KR101264228B1 - Casting method by using twin roll for improving strip's surface after rolling - Google Patents

Casting method by using twin roll for improving strip's surface after rolling Download PDF

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KR101264228B1
KR101264228B1 KR1020090068366A KR20090068366A KR101264228B1 KR 101264228 B1 KR101264228 B1 KR 101264228B1 KR 1020090068366 A KR1020090068366 A KR 1020090068366A KR 20090068366 A KR20090068366 A KR 20090068366A KR 101264228 B1 KR101264228 B1 KR 101264228B1
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rolling
thin plate
roll
casting method
casting
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KR1020090068366A
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KR20110010969A (en
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하만진
송병준
김상훈
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주식회사 포스코
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0622Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by two casting wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/46Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/12Accessories for subsequent treating or working cast stock in situ
    • B22D11/128Accessories for subsequent treating or working cast stock in situ for removing
    • B22D11/1287Rolls; Lubricating, cooling or heating rolls while in use
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D15/00Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
    • B22D15/005Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor of rolls, wheels or the like

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
  • Metal Rolling (AREA)
  • Continuous Casting (AREA)

Abstract

본 발명은 압연 후 제품 표면 품질이 양호한 쌍롤식 박판 주조방법에 관한 발명으로, 반대방향으로 회전하는 두 개의 주조롤 사이에 용강이 주입되어 박판을 형성하고, 상기 박판을 루프피트를 통과시켜 압연롤로 압연하여 판재를 제조하는 쌍롤식 박판 주조방법에 있어서, 상기 루프피트 내의 산소 농도를 10%이상으로 하는 것을 특징으로 하는 압연 후 제품 표면이 양호한 쌍롤식 박판 주조방법을 제공하는데, 특히 루프피트(8)를 통과한 박판(7)은 표면에 산화스케일이 다량 존재하고, 균일하게 분포되어 있는 것을 특징으로 하며,The present invention relates to a twin-roll thin plate casting method having a good product surface quality after rolling, wherein molten steel is injected between two casting rolls rotating in opposite directions to form a thin plate, and the thin plate is passed through a loop fit to a rolling roll. In the twin roll type sheet casting method of manufacturing a sheet by rolling, a double roll type sheet casting method having a good surface after rolling is characterized in that the oxygen concentration in the roof pits is 10% or more. The thin plate 7 passed through) is characterized in that a large amount of oxide scale is present on the surface and is uniformly distributed.

균일하게 분포된 산화스케일에 의해 압연롤의 마모가 촉진되어 압연롤의 표면에 선상흠이 발생되지 않게 함으로써 박판 표면의 조도를 양호하게 할 수 있는 효과를 제공한다The uniform distribution of oxidation scales promotes wear of the rolling rolls, thereby preventing the occurrence of linear flaws on the surface of the rolling rolls, thereby providing an effect of improving the roughness of the thin plate surface.

산화스케일, 루프피트, 선상흠 Oxidation scale, loop fit, wire flaw

Description

압연 후 제품 표면 품질이 양호한 쌍롤식 박판 주조방법{CASTING METHOD BY USING TWIN ROLL FOR IMPROVING STRIP'S SURFACE AFTER ROLLING}CASTING METHOD BY USING TWIN ROLL FOR IMPROVING STRIP'S SURFACE AFTER ROLLING}

본 발명은 박판 주조 공정에서 압연기의 표면 조도를 양호하게 관리하는 방법에 관한 발명으로서, 보다 상세하게는 루프피트 내의 산소 농도를 제어하여 산화스케일을 발생시켜 압연롤 표면의 조도를 양호하게 함으로써 압연 후 제품의 표면 품질을 향상시키는 주조방법에 관한 것이다. The present invention relates to a method for managing the surface roughness of the rolling mill in a thin sheet casting process, and more particularly, after the rolling by controlling the oxygen concentration in the roof pits to generate an oxide scale to improve the roughness of the rolling roll surface. A casting method for improving the surface quality of a product.

박판은 쌍롤 주조기에서 연속주조되기도 하는데, 이는 반대방향으로 회전하면서 냉각되는 두개의 주조롤(3) 사이에 용융금속이 노즐(2)을 통하여 주입되고, 응고되어 응고쉘이 형성되고, 롤 닢에서 압하되어, 박판이 생성된다. 주조롤(3)의 단부에는 세라믹으로 구성된 에지댐(5)이 있어, 단부로의 용강 유출을 막는다. 주조롤(3)은 내부에 냉각수 홀이 있어 이곳에 냉각수를 공급하여, 주조롤을 냉각시키고, 주조롤은 구리 등과 같이 열전달이 양호한 재질로 만들어져 있고, 표면에는 내마모를 위한 니켈 등이 코팅되어 있다. 코팅층은 강의 응고를 양호하게 하기 위하여 숏 브라스트와 같은 방법을 이용하여 무방향 조도가 형성되어 있는데, 숏 블라스트 가공법은 가공된 롤 표면에 미세한 금속분말을 분사하여 롤 표면 조도를 부여 하는 방법이다. 이러한 조도가 있는 박판을 1100~1200도 정도의 온도에서, 열간압연을 통하여, 20~40%의 압하율로 압연을 하게 된다. The sheet is also continuously cast in a twin roll casting machine, in which molten metal is injected through the nozzle (2) between the two casting rolls (3) cooled while rotating in the opposite direction, solidified to form a solidified shell, It is pressed down and a thin plate is produced. At the end of the casting roll 3, there is an edge dam 5 made of ceramic to prevent the molten steel outflow to the end. The casting roll 3 has a cooling water hole therein to supply cooling water to cool the casting roll, and the casting roll is made of a good heat transfer material such as copper, and the surface is coated with nickel for wear resistance. have. The coating layer has a non-directional roughness is formed using a method such as shot blasting to improve the solidification of the steel, the shot blasting method is a method of imparting the roll surface roughness by spraying a fine metal powder on the processed roll surface. The rough sheet is roughly rolled at a temperature of about 1100 to 1200 degrees by hot rolling at a reduction ratio of 20 to 40%.

일반적으로 박판 주조 공정에서는 1개의 스탠드로 압연을 진행하므로, 고온에서 고압하가 이루어지게 된다. 가혹한 조건에서 압연이 이루어지므로, 압연롤의 관리가 매우 중요하다. 이를 위해 압연롤은 고강도 강인 HSS재질의 롤을 사용하게 되고, 압연롤의 표면이 불량하면, 인출하여 새로운 압연롤로 교환하게 된다. 이러한 과정에서 주조장치에서는 주조가 진행되고 있으므로, 압연이 되지 않은 미압 부분이 발생하게 되므로 실수율이 저하되는 문제가 있었다. In general, in the thin plate casting process, rolling is performed with one stand, so that high pressure is reduced at high temperature. Since rolling is performed in severe conditions, management of a rolling roll is very important. To this end, the rolling roll uses a high-strength steel HSS roll, and if the surface of the rolling roll is poor, it is taken out and replaced with a new rolling roll. In this process, since the casting is in progress in the casting apparatus, a non-rolled portion that is not rolled is generated, so that there is a problem that the error rate is lowered.

보통 루프피트(8)내의 산소 농도는 1~5%로 관리하는데, 산소에 의해 판재 표면에 산화스케일이 생성되고, 압연롤의 마모를 발생시킨다. 또한, 압연롤 재질의 카바이드와 기지사이의 경도 차이에 의해 선택적으로 마모되거나 경질의 카바이드가 탈락하여, 압연롤 표면을 긁어서 압연롤 표면은 압연방향으로 생성된 선상흠이 발생하게 된다. 이러한 선상흠은 압연 과정 중 박판 표면에 전사되어, 박판 표면에서도 선상의 흠이 발생하게 된다. 그러므로 이러한 선상흠의 발생을 억제하기 위해서는 선택 마모가 일어나지 않도록 하는 것이 필요하다.Normally, the oxygen concentration in the roof pits 8 is controlled at 1 to 5%. Oxygen scales are generated on the surface of the sheet by oxygen, causing wear of the rolling rolls. In addition, due to the hardness difference between the carbide and the matrix of the rolling roll material selectively wear or hard carbide fall off, scraping the surface of the rolling roll to produce a linear flaw generated in the rolling direction. Such linear flaws are transferred to the thin plate surface during the rolling process, and linear flaws are also generated on the thin plate surface. Therefore, in order to suppress the occurrence of such linear defects, it is necessary to prevent selective wear from occurring.

그러나, 압연롤의 표면을 양호하게 관리하기 위한 수단으로는 유압연의 적용 및 압연롤이 불량해졌을 때 롤의 표면을 연삭하는 ORG나 RSM이 실용화되어 있는데, 이러한 기술은 비용이 많이 들고, 이러한 것을 적용하는 과정에서 생기는 설비 문제점이 있었다. However, as a means for managing the surface of the rolling rolls well, the application of hydraulic rolling and ORG or RSM grinding the surface of the rolls when the rolling rolls become poor have been practically used. There was a problem with the installation during the application.

본 발명은 상기 문제점을 해결하기 위하여 안출된 것으로서, 루프피트 내의 산소 농도를 10%이상으로 제어하여 박판 표면에 산화스케일을 증가시켜 균일하게 분포하도록 함으로써 압연롤 표면을 양호하게 하여 압연 후 판재의 표면 품질이 양호하도록 하는 것을 목적으로 한다. The present invention has been made to solve the above problems, by controlling the oxygen concentration in the roof feet to 10% or more to increase the oxidation scale on the surface of the thin plate to uniformly distribute the surface of the rolling roll after rolling to improve the surface It aims at making quality favorable.

본 발명은 반대방향으로 회전하는 두 개의 주조롤(3) 사이에 용강(4)이 주입되어 박판(7)을 형성하고, 상기 박판(7)을 루프피트(8)를 통과시켜 압연롤로 압연하여 판재를 제조하는 쌍롤식 박판 주조방법에 있어서, 상기 루프피트(8) 내의 산소 농도를 10%이상으로 하는 것을 특징으로 하는 압연 후 제품 표면이 양호한 쌍롤식 박판 주조방법을 제공한다.In the present invention, molten steel (4) is injected between two casting rolls (3) rotating in opposite directions to form a thin plate (7), and the thin plate (7) is passed through a loop fit (8) and rolled into a rolling roll In the twin roll type sheet casting method for producing a sheet, the product surface having a good rolling after rolling is provided, characterized in that the oxygen concentration in the roof pits 8 is 10% or more.

또한, 본 발명은 상기 루프피트(8)를 통과한 박판(7)은 표면에 산화스케일이 다량 존재하고, 균일하게 분포되어 있는 것을 특징으로 한다.In addition, the present invention is characterized in that the thin plate (7) passing through the loop pit (8) is present in a large amount of oxide scale on the surface, evenly distributed.

본 발명은 루프피트 내의 산소 농도를 제어함으로써 균일하게 분포된 산화스케일에 의해 압연롤의 마모가 촉진되어 압연롤의 표면에 선상흠이 발생되지 않게 함으로써 박판 표면의 조도를 양호하게 하는 효과를 제공한다.The present invention provides the effect of improving the roughness of the thin plate surface by controlling the concentration of oxygen in the loop fit so that the wear of the rolling roll is promoted by the uniformly distributed oxidation scale so that no linear scratches are generated on the surface of the rolling roll.

본 발명은 쌍롤식 박판 주조시 박판 표면을 양호하게 하기 위한 주조방법으 로 루프피트(8) 내의 산소 농도를 제어하여 박판 표면에 다량의 산화스케일을 균일하게 분포시켜 압연롤 표면의 마모를 촉진하여 압연롤 표면의 선상흠 발생을 방지하는 방법에 관한 것이다. 이 때, 루프피트 내의 산소 농도는 10%이상인 경우이어야 효율적이다.The present invention is a casting method for improving the surface of the thin plate during twin roll type sheet casting by controlling the oxygen concentration in the roof pits (8) to uniformly distribute a large amount of oxide scale on the surface of the plate to promote the wear of the rolling roll surface The present invention relates to a method of preventing occurrence of linear defects on the surface of a rolling roll. At this time, the oxygen concentration in the roof pits is only 10% or more effective.

본 발명은 박판 주조 공정에서 압연롤 표면의 선상흠의 생성을 억제하기 위하여, 압연롤의 마모를 촉진시켰는데, 박판 표면은 산화스케일에 의한 마모도 발생하지만 산화스케일의 경도가 높기 때문에 카바이드와 기지의 경도에 거의 무관하게 마모를 발생시킨다. 그러므로 압연롤의 선택적 마모에 의한 선상흠이 발생되더라도, 산화스케일이 카바이드 뿐만 아니라 기지까지도 마모시키므로 산화스케일에 의한 마모가 지배적이므로 선상흠이 발생되지 않게 된다. 이러한 작용을 하기 위해서는 박판 표면에 경한 산화스케일이 많아야 하고, 또한 균일하게 분포하여야 한다. In the present invention, in order to suppress the formation of linear flaws on the surface of the rolling rolls in the sheet casting process, the wear of the rolling rolls is accelerated. Wear occurs almost irrespective of Therefore, even if linear flaws are generated due to the selective wear of the rolling rolls, since the oxide scale wears not only carbide but also the base, the linear flaw does not occur because wear by the oxide scale is dominant. In order to perform this action, a light oxidation scale must be large on the surface of the thin plate and must be uniformly distributed.

이러한 목적을 달성시키기 위하여, 압연기 전단의 루프피트의 산소의 농도를 10%이상으로 하였을 때 압연롤의 마모가 촉진되었으며, 압연이 끝난 후 압연롤의 표면을 관찰할 때 선상흠이 발생하지 않았다. 그리고 박판 표면의 거칠기를 확인해본 결과 매우 양호한 상태를 유지하였다. In order to achieve this object, wear of the rolling roll was promoted when the concentration of oxygen in the roof pits at the front end of the rolling mill was 10% or more, and no linear flaw occurred when the surface of the rolling roll was observed after the rolling was finished. And as a result of confirming the roughness of the thin plate surface, it maintained very favorable state.

압연기 전단에서 박판은 1300℃에서 냉각되면서, 1100~1200℃ 사이에서 압연이 된다. 이 구간에서 분위기 산소 농도를 증가시키면, 박판(7) 표면이 산화가 되어, 산화스케일이 다량 생성된다. 이렇게 다량으로 생성된 산화스케일은 압연시 압연롤 표면을 마모시켜, 압연롤 재질에 기인한 선택적 마모를 없애주는 역할을 한다. At the front end of the rolling mill, the sheet is rolled between 1100 and 1200 ° C while cooling at 1300 ° C. When the atmospheric oxygen concentration is increased in this section, the surface of the thin plate 7 is oxidized, and a large amount of oxidizing scale is generated. The oxidized scale produced in such a large amount serves to abrasion the surface of the rolling roll during rolling, thereby eliminating the selective wear due to the rolling roll material.

도 2는 쌍롤식 박판 주조 공정에서 압연후 압연롤의 표면 사진인데, 압연 후 압연롤 표면은 선상흠이 발생하게 되고, 이러한 선상흠은 박판 표면에 전사되어 박판 표면에 선상흠을 만들며, 품질 불량을 야기한다. 2 is a photograph of the surface of the rolling roll after rolling in a twin-roll thin sheet casting process, the surface of the rolling roll after rolling is generated linear defects, such linear defects are transferred to the thin plate surface to create the linear defects on the thin plate surface, causing quality defects .

도 3은 쌍롤식 박판 주조 공정에서 루프피트의 산소 농도를 10%로 제어하여, 주조실험 및 압연 시험을 행한 후 압연롤 표면 사진인데, 압연 후 압연롤 표면에 선상흠은 발생되지 않음을 알 수 있다. FIG. 3 is a photograph of a rolling roll surface after performing a casting experiment and a rolling test by controlling the oxygen concentration of the roof pits to 10% in a twin-roll thin sheet casting process, and it can be seen that line defects do not occur on the rolling roll surface after rolling. .

또한, 도 4는 쌍롤식 박판 주조 공정에서 루프피트의 산소 농도를 1~5%, 10%로 제어하며, 주조실험 및 압연 시험을 행한 후 박판의 표면 조도를 측정한 결과인데, 산소 농도가 1~5%인 경우는 압연을 시작하면서부터 박판의 표면 조도 즉, 거칠기가 증가하였으며, 산소 농도가 10%인 경우는 압연을 300톤 이상으로 하여도, 박판의 표면 거칠기는 일정하게 유지되었다. In addition, FIG. 4 is a result of measuring the surface roughness of the thin plate after performing the casting experiment and the rolling test to control the oxygen concentration of the loop fit 1 ~ 5%, 10% in the twin-roll thin plate casting process, the oxygen concentration is 1 In the case of ˜5%, the surface roughness, that is, the roughness of the thin plate increased from the beginning of rolling, and in the case of the oxygen concentration of 10%, the surface roughness of the thin plate was kept constant even when the rolling was 300 tons or more.

그러므로 이러한 실험 결과를 바탕으로 루프피트의 산소 농도를 10%로 제어하여, 압연하는 것이 박판의 표면 거칠기를 양호하게 하여, 품질을 향상시킬 수 있음을 알 수 있다. Therefore, on the basis of the experimental results, it can be seen that by controlling the oxygen concentration of the roof pits to 10%, rolling can improve the surface roughness of the thin plate, thereby improving the quality.

*도 1은 쌍롤식 박판 주조 공정의 모식도이고,* Figure 1 is a schematic diagram of a twin roll sheet metal casting process,

*도 2는 쌍롤식 박판 주조 공정에서 압연후 압연롤의 표면 사진이고,* Figure 2 is a photograph of the surface of the rolling roll after rolling in a twin roll thin plate casting process,

*도 3은 쌍롤식 박판 주조 공정에서 루프피트의 산소 농도를 10%로 제어하여, 주조실험 및압연 시험을 행한 후 압연롤 표면 사진이고,* Figure 3 is a rolling roll surface photograph after performing a casting experiment and a rolling test by controlling the oxygen concentration of the roof feet to 10% in the twin-roll thin plate casting process,

*도 4는 쌍롤식 박판 주조 공정에서 루프피트의 산소 농도를 1~5%, 10%로 제어하며, 주조실험 및 압연 시험을 행한 후 박판의 표면 조도를 측정한 결과이다. * FIG. 4 shows the results of measuring the surface roughness of the thin plate after performing the casting test and the rolling test by controlling the oxygen concentration of the roof pits to 1 to 5% and 10% in the twin roll thin plate casting process.

♠도면의 주요부분에 대한 부호의 설명 ♠ ♠ Explanation of the symbols for the main parts of the drawings ♠

1: 턴디쉬 2: 노즐1: tundish 2: nozzle

3: 롤 4: 용강3: roll 4: molten steel

5: 에지댐 6: 브러쉬롤 5: edge dam 6: brush roll

7: 박판 8: 루프피트 7: thin sheet 8: loop fit

9: 메니스커스 쉴드 10: 핀치롤9: meniscus shield 10: pinch roll

11: 압연기11: rolling mill

Claims (2)

반대방향으로 회전하는 두 개의 주조롤(3) 사이에 용강(4)이 주입되어 박판(7)을 형성하고, 상기 박판(7)을 루프피트(8)를 통과시켜 압연롤로 압연하여 판재를 제조하는 쌍롤식 박판 주조방법에 있어서,Molten steel 4 is injected between two casting rolls 3 rotating in opposite directions to form a thin plate 7, and the thin plate 7 is rolled with a rolling roll through a loop fit 8 to produce a plate. In the twin-roll type sheet casting method, 상기 박판(7)의 통과시 상기 루프피트(8) 내의 산소 농도를 10% 내지 100%로 제어하여 상기 박판(7) 상에 산화스케일을 기설정된 두께로 형성하여 상기 압연롤의 마모를 촉진함으로써 상기 압연롤 및 상기 압연롤을 통과한 상기 박판(7)에 선상흠이 발생하지 않도록 하는, 압연 후 제품 표면이 양호한 쌍롤식 박판 주조방법.By controlling the oxygen concentration in the roof pit 8 to 10% to 100% when the thin plate 7 passes, the oxide scale is formed on the thin plate 7 to a predetermined thickness to promote wear of the rolling roll. A double roll type thin plate casting method having a good product surface after rolling, in which line flaws do not occur in the rolling roll and the thin plate (7) passing through the rolling roll. 제1항에 있어서,The method of claim 1, 상기 루프피트(8)를 통과한 박판(7)은 표면에 산화스케일이 다량 존재하고, 균일하게 분포되어 있는 것을 특징으로 하는 압연 후 제품 표면이 양호한 쌍롤식 박판 주조방법.The thin plate (7) passed through the roof pits (8) has a good amount of oxide scale on the surface, it is uniformly distributed, characterized in that the product surface after rolling good bi-roll thin plate casting method.
KR1020090068366A 2009-07-27 2009-07-27 Casting method by using twin roll for improving strip's surface after rolling KR101264228B1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003515455A (en) * 1999-12-01 2003-05-07 キャストリップ・リミテッド・ライアビリティ・カンパニー Thin steel strip casting
KR100454862B1 (en) 1995-12-22 2005-04-06 카스트립 엘엘씨. Twin roll continuous caster

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100454862B1 (en) 1995-12-22 2005-04-06 카스트립 엘엘씨. Twin roll continuous caster
JP2003515455A (en) * 1999-12-01 2003-05-07 キャストリップ・リミテッド・ライアビリティ・カンパニー Thin steel strip casting

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