KR101372160B1 - A glossy fabric having an enamel coating layer and manufacturing method thereof - Google Patents

A glossy fabric having an enamel coating layer and manufacturing method thereof Download PDF

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Publication number
KR101372160B1
KR101372160B1 KR1020130016306A KR20130016306A KR101372160B1 KR 101372160 B1 KR101372160 B1 KR 101372160B1 KR 1020130016306 A KR1020130016306 A KR 1020130016306A KR 20130016306 A KR20130016306 A KR 20130016306A KR 101372160 B1 KR101372160 B1 KR 101372160B1
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South Korea
Prior art keywords
enamel
fiber fabric
protective film
fabric
roll
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KR1020130016306A
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Korean (ko)
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시정길
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시정길
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
    • D06C15/02—Calendering, pressing, ironing, glossing or glazing textile fabrics between co-operating press or calender rolls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00—Producing multi-layer textile fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary

Abstract

The present invention provides a method for manufacturing a glossy fabric having an enamel layer comprising an enamel coating step (A) for applying enamel (30) to one surface of one end of a textile fabric (10) wound into a roll shape when the textile fabric (10) is drawn out through an application roll (31) that applies the enamel (30); a first drying step (B) for primary drying by injecting external air into the textile fabric (10) through the enamel coating step (A); a film lamination step (C) for attaching one end of a protective film (20) wound into a roll shape, while drawing out the protective film (20), to the one surface of the textile fabric (10) through the first drying step (B) and coated with the enamel and for attaching the textile fabric (10) and the protective film (20) with each other by using the adhesiveness of the enamel when the textile fabric (10) and the protective film (20) pass between a pair of compression rolls (34) along with each other; a second drying step (D) for winding the textile fabric (10), to which the protective film (20) is attached through the film lamination step (C), into a roll shape for re-drying; and a film removal step (E) for removing the protective film (20) from the textile fabric (10) through the second drying step (D).

Description

에나멜층이 형성된 광택원단 및 그 제조방법{A glossy fabric having an enamel coating layer and manufacturing method thereof}A glossy fabric having an enamel coating layer and manufacturing method

본 발명은 에나멜층이 형성된 광택원단 및 그 제조방법에 관한 것으로, 보다 상세하게는 기존의 직물 등의 섬유원단을 손상시키지 않고 광택이 지속적으로 유지되도록 하여 섬유원단의 고급스러움과 내구성을 향상시킨 에나멜층이 형성된 광택원단 및 그 제조방법에 관한 것이다.
The present invention relates to a glossy fabric with an enamel layer and a method of manufacturing the same, and more particularly, to enamel to improve the luxury and durability of the fiber fabric by continuously maintaining the gloss without damaging the fiber fabric such as conventional fabrics The present invention relates to a gloss fabric having a layer formed thereon and a method of manufacturing the same.

섬유원단에 광택을 가하는 방법은 여러 가지가 시도되고 있는데, 그 중에서 섬유원단이 롤러 사이로 통과되면서 열과 마찰에 의해 표면에 광택이 발생되도록 하는 방법이 있다. 즉, 섬유원단이 롤러에 의해 마찰 및 압착되어 조직의 평활도가 높아지면서 마찰이 가해진 표면부에 광택이 발생하게 된다. Various methods of applying gloss to the fiber fabric have been tried. Among them, there is a method in which the fiber fabric passes through the rollers so that gloss is generated on the surface by heat and friction. That is, the fiber fabric is rubbed and compressed by the rollers, the smoothness of the tissue is increased, the gloss is generated on the surface portion to which the friction is applied.

하지만, 이와 같은 방법으로 광택이 발생된 섬유원단은 표면이 인체나 다른 물품과 마찰됨에 따라 광택이 사라지게 되며, 특히 세탁을 하게 되면 섬유원단 조직의 평활도가 원상복귀되면서 광택이 급격히 사라지게 될 뿐만 아니라 섬유원단이 신축되어 형태가 변형되므로 이와 같은 섬유원단을 이용하여 제작된 의류 등은 내구성이 떨어지는 문제가 있다. 그리고, 상기와 같이 섬유원단이 압착과 마찰에 의해 매우 뻣뻣해지게 되므로 원단 자체가 손상되어 품질이 저하되는 문제가 있다.However, the gloss generated in this way, the gloss disappears as the surface is rubbed with the human body or other items, and especially when washing, the gloss disappears rapidly as the smoothness of the fiber fabric is restored. Since the fabric is stretched and deformed, the garment manufactured using such a fabric fabric has a problem of poor durability. Further, as described above, since the fiber fabric becomes very stiff due to compression and friction, the fabric itself is damaged and the quality is degraded.

이에 따라, 섬유원단에 접착제를 도포하고 유광의 필름을 부착시켜 필름의 광코팅층이 접착제에 의해 섬유원단에 옮겨져서 광택이 발생되도록 함으로써 섬유원단의 손상을 줄인 전사방식이 사용되었지만, 이와 같은 방법에 의해 발생된 광택은 접착제 자체에서 발생되는 것이 아니므로 인체나 다른 물품과 마찰되거나 세탁함에 따라 광을 발생시키는 분말 등의 물질이 접착제에서 탈락되어 광택이 오래 지속되지 못하는 문제가 있다.
Accordingly, the transfer method of reducing the damage to the fiber fabric was applied by applying an adhesive to the fiber fabric and attaching a gloss film so that the optical coating layer of the film was transferred to the fiber fabric by the adhesive to generate gloss. Since the gloss generated by the adhesive is not generated by the adhesive itself, a material such as a powder, which generates light as it is rubbed or washed with the human body or other articles, is dropped from the adhesive, and thus the gloss does not last long.

한국 등록특허공보 제10-1036183호Korean Patent Publication No. 10-1036183

본 발명은 전술한 바와 같은 문제점을 해결하기 위한 것으로, 본 발명의 목적은 기존의 직물 등의 섬유원단을 손상시키지 않고 광택이 지속적으로 유지되도록 하여 섬유원단을 이용하여 제작된 의류 등의 고급스러움과 광택의 내구성을 향상시킨 에나멜층이 형성된 광택원단 및 그 제조방법을 제공하는 것에 있다.
The present invention is to solve the problems as described above, the object of the present invention is to maintain the gloss without damaging the fiber fabrics such as existing fabrics such as luxury fabrics and the like produced by using the fiber fabrics and The present invention provides a glossy fabric with an enamel layer having improved gloss durability and a method of manufacturing the same.

본 발명의 특징에 따르면, 롤 형태로 감겨진 섬유원단(10)의 일단이 인출되면서 그 일면이 에나멜(30)을 도포하는 도포롤(31)을 경유하여 에나멜(30)이 도포되는 에나멜코팅공정(A); According to a feature of the present invention, the enamel coating step of applying the enamel 30 via the application roll 31 for applying the enamel 30 on one side thereof while the one end of the fiber fabric 10 wound in a roll form is withdrawn (A);

상기 에나멜코팅공정(A)을 거친 섬유원단(10)에 외기를 주입시켜서 일차적으로 건조시키는 제1건조공정(B); A first drying step (B) of injecting outside air into the fiber fabric (10) which has undergone the enamel coating step (A) to dry firstly;

상기 제1건조공정(B)을 거친 섬유원단(10)의 에나멜이 코팅된 일면에 롤 형태로 감겨진 보호필름(20)의 일단이 인출되면서 부착되며, 상기 섬유원단(10)과 보호필름(20)이 한 쌍의 압착롤(34) 사이를 함께 통과하면서 에나멜의 점착성으로 인해 상호 부착되는 필름합지공정(C);One end of the protective film 20 wound in a roll shape is attached to one surface of the enamel coated fiber fabric 10 that has undergone the first drying process (B), and is attached to the fiber fabric 10 and the protective film ( A film lamination process (C) in which 20) is adhered to each other due to the adhesiveness of the enamel while passing together between the pair of pressing rolls 34;

상기 필름합지공정(C)을 거쳐 보호필름(20)이 부착된 섬유원단(10)을 롤 형태로 감아서 재차 건조시키는 제2건조공정(D); 및A second drying step (D) of winding the fiber fabric 10 to which the protective film 20 is attached in the form of a roll through the film laminating step (C) and drying it again; And

상기 제2건조공정(D)을 거친 섬유원단(10)에서 보호필름(20)을 제거하는 필름제거공정(E);을 포함하는 것을 특징으로 하는 에나멜층이 형성된 광택원단의 제조방법이 제공된다.
Provided is a method for manufacturing a glossy fabric with an enamel layer, comprising a; film removal process (E) for removing the protective film (20) from the fiber fabric (10) after the second drying step (D). .

본 발명의 다른 특징에 따르면, 상기 보호필름(20)은 OPP필름인 것을 특징으로 하는 에나멜층이 형성된 광택원단의 제조방법이 제공된다.
According to another feature of the invention, the protective film 20 is provided with a method for producing a glossy fabric with an enamel layer, characterized in that the OPP film.

본 발명의 또 다른 특징에 따르면, 상기 에나멜코팅공정(A)에서 사용되는 도포롤(31)의 도포면이 소정의 문양으로 이루어져서, 에나멜(30)이 도포된 섬유원단(10)에 에나멜코팅층(11)이 소정의 문양을 이루게 되는 것을 특징으로 하는 에나멜층이 형성된 광택원단의 제조방법이 제공된다.
According to another feature of the invention, the coating surface of the coating roll 31 used in the enamel coating step (A) is made of a predetermined pattern, the enamel coating layer 11 on the fiber fabric 10 to which the enamel 30 is applied Provided is a method for producing a glossy fabric with an enamel layer, characterized in that the) forms a predetermined pattern.

본 발명의 또 다른 특징에 따르면, 롤 형태로 감겨진 섬유원단(10)의 일단을 인출하여 그 일면을 에나멜 도포롤(31)을 연속 경유시켜 에나멜을 도포시킨 후 외기를 주입하여 일차적으로 건조시키고, 건조된 섬유원단(10)의 에나멜이 도포된 일면에 롤 형태로 감겨진 보호필름(20)을 인출하여 연속적으로 부착시키면서 롤 형태로 감아서 재차 건조시킨 후 섬유원단(10)에서 보호필름(20)을 제거하여 이루어진 것을 특징으로 하는 에나멜층이 형성된 광택원단이 제공된다.
According to another feature of the present invention, withdraw the one end of the fiber fabric (10) wound in the form of a roll through one side of the coating through the enamel coating roll 31 to apply enamel and then injecting outside air to dry first After taking out the protective film 20 wound in a roll form on one surface of which the enamel of the dried fiber fabric 10 is applied, winding it in a roll form while continuously attaching it and drying it again, the protective film in the fiber fabric 10 ( 20) there is provided a glossy fabric with an enamel layer, characterized in that made by removing.

이상에서와 같이 본 발명에 의하면, 직물이나 편물 등으로 제조되어 롤 형태로 감겨진 섬유원단(10)의 일단을 인출시켜 그 일면에 마찰이나 열을 가하지 않고도 에나멜코팅층(11)을 형성한 광택원단을 제공할 수 있으므로, 섬유원단(10)의 조직이 손상되는 것이 방지되어 광택을 내면서도 섬유원단(10) 자체의 품질이 저하되지 않는 효과가 있다. 또한, 섬유원단(10)에 별도의 접착제를 도포하여 필름의 광코팅층이 접착제에 의해 섬유원단(10)에 옮겨져서 광택을 내는 것이 아니라 섬유원단(10)에 도포된 에나멜코팅층(11) 자체가 광택을 내기 때문에 인체 등과의 마찰이나 세탁에 의해서도 광택이 소멸되지 않으므로 광택이 오랜시간 지속되는 효과가 있다. 그리고, 섬유원단(10)의 일면에 에나멜(30)을 도포하고 그 상면에 보호필름(20)을 압착롤(34)에 의해 합지함으로써, 에나멜(30)이 섬유원단(10) 내부로 스며들지 않고 보호필름(20)에 부착되어 에나멜코팅층(11)이 섬유원단(10)의 표면에 정착되므로 상기와 같이 섬유원단(10)의 손상없이 보다 우수한 광택을 낼 수 있는 효과가 있다. 특히, 표면평활도가 우수한 OPP필름을 보호필름(20)으로 사용하면 에나멜코팅층(11)과 완전히 건조시킨 후에 에나멜코팅층(11)으로부터 용이하게 분리시킬 수 있어 섬유원단()이 손상되지 않고 에나멜코팅층(11)이 탈락되지 않아서 광택이 저하되는 것이 방지된다. 한편, 에나멜(30) 도포시 도포롤(31)의 도포면을 소정의 문양으로 형성하여 섬유원단(10)에 도포된 에나멜코팅층(11)이 소정의 문양을 이루게 되므로 외관이 미려한 광택원단을 제공할 수 있다.
As described above, according to the present invention, a glossy fabric in which the enamel coating layer 11 is formed without drawing out one end of the fiber fabric 10 made of fabric or knitted fabric and wound in a roll shape and applying friction or heat to one surface thereof. Since it can be provided, the tissue of the fiber fabric 10 is prevented from being damaged, and there is an effect that the quality of the fiber fabric 10 itself is not degraded while shining. In addition, a separate adhesive is applied to the fiber fabric 10 so that the optical coating layer of the film is transferred to the fiber fabric 10 by the adhesive and not polished. Instead, the enamel coating layer 11 itself applied to the fiber fabric 10 is applied. Because it gives a gloss, the gloss does not disappear even by friction with the human body or washing, so the gloss lasts for a long time. Then, by applying the enamel 30 on one surface of the fiber fabric 10 and laminating the protective film 20 on the upper surface thereof with the pressing roll 34, the enamel 30 does not penetrate into the fiber fabric 10. Since the enamel coating layer 11 is fixed to the surface of the fiber fabric 10 by being attached to the protective film 20, it is possible to produce better gloss without damaging the fiber fabric 10 as described above. In particular, when the OPP film having excellent surface smoothness is used as the protective film 20, it can be easily separated from the enamel coating layer 11 after completely drying with the enamel coating layer 11, so that the fiber fabric () is not damaged and the enamel coating layer ( 11) is not dropped and glossiness is prevented from falling. Meanwhile, when the enamel 30 is applied, the coated surface of the application roll 31 is formed in a predetermined pattern so that the enamel coating layer 11 applied to the fiber fabric 10 forms a predetermined pattern, thereby providing a glossy fabric having a beautiful appearance. Can be.

도 1은 본 발명에 따른 에나멜층이 형성된 광택원단의 제조공정의 일실시예를 개략적으로 도시한 도면
도 2는 도 1의 각 제조공정에 따른 섬유원단의 단면도
도 3은 상기 실시예의 제조공정을 표시한 블록도1 is a view schematically showing an embodiment of a manufacturing process of a glossy fabric with an enamel layer according to the present invention
2 is a cross-sectional view of the fiber fabric according to each manufacturing process of FIG.
Figure 3 is a block diagram showing the manufacturing process of the embodiment

상술한 본 발명의 목적, 특징들 및 장점은 다음의 상세한 설명을 통하여 보다 분명해질 것이다. 이하, 본 발명의 바람직한 실시예를 첨부한 도면에 의거하여 설명하면 다음과 같다.The objects, features and advantages of the present invention will become more apparent from the following detailed description. Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.

도 1은 본 발명의 바람직한 일실시예에 따른 에나멜층이 형성된 광택원단의 제조공정을 개략적으로 도시한 도면이고, 도 2는 도 1의 각 제조공정에 따른 섬유원단의 단면을 도시한 도면이며, 도 3은 상기 실시예의 제조공정의 블록도이다. 1 is a view schematically showing a manufacturing process of a glossy fabric with an enamel layer according to an embodiment of the present invention, Figure 2 is a view showing a cross section of the fiber fabric according to each manufacturing process of Figure 1, 3 is a block diagram of the manufacturing process of the embodiment.

도시된 바와 같이, 본 발명의 일실시예에 따른 에나멜층이 형성된 광택원단의 제조방법은 섬유원단(10)이 에나멜코팅공정(A), 제1건조공정(B), 필름합지공정(C), 제2건조공정(D) 및 필름제거공정(E)을 거침으로써 섬유원단(10)의 조직을 손상시키지 않고 일면에 에나멜 광택이 오랜시간 지속되도록 한 것이다. 우선, 상기 섬유원단(10)은 직물, 편물, 부직포 등을 포함하며 지관에 롤 형태로 감겨진 상태에서 일단이 인출되면서 상기의 공정들을 연속적으로 거치게 된다. As shown, the method for producing a glossy fabric with an enamel layer according to an embodiment of the present invention is the fiber fabric 10 is enamel coating step (A), first drying step (B), film lamination step (C) By going through the second drying step (D) and the film removal step (E), the enamel luster lasts for a long time without damaging the structure of the fiber fabric 10. First, the fiber fabric 10 includes a woven fabric, a knitted fabric, a nonwoven fabric, and the like is continuously passed through the processes as one end is drawn out in a roll form wound on a paper tube.

상기 에나멜코팅공정(A)은 롤 형태로 감겨진 섬유원단(10)의 일단이 인출되면서 이송롤(1~3)에 의해 에나멜(30)을 도포하는 도포롤(31)을 경유하도록 안내됨으로써, 섬유원단(10)의 일면에 에나멜(30)이 도포되어 도 2의 (a)와 같이 에나멜코팅층(11)이 형성된다. 이때, 에나멜(30)은 섬유원단(10)에 용이하게 도포될 수 있을 정도로 점착성을 낮추기 위해 용제로 적절히 희석하여 사용하게 된다. 한편, 상기 도포롤(31)의 외주면에 소정 문양으로 이루어진 도포면을 형성하여 섬유원단(10)의 일면에 도포된 에나멜코팅층(11)이 소정의 문양이 형성되도록 할 수 있다. The enamel coating process (A) is guided through the application roll 31 for applying the enamel 30 by the transfer rolls 1 to 3 while one end of the fiber fabric 10 wound in a roll form is drawn out, The enamel 30 is applied to one surface of the fiber fabric 10 to form an enamel coating layer 11 as shown in FIG. At this time, the enamel 30 is appropriately diluted with a solvent in order to lower the adhesiveness so that it can be easily applied to the fiber fabric 10. On the other hand, by forming a coating surface consisting of a predetermined pattern on the outer circumferential surface of the coating roll 31 may be a predetermined pattern is formed on the enamel coating layer 11 applied to one surface of the fiber fabric (10).

상기 제1건조공정(B)은 에나멜코팅공정(A)을 거쳐 일면에 에나멜코팅층(11)이 형성된 섬유원단(10)에 외기를 주입하여 에나멜에 혼합된 용제를 신속히 휘발시켜 에나멜의 점착성을 회복시키는 공정이다. 이때, 섬유원단(10)에 고온의 열이나 공기가 접촉되면 에나멜이 녹을 수 있으므로, 도 1에서와 같이 이송롤(4,5)에 의해 안내된 섬유원단(10)이 일정사이즈의 챔버(32) 내부를 경유하도록 하여 외부의 열과 공기를 차단함이 바람직하다. 더욱 바람직하게는, 에나멜의 용해를 방지함과 동시에 용제를 보다 신속하게 휘발시키기 위해 챔버(32) 내부로 상온의 공기를 주입한다. 도 2의 (b)에서 미설명부호 33은 상온의 공기를 주입시키는 송풍팬이다. The first drying step (B) is to inject the outside air into the fiber fabric 10 having the enamel coating layer 11 formed on one surface through the enamel coating step (A) to quickly volatilize the solvent mixed in the enamel to restore the adhesion of the enamel It is a process to make it. At this time, the enamel may melt when high temperature heat or air is in contact with the fiber fabric 10, so that the fiber fabric 10 guided by the feed rolls 4 and 5, as shown in FIG. ) It is desirable to block the heat and air outside by passing through the inside. More preferably, air at room temperature is injected into the chamber 32 to prevent the enamel from dissolving and volatilize the solvent more quickly. In FIG. 2 (b), reference numeral 33 is a blowing fan for injecting air at room temperature.

상기 필름합지공정(C)은 제1건조공정(B)을 거쳐 점착성이 회복된 에나멜코팅층(11)이 형성된 섬유원단(10)의 일면에 보호필름(20)을 연속적으로 부착시키는 공정이다. 이때, 상기 보호필름(20)은 도 2의 (c)와 같이 롤 형태로 감겨져서 일단이 인출되면서 이송롤(6,7)에 의해 안내된 섬유원단(10)의 일면에 가부착된 상태로 한 쌍의 압착롤(34) 사이로 통과됨에 따라 도 2의 (d)와 같이 에나멜코팅층(11)의 접착력에 의해 섬유원단(10)에 부착된다. 이때, 압착롤(34)에 도시안된 히터가 구비되어 열을 가할 수 있고 섬유원단(10)이 접촉되는 압착롤(34)에는 고무의 완충재가 구비될 수 있다. The film laminating step (C) is a step of continuously attaching the protective film 20 to one surface of the fiber fabric 10 on which the enamel coating layer 11 in which the adhesiveness is recovered through the first drying step (B) is formed. At this time, the protective film 20 is wound in the form of a roll as shown in (c) of FIG. 2 with one end being pulled out to be attached to one surface of the fiber fabric 10 guided by the transfer rolls 6 and 7. As it passes between the pair of pressing rolls 34, it is attached to the fiber fabric 10 by the adhesive force of the enamel coating layer 11 as shown in (d) of FIG. At this time, the pressing roll 34 is provided with a heater (not shown) to apply heat, and the pressing roll 34 to which the fiber fabric 10 is in contact may be provided with a cushioning material of rubber.

한편, 상기 보호필름(20)은 에나멜코팅층(11)의 접착력에 의해 부착될 뿐 자체에는 접착성이 없어 추후 섬유원단(10)으로부터 용이하게 분리될 수 있는 소재의 필름이 사용되며, 바람직하게는 에나멜(30) 자체의 고유물성을 변화시키지 않아서 에나멜코팅층(11)의 광택을 향상시키면서도 표면평활도가 우수하여 별도의 이형처리공정을 거치지 않고도 섬유원단(10)으로부터 용이하게 분리시킬 수 있어 작업이 편리할 뿐만 아니라 분리작업시 에나멜코팅층(11)이 섬유원단(10)으로부터 탈락되는 것이 방지되어 광택이 더욱 향상하며 가격도 저렴하여 비용도 절감되는 OPP필름(Oriented Poly propylene)이 사용된다.On the other hand, the protective film 20 is attached only by the adhesive force of the enamel coating layer 11 is used as a film of the material that can be easily separated from the fiber fabric 10 is not adhered to itself, preferably, Since it does not change the intrinsic properties of the enamel 30 itself, it improves the gloss of the enamel coating layer 11 and has excellent surface smoothness so that the work can be easily separated from the fiber fabric 10 without undergoing a separate release process. In addition, the enamel coating layer 11 is prevented from falling off from the fiber fabric 10 during the separation operation, so that the gloss is further improved and the cost is low and the cost is also reduced.

그리고, 상기 섬유원단(10)의 일면에 코팅된 에나멜코팅층(11)은 아직 완전히 건조된 상태가 아니어서 섬유원단(10)에 스며들 수 있는데, 에나멜코팅층(11)이 보호필름(20)에 접착되면서 섬유원단(10)에 스며드는 것이 방지되어 섬유원단(10)의 표면에 형성되므로 섬유원단(10)의 조직이 손상되지 않으면서도 우수한 광택을 낼 수 있다. In addition, the enamel coating layer 11 coated on one surface of the fiber fabric 10 may not penetrate into the fiber fabric 10 because it is not yet completely dried, and the enamel coating layer 11 is applied to the protective film 20. Since the adhesive is prevented from penetrating the fiber fabric 10 is formed on the surface of the fiber fabric 10 can be excellent gloss without damaging the tissue of the fiber fabric 10.

상기 제2건조공정(D)은 필름합지공정(C)을 거쳐 보호필름(20)이 부착된 섬유원단(10)을 지관에 롤 형태로 감은 후, 이 상태로 도시안된 건조실에서 건조시킨다. 바람직하게는, 대략 70℃∼80℃에서 1∼2일 정도 건조시켜서 에나멜코팅층(11)의 광택이 향상되고 보호필름(20)을 섬유원단(10)으로부터 용이하게 분리시킬 수 있도록 한다. In the second drying step (D), the fiber fabric 10 to which the protective film 20 is attached is wound in the form of a roll on the paper tube through the film laminating step (C), and then dried in a drying chamber (not shown) in this state. Preferably, the film is dried at about 70 ° C. to 80 ° C. for about 1 to 2 days to improve the gloss of the enamel coating layer 11 and to easily separate the protective film 20 from the fiber fabric 10.

이때, 일면에 에나멜코팅층(11)이 형성된 섬유원단(10)을 롤 형태로 감을 때 에나멜코팅층(11)이 섬유원단(10)의 타면에 묻을 수 있고 이에 따라 섬유원단(10)을 풀게 되면 에나멜코팅층(11)의 일부가 섬유원단(10)의 타면에 접착되어 섬유원단(10) 일면에 에나멜코팅층(11)이 손상되어 불균일하게 형성될 수 있는데, 에나멜코팅층(11)이 보호필름(20)에 의해 커버되므로 섬유원단(10)의 타면에 묻는 것이 방지되어 상기 섬유원단(10)을 롤 형태로 감아서 건조시킬 수 있으면서도 상기의 문제들이 발생되지 않는다. 또한, 필름합지공정(C)을 거쳐 롤 형태로 감긴 섬유원단(10)의 부피가 상당히 축소되어 도시안된 건조실에 다수의 섬유원단(10)을 일시에 건조시킬 수 있으므로 생산성이 향상된다. At this time, the enamel coating layer 11 may be buried on the other side of the fiber fabric 10 when the fiber fabric 10 having the enamel coating layer 11 formed on one surface is rolled, and thus the fiber fabric 10 is loosened. A portion of the coating layer 11 may be adhered to the other surface of the fiber fabric 10 so that the enamel coating layer 11 may be damaged on one surface of the fiber fabric 10 and may be formed nonuniformly. The enamel coating layer 11 may be a protective film 20. Since it is covered by the other side of the fiber fabric 10 is prevented from being buried and the fiber fabric 10 can be wound in a roll form and dried, the above problems do not occur. In addition, since the volume of the fiber fabric 10 wound in a roll form through the film lamination process (C) is considerably reduced, a plurality of fiber fabrics 10 can be dried at once in a drying chamber (not shown), thereby improving productivity.

상기 필름제거공정(E)은 제2건조공정(D)을 거친 롤 형태로 감겨진 섬유원단(10)에서 보호필름(20)을 제거하는 공정으로서, 도시안된 두 개의 지관에 섬유원단(10)과 보호필름(20)이 각각 분리되어 감겨지도록 함으로써 도 2의 (e)와 같이 일면에 에나멜코팅층(11)이 형성된 광택원단만이 롤 형태로 감겨진다.The film removing step (E) is a step of removing the protective film 20 from the fiber fabric 10 wound in a roll form after the second drying step (D), the fiber fabric 10 in the two branches not shown As the protective film 20 is separately wound and wound, only the glossy fabric having the enamel coating layer 11 formed on one surface is wound in a roll form as shown in FIG.

이와 같이, 섬유원단(10)에 마찰이나 열을 가하지 않고도 에나멜코팅층(11)을 형성할 수 있어, 섬유원단(10)의 조직손상이 방지되어 결국 품질저하가 방지된다. 또한, 섬유원단에 별도의 접착제를 도포하여 필름의 광코팅층을 접착제에 의해 섬유원단에 옮겨서 광을 내는 것이 아니라 섬유원단(10)에 도포된 에나멜코팅층(11) 자체가 광택을 내기 때문에 인체 등과의 마찰이나 세탁에 의해서도 광이 소멸되지 않으므로 광택이 오랜시간 지속된다. In this way, the enamel coating layer 11 can be formed without applying friction or heat to the fiber fabric 10, thereby preventing tissue damage of the fiber fabric 10, resulting in quality degradation. In addition, by applying a separate adhesive to the fiber fabric to move the optical coating layer of the film to the fiber fabric with an adhesive to emit light, the enamel coating layer 11 itself is applied to the fiber fabric 10, because it is glossy, Gloss lasts for a long time because light does not disappear even by friction or washing.

이상에서 설명한 본 발명은 전술한 실시예 및 첨부된 도면에 의해 한정되는 것이 아니고, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 여러 가지 치환, 변형 및 변경이 가능함은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 명백할 것이다.It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the inventions. It will be apparent to those of ordinary skill in the art.

Claims (4)

롤 형태로 감겨진 섬유원단(10)의 일단이 인출되면서 그 일면이 에나멜(30)을 도포하는 도포롤(31)을 경유하여 에나멜(30)이 도포되는 에나멜코팅공정(A);
상기 에나멜코팅공정(A)을 거친 섬유원단(10)에 외기를 주입시켜서 일차적으로 건조시키는 제1건조공정(B);
상기 제1건조공정(B)을 거친 섬유원단(10)의 에나멜이 코팅된 일면에 롤 형태로 감겨진 보호필름(20)의 일단이 인출되면서 부착되며, 상기 섬유원단(10)과 보호필름(20)이 한 쌍의 압착롤(34) 사이를 함께 통과하면서 에나멜의 점착성으로 인해 상호 부착되는 필름합지공정(C);
상기 필름합지공정(C)을 거쳐 보호필름(20)이 부착된 섬유원단(10)을 롤 형태로 감아서 재차 건조시키는 제2건조공정(D); 및
상기 제2건조공정(D)을 거친 섬유원단(10)에서 보호필름(20)을 제거하는 필름제거공정(E);을 포함하는 것을 특징으로 하는 에나멜층이 형성된 광택원단의 제조방법.
An enamel coating process (A) in which one side of the fiber fabric 10 wound in a roll form is drawn out, and one surface thereof is applied via an application roll 31 for applying the enamel 30;
A first drying step (B) of injecting outside air into the fiber fabric (10) which has undergone the enamel coating step (A) to dry firstly;
One end of the protective film 20 wound in a roll shape is attached to one surface of the enamel coated fiber fabric 10 that has undergone the first drying process (B), and is attached to the fiber fabric 10 and the protective film ( A film lamination process (C) in which 20) is adhered to each other due to the adhesiveness of the enamel while passing together between the pair of pressing rolls 34;
A second drying step (D) of winding the fiber fabric 10 to which the protective film 20 is attached in the form of a roll through the film laminating step (C) and drying it again; And
And a film removal step (E) for removing the protective film (20) from the fiber fabric (10) which has undergone the second drying step (D).
제1항에 있어서, 상기 보호필름(20)은 OPP필름인 것을 특징으로 하는 에나멜층이 형성된 광택원단의 제조방법.
The method of claim 1, wherein the protective film 20 is a manufacturing method of the glossy fabric with an enamel layer, characterized in that the OPP film.
제1항 또는 제2항에 있어서, 상기 에나멜코팅공정(A)에서 사용되는 도포롤(31)의 도포면이 소정의 문양으로 이루어져서, 에나멜(30)이 도포된 섬유원단(10)에 에나멜코팅층(11)이 소정의 문양을 이루게 되는 것을 특징으로 하는 에나멜층이 형성된 광택원단의 제조방법.
According to claim 1 or 2, wherein the coating surface of the coating roll 31 used in the enamel coating step (A) is made of a predetermined pattern, the enamel coating layer (10) on the fiber fabric 10 to which the enamel 30 is applied 11) A method of manufacturing a glossy fabric with an enamel layer, characterized in that to form a predetermined pattern.
롤 형태로 감겨진 섬유원단(10)의 일단을 인출하여 그 일면을 에나멜 도포롤(31)을 연속 경유시켜 에나멜을 도포시킨 후 외기를 주입하여 일차적으로 건조시키고, 건조된 섬유원단(10)의 에나멜이 도포된 일면에 롤 형태로 감겨진 보호필름(20)을 인출하여 연속적으로 부착시키면서 롤 형태로 감아서 재차 건조시킨 후 섬유원단(10)에서 보호필름(20)을 제거하여 이루어진 것을 특징으로 하는 에나멜층이 형성된 광택원단. One end of the fiber fabric 10 wound in a roll form is drawn out, and one surface thereof is continuously passed through the enamel coating roll 31 to apply enamel, followed by injecting outside air to dry it first, and then to the dried fiber fabric 10. It is made by removing the protective film 20 from the fiber fabric 10 after drying again by winding in a roll form while taking out and continuously attaching the protective film 20 wound in a roll form on one surface coated with enamel. Glossy fabric with an enamel layer formed.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101795934B1 (en) 2016-05-30 2017-11-08 이성근 Functionality film coating apparatus for functionality cloth

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KR20010069280A (en) * 2001-02-27 2001-07-25 백정현 Method for forming patterns on the fabric by using shrinkage film
KR100864559B1 (en) * 2008-06-02 2008-10-20 김판옥 Wrinkled textile and manufacturing method thereof
KR100908577B1 (en) * 2008-12-29 2009-07-22 (주)하나무역 Manufacturing method of leather having enamel transparent layer, and leather produced thereby
KR20100112682A (en) * 2009-04-10 2010-10-20 주식회사 지.비라이트 Method of manufacturing color tpu sheets

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Publication number Priority date Publication date Assignee Title
KR20010069280A (en) * 2001-02-27 2001-07-25 백정현 Method for forming patterns on the fabric by using shrinkage film
KR100864559B1 (en) * 2008-06-02 2008-10-20 김판옥 Wrinkled textile and manufacturing method thereof
KR100908577B1 (en) * 2008-12-29 2009-07-22 (주)하나무역 Manufacturing method of leather having enamel transparent layer, and leather produced thereby
KR20100112682A (en) * 2009-04-10 2010-10-20 주식회사 지.비라이트 Method of manufacturing color tpu sheets

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101795934B1 (en) 2016-05-30 2017-11-08 이성근 Functionality film coating apparatus for functionality cloth

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