KR101264967B1 - Curing tent for covering a vertical form in the construction and manufacturing method thereof - Google Patents

Abstract

External reinforcing film for vertical formwork according to the present invention is a bubble sheet portion having a synthetic resin bubble film layer having a plurality of air pockets between the layers of the synthetic resin film on the upper and lower sides, and at least one of the surface of the bubble sheet portion And a resin net that is integrally attached. The bubble sheet portion includes a plurality of air pockets sealed inside and filled with air, which provide a thermal insulation effect between the top and bottom of the bubble sheet. The bubble sheet portion may include one or more bubble sheets, and a resin mesh made of a synthetic resin filament is integrally attached to a surface of the bubble sheet portion.

Description

External reinforcement membrane for vertical formwork of construction and its manufacturing method {CURING TENT FOR COVERING A VERTICAL FORM IN THE CONSTRUCTION AND MANUFACTURING METHOD THEREOF}

The present invention relates to an external reinforcing film for vertical formwork of a construction and a method of manufacturing the same, particularly in curing concrete at a construction site, by curing the heat of hydration generated when the concrete reacts with water to proceed with the hydration reaction, the curing temperature of the concrete It relates to an external reinforcing film for vertical formwork of the construction to ensure the quality of the concrete to maintain the and a method of manufacturing the same.

After finishing the concrete, the concrete needs sufficient protection against harmful effects such as temperature, load, impact, fouling, breakage, etc., which is called curing or maintenance. It is no exaggeration to say that the quality of concrete depends on curing after construction, so curing or maintenance should be carried out as a serious final work of concrete construction.

As a conventional reinforcement film, a thin sheet having a thickness of about 0.3 to 0.8 mm is used as the reinforcement film. However, the reinforcement film only plays an aesthetic role of blocking dust or masking dirt inside. However, in the case of using the reinforcement membrane, both summer and winter may not be effective for curing concrete.

For example, in summer, when the concrete is cured, the external heat is transferred to the inside, thereby deteriorating the quality of the concrete, which may be a cause of poor construction. That is, in summer, the heat of hydration in the concrete is increased due to external hot air and direct sunlight, and the moisture on the surface of the concrete rapidly evaporates, thereby degrading the quality of the concrete. Since the strength of the lowered can not be expected to increase the long-term strength may result in a decrease in durability. In contrast, the expensive film curing agent has a certain effect on preventing moisture evaporation of the concrete, but there is a disadvantage that the quality degradation due to the temperature rise of the concrete is not prevented.

In winter, when concrete is poured, it is mixed with concrete, cold-resistant, etc. to prevent the initial damage of the East Sea, or curing by using heater and lignite for curing. Being less than 20% economically costly, the fuel used for heating continuously releases carbon dioxide and is not environmentally effective. In addition, when the conventional reinforcement film is used, the strength expression of the concrete is delayed and the construction period becomes longer, which may cause economic losses.

In contrast to the conventional rejuvenation film, there is Korea Patent Publication No. 2008-112854 (published on December 26, 2008). The Korean Laid-Open Patent relates to a "multi-functional retentive tent", which is intended to prevent tearing or breakage of the tent by an external environment, to provide a warming effect and dimming during daytime work, and is a woven weave between the upper and lower membranes. Providing a wealth, and put the rope along the outer periphery of the tent, characterized in that the end is folded to sew. Transparent film was used to prevent darkening of the work space and to form a weave inside to increase the durability of the tent. However, it is not possible to solve the problems caused by the initial East Sea during the curing of the concrete because it is not possible to provide a warming effect in winter, etc. Also, when connecting a tent and a tent, a rope must be connected to the eyelet one by one, so there is a problem of poor workability. .

The present invention has been made to solve the above problems of the prior art, the object of the present invention is to provide an external reinforcing film for vertical formwork of construction, and a method of manufacturing the same, which has improved thermal insulation, insulation and durability.

It is also an object of the present invention to provide a vertical formwork retentive film and a method of manufacturing the same that can reflect external direct sunlight.

In addition, it is an object of the present invention to provide a vertical form retentive film and a method of manufacturing the same, which enables heat bonding and exhibits better air blocking effect than bonding using eyelets or sewing.

In the outer reinforcing film for vertical formwork of the present invention, the first film layer and the second film layer made of a synthetic resin, and located between the first film layer and the second film layer and a plurality of air pockets It includes a bubble sheet including a bubble film layer of synthetic resin included, and a resin net formed of a filament made of synthetic resin, which is located on the surface of at least one of the first film layer or the second film layer of the bubble sheet portion, And the individual air pockets of the bubble film layer of the bubble sheet part are integral with each other so as not to be separated from the first film layer and the second film layer, and each of the filaments forming the resin mesh is the first film layer or It is integrally formed so as not to be separated from the second film layer, and the vertical formwork is a gang form, a self climbing foam system, a rail climbing foam system. bing system), a table form, a steel frame panel, an aluminum alloy frame panel, a frameless panel.
The bubble sheet portion includes a plurality of air pockets sealed inside and filled with air, which provide a thermal insulation effect between the top and bottom of the bubble sheet. The bubble sheet portion may include one or more bubble sheets, and a resin mesh made of synthetic resin filament is integrally attached to the surface of the bubble sheet portion. Here, the surface of the bubble sheet portion may be understood to include not only the upper or lower portion of the bubble sheet portion, but also an interface between the bubble sheets when two or more bubble sheets are formed.

Since the resin mesh and the bubble sheet portion are formed using a synthetic resin, one of the resin mesh and the bubble sheet portion may be formed first, and the remainder may be integrally formed in the process of curing in a liquid phase, thereby forming a single body without a separate adhesive. .

By the bubble sheet part, the heat insulation effect of a reinforcement film can be improved, and tearing of a bubble sheet part can be prevented by a resin mesh. In addition, since the resin mesh and the bubble sheet portion are integrally formed as a synthetic resin, the bonding strength is also high, the production is very easy, and the mass production is advantageous. In addition, since both the resin mesh and the bubble sheet portion can be bonded by heat or fusion, it is possible to completely close the gap between the connected reinforcement films, thereby significantly increasing the heat insulation effect in winter.

The bubble sheet portion and the resin mesh may be formed of a material capable of forming a film or filament. For example, synthetic resins such as polyethylene (PE), polypropylene (PP), and polyethylene terephthalate (PET) may be used. In addition, the bubble sheet portion and the resin mesh may impart transparent, translucent or opaque properties. This may vary depending on the nature of the season or the working environment.

In addition, the bubble sheet may further include a reflective film such as a metal foil or a deposition film to block direct sunlight.

According to another feature of the present invention, a gang form, self climbing foam system (rail climbing system), rail climbing system (rail climbing system), table form (table form), steel frame panel, aluminum alloy frame panel, frameless method Provided is a method of manufacturing an outer reinforcing film for vertical formwork selected from the panel of. In this manufacturing method, a bubble film layer made of a synthetic resin is integrally attached between the first film layer and the second film layer made of a synthetic resin, and the individual air pockets of the bubble film layer are respectively Integrally attaches a resin mesh made of synthetic resin to a surface of at least one of the first film layer and the second film layer of the bubble sheet part so as to be integral so as not to be separated from the first film layer and the second film layer. However, each of the filaments constituting the resin mesh is characterized in that it is formed so as to be integral with each other so as not to be separated from the first film layer or the second film layer.

The roller forming apparatus may be used as one of the manufacturing apparatuses for providing the bubble sheet, and a liquid synthetic resin, for example, polyethylene may be introduced into the roller forming apparatus between the rollers of the molding apparatus to form a film. At this time, the resin mesh may be introduced into the roller together with the synthetic resin in the liquid phase, and may be formed integrally with the resin mesh while the synthetic resin passing through the roller is cured.

The film formed integrally with the resin mesh may be an upper film, a lower film, or an intermediate layer film of the bubble sheet constituting the bubble sheet portion, and is integrally attached to another bubble sheet or bubble film while passing through the roller forming apparatus to form the bubble sheet portion. can do. At this time, the bubble sheet passing through the roller forming apparatus may be provided in one or more.

The reinforcement film of the present invention may be formed using a transparent film material, and includes a bubble sheet portion in which a plurality of air pockets are formed therein, thereby improving the thermal insulation effect. At the same time, since the bubble sheet portion is formed integrally with the resin mesh, it is possible to improve durability, and of course, since both the resin mesh and the bubble sheet portion can be thermally fused, the resilient film can be formed without gaps.

Since the reinforcement film of the present invention may further include a reflective film and an opaque colored film, it is possible to add a characteristic capable of reflecting or adjusting external direct sunlight in addition to the above-described heat insulation effect. When using the retentive membrane of the present invention was expected to be 50% or more of the results of the thermal insulation rate (KS K 0560: 2006 constant temperature method) experiment.

1 is a perspective view showing a rejuvenation film according to a first embodiment of the present invention.
FIG. 2 is a cross-sectional view illustrating a laminated structure of the reinforcement film of FIG. 1.
3 is an exploded perspective view of the rejuvenation film of FIG. 1.
4 is a perspective view for explaining a process of connecting the resilient film according to the first embodiment of the present invention.
5 is a side view for explaining a roller forming apparatus for providing a rejuvenation film according to a first embodiment of the present invention.
FIG. 6 is a side view for explaining a process of forming a rejuvenation film using the roller forming apparatus of FIG. 5.
7 is a partial cutaway perspective view illustrating the reinforcement film according to the second embodiment of the present invention.
FIG. 8 is a cross-sectional view illustrating the stacked structure of FIG. 7.
9 and 10 are cross-sectional views illustrating a reinforcement film according to a third embodiment of the present invention.
11 is a perspective view showing a state in which the reinforcement film is applied to the construction vertical formwork according to the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, but the present invention is not limited or limited to these embodiments. In describing the present invention, a detailed description of well-known functions or constructions may be omitted for clarity of the present invention.

≪ Embodiment 1 >

FIG. 1 is a perspective view illustrating a rejuvenation film according to a first embodiment of the present invention, FIG. 2 is a cross-sectional view illustrating a laminated structure of the reinforcement film of FIG. 1, and FIG. 3 is an exploded perspective view of the reinforcement film of FIG. 1.

1 to 3, the reinforcement film 100 includes a bubble sheet 110 and a resin mesh 130 attached to the same. The bubble sheet 110 and the resin mesh 130 may be formed using a synthetic resin such as polyethylene, and the resin mesh 130 and the film of the bubble sheet 110 may be integrally formed to ensure durability. .

In the present embodiment, the bubble sheet unit 110 includes one bubble sheet 120, and the bubble sheet 120 includes a first film layer 122 provided at an upper portion and a second film layer provided at a lower portion thereof. 124 and a bubble film layer 126 provided integrally therebetween. In this embodiment, the first film layer 122, the second film layer 124, and the bubble film layer 126 may be provided as a transparent synthetic resin film, and the bubble film layer 126 may include a plurality of air pockets 128. Is formed. Accordingly, the bubble sheet 120 includes a plurality of air pockets isolated therein, and the air pockets 128 are surfaces of the first film layer 122 and the second film layer 124 as isolation spaces. Provide a thermal barrier between them.

The surface of the first film layer 122 and the second film layer 124 in the bubble sheet 120 is in contact with the resin mesh 130 or air, but may be in contact with the film layer or bubble film layer of another bubble sheet. Through this process, the supplementary film of the present invention may be provided including three layers, five layers, or more layers. This will be described in another embodiment.

The resin mesh 130 may be formed of the same or different material as the synthetic resin forming the bubble sheet unit 110. Resin net 130 is composed of a synthetic resin filament. In other words, it can be pulled out using a synthetic resin, it can be formed of a single yarn or multiple strands of two strands, three ply yarns and the like. The resin mesh 130 may be provided by weaving a synthetic resin filament or molding into a net shape, and preferably, the resin mesh 130 may be formed of the same or similar resin as the synthetic resin forming the bubble sheet unit 110.

Polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET) and the like may be used as the synthetic resin forming the bubble sheet unit 110 or the resin mesh 130. You can make it pass.

As also shown in the cross-sectional view of FIG. 2, since the surfaces of the resin mesh 130 and the bubble sheet portion 110 form an integral part in the molding process, the filaments of the resin mesh 130 are formed in the bubble sheet portion 110. It is attached so as not to be separated from the film, it is possible to effectively prevent the tear of the bubble sheet portion 110. As the thickness of the filament forming the resin mesh 130 is thickened, such durability can be further increased, and since it is formed integrally in the molding process of the synthetic resin, it is easy to combine the net and the film integrally regardless of the thickness of the filament. Do.

Referring to the exploded perspective view of Figure 3, the reinforcement film 100 of the present invention can be seen that the top of the resin mesh 130, consisting of one bubble sheet 120 is integrally attached thereto, in the present embodiment Since the bubble sheet 120 is composed of one, the bubble sheet unit 110 and the bubble sheet 120 is the same.

4 is a perspective view for explaining a process of connecting the resilient film according to the first embodiment of the present invention. Referring to FIG. 4, since the resin mesh 130 and the bubble sheet part 110 are formed of a synthetic resin in the reinforcement film 100, the reinforcement film 100 may be interconnected using fusion such as thermal fusion. Do. In contrast to the existing connection method using eyelets or sewing, the connection by the fusion line 160 can be connected to the maintenance film without a gap, it is possible to prevent unnecessary heat in and out in the summer and winter. Of course, in the present invention, since sufficient durability can be secured by using a resin mesh, it is not limited to connecting the resilient film 100 by thermal fusion, and it is not excluded to use eyelets or other known methods.

In addition, since the connection by the fusion line 160, the connection is easy. This is because the resin mesh 130 and the bubble sheet unit 110 are formed using a synthetic resin. If the mesh is using existing yarns, it may not be possible to connect the resilient membranes by fusion and, if possible, may not maintain sufficient bonding force.

FIG. 5 is a side view for explaining a roller forming apparatus for providing a reinforcing film according to the first embodiment of the present invention, and FIG. 6 is a side view for explaining a process of forming the reinforcing film using the roller forming device of FIG. 5. .

5 and 6, the roller forming apparatus 200 includes a first silicon roller 210, a bubble forming roller 230, a pressure roller 240, a second silicon roller 220, and polyethylene in the form of a film. It includes the resin supply unit 250 to supply. The resin supply unit 250 is provided on the pair of the first silicon roller 210, the bubble forming roller 230, the pressure roller 240, and the pair of the second silicon roller 220, respectively, and is a liquid polyethylene. Is supplied in the form of a film of constant thickness.

The polyethylene supplied by the resin supply unit 250 may be cured while passing through a pair of rollers. For example, the first film layer 122 may be formed while passing through the pair of first silicon rollers 210, and the bubble film layer 126 may pass through the bubble forming roller 230 and the pressure roller 240. ) May be formed, and the second film layer 124 may be formed while passing through the pair of second silicon rollers 220.

Bubble forming roller 230 is formed with a plurality of grooves, the suction force is applied to the groove can form a plurality of bubbles (air pocket), the bubble passing through the foam forming roller 230 and the pressure roller 240 The film layer 126 may be integrally formed with the first film layer 122 while being cured. In addition, the first film layer 122 and the bubble film layer 126 may be integrally formed with the second film layer 124 while passing through the pair of second silicon rollers 220.

Referring to FIG. 6, in the process of forming the first film layer 122, a pre-fabricated resin mesh 130 may be introduced between the pair of first silicon rollers 210. The resin mesh 130 may be integrally bonded while being in close contact with the first film layer 122 before being cured into a film, and the first film layer 122 may be inseparably coupled with the resin mesh 130.

≪ Embodiment 2 >

FIG. 7 is a partially cutaway perspective view illustrating the reinforcement film according to the second embodiment of the present invention, and FIG. 8 is a cross-sectional view illustrating the stacked structure of FIG. 7.

7 and 8, the supplementary film 101 may further include a reflective film layer 170. The reflective film layer 170 may be provided as a thin metal foil such as aluminum foil, or may be provided as a metal deposition film on which metal is deposited. The reflective film layer 170 may prevent the direct sunlight from the outside adversely affects the curing of the concrete, and may prevent the inside from being projected from the outside.

Synthetic resin film layer 175 may be further provided on the front and rear surfaces of the reflective film layer 170. The synthetic resin film layer 175 is to improve the binding between the resin mesh 130 or the bubble sheet 110 and the reflective film layer 170, and is applied in advance to the front and rear surfaces of the reflective film layer 170 5 and 6, the liquid resin film is integrally formed with the resin layer 130 or the film layer of the bubble sheet unit 110 in the process of forming the bubble sheet unit 110. It can also be formed by the method.

In the present embodiment, a reflective film is used, but in some cases, a film having a semi-reflective property or a film given a specific function may be used. In addition, a specific advertisement or phrase may be printed on a film or film of various colors by live action, and may be used through a printed film.

Third Embodiment

9 and 10 are cross-sectional views for explaining the reinforcement film according to another embodiment of the present invention. Referring to FIG. 9, the resilient film 300 includes a bubble sheet 310 and a resin mesh 330 integrally attached thereto. The bubble sheet unit 310 may be provided in five layers, and specifically, may be provided in two bubble sheets 320. The films in contact with each other in the bubble sheet 320 may be separate or shared. In the case of forming the two bubble sheets 320, the thermal insulation effect can be further improved.

In addition, the resin net 330 may be formed on both the upper and lower portions of the bubble sheet portion 310. The tearing due to external force may be possible on both sides of the bubble sheet part 310, and in particular, when the bubble sheet part 310 is thick, damage may easily occur on both sides, so that the resin mesh 330 may be bubbled. It may be formed on both sides of the sheet portion 310.

The resin mesh 330 may be formed of the same or different material from that of the synthetic resin forming the bubble sheet unit 310. The filament of the resin net 330 may be extracted by using a synthetic resin, it may be formed of a single yarn of one strand or a two-ply yarn, a three-ply yarn of several strands and the like. The resin mesh 330 may be provided by weaving synthetic resin filaments or molding into a mesh shape, and preferably, the resin mesh 330 may be formed of the same or similar resin as the synthetic resin forming the bubble sheet 310.

Referring to FIG. 10, the supplementary film 301 includes a bubble sheet 310 and a resin mesh 330 integrally attached thereto. The resin mesh 330 is interposed between the bubble sheet portions 310, and specifically, is interposed between two bubble sheets 320.

On the other hand, Figure 11 is a perspective view showing a state in which the reinforcement film according to the invention applied to the construction vertical formwork. Various forms of vertical formwork 410 such as, for example, a gang form, a self climbing system, a rail climbing foam system for construction in accordance with the structure of the construction 400 to be constructed as shown in FIG. A vertical formwork 410 is installed, such as a rail climbing system, a table form, an iron frame panel, an aluminum alloy frame panel, or a frameless panel.

Subsequently, concrete is poured into the installed formwork 410 to form the outer wall of the building, and the cover 100 is installed on the top surface of the vertical formwork 410 as if covering the entire surface. The reinforcement film 100 of the present invention can be manufactured and attached to fit the various forms of the vertical formwork 410.

Then, as described above, the reinforcement film 100 of the present invention covers the vertical formwork 410 and thus, can protect the environmental impact applied to the vertical formwork 410, and can provide a thermal effect as well. In the case of a rejuvenation film containing a reflective film, it is possible to protect the cured concrete by reflecting ultraviolet rays. In addition, when the rejuvenation membrane 100 of the present invention is installed, the heat diffusion is blocked by the retentive membrane 100 of the present invention when water vapor is spreading up, down, left and right in the curing of the construction (preservation of hydration heat) from the outside Since there is little change in temperature, it has a significant effect on curing of concrete.

As described above, the present invention has been described with reference to its preferred embodiments, but various modifications and changes of the present invention will be made by those skilled in the art without departing from the spirit and scope of the invention as set forth in the claims below. It will be appreciated that it can be changed.

100, 101, 300: Retaining film 110, 310: Bubble sheet part
120, 320: Bubble sheet 122: 1st film layer
124: second film layer 126: bubble film layer
128: 130, 330 air pockets: resin mesh
170: reflective film layer 175: synthetic resin film layer
200: roller forming apparatus 210: first silicon roller
220: second silicon roller 230: bubble forming roller
240: pressure roller 250: resin supply unit
400: construction 410: vertical formwork

Claims (7)

In the outer supporting film for vertical formwork of construction,
The vertical formwork is selected from a gang form, a self climbing system, a rail climbing system, a table form, a steel frame panel, an aluminum alloy frame panel, and a frameless panel. ,
The outer reinforcement film for the vertical formwork
A bubble sheet unit including a first film layer and a second film layer made of a synthetic resin, a bubble film layer made of a synthetic resin positioned between the first film layer and the second film layer and including a plurality of air pockets;
It includes a resin mesh formed of a filament made of synthetic resin, which is located on at least one surface of the first film layer or the second film layer of the bubble sheet portion,
The individual air pockets of the bubble film layer of the bubble sheet portion are integrally formed so as not to be separated from the first film layer and the second film layer, respectively.
And each filament forming the resin net is integrally formed so as not to be separated from the first film layer or the second film layer. The method of claim 1,
The bubble sheet portion and the resin mesh is formed using at least one of polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET),
Wherein said bubble sheet portion and said resin mesh are formed of the same or different material. The method of claim 1,
The external reinforcing film for vertical formwork of the building, characterized in that it further comprises a reflective film layer forming a laminated structure with the bubble sheet portion or the resin mesh. The method of claim 1,
Further comprising a film forming a laminated structure with the bubble sheet portion or the resin mesh, the external reinforcing film for vertical formwork for the construction, characterized in that to give a color or to the live-action printing to give an advertising effect . The outer reinforcing film for construction vertical formwork according to any one of claims 1 to 4, wherein the resin net is manufactured by weaving a synthetic resin filament with a gas line and a light line. The external reinforcing film for construction vertical formwork according to any one of claims 1 to 4, wherein the resin net is formed by molding a synthetic resin material into a net shape. Construction vertical selected from gang form, self climbing system, rail climbing system, table form, steel frame panel, aluminum alloy frame panel, frameless panel In the method of manufacturing the external reinforcing film for formwork,
Between the first film layer and the second film layer made of synthetic resin, the bubble film layer made of a synthetic resin including a plurality of air pockets are integrally attached to form a bubble sheet, wherein the individual air pockets of the bubble film layer are respectively Integrate so as not to be separated from the first film layer and the second film layer,
The resin film made of synthetic resin is integrally attached to at least one surface of the first film layer or the second film layer of the bubble sheet unit, and each filament constituting the resin mesh is the first film layer or the second film. A method of manufacturing an external reinforcement membrane for vertical formwork of a building, characterized in that it is integrally formed so as not to be separated from the layer.

Images