KR101298703B1 - Method for joining the tube and the tube sheet in shell - Google Patents

Method for joining the tube and the tube sheet in shell Download PDF

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Publication number
KR101298703B1
KR101298703B1 KR1020120003977A KR20120003977A KR101298703B1 KR 101298703 B1 KR101298703 B1 KR 101298703B1 KR 1020120003977 A KR1020120003977 A KR 1020120003977A KR 20120003977 A KR20120003977 A KR 20120003977A KR 101298703 B1 KR101298703 B1 KR 101298703B1
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KR
South Korea
Prior art keywords
tube
shell
sheet
tube sheet
groove
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KR1020120003977A
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Korean (ko)
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KR20130083289A (en
Inventor
홍성희
김창수
배찬효
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주식회사 동화엔텍
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Priority to KR1020120003977A priority Critical patent/KR101298703B1/en
Priority to US13/369,403 priority patent/US20130180109A1/en
Priority to JP2013002130A priority patent/JP2013142536A/en
Publication of KR20130083289A publication Critical patent/KR20130083289A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00—Making other particular articles
    • B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/06—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
    • B21D39/044—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods perpendicular
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/08—Tube expanders
    • B21D39/20—Tube expanders with mandrels, e.g. expandable
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/4935—Heat exchanger or boiler making
    • Y10T29/49373—Tube joint and tube plate structure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

본 발명은 쉘앤튜브(shell and tube) 열교환기에 관한 것으로서, 보다 상세하게는 쉘앤튜브 열교환기에서 일렬로 정렬된 튜브의 양단에 결합되는 튜브시트와 튜브와의 접합방법 및 이 방법에 의해 제조되는 쉘앤튜브 열교환기에 관한 것이다.
본 발명의 쉘앤튜브 열교환기의 튜브시트와 튜브의 접합방법은 튜브 시트(20)의 측면에 튜브가 삽입되는 튜브삽입홈에서 미리 정해진 거리만큼 이격된 튜브시트 홈(22)을 형성하고, 상기 튜브삽입홈의 내면에 튜브홈(12)를 형성하는 단계; 상기 튜브시트의 튜브삽입홈에 튜브를 삽입하여 튜브를 확관시키는 단계; 및 튜브 시트(20)와 튜브(10)와의 결합은 튜브측 웰딩(14)과 쉘측 웰딩(24)이 각각 이루어지는 단계를 포함한다. The present invention relates to a shell and tube heat exchanger, and more particularly, to a method of joining a tubesheet and a tube coupled to both ends of a tube aligned in a shell and tube heat exchanger, and a shell and tube manufactured by the method. Relates to a tube heat exchanger.
The method of joining the tube sheet and the tube of the shell and tube heat exchanger of the present invention forms a tube sheet groove (22) spaced by a predetermined distance from the tube insertion groove into which the tube is inserted into the tube sheet (20), and the tube Forming a tube groove 12 on an inner surface of the insertion groove; Expanding the tube by inserting the tube into the tube insertion groove of the tube sheet; And the coupling of the tube sheet 20 and the tube 10 includes a step in which the tube side welding 14 and the shell side welding 24 are respectively formed.

Description

쉘앤튜브 열교환기의 튜브시트와 튜브의 접합방법 및 쉘앤튜브 열교환기 {METHOD FOR JOINING THE TUBE AND THE TUBE SHEET IN SHELL}Shell and tube heat exchanger tube sheet and tube joining method and shell and tube heat exchanger {METHOD FOR JOINING THE TUBE AND THE TUBE SHEET IN SHELL}

본 발명은 쉘앤튜브(shell and tube) 열교환기에 관한 것으로서, 보다 상세하게는 쉘앤튜브 열교환기에서 일렬로 정렬된 튜브의 양단에 결합되는 튜브시트와 튜브와의 접합방법 및 이 방법에 의해 제조되는 쉘앤튜브 열교환기에 관한 것이다.
The present invention relates to a shell and tube heat exchanger, and more particularly, to a method of joining a tubesheet and a tube coupled to both ends of a tube aligned in a shell and tube heat exchanger, and a shell and tube manufactured by the method. Relates to a tube heat exchanger.

쉘-앤드-튜브형(Shell & Tube) 열교환기는 열교환기의 대표적인 것으로 두 개의 관판(tube sheet)과 이것을 연결한 다수의 전열관(Tube)으로 구성되며, 그 바깥은 원통형의 동체(Shell)로 밀폐한 구조를 가지고 있으며, 가열 및 냉각·응축·기화 등 다양한 열교환에 사용되는 열교환기이다. Shell & Tube Heat Exchanger is a representative heat exchanger and consists of two tube sheets and a plurality of tubes connecting them, the outside of which is sealed with a cylindrical shell. It is a heat exchanger that has a structure and is used for various heat exchange such as heating, cooling, condensation, and vaporization.

도 1은 쉘앤드튜브 열교환기(Shell & Tube exchanger)의 일반적인 구조를 설명하기 위한 단면개략도이다. 1 is a schematic cross-sectional view for explaining the general structure of the shell and tube exchanger (Shell & Tube exchanger).

도 1을 참조하면, tube side와 shell side에 각각 다른 유체가 유입/유출되면서, 상호간에 열교환이 이루어진다. 일반적으로, shell side에 유입되는 유체는 물, 해수 등의 상온의 온도를 갖는 유체가 사용되며, tube side는 가스 등의 유체가 사용되나, 반드시 이에 한정되는 않음은 물론이다. 쉘(shell) 내에서는 shell side 유체의 이동경과를 지그재그로 형성하기 위한 다수개의 배플 판(baffle plate, 30)이 형성되어 있다. 튜브는 양측의 튜브시트(20)에 의해 용접결합되어 튜브 내의 유체와 쉘 내의 유체가 혼합되는 것을 막게 된다. Referring to FIG. 1, different fluids flow into and out of the tube side and the shell side, respectively. In general, the fluid flowing into the shell side is used a fluid having a temperature of room temperature, such as water, sea water, and the tube side is a fluid such as gas, but is not necessarily limited thereto. In the shell, a plurality of baffle plates 30 are formed to zigzag the movement of the shell side fluid. The tube is welded by the tubesheet 20 on both sides to prevent the fluid in the tube and the fluid in the shell from mixing.

도 1의 종래의 쉘앤드튜브 열교환기(Shell & Tube exchanger)에서, 튜브시트와 튜브와의 결합/접합 방식에 대해서 설명하기로 한다. In the conventional shell and tube exchanger of FIG. 1, the coupling / bonding method of the tube sheet and the tube will be described.

튜브 시트(20)에는 다수개의 튜브 삽입홈이 형성된다. 튜브(10)를 튜브시트(20)의 튜브삽입홈에 각각 삽입한 상태에서 확관(볼확관 또는 수압확관)을 통해서 튜브(10)를 확관시켜 튜브를 튜브 시트(20)에 밀착고정시킨다. 그런 후, 튜브(10)와 튜브 시트(20) 사이에 튜브측 웰딩(tube side welding, 14)을 실시하여 튜브(10)와 튜브 시트(20)를 단단히 결합시킨다. 여기서, 튜브측 웰딩(tube side welding)이란 튜브측으로 유출입되는 유체가 튜브와 튜브 시트 사이로 침투하는 것을 막는 웰딩(용접)이란 의미로, 튜브와 튜브 시트의 결합시의 바깥쪽 부분(즉, 튜브측으로 유출입되는 유체와 접하는 부분)에 대한 웰딩을 의미한다. The tube sheet 20 is formed with a plurality of tube insertion grooves. In the state where the tubes 10 are respectively inserted into the tube insertion grooves of the tube sheet 20, the tube 10 is expanded through the expansion tube (ball expansion tube or the hydraulic expansion tube) to fix the tube to the tube sheet 20. Then, tube side welding 14 is performed between the tube 10 and the tube sheet 20 to tightly couple the tube 10 and the tube sheet 20. Here, tube side welding refers to welding (welding) that prevents fluid flowing into and out of the tube from penetrating between the tube and the tube sheet. It refers to the welding to the part in contact with the fluid flowing in and out.

현재, 이러한 튜브의 확관과 튜브측 웰딩을 실시한 종래의 쉘앤드튜브 열교환기가 사용되고 있으나, 튜브의 확관이 이루어지더라도 튜브 시트와 튜브와의 완전 밀착이 되지 않고, 미세한 틈새(육안으로 확인하지 못하는 크기의 미세한 틈새)의 발생으로 인하여 crevice corrosion(틈새 부식)에 의해서 튜브의 파공이 발생되는 문제가 있었다. 특히, 쉘로 유출입되는 유체로 해수가 사용될 경우에는 틈새에서 이온량이 감소하여 전기적 균형이 깨어지고, 전기적 중성이 유지될 필요에 따라 Cl 이온이 침부하여 국부적으로 산성화가 진행되어 튜브(tube)를 부식시킨다는 문제가 있었다. At present, the conventional shell and tube heat exchanger is used to expand the tube and weld the tube side. However, even if the tube is expanded, the tube sheet and the tube do not come into close contact with each other. Due to the occurrence of minute gaps, there was a problem that the hole of the tube was generated by crevice corrosion. In particular, when seawater is used as the fluid flowing into and out of the shell, the amount of ions is reduced in the gap, and the electrical balance is broken, and as needed to maintain the electrical neutrality, Cl ions are submerged to locally acidify to corrode the tube. There was a problem.

따라서, 쉘앤드튜브 열교환기(Shell & Tube exchanger)에 있어, 튜브와 튜브 시트에 대한 보다 견고한 접합 방법에 대한 필요성이 대두되고 있다.
Accordingly, there is a need for a more robust joining method for tubes and tube sheets in shell and tube exchangers.

본 발명은 상기의 문제점을 해결하기 위한 것으로서, 쉘앤튜브 열교환기에 있어 튜브 시트와 튜브와의 접합이 완전하지 않아 쉘로 유출입되는 유체로 인하여 튜브의 파공이 발생되는 것을 방지하고, 튜브의 부식이 발생되는 것을 방지할 수 있는 쉘앤튜브 열교환기의 튜브시트와 튜브의 접합방법 및 상기의 접합방법으로 접합된 쉘앤튜브 열교환기를 제공하는 것이다. The present invention is to solve the above problems, in the shell and tube heat exchanger, the tube sheet and the tube is not completely bonded to prevent the breakage of the tube due to the fluid flowing into the shell, and the corrosion of the tube is generated To provide a shell and tube heat exchanger that can prevent the tube sheet and the tube and the shell and tube heat exchanger bonded by the above bonding method.

본 발명의 목적은 이상에서 언급한 목적으로 제한되지 않으며, 언급되지 않은 또다른 목적들은 아래의 기재로부터 명확하게 이해될 수 있을 것이다.
The objects of the present invention are not limited to the above-mentioned objects, and other objects not mentioned can be clearly understood from the following description.

본 발명은 상기의 목적을 달성하기 위한 것으로서, 본 발명의 쉘앤튜브 열교환기의 튜브시트와 튜브의 접합방법은 쉘측으로 유출입되는 유체와 접하는 부분에 대해 튜브 시트(20)의 측면에 튜브가 삽입되는 튜브삽입홈에서 미리 정해진 거리만큼 이격된 튜브시트 홈(22)을 형성하고, 상기 튜브삽입홈의 내면에 튜브홈(12)를 형성하는 단계; 상기 튜브시트의 튜브삽입홈에 튜브를 삽입하여 튜브를 확관시키는 단계; 튜브측으로 유출입되는 유체가 튜브와 튜브 시트 사이로 침투하는 것을 방지하도록, 튜브측으로 유출입되는 유체와 접하는 부분에 대해 튜브와 튜브 시트의 결합인 튜브측 웰딩(14)과 함께, 쉘측으로 유입되는 유체가 튜브와 튜브 시트 사이로 침투하는 것을 방지하도록, 쉘측으로 유출입되는 유체와 접하는 부분에 대해 튜브와 튜브 시트를 결합시키는 쉘측 웰딩(24)이 이루어지는 단계;를 포함하되, 상기 튜브측 웰딩(14)과 상기 쉘측 웰딩(24)은 모재를 용융시켜 결합시키는 토치 용접이 이루어진다. The present invention is to achieve the above object, the tube and tube joining method of the shell and tube heat exchanger of the present invention is a tube is inserted into the side of the tube sheet 20 with respect to the part in contact with the fluid flowing into the shell side Forming a tube sheet groove (22) spaced by a predetermined distance from the tube insertion groove, and forming a tube groove (12) on an inner surface of the tube insertion groove; Expanding the tube by inserting the tube into the tube insertion groove of the tube sheet; In order to prevent the fluid flowing into the tube side from penetrating between the tube and the tube sheet, the fluid flowing into the shell side, together with the tube side welding 14 which is a combination of the tube and the tube sheet with respect to the portion in contact with the fluid flowing into the tube side, And a shell side welding 24 for joining the tube and the tube sheet to a portion in contact with the fluid flowing in and out of the shell side so as to prevent penetration between the tube sheet and the tube sheet. The welding 24 is made of torch welding for melting and bonding the base metal.

바람직하게는 상기 튜브시트 홈(22)에 의해 형성된 튜브 시트 하단 접합부(23)의 두께는 튜브(20)의 두께와 동일하다. Preferably, the thickness of the tube sheet bottom junction 23 formed by the tube sheet groove 22 is equal to the thickness of the tube 20.

바람직하게는, 상기 튜브시트 홈(22)와 상기 튜브 홈은 원호 형상을 지닌다.Preferably, the tubesheet grooves 22 and the tube grooves have an arc shape.

본 발명의, 튜브시트와 튜브가 결합된 쉘앤튜브 열교환기는 튜브 시트(20)의 측면에 튜브가 삽입되는 튜브삽입홈에서 미리 정해진 거리만큼 이격된 튜브시트 홈(22)을 형성하고, 상기 튜브삽입홈의 내면에 튜브홈(12)를 형성하고, 튜브 시트와 튜브와의 결합인 튜브측 웰딩(14)와 쉘측 웰딩(24)이 이루어진다.
Shell and tube heat exchanger of the present invention, the tube sheet and the tube is coupled to form a tube sheet groove 22 spaced by a predetermined distance from the tube insertion groove into which the tube is inserted into the side of the tube sheet 20, the tube insertion The tube groove 12 is formed on the inner surface of the groove, and the tube side welding 14 and the shell side welding 24, which are a combination of the tube sheet and the tube, are formed.

본 발명은 쉘앤튜브 열교환기에 있어서, 쉘 측으로 유입되는 유체에 의한 튜브의 파공을 막고, 튜브 시트와 튜브 결합시에 보다 단단한 결합을 이룩함으로써, 쉘측으로 유입되는 유체에 의한 튜브의 부식을 방지하여, 열교환기에서 발생되는 안전사고를 방지함과 동시에, 열교환기의 수명을 연장할 수 있다는 장점이 있다.
The present invention provides a shell and tube heat exchanger, which prevents a hole in the tube caused by the fluid flowing into the shell side and forms a tighter bond when the tube sheet and the tube are joined, thereby preventing corrosion of the tube caused by the fluid flowing into the shell side. In addition to preventing safety accidents occurring in the heat exchanger, there is an advantage that can extend the life of the heat exchanger.

도 1은 종래의 일반적인 쉘앤튜브 열교환기의 구조도 및 부분확대단면도.
도 2는 본 발명의 바람직한 실시예에 따른, 쉘앤튜브 열교환기의 튜브시트와 튜브의 접합 구조를 설명하는 단면도. 1 is a structural diagram and a partially enlarged cross-sectional view of a conventional shell and tube heat exchanger.
2 is a cross-sectional view illustrating a joint structure of a tube sheet and a tube of a shell and tube heat exchanger according to a preferred embodiment of the present invention.

이하에서는 첨부된 도면을 참조로 하여 본 발명의 쉘앤튜브 열교환기의 튜브시트와 튜브의 접합 방법을 보다 상세히 설명하기로 한다. Hereinafter, with reference to the accompanying drawings will be described in more detail the bonding method of the tube sheet and tube of the shell and tube heat exchanger of the present invention.

도 2는 본 발명의 바람직한 실시예에 따른 쉘앤튜브 열교환기의 튜브시트와 튜브의 접합 구조이다. Figure 2 is a joint structure of the tube sheet and the tube of the shell and tube heat exchanger according to an embodiment of the present invention.

도 2를 참조하면, 본 발명의 쉘앤튜브 열교환기에서 튜브시트(20)와 튜브와의 접합에 있어, 도 1에서 설명한 튜브의 확관공정과 튜브측 웰딩(14) 이외에 쉘측 웰딩(24)를 추가로 포함함을 특징으로 한다. Referring to FIG. 2, in the shell-and-tube heat exchanger of the present invention, the shell-side welding 24 is added to the tube sheet 20 and the tube in addition to the tube expansion process and the tube-side welding 14 described in FIG. 1. It characterized by including as.

여기서, 쉘측 웰딩(shell side welding, 24)이란 앞서 설명드린 튜브측 웰딩(14)에 대응하는 의미로서, 즉, 쉘측으로 유입되는 유체(도 1 참조)가 튜브와 튜브 시트 사이로 침투하는 것을 막는 웰딩이란 의미로, 튜브와 튜브 시트의 결합 안쪽부분(즉, 쉘측으로 유입유출되는 유체와 접하는 부분)에 대한 웰딩을 의미한다(도 2 참조). Here, shell side welding 24 is a meaning corresponding to the tube side welding 14 described above, that is, welding that prevents fluid (see FIG. 1) flowing into the shell side from penetrating between the tube and the tube sheet. By means, the welding to the inner portion of the coupling of the tube and the tube sheet (that is, the portion in contact with the fluid flowing into and out of the shell side) (see Fig. 2).

쉘측 웰딩(24)은 튜브 시트(20)의 안쪽 측면에 튜브시트 홈(22)을 형성하고, 용접토치를 이용하여 웰딩이 이루어진다. 용접토치(가열원)에 의해 모재(tube)는 튜브시트 홈(groove, 22)에 의해 형성된 튜브시트 하단 접합부(23)와 함께 용접되게 되는 것이다.Shell-side welding 24 forms a tube sheet groove 22 on the inner side of the tube sheet 20, and welding is performed using a welding torch. By the welding torch (heating source), the tube is welded together with the tubesheet bottom joint 23 formed by the tubesheet groove 22.

본 발명에 있어 튜브 시트(20)의 측면에 튜브시트 홈(22, grooving)를 형성하는 이유는 쉘측 웰딩시에 튜브 시트 전체를 가열할 필요가 없이, 튜브시트 홈(22)에 의해 형성된 튜브 시트 하단 접합부(23)에 대해서만 가열이 이루어져 원활한 웰딩이 가능하도록 하기 위해서이다. 튜브의 두께는 대략 1.6mm 정도인데,바람직하게는 튜브시트 홈(22)에 의해 형성된 튜브 시트 하단 접합부(23)의 두께는 튜브의 두께와 동일하게 형성하여, 튜브 시트 상에 국부적으로 가열할 수 있어 용접시에 필요한 열의 소모량을 줄일 수 있으며 이에 따라 용접 효율을 높일 수 있다. In the present invention, the reason for forming the tubesheet groove 22 on the side of the tube sheet 20 is that the tube sheet formed by the tubesheet groove 22 is not required to heat the entire tube sheet during shell side welding. The heating is performed only on the lower joint 23 so that smooth welding is possible. The thickness of the tube is approximately 1.6 mm. Preferably, the thickness of the tube sheet bottom junction 23 formed by the tube sheet groove 22 is the same as that of the tube, so that it can be locally heated on the tube sheet. Therefore, it is possible to reduce the heat consumption required for welding, thereby increasing the welding efficiency.

튜브시트 홈(22)은 튜브 시트의 측면에 형성되는 데, 튜브가 삽입되는 튜브삽입홈에서 미리 정해진 거리만큼 이격된 형태로 튜브 삽입홈 주위에 원호 형상으로 형성된다. The tube sheet groove 22 is formed on the side of the tube sheet, and is formed in an arc shape around the tube insertion groove in a form spaced apart by a predetermined distance from the tube insertion groove into which the tube is inserted.

다음으로, 쉘앤튜브 열교환기의 튜브시트와 튜브의 접합 순서에 대해서 설명하기로 한다. Next, the joining procedure of the tube sheet and the tube of the shell & tube heat exchanger will be described.

먼저, 튜브 시트 상에 튜브시트 홈(22, groove)과 튜브 홈(12, groove)을 각각 형성한다. 튜브홈(12)은 추후의 튜브의 확관 공정시에 튜브의 일정부분이 튜브홈에 삽입되어 결합력을 높이기 위한 것이며, 튜브시트 홈(22)은 웰딩시 작업의 용이성을 위한 것이다. 도시된 바와 같이, 튜브 홈(12)은 튜브시트의 튜브삽입홈의 내면에 형성되며, 튜브시트 홈(22)은 튜브 시트(20)의 측면에 튜브삽입홈에서 미리 정해진 거리만큼 이격되어 형성된다. 바람직하게는 튜브홈(12)과 튜브시트 홈(22)은 모두 원호 형상을 지닌다. First, a tube sheet groove 22 and a tube groove 12 are formed on the tube sheet, respectively. The tube groove 12 is intended to increase the bonding force by inserting a predetermined portion of the tube into the tube groove during the subsequent tube expansion process, the tube sheet groove 22 is for ease of operation during welding. As shown, the tube groove 12 is formed on the inner surface of the tube insertion groove of the tube sheet, the tube sheet groove 22 is formed on the side of the tube sheet 20 spaced apart from the tube insertion groove by a predetermined distance. . Preferably, the tube groove 12 and the tube sheet groove 22 both have an arc shape.

다음으로, 상기 튜브시트의 튜브삽입홈에 튜브를 삽입하여 튜브를 확관시킨다. 확관 공정에 의해서 1차적으로 튜브시트와 튜브는 결합되게 된다. Next, the tube is inserted into the tube insertion groove of the tube sheet to expand the tube. The tube sheet and the tube are primarily coupled by the expansion process.

그런 다음, 튜브시트와 튜브의 내외측에 대한 웰딩, 즉 튜브 시트(20)와 튜브(10)와의 용접결합인 튜브측 웰딩(14)과 쉘측 웰딩(24)이 각각 이루어진다. 상기 쉘측 웰딩은 상기에서 설명한 바와 같은 방법으로 이루어진다. Then, the tube side welding 14 and the shell side welding 24 are welded to the inner and outer sides of the tube sheet and the tube, that is, the welding between the tube sheet 20 and the tube 10. The shell side welding is performed in the same manner as described above.

이상에서 살펴본 바와 같이, 본 발명은 쉘앤튜브 열교환기에 있어, 쉘측으로 유입되는 유체에 의한 튜브의 파공과 부식을 방지하기 위해서, 튜브시트와 튜브와 접합시에 쉘측 유체의 침투를 방지하기 위해서 쉘측 웰딩을 실시하는 데, 쉘측 웰딩에 대한 작업 효율을 증대시키고 튜브시트와 튜브와의 결합력을 높이기 위해서 튜브 시트(20)의 측면에 튜브시트 홈(22)을 형성하고, 튜브(20) 외측에서 용접을 실시한다. As described above, the present invention is a shell-and-tube heat exchanger, in order to prevent the perforation and corrosion of the tube by the fluid flowing into the shell side, shell-side welding in order to prevent the penetration of the shell-side fluid at the time of joining the tube sheet and tube In order to increase the working efficiency of the shell-side welding and increase the coupling force between the tube sheet and the tube, the tube sheet groove 22 is formed on the side of the tube sheet 20, and the welding is performed outside the tube 20. Conduct.

이와 같이, 본 발명의 쉘앤튜브 열교환기의 튜브시트(20)와 튜브(10)와의 접합에 있어, 종래의 튜브의 확관공정과 튜브측 웰딩(14) 이외에 쉘측 웰딩(24)를 추가로 실시하여, 튜브시트와 튜브와의 결합을 보다 완벽히 이룩함으로써, 쉘 측으로 유입되는 유체에 의한 튜브의 파공 및 튜브의 부식을 방지하여, 열교환기에서 발생되는 안전사고를 방지함과 동시에, 열교환기의 수명을 연장할 수 있다는 장점이 있다. In this manner, in the tube sheet 20 and the tube 10 of the shell and tube heat exchanger of the present invention, the shell side welding 24 is additionally performed in addition to the tube expansion step and the tube side welding 14. By making the coupling between the tube sheet and the tube more perfect, it prevents tube breakage and tube corrosion caused by the fluid flowing to the shell side, thereby preventing safety accidents occurring in the heat exchanger and at the same time, The advantage is that it can be extended.

본 발명이 속하는 기술분야의 통상의 지식을 가진 자는 본 발명이 그 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. 본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구의 범위에 의하여 나타내어지며, 특허청구의 범위 그리고 그 균등 개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.
It will be understood by those skilled in the art that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive. The scope of the present invention is shown by the following claims rather than the detailed description, and all changes or modifications derived from the claims and their equivalents should be construed as being included in the scope of the present invention.

100: 쉘앤튜브 열교환기
10: 튜브
12: 튜브홈(grooving)
14: tube side welding(튜브측 웰딩)
20: 튜브시트
22: 튜브시트 홈(grooving)
23: 튜브시트 하단 접합부
24: shell side welding(쉘측 웰딩)
30: 배플 판(baffle plate)
40: 용접토치100: shell & tube heat exchanger
10: tube
12: Grooving
14: tube side welding
20: Tube sheet
22: Grooving the tubesheet
23: Tubesheet Bottom Junction
24: shell side welding
30: baffle plate
40: welding torch

Claims (5)

쉘앤튜브 열교환기의 튜브시트와 튜브의 접합방법에 있어서,
쉘측으로 유출입되는 유체와 접하는 부분에 대해 튜브 시트(20)의 측면에 튜브가 삽입되는 튜브삽입홈에서 미리 정해진 거리만큼 이격된 튜브시트 홈(22)을 형성하고, 상기 튜브삽입홈의 내면에 튜브홈(12)를 형성하는 단계;
상기 튜브시트의 튜브삽입홈에 튜브를 삽입하여 튜브를 확관시키는 단계;
튜브측으로 유출입되는 유체가 튜브와 튜브 시트 사이로 침투하는 것을 방지하도록, 튜브측으로 유출입되는 유체와 접하는 부분에 대해 튜브와 튜브 시트의 결합인 튜브측 웰딩(14)과 함께, 쉘측으로 유출입되는 유체가 튜브와 튜브 시트 사이로 침투하는 것을 방지하도록, 쉘측으로 유출입되는 유체와 접하는 부분에 대해 튜브와 튜브 시트를 결합시키는 쉘측 웰딩(24)이 이루어지는 단계;를 포함하되,
상기 튜브측 웰딩(14)과 상기 쉘측 웰딩(24)은 모재를 용융시켜 결합시키는 토치 용접이 이루어지는 것을 특징으로 하는 접합방법. In the method of joining the tube sheet and the tube of the shell and tube heat exchanger,
The tube sheet grooves 22 are formed on the side of the tube sheet 20 with respect to the part in contact with the fluid flowing into the shell side, and the tube sheet grooves 22 spaced apart by a predetermined distance from the tube inserting grooves into which the tubes are inserted. Forming a groove (12);
Expanding the tube by inserting the tube into the tube insertion groove of the tube sheet;
In order to prevent the fluid flowing into the tube side from penetrating between the tube and the tube sheet, the fluid flowing out to the shell side, together with the tube side welding 14 which is a combination of the tube and the tube sheet with respect to the portion in contact with the fluid flowing into the tube side, is introduced. And a shell side welding 24 for joining the tube and the tube sheet to a portion in contact with the fluid flowing in and out of the shell side to prevent penetration between the tube sheet and the tube sheet.
The tube-side welding (14) and the shell-side welding (24) is a welding method, characterized in that torch welding for melting and bonding the base material. 제 1항에 있어서,
상기 튜브시트 홈(22)에 의해 형성된 튜브 시트 하단 접합부(23)의 두께는 튜브(20)의 두께와 동일한 것을 특징으로 하는 접합 방법. The method of claim 1,
Joining method, characterized in that the thickness of the tube sheet bottom junction (23) formed by the tube sheet groove (22) is the same as the thickness of the tube (20). 삭제delete 삭제delete 튜브시트와 튜브가 결합된 쉘앤튜브 열교환기에 있어서,
쉘측으로 유출입되는 유체와 접하는 부분에 대해 튜브 시트(20)의 측면에 튜브가 삽입되는 튜브삽입홈에서 미리 정해진 거리만큼 이격된 튜브시트 홈(22)이 형성되고, 상기 튜브삽입홈의 내면에 튜브홈(12)이 형성되며,
튜브측으로 유출입되는 유체가 튜브와 튜브 시트 사이로 침투하는 것을 방지하도록, 튜브측으로 유출입되는 유체와 접하는 부분에 대해 튜브와 튜브 시트의 결합인 튜브측 웰딩(14)과 함께, 쉘측으로 유출입되는 유체가 튜브와 튜브 시트 사이로 침투하는 것을 방지하도록, 쉘측으로 유출입되는 유체와 접하는 부분에 대해 튜브와 튜브 시트를 결합시키는 쉘측 웰딩(24)이 이루어지되, 상기 튜브측 웰딩(14)과 상기 쉘측 웰딩(24)은 토치에 의해 모재를 용융시켜 결합시킨 것을 특징으로 하는 쉘앤튜브 열교환기.


In the shell and tube heat exchanger in which the tube sheet and the tube are combined,
A tube sheet groove 22 spaced apart from the tube insert groove into which the tube is inserted is formed at the side of the tube sheet 20 with respect to the part contacting the fluid flowing out to the shell side, and a tube sheet groove 22 is formed on the inner surface of the tube insert groove. Groove 12 is formed,
In order to prevent the fluid flowing into the tube side from penetrating between the tube and the tube sheet, the fluid flowing out to the shell side, together with the tube side welding 14 which is a combination of the tube and the tube sheet with respect to the portion in contact with the fluid flowing into the tube side, is introduced. And a shell side welding 24 for joining the tube and the tube sheet to a portion in contact with the fluid flowing in and out of the shell side to prevent penetration between the tube sheet and the tube sheet, wherein the tube side welding 14 and the shell side welding 24 are made. Shell and tube heat exchanger characterized in that the base material is melted and bonded by a torch.


KR1020120003977A 2012-01-12 2012-01-12 Method for joining the tube and the tube sheet in shell KR101298703B1 (en)

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US13/369,403 US20130180109A1 (en) 2012-01-12 2012-02-09 Method of joining tube and tube sheet in shell & tube heat exchanger
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