KR101212043B1 - Container type frozen desserts manufacturing apparatus and manufacturing merthod thereof - Google Patents

Abstract

Disclosed is a storage container type ice cream production device. The disclosed container-type ice cake manufacturing apparatus includes: a supply unit installed in a frame and supplying an ice cream feed, and a lower conveyor and a lower conveyor to which the feed supplied from the supply unit is continuously transported by being contained in the receiving space of the mold plate. The upper conveyor for continuously transporting the transfer plate with fixing pins to fix the feed, and the plurality of lifts and lifts installed over the entire section of the upper conveyor to move the transfer plate up and down. With the fixing pin of one transfer plate in the mold plate feed, the lower conveyor moves to dissolve the surface of the frozen conveyed feed and remove it from the mold plate, and the separated feed is tied with the fixing plate of the transfer plate. Is moved up and down by the elevating unit, and The coating processing unit for coating the liquid additives on the surface of the feed by descending, the liquid feeds coated with the liquid additives to the lifting unit is transferred to the lifting portion, and rotated in the transfer plate to prevent the flow of the liquid additives in the feed is transferred from the rotating part and the rotating part It characterized in that it comprises a separator for separating the feed from the fixing pin to move the feed plate up and down to the lifting unit to feed the feed to the packaging.

Description

Container-type ice cream manufacturing device and its manufacturing method {CONTAINER TYPE FROZEN DESSERTS MANUFACTURING APPARATUS AND MANUFACTURING MERTHOD THEREOF}

The present invention relates to an ice cream manufacturing apparatus, and more particularly, to freeze in the state covered with the feed of the mold plate to move the fixing pin of the movable plate transported along the upper conveyor downward and transported along the lower conveyor, Storage device-type ice cream manufacturing device that prevents the flow of liquid additives and improves the production efficiency of ice cream products by removing the feed from the fixed pins by removing and moving and dipping and then dipping the feed. It relates to a manufacturing method.

In general, ice cream (ice products), such as ice cream or sherbet, is a favorite food manufactured to be eaten by consumers after supplying a dairy supply to a storage container, a stick or a cone made of plastic, and then rapidly freezing.

Storage container type or stick type ice cream product is an integrated type formed by freezing one content as it is, and the frozen ice cream product is immersed in liquid additives such as chocolate or coffee flavor to immerse it in the outside. There is a dip type that provides two or more flavors to the user by stacking separate layers.

As such, the container type ice cream product of the dipped type is manufactured by an ice cream manufacturing device.

Existing storage container type ice cream manufacturing apparatus configuration, the supply unit for supplying the supply of dairy products, sherbet, etc. to the mold plate conveyed along the conveyor, the freezing unit for conveying and freezing the mold plate containing the feed, and the freezing unit It comprises a dipping portion for dipping the frozen frozen feed in liquid additives, and the dipping feed is packed in one or several units in a storage container to produce a frozen dessert product.

Looking at the state of use of such ice cream manufacturing apparatus, first, the frozen food is frozen by supplying a feed to a mold plate, etc., and the frozen feed is transferred to a conveyor to be immersed in liquid additives such as chocolate or coffee flavor.

Then, the immersed feed is transported and placed in one or several units in a storage container and covered with a cover to produce a final frozen dessert product.

The above-mentioned invention means the background art of the technical field to which the present invention belongs, and does not mean the prior art.

By the way, the existing ice cream manufacturing apparatus is stored in a mold plate by manually separating the frozen feed by hand and stored in a storage container to produce an ice cream product, there is a problem that the production efficiency of the ice cream product is significantly reduced.

In addition, the conventional ice cream manufacturing apparatus is frozen by transporting the feed to the mold plate, and then the frozen feed is dipped into the liquid additive and then rapidly frozen in a coated state, so that the liquid additive flows by its own weight in the process. The surrounding becomes dirty, liquid additives are not beautifully applied to the feed, there is a problem that the product value of the frozen dessert is significantly reduced.

Therefore, there is a need to improve this.

The present invention has been created by the necessity as described above, the fixed pin of the moving plate transported along the upper conveyor to the lower side frozen in a state covered in the feed of the mold plate transported along the lower conveyor, frozen supply Storage device-type ice cream manufacturing device and manufacturing method for preventing the flow of liquid additives and improving the production efficiency of ice cream products by removing the water from the fixed pin by moving the water, dipping and then inverting the primary and secondary The purpose is to provide.

Storage container-type ice cream manufacturing apparatus according to an embodiment of the present invention in order to achieve the above object is provided with a supply unit for supplying a frozen dessert feed; A lower conveyor in which the feed supplied from the supply unit is continuously contained in the receiving space of the mold plate; An upper conveyor installed on an upper side of the frame of the lower conveyor to continuously transfer a transfer plate having a fixing pin to fix the feed; A plurality of elevating units installed over the entire section of the upper conveyor to move the transfer plate up and down; A removal unit which freezes the lower conveyor while the fixing pin of the transfer plate lowered by the lifting unit is contained in the feed of the mold plate and melts the surface to release the frozen feed from the mold plate; A rapid freezing tank configured to rapidly freeze the feed, which is lifted by the fixing pin of the transfer plate, and refrigerated so as to prevent the feed separated by the stripping unit from melting by an external temperature; A coating treatment unit for raising and transporting the rapidly frozen feed and descending by a neighboring lifting unit to coat a liquid additive on the surface of the feed; A rotating part for raising and feeding the feed coated with the liquid additive, and rotating the transfer plate to prevent the flow of the liquid additive from the feed and evenly coat the feed; An auxiliary quick freezing tank configured to rapidly freeze the feed containing the liquid additive rotated by the rotating part by raising, transferring, and lowering the feed; And a separating part separating from the fixing pin in order to transfer the feed plate transferred from the rotating part to the lifting part up and down to the packing part.

The supply unit may further include a storage container in which the feed is stored; A rotation block for opening and closing a pipeline through which a feed is moved by a link operation of a rotation cylinder in an installation block installed at a lower portion of the reservoir; And a moving cylinder which sucks the feed into the suction space by a predetermined amount according to the rotation of the rotary block, and supplies the sucked feed to the accommodation space of the mold plate through the nozzle with a piston.

In addition, the pipe of the rotary block is formed on the outside of the rotary block, the outer tube for transporting the feed from the reservoir to the suction space portion; And a central pipe which is alternately formed at the center of the rotary block and supplies the feeds of the suction spaces arranged in one row to the accommodation space of the mold plate through nozzles arranged in two rows.

In addition, the upper conveyor is installed to have a predetermined interval on the frame on the lower conveyor drive sprocket and driven sprocket driven by a drive unit; A chain continuously installed at both sides of the frame to be connected to the driving sprocket and the driven sprocket; A guide member fixed to the chain to individually guide the plurality of transfer plates; And support members for supporting both bottom surfaces of the transfer plate moved by the guide member, wherein the guide member is installed inside the chain and is provided to face each other based on a center thereof; A guide bracket fastened to the fixing plate by a coupling member and formed to surround the upper side and both sides of the transfer plate to be detachable while the transfer plate is transferred; And a connecting rod connected to the guide brackets facing each other to maintain a position and reinforce strength.

In addition, the upper conveyor further comprises a pitch adjusting unit for compensating the chain pitch of the upper conveyor with respect to the chain pitch of the lower conveyor, the pitch adjusting unit is provided on both sides of the chain of the upper conveyor; A plurality of fixed rollers installed on the lower side of the support plate and supporting the bottom of the chain; And a moving roller positioned between the fixed rollers and installed to be moved up and down along the long hole by a height adjusting member at an upper position of the support plate than the fixed rollers to adjust the pitch of the chain of the lower conveyor together with the fixed rollers. It is characterized by including.

The rotating unit may include a first inverting unit rotating the transfer plate 180 degrees to prevent the liquid additive from flowing down from the feed; And a second inverting part installed to face the first inverting part to transfer the conveying plate half rotated by the first inverting part, and then again rotating the transporting plate by 180 degrees. A fixing plate installed on the frame and the first and second inverting parts; A rack gear that is fixed to a shaft of a cylinder installed on the fixing plate and moves up and down; At least one pinion gear meshed with and rotated by the rack gear; And a rotating body coupled to the pinion gear to invert the transfer plate entering the guide groove.

In addition, the separating unit is installed bracket installed on the lower frame of the upper conveyor; A horizontal cylinder fixed to the mounting bracket and operating left and right on both sides; And a hook-type engaging member for separating the feed from the fixing pin because the feed plate is fitted to the fixing pin on the upper side of the feed lowered by the lifting unit according to the operation of the horizontal cylinder shaft, and the feed plate is raised again. It is done.

According to an embodiment of the present invention, there is provided a storage container-type ice cake manufacturing method comprising: filling an ice-feed supply supplied from a supply unit into a mold plate and transporting the ice tray to a lower conveyor; Lowering a conveying plate provided with a fixing pin for conveying along an upper conveyor installed on an upper side of the lower conveyor to a lifting unit and inserting the feed plate into a feed of the mold plate; Freezing while the lower conveyor conveys the fixing pins of the transfer plate in the feed of the mold plate; Separating heat from the mold plate by applying heat to a frozen feed of the fixing pin of the transfer plate; Supplying the feed suspended from the fixing pins of the transfer plate to an elevating unit, transferring it to an upper conveyor, and descending to an elevating unit to rapidly freeze the surface of the feed with a quick freezing tank; Raising and transporting the feed suspended from the fixing pins of the transfer plate and descending by a neighboring lifting unit to coat a liquid additive on the surface of the feed; Raising and transporting the feed coated with the liquid additive and rotating the feed to evenly coat the liquid additive in the feed plate with the transfer plate; Rapid freezing by raising, transporting, and lowering a feed containing the liquid additive rotated by the rotating unit; Separating the feed from the fixing pin by vertically moving the conveying plate transferred from the rotating part to the lifting part; Transporting the feed plate and the fixing pin from which the feed is separated to an upper conveyor and washing it over several processes; It characterized in that it comprises the step of drying the transfer plate and the fixing pin transferred to the upper conveyor.

As described above, the storage container-type ice cake manufacturing apparatus and a method for manufacturing the same according to the present invention is moved to the lower side of the fixing pin of the transfer plate conveyed along the upper conveyor to cover the feed of the mold plate conveyed along the lower conveyor Frozen in the state, the frozen feed is removed and moved and separated from the fixing pin can increase the production efficiency of frozen dessert products.

In addition, the storage container-type ice cake manufacturing apparatus and a method for manufacturing the same according to the present invention to prevent the liquid additives from flowing down, because the liquid is separated from the fixing pin after moving and dipping the frozen feed and the first and second inversion. The liquid value of the liquid additives can be applied to the surface to increase the product value of ice cream products.

In addition, the storage container-type ice cake manufacturing apparatus and its manufacturing method according to the present invention is a hot water wash, sterilized water washed and dried on the fixing pin of the feed plate separated feed to keep the clean state during repeated use of the fixing pin It can increase the reliability.

1 is a block diagram of a storage container-type ice cake manufacturing apparatus according to an embodiment of the present invention.
Figure 2 is an enlarged view of the right configuration of the container-type ice cake manufacturing apparatus according to an embodiment of the present invention.
Figure 3 is an enlarged view of the supply portion of the storage container-type ice cake manufacturing apparatus according to an embodiment of the present invention.
Figure 4 is a side view of the lifting portion of the storage container ice cake manufacturing apparatus according to an embodiment of the present invention.
Figure 5 is a cross-sectional view of the lifting unit of the storage container ice cake manufacturing apparatus according to an embodiment of the present invention.
Figure 6 is an enlarged view of the main portion of the lifting unit in accordance with an embodiment of the present invention in FIG.
7 is a plan view and a side view of the pitch control unit of the storage container-type ice cake manufacturing apparatus according to an embodiment of the present invention.
Figure 8 is an enlarged left configuration of the container-type ice cake manufacturing apparatus according to an embodiment of the present invention.
Figure 9 is an enlarged view of the removal portion of the storage container ice cake manufacturing apparatus according to an embodiment of the present invention.
10 is a view showing a rapid freezing tank and coating treatment of the storage container-type ice cake manufacturing apparatus according to an embodiment of the present invention.
Figure 11 is an enlarged view of the rotating portion of the storage container ice cake manufacturing apparatus according to an embodiment of the present invention.
12 is an enlarged cross-sectional view of a rotating part of the storage container-type ice cream manufacturing device according to an embodiment of the present invention.
13 is a view showing an auxiliary rapid freezing tank of the storage container-type ice cake manufacturing apparatus according to an embodiment of the present invention.
Figure 14 is an enlarged view of the separating portion and the auxiliary separator of the storage container-type ice cake manufacturing apparatus according to an embodiment of the present invention.
15 is an enlarged view of the hot water washing unit and the disinfection water washing unit of the storage container-type ice cake manufacturing apparatus according to an embodiment of the present invention.
Figure 16 is an enlarged view of the drying unit of the storage container ice cake manufacturing apparatus according to an embodiment of the present invention.
Figure 17 is a longitudinal cross-sectional view of the hot water washing unit, disinfection water washing unit and drying unit of the storage container type ice cake manufacturing apparatus according to an embodiment of the present invention.
18 is a flow chart of a storage container-type ice cake manufacturing method according to an embodiment of the present invention.

Hereinafter, with reference to the accompanying drawings will be described an apparatus for manufacturing a storage container ice cake according to an embodiment of the present invention.

In this process, the thicknesses of the lines and the sizes of the components shown in the drawings may be exaggerated for clarity and convenience of explanation. In addition, terms to be described below are terms defined in consideration of functions in the present invention, which may vary according to the intention or convention of a user or an operator. Therefore, definitions of these terms should be made based on the contents throughout the specification.

1 to 3, the storage container type ice cake manufacturing apparatus according to an embodiment of the present invention, the frame 10, the supply unit 20, the lower conveyor 40, the upper conveyor 60, elevating unit 90 ), The removal unit 100, the coating treatment unit 120, the rotating unit 130, and a separation unit 150.

The frame 10 includes a plurality of vertical frames, side frames connected to the vertical frames and provided in the longitudinal direction on both sides of the lower conveyor 40 and the upper conveyor 60, respectively.

The supply unit 20 is installed in the frame 10 to supply the frozen dessert feed 1.

2 and 3, the supply unit 20 is connected to the operation of the linkage of the rotary cylinder 28 in a reservoir 22 in which the feed 1 is stored, and an installation block 24 installed below the reservoir 22. In accordance with the rotation of the rotary block 34 and the rotary block 34 which opens and closes the moving pipe to which the feed 1 moves, the feed 1 is sucked into the suction space 38 by a predetermined amount, and the sucked feed ( It includes a moving cylinder 36 for supplying 1) to the receiving space of the mold plate 42 through the nozzle 26 to the piston fixed to the shaft.

The pipeline of the rotary block 34 is formed on the outside of the rotary block 34, the longitudinal direction in the outer channel 32 and the rotary block 34 for transferring the feed from the reservoir 22 to the suction space 38 The feed 1 of the suction space portion 38, which is alternately formed (crossed) in one row and arranged in one row, is supplied to the accommodation space 44 of the mold plate 42 through the nozzles 26 arranged in two rows. It comprises a central pipe (33).

That is, the central pipe line 33 is connected to the suction spaces 38 arranged in one row to supply the feeds 1 to the nozzles 26 arranged in two rows, respectively, so that the two pipe lines do not meet each other inside. Are staggered. For example, if the suction space 38 is 48, the central pipe 33 is also 48.

At this time, since the outer pipe 32 is preferably formed one by one for the two suction spaces 38, 24 are formed. Of course, the arrangement, the connection structure and the number of formation of the outer conduit 32, the central conduit 33 and the suction space 38 may be configured in various ways.

On the other hand, the central pipeline 33 may be configured to enter into one pipeline on the entry side and branched into two pipelines on the discharge side.

This operation for the suction and supply of the feed (1) pulls the shaft of the rotary cylinder 28 to rotate the link 30 in the clockwise direction, and then supply through the outer conduit 32 of the rotary block (34) The water 1 is drawn to the piston of the moving cylinder 36 and stored in the suction space 38.

Then, the shaft of the rotary cylinder 28 is pushed forward to rotate the link 30 in the counterclockwise direction, and then the piston 1 of the movable cylinder 36 is pushed with the piston 1 stored in the suction space 38 to rotate the block. It is supplied to the receiving space 44 of the mold plate 42 through the central pipe 33 of (34).

The lower conveyor 40 continuously feeds the feed supplied from the supply unit 20 in the receiving space 44 of the mold plate 42.

1, 2 and 5, the lower conveyor 40 is installed on the frame 10 to have a predetermined interval to drive the drive sprocket 48 and driven sprocket 50, driven by the drive unit, the drive sprocket 48 And the chain 52 and the mold plate 42 which are connected to the driven sprocket 50 and continuously installed on both sides of the plurality of mold plates 42 gradually enter the downward direction from the entry side to freeze the apparatus ( 58, an upper guide rail 54 for guiding the chain 52 to slowly release the mold plate 42 upwards to the discharge side after allowing the feed (1) to be frozen.

The driving unit may be a driving motor alone or a combination of a driving motor, a power transmission gear, a belt pulley, or the like, or may be a cylinder assembly operating in a step operation. Of course, the drive unit can be applied to various other configurations in addition to this configuration.

The lower conveyor 40 further includes a lower guide rail 56 to support the chain 52 moving downward.

Upper guide rail 54 is formed in a U-shape to surround the chain 52, the connecting shaft connecting the chain 52 is provided with a roller to assist the movement of the chain (52).

The lower guide rail 56 is formed in a C shape to support the chain.

The accommodation space 44 of the mold plate 42 can be manufactured in various ways to fit the size and number of ice cream products to be manufactured.

The mold plate 42 includes a mold mold having a receiving space 44 and a bent plate body fixed to both ends of the mold mold.

In addition, the refrigerating device 58 may include a refrigeration device in some sections in order to gradually freeze the entry side, and the section which is schematically installed is the inclined discharge side of the upper guide rail 54 from the inclined entrance side of the upper guide rail 54. It is preferable to be installed between the sections.

1 and 4 to 6, the upper conveyor 60 is installed on the upper side of the frame 10 of the lower conveyor 40 is provided with a fixing pin 64 for fixing the feed (1) The plate 62 is continuously conveyed.

The fixing pin 64 is formed to cross the upper side is wider and narrower toward the lower side is configured to facilitate the fixing of the feed (1).

The upper conveyor 60 is connected to the driving sprocket 66 and the driven sprocket 68, the driving sprocket 66, and the driven sprocket 68 which are installed to have a predetermined interval in the frame on the lower conveyor 40 and driven by the driving unit. Is moved by the guide member 70 and the guide member 70 is fixed to the chain 69, the chain 69 is continuously installed on both sides of the frame so as to be transported to guide the plurality of transfer plates 62 individually It includes a support member 71 for supporting the bottom of the transfer plate 62.

The driving unit may be a driving motor alone or a combination of a driving motor, a power transmission gear, a belt pulley, or the like, or may be a cylinder assembly operating in a step operation. Of course, the drive unit can apply various configurations other than such a configuration.

The chain 52 of the lower conveyor 40 and the chain 69 of the upper conveyor 60 operate in a step operation in which movement and stop are repeated, or continuously move, and then the sensor detects and stops and moves the sensor. Can be configured.

6 and 7, the guide member 70 is installed inside the chain 69, and a plurality of fixing plates 72 and fixing plates 72 installed to face each other based on the center thereof are coupled to the coupling member 74. And the guide bracket 76 formed to surround the upper side and the both sides of the transfer plate 62 and the guide bracket 76 facing each other so that the transfer plate 62 can be separated while being transferred. And a connecting rod 78 for retaining and reinforcing strength.

The upper conveyor 60 is further provided with a pitch adjusting unit 80 for compensating the pitch of the chain 69 of the upper conveyor 60 with respect to the pitch of the chain 52 of the lower conveyor 40.

Referring to FIG. 7, the pitch adjusting unit 80 is installed below the support plate 82 and the support plate 82 provided on both sides of the chain 69 of the upper conveyor 60, and supports the bottom surface of the chain 69. Located between the plurality of fixed rollers 84 and the fixed rollers 84, it is possible to move up and down along the long hole 86 by the height adjusting member 88 in the upper position of the support plate 82 than the fixed rollers 84 It is installed so as to include a moving roller 89 for adjusting the pitch of the chain 69 with the fixed roller 84.

The moving rollers 89 on both sides facing each other are connected to each other by a support bar 87 so as to be movable up and down along the long hole 86 simultaneously on both sides by an adjusting action of the height adjusting member 88 made of a screw or bolt. It is composed.

The reason why the pitch of the chain 69 of the upper conveyor 60 should be adjusted is as shown in FIGS. 1 and 2 in the state in which the transfer plate 62 moved downward on the mold plate 42 overlaps with each other. In the conveyor 40, the chain 52 is gradually inclined along the upper guide rail 54 and is gradually frozen in the freezing device 58 as the bottom surface of the receiving space 44 of the mold plate 42 moves. .

In addition, since it gradually moves upwardly inclined upward from the refrigerating device 58, the moving distance (pitch) of the chain 52 of the lower conveyor 40 becomes longer, so that it is necessary to adjust the moving distance (pitch) of the upper conveyor 60. Because of this.

5 and 6, the lifting unit 90 is provided in plurality over the entire section of the upper conveyor 40 to move the transfer plate 62 up and down.

The lifting unit 90 has both ends of the support 92 installed on both sides of the frame, the cylinder 95 installed on the upper side of the support 92, and the transfer plate 62 fixed and moved to the shaft of the cylinder 95. After guiding and stopping by the guide groove 96, a guide slot provided in the lower portion of the support 92 to guide the movement of the guide block 98 and the guide block 98 for elevating the conveying plate 62 up and down ( 99).

8 and 9, the removal unit 100 is a state in which the fixing pin 64 of the transfer plate 62 lowered by the lifting unit 90 is contained in the feed 1 of the mold plate 42. In the lower conveyor 40 is moved to freeze in the freezer (58), and the frozen feed (1) to melt the surface of the feed to escape from the mold plate (42).

The stripping unit 100 is installed at the frame 10 between the point where the chain 52 is inclined out of the upper guide rail 54 and the point before the chain 52 enters the driving sprocket 48.

The removal unit 100 is arranged in the upper side of the air moving member 102 and the air moving member 102 is installed long in the longitudinal direction of the bottom of the mold plate 42, the bottom of the receiving space 44 of the mold plate 42 It includes an air nozzle 104 for blowing air toward the.

The air moving member 102 is one or more air transport pipes.

The air nozzle 104 may be installed vertically so that the center air nozzles are vertically collected so that the air nozzles 104 are gathered with respect to the center of the receiving space 44 of the mold plate 42, and the air nozzles on both the left and right sides may be installed to be inclined.

The air supplied from the air nozzle 104 may include hot air above a certain temperature to facilitate separation of the feed 1.

Referring to FIGS. 8 and 10, the coating treatment unit 120 lifts and transports the separated feed 1 by the lifting unit 90 in a suspended state to the fixing pin 64 of the transfer plate 62. It is lowered again by the neighboring lifting unit to coat the liquid additive 122 on the surface of the feed (1).

The coating treatment unit 120 is a liquid storage tank for storing the liquid additive 122 to be coated while the feed 1 suspended on the fixing pin 64 of the transfer plate 62 is contained therein.

The liquid storage tank may be provided with a supply line so that the liquid additive 122 is always supplied as necessary.

Rapid freezing between the stripping unit 100 and the coating treatment unit 120 lowers the surface of the feed 1 separated by the stripping unit 100 by the lifting unit 90 to rapidly freeze it. Tank 110 is further provided.

That is, since the surface 1 may be slightly melted while the feed 1 is released from the mold plate by the blowing air applied from the air nozzle 104 of the stripping unit 100, it is a countermeasure to prevent this.

Referring to FIGS. 11 and 12, the rotating unit 130 lifts and feeds the feed 1 coated with liquid additives to the lifting unit, and rotates the transfer plate 62 to feed the liquid additives 122 in the feed 1. To prevent flow).

The rotating unit 130 rotates the feed plate 62 by 180 degrees with respect to the center of rotation so that the feed 1 disposed downward is directed upward to prevent the liquid additive 122 from flowing down from the feed 1. The transfer plate 62, which is installed to face the first inversion unit 132 and the first inversion unit 132 and is half-rotated by the first inversion unit 132, is transferred to the upper conveyor 60, and then transferred again. Rotating the plate 62 by 180 degrees relative to the center of rotation includes a second inverting portion 134 for returning the feed 1 back to prevent the liquid additive 122 from flowing down from the feed 1 again. .

The first inverting portion 132 and the second inverting portion 134 are fixed to the shaft of the fixed plate 136 installed on the frame 10, the cylinder 137 installed on the fixed plate 136, the rack gear 138 ), A rotating body 144 coupled to the one or more pinion gear 140 and the pinion gear 140 engaged by the rack gear 138 to invert the transfer plate 62 entering the guide groove 142. Include.

The rotating body 144 is provided with a bearing for rotation between the fixed plate 136.

As such, the feed 1 in which the liquid additive 122 is buried by the first inverting portion 132 and the second inverting portion 134 is referred to the center of rotation of the transfer plate 62 in the first and second portions. Since the liquid additives 122 are reversed and then flowed down again after being rotated by 180 degrees, the liquid additives 12 may be smoothly coated on the surface of the feed 1, thereby improving marketability.

The pinion gear 140 according to the embodiment of the present invention forms an upper pinion gear and a lower pinion gear, and the upper pinion gear has a larger diameter than the lower pinion gear.

The upper pinion gear is connected to the corresponding other upper pinion gear by a connecting shaft.

8 and 13, between the rotating part 130 and the separating part 150, the transfer plate 62 may transfer the liquid additive 122 buried in the feed 1 rotated 360 degrees by the rotating part 130. It is further provided with an auxiliary quick freezing tank 110 for descending to the lifting unit 90 to rapidly freeze.

The separation unit 150 separates the feed from the fixing pin 64 to move the feed plate 62 transferred from the rotating unit 130 up and down to the lifting unit to transfer the feed 1 to the packing unit 200. .

8 and 14, the separating unit 150 is fixed to the mounting bracket 152, the mounting bracket 152 installed on the lower frame of the upper conveyor 60, the horizontal cylinder 154 to operate left and right on both sides And a fixed pin 64 on the upper side of the feed 1 lowered by the elevating unit 90 in accordance with the operation of the axis of the horizontal cylinder 154, and the feed plate 62 is lifted again so that the fixed pin 64 One or more locking members 156 for separating the feed 1.

The locking member 156 is fixed pins 64 of the transfer plate 62 are formed on each of the left and right sides, each one is installed on each of the left and right sides and the horizontal cylinder 154 is connected to each. Of course, only one locking member 156 and the horizontal cylinder 154 may be installed on the left or right side.

At the rear of the separation unit 150, the auxiliary separation unit 160 for moving the conveying plate 62 up and down by the elevating unit and additionally checking the separation state of the feed 1 from the fixing pin 64 is further provided. It is provided.

The auxiliary separator 160 is fixed to the auxiliary bracket 162 installed at the lower part of the frame of the upper conveyor 60, and the auxiliary cylinder 164 and the auxiliary cylinder 164 which are fixed to the auxiliary bracket 162 to operate left and right. It is fitted to the fixing pin 64, and includes a secondary locking member 166 to further check the separation state of the feed 1 because the transfer plate 62 is moved upward.

The upper conveyor 60 is a hot water washing unit 170 for washing the feed plate 62 and the fixing pin 64 with hot water when the feed 1 is separated from the fixing pin 64 and the upper conveyor 60 returns. ), The transfer plate 62 and the fixing pin 64 are installed in succession to the disinfection water washing unit 172 and the disinfection water washing unit 172 to wash the disinfection water to dry the transfer plate 62 and the fixing pin 64 It includes a drying unit 190.

15 and 17, the hot water washing unit 170 and the disinfecting water washing unit 172 are installed on the frame and branched upward from the supply pipe 174 and the supply pipe 172 for supplying hot water or disinfecting water and disposed downward. The lower branch branched upward from the upper branch pipe 176 and the supply pipe 174 to clean the upper side of the fixing pin 64 and the transfer plate 62 by spraying hot water or sterilized water from the upper nozzle 178 The lower branch pipe 180 for washing the lower side of the transfer plate 62 by spraying hot water or sterilized water from the nozzle 182.

As shown in FIG. 17, the hot water washing unit 170, the disinfecting water washing unit 172, and the drying unit 190 may differ only in whether hot water, disinfectant water, or dry air moves along a pipeline. Are all the same, so show them together in the longitudinal section.

A lower portion of the lower branch pipe 180 is provided with a reservoir 184 for storing warm water and sterilized water, and a discharge pipe is provided at one side of the reservoir 184.

That is, hot water or disinfectant water is moved from the supply source 174 to the supply pipe 174, and the portion moves to the upper branch pipe 176, and the portion to the lower branch pipe 180 to move the upper nozzle 178 and the lower nozzle 182. By spraying hot water or sterilized water, respectively, the transfer plate 62 and the fixing pin 64 may be cleaned.

16 and 17, the drying unit 190 is installed in the frame 10, the air moving pipe 192 for supplying the dry air, the upper air nozzle branched to the upper side from the air moving pipe 192 disposed to the lower side The lower air nozzle 197 branched downward from the upper air branch pipe 194 and the air moving pipe 192 for drying the fixing pin 64 and the transfer plate 62 by injecting dry air from the nozzle 195. And a lower air branch pipe 196 for drying the lower side of the transfer plate 62 by spraying dry air.

The lower air distributor 196 may be provided with a reservoir 198 for storing hot water and disinfecting water that can not be removed when spraying dry air, the drop is not removed. In addition, one side of the reservoir 198 is provided with a discharge pipe.

That is, the dry air is moved from the dry air source not shown to the air moving pipe 192, and part of the air is moved to the upper air branch pipe 194, and a portion of it is moved to the lower air branch pipe 196 and the upper air nozzle 195 By transporting the drying air to the lower air nozzle 197, the transfer plate 62 and the fixing pin 64 can be cleanly dried.

Hereinafter, look at the storage container-type ice cake manufacturing method according to an embodiment of the present invention based on the accompanying drawings.

18 is a flow chart of a storage container-type ice cake manufacturing method according to an embodiment of the present invention.

In the storage container-type frozen dessert manufacturing method of the present invention, first, the frozen dessert feed 1 supplied from the supply unit 20 is filled in the mold plate 42 and transferred to the lower conveyor 40. (S10)

Then, the feed plate 62 having the fixing pin 64 for feeding along the upper conveyor 60 installed on the upper side of the lower conveyor 40 is lowered to the lifting unit 90 to feed the mold plate 42. Insert in (S20)

Then, while the fixing pin 64 of the transfer plate 62 is contained in the feed of the mold plate 42, the lower conveyor 40 transfers and freezes the freezing device 58. (S30)

Subsequently, heat is applied to the feed 1 suspended from the fixed pin of the frozen transfer plate 62 and separated from the mold plate 42. (S40)

Then, the feed 1 suspended from the fixing pin 64 of the transfer plate 62 is lifted up and down by the lifting unit 90, and transferred to the upper conveyor 60, and lowered by the lifting unit 90, thereby rapidly cooling the tank ( The surface of the feed 1 is rapidly frozen with 110 (S50).

Then, the feed 1 suspended on the fixing pin 64 of the transfer plate 62 is raised and transported, and lowered by the neighboring lifting unit 90 to thereby add the liquid additive 122 to the surface of the feed 1. (S60)

Then, the feed is coated with the liquid additive 122, the feed is raised, and the feed plate 62 rotates to the rotating unit 130 to evenly coat the liquid additive 122 in the feed. (S70)

Then, the feed 1, which is filled with the liquid additive rotated by the rotating unit 130, is raised, transported, and lowered, and rapidly frozen in the auxiliary rapid freezing tank 146. (S80)

Then, the feed plate 62 transferred from the rotating unit 130 is moved up and down by the lifting unit to separate the feed 1 from the fixing pin 64. (S90)

Subsequently, the feed plate 1 and the transfer plate 62 and the fixing pin 64 are separated and transferred to the upper conveyor 60, and washed over a number of processes (S100).

This washing step (S100) is carried out by the warm water washing unit 170 for supplying and washing hot water and the disinfection unit washing unit 172 for supplying and washing disinfecting water.

 Then, the transfer plate 62 and the fixing pin 64 transferred to the upper conveyor 60 is dried by the drying air generated in the drying unit 190. (S110)

Since the configuration of the storage container-type ice cake manufacturing method of the present invention applies the configuration of the storage container-type ice cake manufacturing apparatus of the present invention as it is, detailed description of the configuration and symbols will be omitted.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. I will understand.

Therefore, the true technical protection scope of the present invention will be defined by the claims below.

10 frame 20 supply part
22: reservoir 28: the rotating cylinder
30: link 34: rotation block
36: moving cylinder 40: lower conveyor
42: mold plate 48,66: drive sprocket
50,68: driven sprocket 52,69: chain
54: upper guide rail 60: upper conveyor
62: transfer plate 64: fixed pin
70: guide member 72: fixed plate
76: guide bracket 78: connecting rod
80: pitch adjusting unit 82: support plate
84: fixed roller 88: height adjustment member
89: moving roller 90: lifting unit
92: support 94: cylinder
98: guide block 99: guide slot
100: remover 102: air moving member
104: air nozzle 110: rapid freezing tank
120: coating treatment portion 122: liquid additive
130: rotating part 132: first inverting part
134: second inverting portion 136: fixed plate
138: rack gear 140: pinion gear
144: rotating body 150: separation
152: mounting bracket 154: horizontal cylinder
156: locking member 160: auxiliary separation unit
162: auxiliary bracket 170: hot water washing unit
172: disinfectant washing unit 174: supply pipe
176: upper branch pipe 180: lower branch pipe
190: drying unit 192: air moving tube
194: upper air branch 196: lower air branch
S10 ~ S110: several steps of the manufacturing method according to the present invention

Claims (8)

A supply unit installed in the frame to supply a frozen dessert feed;
A lower conveyor in which the feed supplied from the supply unit is continuously contained in the receiving space of the mold plate;
An upper conveyor installed on an upper side of the frame of the lower conveyor to continuously transfer a transfer plate having a fixing pin to fix the feed;
A plurality of elevating units installed over the entire section of the upper conveyor to move the transfer plate up and down;
A removal unit which freezes the lower conveyor while the fixing pin of the transfer plate lowered by the lifting unit is contained in the feed of the mold plate and melts the surface to release the frozen feed from the mold plate;
A rapid freezing tank configured to rapidly freeze the feed, which is lifted by the fixing pin of the transfer plate, and refrigerated so as to prevent the feed separated by the stripping unit from melting by an external temperature or the like;
A coating treatment unit for raising and transporting the rapidly frozen feed and descending by a neighboring lifting unit to coat a liquid additive on the surface of the feed;
A rotating part for raising and feeding the feed coated with the liquid additive, and rotating the transfer plate to prevent the flow of the liquid additive from the feed and evenly coat the feed;
An auxiliary quick freezing tank configured to rapidly freeze the feed containing the liquid additive rotated by the rotating part by raising, transferring, and lowering the feed; And
And a separating part separating from the fixing pin to move the feed plate transferred from the rotating part up and down to the lifting part to feed the packing part.
The upper conveyor may include a driving sprocket and a driven sprocket installed at a frame on the lower conveyor with a predetermined distance and driven by a driving unit;
A chain continuously installed at both sides of the frame to be connected to the driving sprocket and the driven sprocket;
A guide member fixed to the chain to individually guide the plurality of transfer plates; And
It includes a support member for supporting the bottom of both sides of the transfer plate to be moved by the guide member,
The guide member is installed on the inside of the chain, a plurality of fixing plates installed to face each other based on the center; And
Storage device-type ice cake manufacturing apparatus comprising a guide bracket which is fastened to the fixing plate by a coupling member to surround the upper side and both sides of the conveying plate so as to be detachable while the conveying plate is conveyed.
The apparatus of claim 1, wherein the supply unit
A reservoir in which the feed is stored;
A rotation block for opening and closing a pipeline through which a feed is moved by a link operation of a rotation cylinder in an installation block installed at a lower portion of the reservoir; And
Storage container-type ice cake, characterized in that it comprises a moving cylinder for sucking the feed into the suction space portion by a predetermined amount in accordance with the rotation of the rotation block, and feeds the sucked feed into the receiving space of the mold plate through the nozzle with a piston Manufacturing equipment.
According to claim 2, wherein the conduit of the rotating block
An outer conduit formed on an outer side of the rotation block and configured to transfer a feed from the reservoir to the suction space; And
Storage device-type ice cream manufacturing apparatus characterized in that it comprises a central conduit formed in the center of the rotating block to supply the feed of the suction space portion arranged in one row through the nozzles arranged in two rows to the receiving space of the mold plate.
The method of claim 1,
The upper conveyor is connected to the guide brackets facing each other storage container type ice cream manufacturing device comprising a connecting rod for maintaining the position and reinforcing strength.
The method of claim 1,
The upper conveyor further includes a pitch adjusting unit for compensating the chain pitch of the upper conveyor with respect to the chain pitch of the lower conveyor,
The pitch adjusting unit is provided on both sides of the chain of the upper conveyor;
A plurality of fixed rollers installed on the lower side of the support plate and supporting the bottom of the chain; And
Located between the fixed rollers, installed in the upper position of the support plate than the fixed roller to be moved up and down along the long hole by a height adjusting member includes a moving roller for adjusting the pitch of the chain of the lower conveyor with the fixed roller. Storage container-type ice cream manufacturing device, characterized in that.
The method of claim 1, wherein the rotating unit
A first inverting part rotating the transfer plate 180 degrees to prevent liquid additives from flowing down from the feed; And
A second inverting part installed to face the first inverting part to transfer the conveying plate half-rotated by the first inverting part, and then again rotating the transporting plate by 180 degrees to return the feed back;
A fixing plate installed on the frame and the first and second inverting parts;
A rack gear that is fixed to a shaft of a cylinder installed on the fixing plate and moves up and down;
At least one pinion gear meshed with and rotated by the rack gear; And
Storage device-type ice cream manufacturing device, characterized in that it comprises a rotating body coupled to the pinion gear to reverse the transport plate entered into the guide groove.
The method of claim 1, wherein the separation unit
An installation bracket installed below the frame of the upper conveyor;
A horizontal cylinder fixed to the mounting bracket and operating left and right on both sides; And
In accordance with the operation of the horizontal cylinder shaft is fitted to the fixing pin on the upper side of the feed lowered by the lifting unit, and the feed plate is raised again, characterized in that it comprises a hook-shaped locking member for separating the feed from the fixing pin Storage container-type ice cream manufacturing device.
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