KR101331057B1 - Solidified agent to strengthen stratum - Google Patents

Solidified agent to strengthen stratum

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KR101331057B1
KR101331057B1 KR1020120054118A KR20120054118A KR101331057B1 KR 101331057 B1 KR101331057 B1 KR 101331057B1 KR 1020120054118 A KR1020120054118 A KR 1020120054118A KR 20120054118 A KR20120054118 A KR 20120054118A KR 101331057 B1 KR101331057 B1 KR 101331057B1
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weight
parts
blast furnace
furnace slag
soil
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KR1020120054118A
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Korean (ko)
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KR20130020538A (en
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문경주
박원춘
윤형선
박성순
안양진
음현미
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(주) 건설자원개발연구원
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K17/00Soil-conditioning materials or soil-stabilising materials
    • C09K17/02Soil-conditioning materials or soil-stabilising materials containing inorganic compounds only
    • C09K17/06Calcium compounds, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/10Burned or pyrolised refuse
    • C04B18/103Burned or pyrolised sludges
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/14Waste materials; Refuse from metallurgical processes
    • C04B18/141Slags
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B22/00Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
    • C04B22/008Cement and like inorganic materials added as expanding or shrinkage compensating ingredients in mortar or concrete compositions, the expansion being the result of a recrystallisation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/144Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00732Uses not provided for elsewhere in C04B2111/00 for soil stabilisation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Soil Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

본 발명은 지반을 보강하는 고화재에 관한 것으로서, 보다 상세하게는 고로슬래그를 주원료로 사용하고 자극제로서 페트롤 코우크스 탈황석고를 활용해 고로슬래그의 잠재수경성을 활성화시켜 고결강도를 발현하며, 팽창재에 다량 함유된 산화칼슘의 발열반응과 체적팽창작용을 이용하여 토양의 간극수를 제거하고 함수율을 저감하여 지반을 조속히 안정시키는 지반보강용 고화재에 관한 것이다.
본 발명에 의한 지반보강용 고화재는 고로슬래그 미분말 100중량부에 대하여, 페트롤 코우크스 탈황석고 20~50중량부를 포함한다.
The present invention relates to a solidified fire to reinforce the ground, and more specifically, using blast furnace slag as the main raw material and petroleum coke desulfurized gypsum as a stimulant to activate the latent hydraulic properties of the blast furnace slag to express high grain strength, The present invention relates to a ground reinforcement solid which stabilizes the soil by removing the pore water and reducing the moisture content by using the exothermic reaction and volume expansion of calcium oxide.
The ground reinforcement solid according to the present invention comprises 20 to 50 parts by weight of petrol coke desulfurized gypsum, based on 100 parts by weight of blast furnace slag fine powder.

Description

지반보강용 고화재{SOLIDIFIED AGENT TO STRENGTHEN STRATUM}Soil Reinforcement for Ground Reinforcement {SOLIDIFIED AGENT TO STRENGTHEN STRATUM}

본 발명은 지반을 보강하는 고화재에 관한 것으로서, 보다 상세하게는 고로슬래그를 주원료로 사용하고 자극제로서 페트롤 코우크스 탈황석고를 활용해 고로슬래그의 잠재수경성을 활성화시켜 고결강도를 발현하며, 팽창재에 다량 함유된 산화칼슘의 발열반응과 체적팽창작용을 이용하여 토양의 간극수를 제거하고 함수율을 저감하여 지반을 조속히 안정시키는 지반보강용 고화재에 관한 것이다.
The present invention relates to a solidified fire to reinforce the ground, and more specifically, using blast furnace slag as the main raw material and petroleum coke desulfurized gypsum as a stimulant to activate the latent hydraulic properties of the blast furnace slag to express high grain strength, The present invention relates to a ground reinforcement solid which stabilizes the ground by removing the pore water and reducing the water content by using the exothermic reaction and the volume expansion action of the calcium oxide.

일반적으로 연약지반 등 지반을 개량하기 위한 심층혼합공법(SCW:Soil Cement Wall, DCM : Deep Cement Mixing, DSP : Deep Soil Mixing Pile, DSM : Deep Soil Mixing 등)은 연약지반을 심층까지 천공하고 원지반과 고화재를 혼합하여 지반을 개량한다. 이 때, 고화재는 일반적으로 시멘트와 벤토나이트를 혼합하여 사용되어 왔다.Generally, deep mixing method (SCW: Soil Cement Wall, DCM: Deep Cement Mixing, DSP: Deep Soil Mixing Pile, DSM: Deep Soil Mixing, etc.) to improve the ground such as soft ground Improve the ground by mixing solid fire. At this time, the solidified material has been generally used by mixing cement and bentonite.

이 중 시멘트의 경우 수화하면서 수축을 하는 특성 때문에 차수 목적을 위하여 벤토나이트를 사용하는데 벤토나이트는 국내에 천연자원으로 부존하지 않는 광물로서 전량 수입에 의존하고 있는 고가의 재료이며 염분과 접촉하면 그 팽윤도가 현저히 떨어져 차수성이 크게 저하되는 문제점이 있다.Among the cements, bentonite is used for ordering purposes because of its shrinkage during hydration. Bentonite is a mineral that does not exist as a natural resource in Korea. It is an expensive material that depends on imports. There is a problem that the degree of ordering is greatly reduced.

또한 시멘트의 경우 주원료인 석회석을 채광하여 1,450℃의 고온에서 소성하여 제조되기 때문에 석회석의 탈탄산 과정에서 온실가스의 주원인인 다량의 CO2 가스가 발생하여 대기환경에 치명적인 해를 준다. 또한 시멘트의 경우 pH가 12 이상에 달할 정도로 강한 알칼리이기 때문에 토양에 사용하였을 경우 바람직하지 않다. In addition, in the case of cement, limestone, which is a main raw material, is manufactured by baking at a high temperature of 1,450 ° C, and thus, a large amount of CO 2 gas, which is the main cause of greenhouse gases, is generated in the decarbonation process of limestone, which causes fatal harm to the atmospheric environment. In addition, cement is not preferable when used in soil because the pH is strong enough to reach 12 or more.

최근에는 이러한 기존의 시멘트를 고화재로 사용하는 문제점을 개선하기 위한 여러 기술들이 제시되고 있다. 예를 들면 국내 등록특허 10-0845248에서는 고로슬래그시멘트에 생석회와 무수석고를 혼합한 후 분말도를 향상시키기 위한 목적으로 진동밀을 이용하여 분쇄를 하고 이 분쇄물에 유동성 및 침투성을 향상시키기 위한 폴리카르본산계 혼화제 0.1% ~ 0.5%중량부를 다시 혼합하는 기술을 제안하였다. 그러나 이 방법은 1차로 생산된 제품을 구매한 후 진동밀 이라는 거대한 장치를 이용해 다시 분쇄하여야 하는 공정이 필요하고 더욱이, 분쇄물에 폴리카르본산계 혼화제 0.1% ~ 0.5%중량부를 다시 혼합하는 기술을 제시하였으나, 현재의 기술로 분체에 0.1~0.5%중량부의 원료를 고르게 혼합할 수 있는 상용화 기술은 없는 상태로서 매우 많은 비용이 들어가며, 기술적으로도 상용화되기 어려운 비합리적인 방법이라 할 수 있다.Recently, several techniques have been proposed to solve the problem of using such conventional cement as a fire. For example, in Korean Patent Registration No. 10-0845248, blast furnace slag cement is mixed with quicklime and anhydrous gypsum and then pulverized using a vibration mill for the purpose of improving the degree of powder, and a poly And 0.1 to 0.5% by weight of a carboxylic acid-based admixture are re-mixed. However, this method requires the process of re-pulverization using a huge device called a vibration mill after purchasing the first-produced product, and furthermore, a technique of mixing 0.1% to 0.5% by weight of the polycarboxylic acid admixture back into the ground product. However, there is no commercialization technology that can evenly mix 0.1-0.5% by weight of raw materials into the powder with the current technology, which is very costly and technically difficult to commercialize.

또한 국내 등록특허 제10-0374122호에서는 시멘트 100중량부에 대하여 5 ~ 40중량부의 석고와 5 ~ 30중량부의 석회와 20 ~ 200중량부의 2가지 입도(15 ~ 30㎛인 제1성분의 50 ~ 60중량부, 3 ~ 8㎛인 제2성분 40 ~ 50중량부)를 갖는 포졸란물질과 계면활성제를 포함하는 기술을 제시하였다. 그러나 이 방법은 시멘트를 주원료로 한다는 점에서 상술한 문제점이 있고, 특히 포졸란 물질을 15 ~ 30㎛, 3 ~ 8㎛의 입도로 분리하는 것이 현존하는 기술로서 가능한 것인지 의문을 갖지 않을 수 없다. In addition, Korean Patent No. 10-0374122 discloses 5 to 40 parts by weight of gypsum, 5 to 30 parts by weight of lime and 20 to 200 parts by weight of two particle sizes (15 to 30 μm of the first component with respect to 100 parts by weight of cement). A technique comprising a pozzolanic material having a 60 parts by weight, 40-50 parts by weight of a second component having a thickness of 3 to 8 μm) and a surfactant was proposed. However, this method has the above-mentioned problems in that cement is the main raw material, and in particular, the question of whether it is possible to separate pozzolanic materials into particles of 15 to 30 µm and 3 to 8 µm as an existing technique is possible.

또한 국내등록특허 10-0553732에서는 평균입경이 10~15인 알루미노-실리케이트계 산업부산물 70~80 중량부, 평균입경이 20~30인 석고계부산물 10~25 중량부 및 알칼리계 부산물 5~10 중량부를 포함하는 고화재를 제시하였다. 그러나 이 기술 역시 주원료인 알루미노-실리케이트계 산업부산물의 평균입경이 커서 롤러밀, 볼밀, 진동밀 등을 이용하여 분쇄하여 입도를 조정한다고 발명의 구성 및 작용에서 설명하고 있다. In addition, in Korean Patent Registration No. 10-0553732, 70-80 parts by weight of alumino-silicate-based industrial byproducts having an average particle diameter of 10-15, 10-25 parts by weight of gypsum-based byproducts having an average particle diameter of 20-30, and alkali byproducts 5-10 The solidified material containing the weight part was shown. However, this technique also explains in the structure and action of the invention that the average particle size of the alumino-silicate-based industrial by-product, which is the main raw material, is large and the particle size is adjusted by using a roller mill, a ball mill or a vibration mill.

또한 국내등록특허 10-0431797의 경우도 고로슬래그, 석고, 수산화나트륨, 황산알루미늄, 생석회 또는 소석회, 석회석, 조경제를 혼합한 후 다시 분쇄하는 비소성시멘트 제조방법을 제시하고 있다. 이러한 기술은 시멘트 대신 고로슬래그 및 플라이애시를 주재료로 한 변형 기술로서 포졸란반응 및 에트링가이트 형성을 향상시키기 위하여 알칼리 자극제 및 황산염자극제를 다양한 원료 또는 배합원료로 추가하는 기술이다. 그러므로 제조공정이 매우 복잡하고 원료의 전처리에 많은 비용이 수반되며, 여러 가지 원료를 동시에 사용해야하기 때문에 원료의 물리 화학적 품질특성 변동에 따른 배합의 선정이 어렵다는 문제점이 있다.
In addition, in the case of Korean Patent Registration No. 10-0431797, blast furnace slag, gypsum, sodium hydroxide, aluminum sulfate, quicklime or calcareous lime, limestone, and non-firing cement manufacturing method for grinding again after mixing the crude economy. This technology is based on blast furnace slag and fly ash instead of cement. It is a technique of adding alkali stimulants and sulfate stimulants as various raw materials or blended raw materials to improve pozzolanic reaction and ettringite formation. Therefore, the manufacturing process is very complicated, and the pretreatment of the raw material is expensive, and there is a problem in that it is difficult to select a formulation according to the variation of the physical and chemical quality characteristics of the raw material because various raw materials must be used at the same time.

본 발명은 상술한 목적을 해결하기 위하여 안출된 것으로서, 본 발명의 목적은 고로슬래그를 주원료로 사용하고 자극제로서 페트롤 코우크스 탈황석고를 활용해 고로슬래그의 잠재수경성을 활성화시켜 고결강도를 발현하며, 팽창재에 다량 함유된 산화칼슘의 발열반응과 체적팽창작용을 이용하여 토양의 간극수를 제거하고 함수율을 저감하여 지반을 조속히 안정시키는 지반보강용 고화재를 제공함에 있다.
The present invention has been made to solve the above object, the object of the present invention is to use the blast furnace slag as a main raw material and to utilize the petroleum coke desulfurization gypsum as a stimulant to activate the latent hydraulic properties of the blast furnace slag to express high grain strength, The present invention provides a ground reinforcement solid which stabilizes the ground quickly by removing the pore water and reducing the water content by using the exothermic reaction and volume expansion of calcium oxide contained in the expanded material.

위와 같은 기술적 과제를 해결하기 위하여 본 발명에 의한 지반보강용 고화재는 고로슬래그 미분말 100중량부에 대하여, 페트롤 코우크스 탈황석고 20~50중량부를 포함한다. In order to solve the above technical problems, the ground reinforcing solidified material according to the present invention includes petroleum coke desulfurized gypsum 20 to 50 parts by weight based on 100 parts by weight of blast furnace slag fine powder.

또한 함수율을 급속히 저감하고 체적팽창을 통한 토양의 간극수를 제거하기 위하여 팽창재가 더 포함되는 것이 바람직하다. In addition, in order to rapidly reduce the water content and to remove the pore water of the soil through volume expansion, it is preferable to further include an expansion material.

또한 상기 팽창재는 노내탈황방식 석탄연소보일러에서 발생하는 고칼슘 플라이애시, 바이오매스 소각잔재, 제지슬러지소각잔재, RDF(Refuse Derived Fuel) 소각잔재, RPF(Refuse Plastic Fuel) 소각잔재, 전로슬래그 더스트, 생석회 및 경소백운석으로 이루어진 군에서 선택된 어느 하나이거나 둘 이상의 혼합물인 것이 바람직하다. In addition, the expansion material is a high calcium fly ash, biomass incineration residue, paper sludge incineration residue, RDF (Refuse Derived Fuel) incineration residue, RPF (Infuse Plastic Fuel) incineration residue, converter slag dust, quicklime And it is preferably one or a mixture of two or more selected from the group consisting of light dolomite.

또한 상기 팽창재는 산화칼슘(CaO) 함량이 20~70%인 것이 바람직하다. In addition, the expansion material is preferably calcium oxide (CaO) content of 20 to 70%.

또한 상기 팽창재는 상기 고로슬래그 미분말 100중량부에 대하여, 40~100중량부 혼입되는 것이 바람직하다.
In addition, the expansion material is preferably mixed 40 to 100 parts by weight based on 100 parts by weight of the blast furnace slag fine powder.

본 발명에 따르면, 고로슬래그를 주원료로 사용하고 자극제로서 페트롤 코우크스 탈황석고를 활용해 고로슬래그의 잠재수경성을 활성화시켜 고결강도를 발현하며, 팽창재에 다량 함유된 산화칼슘의 발열반응과 체적팽창작용을 이용하여 토양의 간극수를 제거하고 함수율을 저감하여 지반을 조속히 안정시키는 효과가 있다. According to the present invention, blast furnace slag is used as a main raw material and petroleum coke desulfurization gypsum is used as a stimulant to activate latent hydraulic properties of blast furnace slag to express high grain strength, and the exothermic reaction and volumetric expansion action of calcium oxide contained in a large amount of expansion material. By removing the pore water in the soil and reducing the moisture content it has the effect of stabilizing the ground as soon as possible.

본 발명에 의한 고화재는 심층혼합공법용으로 이용 가능할 뿐 아니라, 황토길 조성을 위한 고화재 등 지반보강을 위한 다양한 방법으로 이용가능하다.
The solidified material according to the present invention can be used not only for the deep mixing method, but also in various ways for reinforcing the ground such as solidified material for the formation of loess roads.

이하, 본 발명에 의한 지반보강용 고화재 조성물에 대하여 구체적으로 설명한다. EMBODIMENT OF THE INVENTION Hereinafter, the solidifying material composition for ground reinforcement which concerns on this invention is demonstrated concretely.

본 발명에 의한 지반보강용 고화재는 시중에서 수득이 가능한 고로슬래그 미분말 100중량부에 대하여, 페트롤 코우크스 탈황석고 20~50중량부를 포함한다. The ground reinforcement solid according to the present invention comprises 20 to 50 parts by weight of petroleum coke desulfurized gypsum, based on 100 parts by weight of blast furnace slag fine powder obtainable on the market.

상기 페트롤 코우크스 탈황석고는 페트롤 코우크스를 원료로 하는 보일러에서 노내 탈황을 위해 석회석을 혼소하는 과정에서 페트롤 코우크스에 포함되어 있는 황 성분과 석회석이 고온에서 탈탄산된 CaO 성분이 반응하여 생성된 분진과 같은 입자상 석고 물질로서 pH가 11.5이상의 강알칼리 물질이다. 상기 석고에 포함된 황산염과 높은 pH가 황산염자극 및 pH에 따른 알칼리 자극을 고로슬래그 미분말에 가하게 되면 고로슬래그 미분말이 활성화되어 잠재수경성 반응을 개시하여 고결강도를 발현한다. 상기 슬래그 미분말과 페트롤 코우크스 탈황석고의 황산염 자극제의 수화반응은 초기 재령에서 다량의 에트링가이트(ettringite)를 골격으로 개시되며 이와 동시에 생성된 C-S-H겔에 의해 이루어진다. 또한 C-S-H겔은 에트링가이트를 감싸며 재령이 경과함에 따라 생성량이 지속적으로 증가하고 C-S-H겔이 경화된 페이스트의 공극을 밀실하게 채우게 되어 에트링가이트와 치밀한 네트워크식 망상구조를 형성하면서 지속적으로 높은 강도발현을 한다. The petroleum coke desulfurized gypsum is produced by reacting a sulfur component contained in the petroleum coke with a CaO component dehydrated at a high temperature in the process of mixing limestone for desulfurization in a furnace in a boiler using petroleum coke as a raw material. Particulate gypsum material such as dust, which is a strong alkali material with a pH above 11.5. When sulphate and high pH contained in the gypsum are applied to the stimulation of sulfate and alkali stimulation according to pH to the blast furnace slag fine powder, the fine blast furnace slag powder is activated to express a latent hydrophobic reaction to express high grain strength. The hydration reaction of the slag fine powder and the sulphate stimulant of petroleum coke desulfurized gypsum is initiated by the backbone of a large amount of ettringite at the early age and is produced by the C-S-H gel produced at the same time. In addition, the CSH gel surrounds Etringite. As the age elapses, the amount of the CSH gel continuously increases and the CSH gel tightly fills the pores of the cured paste, forming a dense network network structure with etringing, .

또한 상기 고화재가 토양에 혼합된 고화토의 함수율을 급속히 저감하고 체적팽창을 통한 토양의 간극수를 제거하기 위하여 벤토나이트를 대체하는 팽창재가 더 포함되는 것이 바람직하다. In addition, it is preferable that the solidified material further includes an expanded material replacing bentonite in order to rapidly reduce the water content of the solidified soil mixed in the soil and to remove the pore number of the soil through volume expansion.

또한 상기 팽창재는 노내탈황방식 석탄연소보일러에서 발생하는 고칼슘 플라이애시, 바이오매스 소각잔재, 제지슬러지 소각잔재, RDF 소각잔재, RPF 소각잔재, 전로슬래그 더스트, 생석회 및 경소백운석으로 이루어진 군에서 선택된 어느 하나이거나 둘 이상의 혼합물인 것이 바람직하다. In addition, the expansion material is any one selected from the group consisting of high calcium fly ash, biomass incineration residue, paper sludge incineration residue, RDF incineration residue, RPF incineration residue, converter slag dust, quicklime and light dolomite generated in a furnace desulfurization coal combustion boiler. Or a mixture of two or more.

또한 상기 팽창재는 상기 고로슬래그 미분말 100중량부에 대하여 40~100중량부 혼입되는 것이 바람직하다. In addition, the expansion material is preferably mixed 40 to 100 parts by weight based on 100 parts by weight of the blast furnace slag fine powder.

또한 상기 팽창재 중 노내탈황방식 석탄연소보일러에서 발생하는 고칼슘 플라이애시, 바이오매스 소각잔재, 제지슬러지소각잔재, RDF 소각잔재, RPF 소각잔재 는 연료에 포함된 황 성분을 제거하기 위하여 석회석을 혼합 연소하는 과정에서 연료의 황 성분과 탈탄산된 석회석의 CaO 성분이 화학 반응하여 생성된 입자상 물질로 이들 소각잔재에 다량 함유된 산화칼슘은 물과 반응하여 흡수, 발열 및 팽창하여 수산화칼슘이 된다. 이에 대한 반응식은 아래와 같다. In addition, the high-calcium fly ash, biomass incineration residue, paper sludge incineration residue, RDF incineration residue, and RPF incineration residue, which are generated in the furnace desulfurization type coal combustion boiler, are mixed and combusted with limestone to remove sulfur components in fuel. The particulate matter produced by chemical reaction of sulfur component of fuel and CaO component of decarbonated limestone in the process. Calcium oxide contained in large amounts in these incineration residues reacts with water to be absorbed, exothermic and expands to become calcium hydroxide. The reaction formula is as follows.

CaO+ H2O->Ca(OH)2+15.6kcal mol-1 CaO + H 2 O-> Ca (OH) 2 + 15.6 kcal mol -1

통상 소각잔재는 콘크리트 혼화재료로 재활용됨에도 불구하고, 위와 같이 산화칼슘이 다량 함유된 소각잔재는 흡수, 발열 및 팽창 특성이 있어 콘크리트 혼화재료로 활용이 불가능하다. Although the incineration residue is usually recycled as a concrete admixture, incineration residues containing a large amount of calcium oxide can not be used as a concrete admixture because of its absorption, exothermic and expansion characteristics.

따라서 본 발명은 통상적으로 콘크리트 혼화재료로 활용할 수 없는 소각잔재들을 이용하는 것이다.Therefore, the present invention generally uses incineration residues that cannot be utilized as concrete admixtures.

또한 상기 전로슬래그 더스트는 전로슬래그를 입도 조정을 위하여 분쇄하는 과정에서 집진기에 포집된 미립 분진으로 주성분이 CaO 성분과 FeO 성분이 다량 함유되어 있으며 흡수, 발열 및 팽창 특성이 있어 콘크리트 혼화재료로 활용이 불가능하여 현재 전량 매립 처리되고 있는 실정이다. In addition, the converter slag dust is a particulate dust collected in the dust collector in the process of crushing the converter slag to adjust the particle size, the main component contains a large amount of CaO component and FeO component, and has the absorption, heat generation and expansion characteristics to be used as a concrete mixed material Since it is impossible, it is currently being disposed of in landfill.

또한 상기 생석회 및 경소백운석은 석회석 및 백운석을 고온에서 하소하여 탈탄산시킨 물질로서 상기 소각잔재에 포함되어 있는 CaO와 같은 화학반응을 한다.In addition, the quicklime and light calcined dolomite are calcined limestone and dolomite at a high temperature to decarbonize and undergo a chemical reaction such as CaO contained in the incineration residue.

이하에서 본 발명의 바람직한 실시예 및 비교예들이 기술되어질 것이다. 또한 이하의 실시예들은 본 발명을 예증하기 위한 것으로서 본 발명의 범위를 국한하는 것으로 이해되어져서는 안 된다.
Hereinafter, preferred embodiments and comparative examples of the present invention will be described. In addition, the following examples are provided to illustrate the present invention and should not be understood as limiting the scope of the present invention.

실시예Example 1 One

먼저, 고로슬래그 미분말 100중량부에 대하여, 페트롤 코우크스 탈황석고 30중량부와 팽창재로서 산화칼슘 함량이 47%인 바이오매스 소각잔재 60중량부를 균질하게 혼합하여 심층혼합공법용 고화재를 제조하였다. First, 30 parts by weight of petroleum coke desulfurized gypsum and 60 parts by weight of biomass incineration residue having a calcium oxide content of 47% as a swelling material were homogeneously mixed with respect to 100 parts by weight of blast furnace slag fine powder to prepare a solid mixture for a deep mixing method.

다음으로 해양준설토 100중량부에 대하여 위와 같이 제조된 고화재 18중량부에 상기 고화재의 두배 상당량 즉 36중량부의 물을 첨가하여 강제식 믹서로 충분히 혼합하여 고화토를 제조하고 12개의 공시체를 제작하여 이를 7일간 20에서 양생하였다.
Next, add about twice the solidified amount of the solidified material, that is, 36 parts by weight of water to 18 parts by weight of the solidified material prepared as described above with respect to 100 parts by weight of the marine dredged soil to prepare a solidified soil mixed with a forced mixer to prepare 12 specimens. This was cured at 20 for 7 days.

실시예Example 2 2

해양준설토 100중량부에 대하여, 상기 실시예1과 동일한 고화재 25중량부에 상기 고화재의 두배 상당량 즉 50중량부의 물을 첨가하여 강제식 믹서로 충분히 혼합하여 고화토를 제조하고 12개의 공시체를 제작하여 이를 7일간 20에서 양생하였다.
With respect to 100 parts by weight of marine dredged soil, 25 parts by weight of the same solidified material as in Example 1 was added twice the amount of the solidified material, that is, 50 parts by weight of water, mixed with a forced mixer to prepare a solidified soil, and 12 specimens were prepared. It was produced and cured at 20 for 7 days.

비교예Comparative Example 1 One

해양준설토 100중량부에 대하여, 보통 포틀랜드 시멘트를 18중량부에 시멘트의 두배 상당량 즉 36중량부의 물을 첨가하여 강제식 믹서로 충분히 혼합하여 고화토를 제조하고 12개의 공시체를 제작하여 이를 7일간 20에서 양생하였다.
For 100 parts by weight of marine dredged soil, Portland cement is added to 18 parts by weight twice the amount of cement, that is, 36 parts by weight of water, and then mixed with a forced mixer to produce solidified soil, and 12 specimens are produced. Cured at.

비교예Comparative Example 2 2

해양준설토 100중량부에 대하여, 보통 포틀랜드 시멘트를 25중량부에 시멘트의 두배 상당량 즉 50중량부의 물을 첨가하여 강제식 믹서로 충분히 혼합하여 고화토를 제조하고 12개의 공시체를 제작하여 이를 7일간 20에서 양생하였다.
For 100 parts by weight of marine dredged soil, Portland cement is added to 25 parts by weight twice the amount of cement, that is, 50 parts by weight of water, and then mixed with a forced mixer to produce solidified soil. Cured at.

고화토의 성능시험방법 및 결과Performance test method and result of solidified soil

아래 표 1에 나타낸 바와 같이 투수계수는 KS F 2322 변수위투수시험법에 따라 실시하고 압축강도시험은 KS F 2343 일축압축강도 시험방법에 의해 실시하였다.
As shown in Table 1 below, the permeability coefficient was tested according to the KS F 2322 Variable Permeability Test Method and the compressive strength test was performed using the KS F 2343 Uniaxial Compressive Strength Test Method.

실험Experiment 방법Way 비고Remarks 투수계수Permeability coefficient KS F 2322KS F 2322 변수위 투수시험방법Variable Strain Test Method 압축강도Compressive strength KS F 2343KS F 2343 일축압축강도시험방법Uniaxial Compressive Strength Test Method

(1) 투수계수(1) Permeability coefficient

7일동안 20에서 양생한 공시체의 투수계수 시험성과를 표 2에 나타내었다. 표2에서 알 수 있는 바와 같이 시멘트만을 사용한 비교예 1과 비교예 2에서보다 실시예 1 및 2의 투수계수가 낮은 것을 알 수 있으며, 이는 시멘트 고화토의 경우 수화반응시 발생하는 체적수축과 고화토에 함유된 수분이 증발 또는 수화되면서 상대적으로 투수계수가 크고, 실시예 1 및 2에 따른 고화토의 경우 팽창재에 함유된 CaO의 팽창에 의해 토양의 간극수가 배제되고 체적팽창이 일어나 낮은 투수성능을 보이는 것으로 판단된다.
Permeability coefficient test results of specimens cured at 20 for 7 days are shown in Table 2. As can be seen from Table 2, it can be seen that the permeability coefficients of Examples 1 and 2 are lower than those of Comparative Example 1 and Comparative Example 2 using only cement. As water contained in evaporated or hydrated has a relatively high permeability coefficient, in the case of solidified soils according to Examples 1 and 2, the pore water of the soil is excluded by the expansion of CaO contained in the expansion material and volume expansion occurs, resulting in low permeability. It seems to be.

구분division 투수계수(/sec)Permeability coefficient (/ sec) 압축강도 7일 (kgf/cm2)Compressive Strength 7 days (kgf / cm 2 ) 압축강도 표준편차(kgf/cm2)Compressive Strength Standard Deviation (kgf / cm 2 ) 실시예1Example 1 5.37 × 10-8 5.37 × 10 -8 35.535.5 2.22.2 실시예2Example 2 3.61 × 10-8 3.61 × 10 -8 39.839.8 2.52.5 비교예1Comparative Example 1 6.68 × 10-7 6.68 × 10 -7 18.618.6 5.35.3 비교예2Comparative Example 2 2.28 × 10-7 2.28 × 10 -7 22.322.3 5.75.7

(2) 일축압축강도의 변화(2) Change in uniaxial compressive strength

표 2에 나타난 바와 같이, 양생 7일에, 실시예 1은 35.5 kgf/cm2, 실시예 2는 39.8kgf/cm2, 비교예 1은 18.6 kgf/cm2 비교예 2는 22.3 kgf/cm2로 나타나 본 발명의 고화재가 보통 포틀랜드시멘트에 비하여 많은 강도를 발현하는 결과를 보였다. 이는 고화재와 물과 토양이 반응하여 신속한 발열반응에 의해 토양입자의 단립화를 이루어 압밀 촉진 효과를 얻을 수 있고 CaO와 SiO2 성분에 의해 칼슘실리케이트 반응이 유도되어 압축강도를 확보할 수 있는 고화반응이 일어나 강도를 증진시키기 때문이다. 또한 각각의 공시체 압축강도의 표준편차역시 비교예의 수치가 적어 상대적으로 시멘트에 비해 안정된 성능을 발휘하는 것을 확인할 수 있었다. As shown in Table 2, the welding 7, Example 1 is 35.5 kgf / cm 2, Example 2 was 39.8kgf / cm 2, Comparative Example 1 is 18.6 kgf / cm 2 Comparative Example 2 was found to be 22.3 kgf / cm 2 The solidified material of the present invention showed a result of expressing a lot of strength compared to the ordinary Portland cement. The solidified material reacts with water and soil, resulting in the shortening of the soil particles by rapid exothermic reaction, thereby obtaining a consolidation promoting effect, and the calcium silicate reaction induced by CaO and SiO 2 components to secure the compressive strength. This is because the reaction occurs to enhance the strength. In addition, the standard deviation of the compressive strength of each specimen was also small, so that the comparative example showed relatively stable performance compared to cement.

Claims (2)

고로슬래그 미분말 100중량부에 대하여, 페트롤 코우크스 탈황석고 20~50중량부 및 팽창재 40~100중량부를 포함하며,
상기 팽창재는 바이오매스 소각잔재, 제지슬러지소각잔재 및 전로슬래그 더스트로 이루어진 군에서 선택된 어느 하나이거나 둘 이상의 혼합물이고,
상기 팽창재는 산화칼슘(CaO) 함량이 20~70%인 것을 특징으로 하는 지반보강용 고화재.
It includes 20 to 50 parts by weight of petroleum coke desulfurized gypsum and 40 to 100 parts by weight of the expansion material based on 100 parts by weight of blast furnace slag fine powder,
The inflating material is any one or a mixture of two or more selected from the group consisting of biomass incineration residue, paper sludge incineration residue and converter slag dust,
The expansion material is ground reinforcement solid, characterized in that the calcium oxide (CaO) content is 20 ~ 70%.
제1항에 있어서,
상기 팽창재는 생석회 또는 경소백운석을 더 포함하는 것을 특징으로 하는 지반보강용 고화재.
The method of claim 1,
The expansion material is ground reinforcement solid, characterized in that it further comprises quicklime or light dolomite.
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KR101636278B1 (en) 2015-01-30 2016-07-08 건설자원기술단 주식회사 Deep cement mixing materials using light burned dolomite
KR101638079B1 (en) 2015-02-13 2016-07-08 건설자원기술단 주식회사 Deep cement mixing materials
KR101636282B1 (en) 2015-01-30 2016-07-08 건설자원기술단 주식회사 Deep cement mixing materials
KR20190027573A (en) 2017-09-07 2019-03-15 주식회사 에이지 Solidifying composition for improving soft ground by high pressure injection
KR20190111852A (en) 2019-09-16 2019-10-02 주식회사 에이지 Solidifying composition for improving soft ground by high pressure injection

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Publication number Priority date Publication date Assignee Title
KR101636278B1 (en) 2015-01-30 2016-07-08 건설자원기술단 주식회사 Deep cement mixing materials using light burned dolomite
KR101636282B1 (en) 2015-01-30 2016-07-08 건설자원기술단 주식회사 Deep cement mixing materials
KR101638079B1 (en) 2015-02-13 2016-07-08 건설자원기술단 주식회사 Deep cement mixing materials
KR20190027573A (en) 2017-09-07 2019-03-15 주식회사 에이지 Solidifying composition for improving soft ground by high pressure injection
KR20190111852A (en) 2019-09-16 2019-10-02 주식회사 에이지 Solidifying composition for improving soft ground by high pressure injection

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