KR101170649B1 - Manufacturing method of cover for protecting prop of street lamp and frame applied to the cover - Google Patents

Manufacturing method of cover for protecting prop of street lamp and frame applied to the cover Download PDF

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KR101170649B1
KR101170649B1 KR1020120039181A KR20120039181A KR101170649B1 KR 101170649 B1 KR101170649 B1 KR 101170649B1 KR 1020120039181 A KR1020120039181 A KR 1020120039181A KR 20120039181 A KR20120039181 A KR 20120039181A KR 101170649 B1 KR101170649 B1 KR 101170649B1
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South Korea
Prior art keywords
cover
street lamp
mold
filling material
curing
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KR1020120039181A
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Korean (ko)
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손형찬
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(주)비에스아이조명
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/02Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C41/20Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. moulding inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/02Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C41/08Coating a former, core or other substrate by spraying or fluidisation, e.g. spraying powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/34Component parts, details or accessories; Auxiliary operations
    • B29C41/46Heating or cooling
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/02Structures made of specified materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • B29K2067/06Unsaturated polyesters

Abstract

PURPOSE: A method for manufacturing a covering material for a streetlamp pillar and the covering material for the streetlamp pillar adopting the cover are provided to prevent the deformity of a cover from an external impact and an electric shock through an excellent insulating effect. CONSTITUTION: A method for manufacturing a covering material for a streetlamp pillar(1) is as follows. An isophthalic polyester and a hardening agent are mixed and spread on the inside of a mold and dried so that an outer layer(20) is formed. A filling material is composed of unsaturated polyester, calcium carbonate, and a hardening agent. The filling material is inserted into the inside of the mold. The filling material inserted into the inside of the mold is hardened. A molded article is separated from the mold and heated.

Description

가로등 지주용 커버의 제조방법 및 그 커버가 적용된 가로등 지주용 외피재 {MANUFACTURING METHOD OF COVER FOR PROTECTING PROP OF STREET LAMP AND FRAME APPLIED TO THE COVER}Manufacturing Method of Cover for Street Lamp Holder and Outer Material for Street Lamp Holder with Cover Applied {MANUFACTURING METHOD OF COVER FOR PROTECTING PROP OF STREET LAMP AND FRAME APPLIED TO THE COVER}

본 발명은 가로등 지주용 커버의 제조방법 및 그 커버가 적용된 가로등 지주용 외피재에 관한 것으로, 더욱 상세하게는 가로등 지주의 부식을 방지하고, 전선의 피복불량 및 연결불량에 의해 전기 누설등으로 인한 감전사고를 억제하며, 행인들이 부딪히더라도 충격을 흡수하여 부상을 차단하는 가로등 지주용 커버의 제조방법 및 그 커버가 적용된 가로등 지주용 외피재에 관한 것이다.
The present invention relates to a method for manufacturing a cover for a street lamp post and to an outer cover material for the lamp post to which the cover is applied, and more particularly, to prevent corrosion of the lamp post, and to prevent electrical leakage due to poor coating or connection of the wire. The present invention relates to a method for manufacturing a street lamp holding cover that suppresses an electric shock accident and absorbs a shock even when pedestrians collide, and blocks the injury, and a cover material for the street lamp holding to which the cover is applied.

본 발명은 가로등 지주용 커버의 제조방법 및 그 커버가 적용된 가로등 지주용 외피재에 관한 것으로, 더욱 상세하게는 가로등 지주의 부식을 방지하고, 전선의 피복불량 및 연결불량에 의해 전기 누설등으로 인한 감전사고를 억제하며, 행인들이 부딪히더라도 충격을 흡수하여 부상을 차단하는 가로등 지주용 커버의 제조방법 및 그 커버가 적용된 가로등 지주용 외피재에 관한 것이다.The present invention relates to a method for manufacturing a cover for a street lamp post and to an outer cover material for the lamp post to which the cover is applied. The present invention relates to a method for manufacturing a street lamp holding cover that suppresses an electric shock accident and absorbs a shock even when pedestrians collide, and blocks the injury, and a cover material for the street lamp holding to which the cover is applied.

일반적으로, 가로등 지주는 금속관으로 이루어져 있어 제조 후에는 대부분 부식방지를 위해 피막을 입히도록 하고 있는데, 가로등 지주에 입혀지는 피막은 주로 아연용융도금을 통해 이루어진다. 그런데, 아연용융도금을 위해서는 제조된 가로등지주를 아연용융 도금시설로 운반하여야 하고, 또 아연용융도금작업 공정시 산화방지처리를 위해 산화방지액에다 3 내지 4시간 정도 담그어 두어야 하며, 본격적인 아연용융도금을 위해서는 별도로 30 내지 40분 정도의 도금공정을 거쳐야므로 많은 시간이 소요되고, 외피층처리를 위한 운반과정에서 많은 물류비가 낭비되고 그로인해 생산성이 떨어지는 저하되는 문제점이 있었다.In general, the street lamp post is made of a metal tube so that most of the coating after the manufacturing to prevent corrosion, the film is coated on the street lamp post is mainly made of hot dip galvanizing. By the way, for the hot dip galvanizing, the manufactured street lamps should be transported to the hot dip galvanizing facility, and soaked in the anti-oxidant solution for 3 to 4 hours for the anti-oxidation treatment during the zinc hot dip plating process. In order to go through a plating process of about 30 to 40 minutes separately, it takes a lot of time, and there is a problem that a lot of logistics costs are wasted in the transport process for the skin layer treatment, thereby lowering productivity.

또한, 가로등지주가 금속이므로 전력을 공급하는 전선이나 그 접점 불량 등의 원인으로 인하여 누전되어 감전사고가 발생할 우려가 있으며, 가로등 지주에 불법광고물들이 다량 부착됨에 따라 이를 제거하는데에도 상당한 비용이 낭비되는 문제점이 있었다.In addition, since the street lamp holder is made of metal, a short circuit may occur due to a shortage of electric wires or a poor contact point, and an electric shock may occur. There was a problem.

이러한 문제점을 해결하기 위해 종래에는 가로등 지주에 보호케이스 등과 같은 구조물을 설치하여 사용하고 있으나, 종래에 보호케이스는 철이나 스테인리스와 같은 금속재질로 이루어져 중량이 무겁고, 가격이 비쌀 뿐만 아니라, 외부에 충격으로부터 쉽게 변형되어 미관상 좋지 못하며, 감전의 위험성을 여전히 내포하고 있는 문제점이 있다.
Conventionally, in order to solve such a problem, a structure such as a protective case is installed and used on a street lamp post, but in the related art, the protective case is made of metal such as iron or stainless steel, which is heavy and expensive, and also impacts on the outside. Easily deformed from aesthetically not good, there is a problem that still contains the risk of electric shock.

[선행기술문헌][Prior Art Literature]

문헌 1 대한민국 특허등록 제10-1130624호 공고일 2012년 04월 02일Document 1 Republic of Korea Patent Registration No. 10-1130624 Publication Date April 02, 2012

문헌 2 대한민국 특허등록 제10-0975339호 공고일 2010년 08월 13일
Document 2 Republic of Korea Patent Registration No. 10-0975339 Publication Date August 13, 2010

본 발명의 목적은 가로등 지주의 부식을 억제하며, 보행자들을 부상을 방지할 수 있는 가로등 지주용 커버의 제조방법 및 그 커버가 적용된 가로등 지주용 외피재에 관한 것으로, 더욱 상세하게는 가로등 지주의 부식을 방지하고, 전선의 피복불량 및 연결불량에 의해 전기 누설등으로 인한 감전사고를 억제하며, 행인들이 부딪히더라도 충격을 흡수하여 부상을 차단하는 가로등 지주용 커버의 제조방법 및 그 커버가 적용된 가로등 지주용 외피재에 관한 것이다.를 제공하는 것이다.An object of the present invention is to suppress the corrosion of the street lamp post, and to provide a method for manufacturing a street lamp post cover that can prevent injuries to pedestrians and the cover material for the street lamp post to which the cover is applied, and more particularly, corrosion of the street lamp post To prevent electric shocks caused by electrical leakage, etc. due to poor covering and poor connection of electric wires, and to absorb shocks even when pedestrians collide, and to prevent injuries. It is about the outer shell material for holding.

본 발명의 다른 목적은 외부에 충격으로부터 쉽게 변형되지 않고, 절연효과가 우수하여 감전사고를 예방할 수 있으며, 불법 광고물로부터 가로등 지주를 보호하는 가로등 지주용 커버의 제조방법 및 그 커버가 적용된 가로등 지주용 외피재를 제공하는 것이다.
Another object of the present invention is not easily deformed from the impact on the outside, and excellent insulation effect to prevent electric shock accidents, the manufacturing method of the lamppost cover for protecting the lamppost from illegal advertisements and the lamppost to which the cover is applied It is to provide the outer shell material.

본 발명의 목적은 이소프탈릭폴리에스터와 경화제를 혼합하여 금형내부에 도포하고 건조하는 외피층형성단계, 상기 외피층형성단계를 거친 금형내부에 불포화폴리에스터, 탄산칼슘 및 경화제로 이루어진 충전물질을 주입하는 충전물질주입단계, 상기 충전물질주입단계를 거친 금형내부에 주입된 충전물질을 경화하는 경화단계 및 상기 경화단계를 거쳐 제조된 성형물을 금형에서 탈형하고, 가열하는 열처리단계로 이루어지는 것을 특징으로 하는 가로등 지주용 커버의 제조방법을 제공함에 의해 달성된다.An object of the present invention is to mix the isophthalic polyester and the curing agent is applied to the inside of the mold and drying the outer layer forming step, filling the filler material consisting of unsaturated polyester, calcium carbonate and curing agent into the mold after the outer layer forming step Street lamp props comprising a material injection step, a curing step of curing the filling material injected into the mold, and a heat treatment step of demolding and heating the molding manufactured through the curing step. It is achieved by providing a method for producing a dragon cover.

본 발명의 바람직한 특징에 따르면, 상기 외피층형성단계는 이소프탈릭폴리에스터 100 중량부에 경화제 1.5 내지 2 중량부를 혼합하여 금형내부에 도포하고, 25 내지 30℃의 온도에서 1 내지 2시간 동안 건조하여 이루어지는 것으로 한다.According to a preferred feature of the invention, the skin layer forming step is made by mixing 1.5 to 2 parts by weight of a curing agent to 100 parts by weight of isophthalic polyester and applied to the inside of the mold, and dried for 1 to 2 hours at a temperature of 25 to 30 ℃ Shall be.

본 발명의 더 바람직한 특징에 따르면, 상기 충전물질주입단계는 불포화폴리에스터 30 내지 35 중량부, 탄산칼슘 60 내지 70 중량부 및 경화제 1 내지 3 중량부로 이루어진 충전물질을 주입하여 이루어지는 것으로 한다.According to a more preferred feature of the invention, the filling material injection step is to be made by injecting a filling material consisting of 30 to 35 parts by weight of unsaturated polyester, 60 to 70 parts by weight of calcium carbonate and 1 to 3 parts by weight of a curing agent.

본 발명의 더욱 바람직한 특징에 따르면, 상기 경화단계는 25 내지 30℃의 온도에서 1 내지 2시간 동안 이루어지는 것으로 한다.According to a more preferred feature of the invention, the curing step is to be made for 1 to 2 hours at a temperature of 25 to 30 ℃.

본 발명의 더욱 더 바람직한 특징에 따르면, 상기 열처리단계는 60 내지 80℃의 온도에서 1 내지 2시간 동안 이루어지는 것으로 한다.
According to a further preferred feature of the invention, the heat treatment step is to be made for 1 to 2 hours at a temperature of 60 to 80 ℃.

또한, 본 발명의 목적은 가로등 지주의 외주면에 형성되는 외피프레임 및 상기 외피프레임에 외주면에 형성되는 가로등 지주용 커버로 이루어지는 것을 특징으로 하는 가로등 지주용 외피재를 제공함에 의해서도 달성될 수 있다.In addition, an object of the present invention can also be achieved by providing an outer shell frame formed on the outer circumferential surface of the street lamp post and a shell material for the street lamp post formed on the outer circumferential surface of the outer shell frame.

본 발명의 바람직한 특징에 따르면, 상기 외피프레임의 외주면에는 상기 가로등 지주용 커버가 안착되는 안착홈이 형성되는 것으로 한다.
According to a preferred feature of the invention, the outer circumferential surface of the jacket frame is to be formed with a seating groove in which the cover for the street lamp holding.

본 발명에 따른 본 발명은 가로등 지주용 커버의 제조방법 및 그 커버가 적용된 가로등 지주용 외피재는 가로등 지주의 부식을 억제하며, 보행자들을 부상을 방지할 수 있는 가로등 지주용 커버 및 가로등 지주용 외피재를 제공하는 탁월한 효과를 나타낸다.The present invention according to the present invention is a method of manufacturing a street lamp holding cover and the cover material for the street lamp holding to which the cover is applied inhibits the corrosion of the street lamp holding, and the cover material for the street lamp holding and the street lamp holding to prevent injury to pedestrians. It gives an excellent effect.

또한, 외부에 충격으로부터 쉽게 변형되지 않고, 절연효과가 우수하여 감전사고를 예방할 수 있으며, 불법 광고물로부터 가로등 지주를 보호하는 가로등 지주용 커버 및 가로등 지주용 외피재를 제공하는 탁월한 효과를 나타낸다.
In addition, it is not easily deformed from the impact on the outside, the insulation effect is excellent to prevent an electric shock accident, and has an excellent effect of providing a street lamp cover for protecting the street lamp post from illegal advertisements and an outer cover material for the lamp post.

도 1은 본 발명에 따른 가로등 지주용 커버의 제조방법을 나타낸 순서도,
도 2는 본 발명에 따른 가로등 지주용 외피재가 적용된 가로등 구성도,
도 4는 도 3의 "A-A"선 단면도.
1 is a flow chart showing a manufacturing method of a street lamp holding cover according to the present invention,
Figure 2 is a street lamp configuration applied to the shell material for street lamp holding in accordance with the present invention,
4 is a cross-sectional view taken along the line “AA” of FIG. 3.

이하에는, 본 발명의 바람직한 실시예와 각 성분의 물성을 상세하게 설명하되, 이는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 발명을 용이하게 실시할 수 있을 정도로 상세하게 설명하기 위한 것이지, 이로 인해 본 발명의 기술적인 사상 및 범주가 한정되는 것을 의미하지는 않는다.
Hereinafter, preferred embodiments of the present invention and physical properties of the respective components will be described in detail with reference to the accompanying drawings. However, the present invention is not limited thereto, And this does not mean that the technical idea and scope of the present invention are limited.

본 발명에 따른 가로등 지주용 커버의 제조방법은 이소프탈릭폴리에스터와 경화제를 혼합하여 금형내부에 도포하고 건조하는 외피층형성단계(S101), 상기 외피층형성단계(S101)를 거친 금형내부에 불포화폴리에스터, 탄산칼슘 및 경화제로 이루어진 충전물질을 주입하는 충전물질주입단계(S103), 상기 충전물질주입단계(S103)를 거친 금형내부에 주입된 충전물질을 경화하는 경화단계(S105) 및 상기 경화단계(S105)를 거쳐 제조된 성형물을 금형에서 탈형하고, 가열하는 열처리단계(S107)로 이루어진다.
According to the present invention, a method for manufacturing a street lamp holding cover is obtained by mixing an isophthalic polyester and a curing agent, and coating and drying the inside of the mold (S101). Filling material injection step of injecting a filling material consisting of calcium carbonate and a curing agent (S103), a curing step (S105) and the curing step of curing the filling material injected into the mold after the filling material injection step (S103) The molded article manufactured through S105 is demolded from a mold, and is subjected to a heat treatment step (S107) of heating.

상기 외피층형성단계(S101)는 이소프탈릭폴리에스터와 경화제를 혼합하여 금형내부에 도포하고 건조하는 단계로, 이소프탈릭폴리에스터 100 중량부에 경화제 1.5 내지 2 중량부를 혼합하여 금형내부에 도포하고, 25 내지 30℃의 온도에서 1 내지 2시간 동안 건조하여 이루어진다.The outer skin layer forming step (S101) is a step of mixing the isophthalic polyester and the curing agent and coating the inside of the mold and drying, by mixing 1.5 to 2 parts by weight of the curing agent to 100 parts by weight of the isophthalic polyester, and coating the inside of the mold, 25 It is made by drying for 1 to 2 hours at a temperature of 30 ℃.

본 발명에서 외피층을 형성하는 이유는 성형물의 표면에 원하는 색상을 부여하거나, 외관의 오염방지, 수분이나 자외선으로부터 성형물 보호 및 성형물의 표면에 광택 등을 부여하기 위해 이루어진다.The reason for forming the outer skin layer in the present invention is to impart a desired color to the surface of the molding, to prevent contamination of the appearance, to protect the molding from moisture or ultraviolet rays, and to give gloss to the surface of the molding.

상기 이소프탈릭폴리에스터는 이소프탈산(Isophthalic acid)과 폴리에스터의 축합반응을 통해 형성되며, 본 발명에서 사용되는 도포제는 상기의 과정을 통해 제조된 이소프탈릭폴리에스터에 경화제를 첨가하는 2액형으로 이루어진다.The isophthalic polyester is formed through a condensation reaction of isophthalic acid and polyester, and the coating agent used in the present invention is composed of a two-component type to which a curing agent is added to the isophthalic polyester prepared through the above process. .

상기 외피층형성단계(S101)는 상기의 이소프탈릭폴리에스터와 경화제 혼합물을 금형 내부에 브러쉬로 도포하거나 스프레이로 분무하여 이루어지는 것이 바람직하며, 도포량은 600g/m2인 것이 더욱 바람직하다.The outer layer forming step (S101) is preferably made by applying the isophthalic polyester and the curing agent mixture to the inside of the mold with a brush or sprayed with a spray, the coating amount is more preferably 600g / m 2 .

또한, 부러쉬로 도포하는 경우에는 붓의 폭이 10센티미터이며 부드러운 재질의 붓을 사용하는 것이 바람직하며, 스프레이로 분무하여 도포하는 경우에는 스프레이의 압력이 3 내지 5kg/cm3이며, 몰드와 스프레이건의 거리는 30 내지 50센티미터가 되도록 하여 분무하는 것이 바람직하다.In addition, when applying with a brush, it is preferable to use a brush of 10 centimeters in width and a soft material. When spraying with a spray, the pressure of the spray is 3 to 5 kg / cm 3 , and the mold and the spray gun Spraying is preferred so that the distance is 30 to 50 centimeters.

이러한 외피층형성단계(S101)를 통해 금형내부에 도포된 성분은 건조의 과정을 거친후에 상기 경화단계(S105)에서 매우 단단하게 경화되며, 이러한 외피층이 형성된 성형물은 내충격강도가 월등하게 향상될 뿐만 아니라, 금형으로부터 자동적으로 탈착되어 생산성을 향상시킨다.The component applied in the mold through the outer layer forming step (S101) is hardened very hard in the curing step (S105) after the drying process, the molded article formed with the outer layer not only improves the impact strength significantly. Automatic removal from the mold improves productivity.

이때, 상기 경화제는 MEKPO((Methyl Ethyl Ketone Peroxide),DMA(Dimethyl Aniline), DEA(Diethyl Aniline) 및 DMPT(Di Methyl P-Toluidine)로 이루어진 그룹으로부터 선택된 하나로 이루어지는 것이 바람직하다.
At this time, the curing agent is preferably made of one selected from the group consisting of MEKPO (Methyl Ethyl Ketone Peroxide), DMA (Dimethyl Aniline), DEA (Diethyl Aniline) and DMPT (Di Methyl P-Toluidine).

상기 충전물질주입단계(S103)는 상기 외피층형성단계(S101)를 거친 금형내부에 불포화폴리에스터, 탄산칼슘 및 경화제로 이루어진 충전물질을 주입하는 단계로, 상기 외피층형성단계(S101)를 통해 금형내부에 도포된 성분의 건조가 완료되면, 불포화폴리에스터 30 내지 35 중량부, 탄산칼슘 60 내지 70 중량부 및 경화제 1 내지 3 중량부로 이루어진 충전물질을 주입하여 금형내부를 충전하는 단계다.The filling material injection step (S103) is a step of injecting a filling material consisting of unsaturated polyester, calcium carbonate and a curing agent into the mold through the outer skin layer forming step (S101), the inside of the mold through the outer skin layer forming step (S101) When the drying of the components applied to the finished, 30 to 35 parts by weight of unsaturated polyester, 60 to 70 parts by weight of calcium carbonate and 1 to 3 parts by weight of the curing agent is injected to fill the mold.

이러한 충전물질주입단계(S103)를 통해 충전된 성분들은 상기 경화단계(S105)에서 경화되면, 상기 외피층형성단계(S101)를 통해 도포된 성분과 우수한 접착력을 나타내어 견고하게 결합한다.When the components filled through the filling material injection step (S103) is cured in the curing step (S105), it shows a good adhesion with the components applied through the skin layer forming step (S101) and combines firmly.

상기 불포화폴리에스터는 상기 탄산칼슘을 결속하는 바인더의 역할을 하면, 상기 탄산칼슘은 충전재로서의 역할을 하여 불포화폴리에스터의 기계적 물성을 더욱 향상시킨다.When the unsaturated polyester serves as a binder for binding the calcium carbonate, the calcium carbonate serves as a filler to further improve the mechanical properties of the unsaturated polyester.

이러한 성분으로 이루어진 충전물질은 상기 외피층형성단계(S101)를 통해 형성된 외피층의 내부에 충전되어, 기계적 물성과 내충격성이 우수한 가로등 지주용 커버를 제공하는 역할을 한다.Filling material consisting of these components is filled in the inside of the outer skin layer formed through the outer skin layer forming step (S101), serves to provide a cover for the street lamp holding excellent mechanical properties and impact resistance.

이때, 상기 경화제는 MEKPO((Methyl Ethyl Ketone Peroxide),DMA(Dimethyl Aniline), DEA(Diethyl Aniline) 및 DMPT(Di Methyl P-Toluidine)로 이루어진 그룹으로부터 선택된 하나로 이루어지는 것이 바람직하다.
At this time, the curing agent is preferably made of one selected from the group consisting of MEKPO (Methyl Ethyl Ketone Peroxide), DMA (Dimethyl Aniline), DEA (Diethyl Aniline) and DMPT (Di Methyl P-Toluidine).

상기 경화단계(S105)는 상기 충전물질주입단계(S103)를 거친 금형내부에 주입된 충전물질을 경화하는 단계로, 상기 외피층형성단계(S101) 및 상기 충전물질주입단계(S103)를 거쳐 금형내부에 도포된 성분들을 25 내지 30℃의 온도에서 1 내지 2시간 동안 경화하여 이루어진다.The curing step (S105) is a step of curing the filling material injected into the mold through the filling material injection step (S103), the inside of the mold through the shell layer forming step (S101) and the filling material injection step (S103). It is made by curing the components applied to 1 to 2 hours at a temperature of 25 to 30 ℃.

이러한 경화단계(S105)를 통해 상기 외피층형성단계(S101)에서 금형내에 도포되었던 성분은 매우 단단하게 경화되어, 금형으로부터 성형물이 자연스럽게 탈형된다.
Through the curing step (S105), the components applied in the mold in the shell layer forming step (S101) is hardened very hard, the molding is naturally demolded from the mold.

상기 열처리단계(S107)는 상기 경화단계(S105)를 거쳐 제조된 성형물을 금형에서 탈형하고, 가열하는 단계로, 상기 경화단계(S105)를 통해 금형으로부터 탈형된 성형물을 열실에 투입하고 60 내지 80℃의 온도에서 1 내지 2시간 동안 가열하여 이루어지는데, 이러한 열처리단계(S107)를 통해 성형물의 치수 안정성이 향상되어, 여름이나 겨울에 온도변화로 인해 성형물이 수축이나 이완되어 변형되는 것을 차단할 수 있다.
The heat treatment step (S107) is a step of demolding the molded product manufactured through the curing step (S105) in a mold, and heating, injecting the molded product demolded from the mold through the curing step (S105) into a heat chamber and 60 to 80 It is made by heating for 1 to 2 hours at a temperature of ℃, through the heat treatment step (S107) to improve the dimensional stability of the molding, it is possible to block the shrinkage or relaxation of the molding due to temperature changes in the summer or winter. .

이하에서는, 본 발명에 따른 가로등 지주용 커버의 제조방법 및 그 제조방법을 통해 제조된 가로등 지주용 커버의 물성을 실시예를 들어 설명하기로 한다.
Hereinafter, the physical properties of the manufacturing method of the street lamp holding cover according to the present invention and the street lamp holding cover manufactured through the manufacturing method will be described with reference to embodiments.

<실시예><Examples>

이소프탈릭폴리에스터 100 중량부에 경화제(MEKPO) 1.8 중량부를 혼합한 후에 부러쉬를 이용하여 금형내부에 도포한 후에, 25℃의 온도에서 90분 동안 건조하여 외피층을 형성하고, 외피층이 건조된 금형 내부에 불포화폴리에스터(오닉스 마블용) 33 중량부, 탄산칼슘(Snow White 6000) 66 중량부 및 경화제(MEKPO) 1 중량부로 이루어진 충전물질을 충전한 후에, 25 ℃의 온도에서 90분 동안 경화시키고, 경화된 성형물을 금형에서 분리한 후에, 70℃의 온도에서 90분 동안 열처리하여 가로등 지주용 커버를 제조하였다.
1.8 parts by weight of a curing agent (MEKPO) was mixed with 100 parts by weight of isophthalic polyester, and then applied to the inside of the mold using a brush, and then dried at a temperature of 25 ° C. for 90 minutes to form an outer skin layer, and the inner skin layer was dried. 33 parts by weight of unsaturated polyester (for Onyx marble), 66 parts by weight of calcium carbonate (Snow White 6000) and 1 part by weight of curing agent (MEKPO) were charged, and then cured at a temperature of 25 ° C. for 90 minutes. After the cured molding was separated from the mold, heat treatment was performed at a temperature of 70 ° C. for 90 minutes to prepare a cover for a street lamp post.

상기 실시예를 통해 제조된 가로등 지주용 커버는 가로등 지주(1)의 부식을 억제하며, 보행자들을 부상을 방지하고, 외부에 충격으로부터 쉽게 변형되지 않는다.The cover for the street lamp post manufactured through the above embodiment suppresses corrosion of the street lamp post 1, prevents pedestrians from injuring, and is not easily deformed from impact on the outside.

또한, 절연효과가 우수하여 감전사고를 예방할 수 있으며, 불법 광고물로부터 가로등 지주(1)를 보호하는 효과를 나타낸다.
In addition, the insulation effect is excellent to prevent an electric shock accident, and has the effect of protecting the street lamp post (1) from illegal advertisements.

한편, 본 발명에 따른 가로등 지주용 외피재는 도 2 및 도 3의 도시에 의하여 가로등 지주(1)의 외주면에 형성되는 외피프레임(10) 및 상기 외피프레임(10)에 외주면에 형성되는 가로등 지주용 외피층(20)으로 이루어진다.On the other hand, the shell material for street lamp holding according to the present invention for the street lamp holding formed on the outer circumferential surface on the outer frame 10 and the outer frame 10 formed on the outer circumferential surface of the street lamp holding (1) as shown in FIGS. It consists of an outer skin layer 20.

상기 외피프레임(10)의 외주면에는 상기 가로등 지주용 외피층(20)이 안착되는 안착홈(11)이 더 형성될 수도 있는데, 상기 안착홈(11)은 외피프레임(10)의 외주면에 가로등 지주용 외피층(20)이 안착될 수 있도록 하여, 가로등 지주용 외피층(20)을 상기 외피프레임(10)에 견고하게 부착하는 역할을 한다.On the outer circumferential surface of the outer shell frame 10 may be further formed a seating groove 11 for seating the outer shell layer 20 for the street lamp holding, the seating groove 11 for the street lamp holding on the outer peripheral surface of the outer frame 10 By allowing the outer skin layer 20 to be seated, it serves to firmly attach the outer skin layer 20 for the street lamp holding to the outer skin frame 10.

본 발명의 가로등 지주용 외피층(20)은 가로등 지주(1)에 직접적용할 수 있으나, 탈부착이 용이하도록 외피프레임(10)의 외주면에 부착하여 외피재의 형태로 사용하는 것이 바람직한데, 외피프레임(10)의 재료는 특별히 한정되지 않고 어떠한 재료든 자유롭게 사용할 수 있으며, 절연성과 형태안정성을 고려하여, 금속성 재료는 배제하는 것이 바람직하며, 합성수지로 이루어지는 것이 더욱 바람직하다.The outer skin layer 20 for the street lamp post of the present invention may be directly applied to the street lamp post 1, but is preferably attached to the outer circumferential surface of the jacket frame 10 so as to be easily attached and detached, and used in the form of an envelope. The material of 10) is not particularly limited, and any material can be used freely, and in consideration of insulation and form stability, it is preferable to exclude the metallic material, more preferably made of synthetic resin.

이때, 상기 가로등 지주용 외피층(20)은 상기 가로등 지주용 커버의 제조방법을 통해 제조된 것으로, 성분 및 물성은 상기에 기재된 것과 동일함으로 이에 대한 설명은 생략하기로 한다.At this time, the outer cover layer 20 for the street lamp holding is manufactured through the manufacturing method of the cover for the street lamp holding, the components and physical properties are the same as described above, so the description thereof will be omitted.

상기의 구조로 이루어진 가로등 지주용 외피재는 가로등 지주(1)의 외주면에 최소한 2개로 적용되어 가로등 지주(1)의 외표면에 결속될 수 있으며, 가능하게는 4개 이상으로 분할하여 적용되는 것이 더욱 바람직하다.
The outer shell material for the street lamp post having the above structure may be applied to at least two outer peripheral surfaces of the street lamp post 1 so as to be bound to the outer surface of the street lamp post 1, and more preferably divided into four or more. desirable.

S101 ; 외피층형성단계
S103 ; 충전물질주입단계
S105 ; 경화단계
S107 ; 열처리단계
1 : 가로등 지주
10 ; 외피프레임
11 ; 안착홈
20 ; 가로등 지주용 외피층
S101; Skin layer formation step
S103; Filling material injection stage
S105; Curing step
S107; Heat treatment step
1: street light prop
10; Outer frame
11; Seat groove
20; Outer layer for street lamp holding

Claims (7)

이소프탈릭폴리에스터와 경화제를 혼합하여 금형내부에 도포하고 건조하는 외피층형성단계;
상기 외피층형성단계를 거친 금형내부에 불포화폴리에스터, 탄산칼슘 및 경화제로 이루어진 충전물질을 주입하는 충전물질주입단계;
상기 충전물질주입단계를 거친 금형내부에 주입된 충전물질을 경화하는 경화단계; 및
상기 경화단계를 거쳐 제조된 성형물을 금형에서 탈형하고, 가열하는 열처리단계;로 이루어지며,
상기 외피층형성단계는 이소프탈릭폴리에스터 100 중량부에 경화제 1.5 내지 2 중량부를 혼합하여 금형내부에 도포하고, 25 내지 30℃의 온도에서 1 내지 2시간 동안 건조하여 이루어지며,
상기 충전물질주입단계는 불포화폴리에스터 30 내지 35 중량부, 탄산칼슘 60 내지 70 중량부 및 경화제 1 내지 3 중량부로 이루어진 충전물질을 주입하여 이루어지고,
상기 경화단계는 25 내지 30℃의 온도에서 1 내지 2시간 동안 이루어지며,
상기 열처리단계는 60 내지 80℃의 온도에서 1 내지 2시간 동안 이루어지는 것을 특징으로 하는 가로등 지주용 커버의 제조방법.
An outer skin layer forming step of mixing the isophthalic polyester and the curing agent and applying the same in a mold and drying;
Filling material injection step of injecting a filling material consisting of unsaturated polyester, calcium carbonate and a curing agent in the mold after the outer layer forming step;
A curing step of curing the filling material injected into the mold through the filling material injection step; And
The heat-treatment step of demolding the molded product manufactured through the curing step from the mold, and heating;
The outer skin layer forming step is made by mixing 1.5 to 2 parts by weight of a curing agent to 100 parts by weight of isophthalic polyester, and then applying it to the mold, and drying for 1 to 2 hours at a temperature of 25 to 30 ℃,
The filling material injection step is made by injecting a filling material consisting of 30 to 35 parts by weight of unsaturated polyester, 60 to 70 parts by weight of calcium carbonate and 1 to 3 parts by weight of a curing agent,
The curing step is made for 1 to 2 hours at a temperature of 25 to 30 ℃,
The heat treatment step is a manufacturing method of the street lamp holding cover, characterized in that made for 1 to 2 hours at a temperature of 60 to 80 ℃.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200087510A (en) * 2019-01-11 2020-07-21 주식회사 명진아이노리 A safety cover for protecting a equipment and forming method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002265631A (en) * 2001-03-15 2002-09-18 Fuji Electric Co Ltd Resin molding article for electric part and method for producing the same
KR101120069B1 (en) * 2011-06-23 2012-03-22 김영봉 Street lamp having outer cover

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002265631A (en) * 2001-03-15 2002-09-18 Fuji Electric Co Ltd Resin molding article for electric part and method for producing the same
KR101120069B1 (en) * 2011-06-23 2012-03-22 김영봉 Street lamp having outer cover

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200087510A (en) * 2019-01-11 2020-07-21 주식회사 명진아이노리 A safety cover for protecting a equipment and forming method thereof
KR102184456B1 (en) * 2019-01-11 2020-11-30 주식회사 명진아이노리 A safety cover for protecting a equipment and forming method thereof

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