powder and 5-20% And sealing and filling the sealant. The one-component type asphalt-based sealant for improving the durability of pavement and civil engineering structures, and a method of using the same.
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KR102005941B1 (en) * 2019-02-18 2019-08-01 주식회사 로드씰 Modified asphalt based sealant composition and manufacturing thereof
KR102005939B1 (en) * 2019-02-18 2019-08-01 주식회사 로드씰 Highly elastic modified asphalt concrete mixture and manufacturing the same
KR102005948B1 (en) * 2019-02-18 2019-08-01 주식회사 로드씰 Composition for modifying asphalt-penetrating macadam pavement using high-performance asphalt modifier and method of packaging macadam using the same
KR102005942B1 (en) * 2019-02-18 2019-10-08 주식회사 로드씰 Room temperature type modified asphalt composition for emergency repair and manufacturing thereof
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