KR101394837B1 - Fermented and mixed fishmeal with fishery thereof its processing methode - Google Patents

Abstract

The present invention relates to a method for producing eco-friendly feeds and functional fertilizers using aquatic products and fishery by-products from fishes such as aquaculture products (anchovy, mackerel, etc.) produced in large quantities, non-use fishery products .
Accordingly, the present invention relates to a method and apparatus for selecting and sorting marine animals, such as fishes, shellfish, crustaceans, seaweeds, and seaweeds, collected in marine fisheries and marine products processing plants, ;
The aquatic products and by-products are fed into the drum 200 through the feed port 110 of the main body 100 of the treatment apparatus, and stirring and pulverization are simultaneously performed by stirring means. Fermentation of the materials (aquatic products) A second step of adding molasses for energy accumulation of the seed germ for the second step;
When the stirring and grinding processes are completed, various kinds of culture seeds are put into the fermentation material (aquatic product) while spraying molasses and rice bran (rice bran) evenly, and the heating body 800 is heated, fermented and dried by blowing air, A third step of drying as it is; And
And a fourth step of finishing a predetermined time of the fermentation and drying process with a separate claming device to produce a product in powder form.

Description

FIELD OF THE INVENTION [0001] The present invention relates to a fermented and mixed fishmeal,

The present invention relates to an eco-friendly product which can produce feeds from fish products (anchovy, mackerel, etc.) produced in large quantities, unused fish products Feed and functional fertilizer.

The aquatic products produced in large quantities at a time are sold at a low price, so that the added value is increased due to the production of feeds and other products by simple processes, and algae such as hornfishes, which are produced in large quantities at sea, Therefore, it is necessary to use it as a resource for food production, and starfish captured by sea pirates is almost buried rather than used, so it is worth to use as functional food and fertilizer.

In addition, byproducts (fish head, seaweed stem, etc.) generated during the processing of aquatic products account for 10 to 50% of the total weight. For example, in the case of mackerel and flounder, 30% to 40% of the by-products such as hair and epidermis that occur after the pellet operation are edible. These byproducts are generated by separating the marine products from the trunk when processing marine products. Most of the by-products thus separated are disposed of as garbage.

In addition, in the process of harvesting marine products, stem parts of marine marine products except for marine products are mostly discarded in the sea and are often discarded, which causes sea pollution due to marine byproducts.

SUMMARY OF THE INVENTION Accordingly, the present invention has been made to solve the above problems, and it is an object of the present invention to provide a method for improving the added value of aquatic products by producing a feed or a functional fertilizer from a low-price massive fishery product, an unused fishery product, And a method for manufacturing an eco-friendly feed and a functional fertilizer using the aquatic and marine by-products, which can reduce the amount of by-products to be used as a raw material for production and drastically reduce the amount of by-products discarded and thereby reduce environmental pollution caused by aquatic by-products.

According to an aspect of the present invention,

A first step of selecting and sorting by-products of various marine animals and plants such as fishes, shellfish, crustaceans, marine waters and sea tangs collected at marine fisheries and fisheries processing factories;

The aquatic products and by-products are fed into a drum through a feed port of the main body of the treatment device, and stirring and grinding are simultaneously performed by stirring means. In order to accumulate energies of seeds for fermentation of materials (aquatic products) during agitation and pulverization, ;

After the stirring and grinding processes are completed, various kinds of culture seeds are put into the fermentation material (aquatic products) while spraying molasses and rice bran (rice bran) evenly, and fermented by heating the heating body, fermenting by air blowing, drying, A third step of drying as it is; And

And a fourth step of finishing a predetermined time of the fermentation and drying process with a separate claming device to produce a product in powder form.

Meanwhile, in the second step, the stirring means may include a central shaft provided through the center of the drum, and a plurality of support bars formed in a direction perpendicular to the center shaft, And a plurality of grinding hammers supported by a plurality of support bars formed in a direction perpendicular to the central axis and spaced at equal intervals along a certain helix formed on the outer periphery of the central axis, And the stirring and pulverizing processes are simultaneously performed.

Further, in the second step, the crushing blade formed on the outer surface of the supply port is driven to engage with the crusher and crusher so that crushing and cutting are simultaneously performed when the crusher and the by-product, such as shellfish or crustacean, And a pair of rolling cutters for cutting are additionally constituted.

On the other hand, in the third step, the cultured bacterium may be Saccharomyces cerevisiae or / and Bacillus subtilis, which is a lactic acid bacterium, and / or bacterium Bifidobacterium sedumonas Bifidobacterim Pseudomonas) have specific characteristics.

On the other hand, in the third step,

Lactobacillus Acidophilus strain 2.5%

Bacillus subtilis strain 3.0%

0.0 > Bifidobacterium < / RTI > Pseudomonas strain 3.0%

Saccharomyces cerevisiae strain 3.5%

Sorghum Molasses 10%

And 78% of raw bran (Rice bran).

On the other hand, in the third step, the heating range of the heating element for fermentation and drying is within a range of 40 ° C to 90 ° C, and the period has a specific characteristic within 1 to 7 days.

By applying the present invention as described above, it is possible to improve the added value of low-priced mass-produced aquatic products, to utilize unused aquatic products as a new food producing material, and to produce useful feeds by processing fishery by- Therefore, the amount of by-products of aquatic products to be discarded can be drastically reduced, thereby minimizing contamination of environment such as the sea.

In addition, import substitution effect is significantly increased because it can be supplied much cheaper than that imported from abroad.

1 is a perspective view showing a seafood processing apparatus for a manufacturing process according to the present invention.
Fig. 2 is a side sectional view of Fig. 1; Fig.
3 is a perspective view showing stirring means in the aquatic treatment apparatus of Fig. 1; Fig.
4 is a perspective view showing a hammer among agitating means of a fish processing apparatus to which the present invention is applied.
5 is a front sectional view showing a seafood processing apparatus to which the present invention is applied.
6 is a process diagram showing a manufacturing method using processing by-products of aquatic products according to the present invention.

Preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings.

The method for producing eco-friendly feeds and functional fertilizers using the aquatic products and the by-products of the present invention can be accomplished by the after-mentioned by-products of the present invention.

As shown in FIGS. 1 to 5, the apparatus for processing by-products of aquatic products includes a main body 100 for supplying and discharging by-products such as hair, internal organs and the like generated while processing a large amount of waste water and aquatic products, A drum 200 for fermentation and drying, and a rolling cutter 300 for crushing by-products, such as shellfish and crustaceans, as well as cutting off the by-products.

As shown in FIGS. 1 and 2, the main body 100 is provided with a supply port 110 for feeding a fish or a squid, which does not require cutting of the rolling cutter 300, And a discharge port 120 for discharging the processed material inside the drum 200 is formed at the bottom. At this time, the supply port 110 is provided with an opening / closing lid for opening and closing using, for example, a lever, and the opening 120 is provided with a door opening / closing using a handle.

2, the drum 200 is installed inside the main body 100, and the supply port 110 and the discharge port 120 are connected to store or empty the material, And stirring means for mixing the supplied and supplied materials is provided at the center.

As shown in FIGS. 3 to 5, the stirring means may include a central axis 210 installed through the center of the drum 200, a plurality of supports (not shown) formed in a direction perpendicular to the central axis 210, And at least one stirring vane (220) continuously connected to any spiral formed on the outer periphery of the central shaft while being supported by a plurality of support bars formed in a direction perpendicular to the central axis (10) And a plurality of crushing hammers 230 installed at equal intervals along an arbitrary spiral formed on an axis.

Here, the stirring vane 220 is a constitution for stirring the material in the drum, and the interim grinding hammer 230 is a constitution for crushing the material into a powder form while rotating.

The stirring vanes 220 are formed to have a large diameter and a small diameter, respectively, as shown in FIG. 5, so that the material is uniformly stirred inside the drum 200.

A supply pipe 400 for supplying the washing water from the outside to the inside is installed on the upper side of the drum 200 and a discharge pipe 500 for discharging the inside water is formed on the lower side of the drum 200, As shown in FIG. 5, a wire net 600 for filtering out foreign matter from the water flowing out to the outside is installed on the discharge pipe 500 side.

A heat insulating wall 700 filled with heat accumulating particles 710 for preventing heat loss is provided on the outer surface of the drum 200 and heat is generated between the heat accumulating particles inside the heat insulating wall 700 A heating element 800 is provided. The heating element 800 is composed of a heating tube or a surface heating element. According to the heat insulating wall 700 and the heating element 800, the inside of the drum 200 can be heated to a certain temperature, and the processing of the material can be more effectively fermented and dried.

As shown in FIG. 6, the process for manufacturing eco-friendly feeds and functional fertilizers using the aquatic products and the by-products of the present invention through the above-described embodiments is as follows. First, as shown in FIG. 6, the marine products such as fishes, shellfishes, crustaceans, The plant and animal by-product and the by-product are selected and sorted, and the preparation process for the processing is started by using the processing apparatus according to the present invention. (Step 1)

When a by-product of aquatic products is introduced into the treatment apparatus of the present invention, the flexible part such as the interior of the fish, the seaweed and the seaweed residue is introduced into the supply port 110 of the main body 100 of the treatment apparatus, The byproduct having a hard portion is firstly crushed through the rolling cutter 300 and then the apparatus is operated. At this time, through the operation of the stirring vane 220 and the crushing hammer 230, And pulverization are simultaneously carried out.

Molasses should be given to the seeds for energy accumulation for the fermentation of the materials (by-products) during the agitation and pulverization. The amount of the molasses should be varied depending on the summer and winter, (Step 2)

After the stirring and grinding processes are completed, molasses and rice bran (rice bran) are evenly sprinkled on the material (byproduct) to be fermented, and various cultured bacterium are put together according to the following table conditions.

Depending on the condition of the bacteria and season, one or several of them may be added to the mixture, but Saccharomyces cerevisiae can be easily obtained and stored. (Step 3)

Strain Flour usage Remarks Lactobacillus
(Lactic acid bacteria) Lactobacillus Acidophilus
Lactobacillus acidophilus 2.5 wt% Cultured bacterium Liver germ
(Rod-like bacteria) Bacillus Subtilis
Bacillus Subtilis 3.0 wt% Cultured bacterium P. aeruginosa
(Pseudomonas aeruginosa) Bifidobacterium Pseudomonas
Bifidobacterium Sedomonas 3.0 wt% Cultured bacterium yeast fungus
(Yeast) Saccharomyces cerevisiae
Sakaromaisesherubijaza 3.5 wt% Dry molding molasses
(Molasses) Sorghum Molasses
molasses 10 wt% Liquid phase Raw steel
(Raw rice bran) Rice bran
Rice bran 78 wt% powder

Thereafter, the heating element 800 formed along the outer surface of the drum 200 is heated to operate the blower at a temperature of 40 ° C to 90 ° C, and fermentation and drying are performed within 1 to 7 days until the moisture becomes 10% Finish the step. However, it may be dried as it is without using microorganisms. (Step 3)

When the fermentation and drying are completed, the temperature inside the drum is slightly higher than the room temperature, and the heating is stopped. The inside surface of the feed is covered with white spore hyphae all over the surface. At this time, if the clumping device is finished with a separate climbing device, the agglomerated clumps are again put into a powder state. If the clumps are put in a bag or a wrapping paper, they become finished products of the feed or fertilizer according to the present invention.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the above teachings. will be.

120: Outlet
200: drum, 210: center axis
220: stirring wing, 230: crush hammer,
300: Rolling cutter,
400: supply pipe,
500: discharge pipe,
600: The color,
700: Insulating wall, 710: Heat storage particle,
800: heating element,

Claims (6)

The first step is to select and sort the marine animals, by-products and by-products, such as fishes, shellfish, crustaceans, seaweeds and sea tangs, collected from marine mass-produced marine products, non-marine aquatic products,
The by-product of the fish is put into the drum 200 through the supply port 110 of the main body 100 of the treatment apparatus and the stirring and grinding are simultaneously performed by the stirring means. The energy of the seed for fermenting the material during the stirring and pulverization A second step of adding molasses for accumulation;
After the stirring and pulverizing processes are completed, various kinds of culture seeds are put into the fermentation material while spraying the molasses and the brewing material uniformly. The heating body 800 is heated, the blower is operated to ferment and dry the material, Step 3; And
And a fourth step of finishing with a separate climbing device after the lapse of a certain period of time during the fermentation and drying process to produce a product in powder form,
The stirring means in the second step may include a central shaft 210 installed through the center of the drum and a plurality of support bars formed on the outer periphery of the central shaft while being supported by a plurality of support bars formed in a direction perpendicular to the central shaft. And a plurality of supporting bars formed at right angles to the central axis and arranged at regular intervals along a certain helix formed on the outer periphery of the central axis, A plurality of crushing hammers 230 are provided to perform stirring and crushing simultaneously,
In the second step, a pair of rolling cutters (300) are installed in the feed port so that crushing and cutting are simultaneously carried out in the case of shellfish or crustaceans in the aquatic products and by-products, and the crushing blades formed on the outer surface are driven to mesh with each other, Wherein the method further comprises the step of cutting off the nutrient solution. delete delete [3] The method according to claim 1, wherein in the third step, the cultured bacterium is selected from the group consisting of yeast Saccharomyces cerevisiae, lactic acid bacteria Bacillus subtilis, and bacterium Bifidobacterium Pseudomonas). The method of manufacturing an eco-friendly feed using a fishery product and a by-product of fishery products. The method according to claim 1 or 4, wherein in the third step,
2.5% by weight of Lactobacillus Acidophilus strain < RTI ID = 0.0 >
3.0% by weight of Bacillus subtilis strain < RTI ID = 0.0 >
3.0% by weight of Bifidobacterium pseudomonas strain < RTI ID = 0.0 >
3.5% by weight of Saccharomyces cerevisiae strain,
Molasses and rice bran consisted of 10% by weight of molasses (Sorghum Molasses), 78% by weight of Rice bran
Wherein the method comprises the steps of: The method according to claim 1, wherein the heating range of the heating element for fermentation and drying in the third step is 40 ° C to 90 ° C and the period is specified within 1 to 7 days. Production of eco-friendly feeds using aquatic products and by- Way.

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