KR100883221B1 - Method for manufacturing cast iron streetlight pole having enhanced anti-corrosion and coating durability - Google Patents

Method for manufacturing cast iron streetlight pole having enhanced anti-corrosion and coating durability Download PDF

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KR100883221B1
KR100883221B1 KR1020080089890A KR20080089890A KR100883221B1 KR 100883221 B1 KR100883221 B1 KR 100883221B1 KR 1020080089890 A KR1020080089890 A KR 1020080089890A KR 20080089890 A KR20080089890 A KR 20080089890A KR 100883221 B1 KR100883221 B1 KR 100883221B1
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film
cast iron
weight
corrosion
street lamp
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Korean (ko)
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송석근
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주식회사 보명
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/72Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps in street lighting

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

A method for manufacturing a cast-iron streetlight pole is provided to employ an anti-corrosion film, a moisture-proof/water-proof film, and an ultraviolet ray strengthening film on a streetlight pole, thereby improving coating durability and preventing electric shock accident in a rainy day. A method for manufacturing a cast-iron streetlight pole comprises the following steps. A protruding part of a streetlight pole(1) is removed and trimmed by a grinder. Washing water is sprayed to remove a foreign material while the streetlight pole rotates in a cleaning tub(2a) of a cleaning chamber(2). The cleaned streetlight pole is put into a heating/drying chamber to remove remaining moisture and air on the surface of the streetlight pole.

Description

중금속이 발생되지 않는 부식방지 주철 가로등주의 제조방법{method for manufacturing cast iron streetlight pole having enhanced anti-corrosion and coating durability}Method for manufacturing cast iron streetlight pole having enhanced anti-corrosion and coating durability}

본 발명은 구상흑연 주철 또는 회주철제 가로등주의 표면에 아연,알미늄 복합피막형성제에 의한 부식방지 피막과 우레탄계 도료에 의한 방습,방수피막과 투명아크릴우레탄 페인트로된 자외선 보호피막을 을 차례로 형성하여 환경유해 원인이 되는 중금속이 발생되지 않고 폐수발생이 없는 무공해 처리수단으로 부식방지와 방습방수기능과 내구성이 높은 친환경적인 주철 가로등주를 제조하는 방법이다.According to the present invention, the anti-corrosion coating by zinc / aluminum composite film forming agent and the moisture-proof coating by urethane-based paint, and the UV protective film made of transparent acrylic urethane paint are sequentially formed on the surface of the spherical graphite cast iron or gray cast iron street lamp. It is a method of manufacturing environment-friendly cast iron street lamps with high corrosion prevention, moistureproof, and durability as pollution-free treatment means that no heavy metals that are harmful and no wastewater are generated.

종래의 주철 가로등주는 주철 가로등주 표면에 외장용 페인트를 도포하여 사용하므로 쉽게 녹(Rust)이 발생하여 미관상 좋지 않을 뿐만 아니라 자외선에 강하지 못해 피막 내구성이 낮고 중금속이 발생되어 인체와 환경에 유해한 불편을 주기 때문에 본원 출원인은 주철제 가로등주의 내부식성을 높이기 위해 주철가로등주의 내부기공에 잠재한 공기와 수분을 완전히 축출시키고 기공이 밀폐되게 도료를 코팅하는 방법을 통해 가로등주의 표면에 부식이 쉽게 일어나지 않게 하는 도료의 코팅방법을 개발하여 발명특허 제0452486호를 얻은바 있다.Conventional cast iron street lamps are used by applying exterior paint on the surface of cast iron street lamps, so they are not easily rusted because they are easily rusted, and they are not resistant to UV rays, resulting in low film durability and heavy metals that are harmful to humans and the environment. Applicant of the present application is a coating of paint to prevent corrosion easily on the surface of the street lamp by the method of completely discharging the latent air and moisture in the inner pores of the cast iron street lamp to increase the corrosion resistance of cast iron street lamp Method was developed to obtain invention patent No. 0452486.

본 발명은 상기와 같은 종래의 불편을 개선하기 위해 본원 출원인의 선등록 발명특허 제452486호의 도로코팅방법을 이용하며 아연알미늄 복합피막제를 사용하여 주철 가로등주 표면에 중금속이 발생하지 않는 부식방지 피막을 형성하고 방습방수기능이 강회된 피막을 형성하여 우천시에 안전하고 자외선에 대향력이 큰 내구성이 월등한 친환경 가로등주를 제조하는 것이다.The present invention uses the road coating method of the applicant's prior invention patent No. 452486 to improve the conventional inconvenience as described above, and using a zinc-aluminum composite coating agent to form a corrosion-proof coating that does not generate heavy metal on the cast iron street lamp main surface In addition, by forming a film with a moisture-proof and waterproof function, it is to manufacture environmentally friendly street lamps that are safe in rainy weather and have excellent durability against UV rays.

본 발명은 주철 가로등주의 표면에 중금속이 발생되지 않는 부식방지 피막형성과 방습방수강화피막 형성 및 자외선 강화피막형성을 통해 친환경적인 주철가로등주를 제조하는 것으로 주철가로등주의 성형물 표면을 다듬어서 철금속전용 부식억제제가 혼합된 세척용수로 세척하여 이물질을 제거하고 주철가로등주의 표면과 공극내에 잠재한 수분과 공기를 가열건조방식으로 강제 증발시켜 제거한 다음 가로등주의 체온이 100~150℃로 예열된 상태에서 아연, 알미늄 복합피막 형성제를 일정두께로 도포하여 중금속발생이 없는 부식방지 피막층을 일정두께로 형성하고 그 외면에 아크릴우레탄 도료 또는 폴리에스텔수지와 황산바륨의 혼합물로 된 우레탄계 도료 중에서 선택한 피막형성제를 일정두께로 형성하여 방습,방수기능이 높은 피막을 형성하여 습기에 안전하고 우천시 감전사고를 방지할 수 있게 하면서 내구성을 향상시키고 투명아크릴우레탄 페인트를 도포하여 자외선 보호피막을 형성하는 피막형성수단을 통해 중금속 위험이 없고 폐수발생이 없는 친환경적인 제조방법으로 공해가 없고 내구적인 주철가로등주를 제조하는 것이다.The present invention is to produce environmentally friendly cast iron street lamps through the formation of anti-corrosion coating, moisture-proof waterproofing film and UV-reinforced coating film that does not generate heavy metal on the surface of cast iron street lamps to reduce the surface of the cast iron street lamp moldings for corrosion protection for ferrous metals only To remove foreign substances by washing with mixed water, and forced water evaporates and removes potential moisture and air in the surface and pores of cast iron street lamps by heating and drying method, and then composites zinc and aluminum while the body temperature of street lamp is preheated to 100 ~ 150 ℃. A film forming agent is applied to a certain thickness to form a corrosion-proof film layer free of heavy metals, and a film forming agent selected from an acrylic urethane paint or a urethane-based paint composed of a mixture of polyester resin and barium sulfate on the outer surface thereof is fixed to a certain thickness. Forming a high moisture-proof and waterproof film It is safe to moisture and prevents electric shock accidents in rainy days, and improves durability, and forms an ultraviolet protective film by applying transparent acrylic urethane paint. It is to make a lantern with durable cast iron.

본 발명은 구상흑연 주철 또는 회주철제 가로등주의 성형물 표면을 그라인딩 작업하여 덧살과 돌출부를 깎아내는 정리작업으로 표면을 다듬은 다음 세척실에 옮기고 가로등주를 회전시키면서 철,금속전용 부식억제제(상품명 Rust Veto 50)가 0.5~7중량% 혼합된 세척용수를 분사하여 세척하는 방법으로 이물질을 제거하기 때문에 가로등주 표면에 부착된 각종 이물질을 신속하고 깨끗하게 제거할 수 있고 세척단계에서 방청작용이 진행되어 수세단계에서의 부식위험을 방지할 수 있으며 이물질이 제거된 가로등주를 150~200℃의 가열 건조실에 투입하여 20~50분간 가열 건조시키므로서 주철제 가로등주의 표현과 주철 공극속에 잠재한 수분과 공기를 강제 제거하는 전처리작업을 할 수 있게 되고 가열건조 단계에서 가로등주의 체온이 100~150℃가 유지되어 예열을 할 수 있도록 된다.The present invention is to grind the surface of the molding of the spherical graphite cast iron or gray cast iron street lamps by trimming the surface of the extrudate and protrusions, and then to move to the cleaning room and rotate the street lamps, corrosion inhibitors for iron and metal (trade name Rust Veto 50). Removes foreign matters by spraying washing water mixed with 0.5 ~ 7% by weight, so that various foreign substances adhering to the surface of street lamp can be removed quickly and cleanly. It can prevent the danger, and put the street lamps with foreign substances removed into the heating drying room at 150 ~ 200 ℃ and heat them for 20 ~ 50 minutes to express the cast iron street lamps and pretreatment to remove potential moisture and air in the cast iron voids. Preheating is possible because the body temperature of street lamp is maintained at 100 ~ 150 ℃ It is to be.

이어서 탈이온수에 아연, 알미늄, 그리콜유, 실란, 에칠실리케이트, 트리에타놀을 일정비율 혼합하여 만든 아연,알미늄 복합피막 형성제에 가로등주를 디핑하거나 상기 아연 알미늄복합피막형성제를 분무기로 분무하여 일정두께로 도포하고 300~380℃에서 40~45분간 열처리하는 수단으로 8~20미크론 두께의 부식방지 피막을 형성하기 때문에 가로등주와 피막사이에 공극이 없는 피막형성이 이루어지고 본 발명의 부식방지 피막형성제의 사용으로 환원성을 높여 내부식성 피막형성을 견고하게 형성할 수 있고 이로인해 금속이 수소를 흡수하여 부서지는 현상(수소취성)을 방지할 수 있으며 산처리 공정이 없어서 제조단계에서의 폐수발생을 막아 친환경적 작업이 가능케 된다.Subsequently, dipping the lamppost into a zinc / aluminum composite film former made by mixing a predetermined ratio of zinc, aluminum, glycol oil, silane, ethyl silicate, and triethanol in deionized water or spraying the zinc aluminum composite film former with a sprayer Since it forms an anti-corrosion film with a thickness of 8 to 20 microns by means of a thickness and heat treatment at 300 to 380 ° C. for 40 to 45 minutes, the film is formed without voids between the street lamp and the film, and the anti-corrosion film is formed according to the present invention. It is possible to form a corrosion resistant film by increasing the reducibility by using the agent, which can prevent the metal from absorbing hydrogen and breaking (hydrogen embrittlement). Eco-friendly work is possible by preventing it.

그리고 가로등주 표면에 형성되는 내부식성피막 형성제는 액상이기 때문에 복합피막형성제에 가로등주를 디핑하여 도포하거나 아연 알미늄 피막형성제를 분무기로 분무하여 도포하므로 1차,2차의 도포단계를 통해 8~20미크론두께의 피막을 형성하지만 1차,2차 피막형성작업에서 8~20미크론의 피막형성이 이루어지지 않으면 3차 피막형성작업까지 실시할 수 있으므로 1차,2차 실시에 국한되는 것은 아니다.And since the anti-corrosive film forming agent formed on the surface of the street lamp is liquid, it is applied by dipping the street lamp to the composite film forming agent or by spraying a zinc aluminum film forming agent with an atomizer. If a 20 micron-thick film is formed, but the 8 to 20 micron film is not formed in the primary and secondary film forming operations, the third and third film forming operations can be performed.

이어서 부식방지 피막이 형성된 표면에 아크릴우레탄 도료를 도포하거나 폴리에스텔수지에 황산바륨을 혼합한 우레탄계 도료 중에서 선택한 피막형성제를 80~150미크론으로 도포하여 180~280℃를 유지하는 오븐실에서 30~60분간 열처리를 하여 방습방수 작용이 양호하고 견고한 피막층을 형성함으로써 습기에 안전하고 우천시 감전사고를 방지할 수 있는 안전한 피막을 형성할 수 있게 되며 방습방수강화피막층 외면에 투명아크릴우레탄 페인트를 40~80미크론 두께로 도포하여 마감함으로써 자외선 보호피막이 형성되어 이미 형성된 피막을 내구적으로 보호할 수 있게 된다.Next, apply an acrylic urethane paint on the surface where the anti-corrosion coating is formed or apply a film-forming agent selected from urethane-based paints in which barium sulfate is mixed with polyester resin at 80 to 150 microns to maintain 180 to 280 ° C. By heat-treatment for a minute, it has a good moisture-proof waterproofing effect and forms a solid coating layer, which makes it safe to moisture and prevents electric shock in case of rain, and makes transparent acrylic urethane paint 40 ~ 80 micron on the outer surface of the moisture-proof waterproof coating layer. By applying a thickness to finish the UV protective film is formed to be able to durablely protect the already formed film.

이와 같이 된 본 발명은 주철가로등주의 표면에 환경유해물질인 중금속이 발생되지 않는 내부식성 피막을 형성하여 친환경적이고 습기와 우수로 인한 감전사고를 방지할 수 있는 안전한 주철가로등주를 제조할 수 있게 된다.In this way, the present invention forms a corrosion resistant film in which heavy metals, which are environmentally harmful substances, are not generated on the surface of cast iron street lamps, thereby making it possible to manufacture safe cast iron street lamps that are environmentally friendly and prevent electric shock due to moisture and excellentness.

특히 본 발명은 아연, 알미늄 복합피막층을 조성할 때 탈이온수를 사용함으로써 아연용융도금 제조공정에서 발생하는 중금속 및 폐수의 발생요인을 근본적으로 차단했으며 주철 가로등주를 수세하여 가열 건조시켜서 주철가로등주의 표면과 주철공극에 남아 있는 수분과 공기를 강제 제거하고 등주 체온이 100~150℃로 예열된 상태에서 부식방지 피막형성제를 도포하여 고착시킴으로써 주철가로등주와 내부식성 피막제의 완전한 결합을 통해 박막형태의 부식방지피막을 형성하여 부식요인을 해소할 수 있으며 아연, 알미늄 복합피막형성제를 사용함으로써 폐수발생이 없는 무공해 공법을 채용할 수 있고 견고한 부식방지피막을 형성하게 되는 효과가 있고 부식방지 피막 위에 아크릴우레탄 도료 또는 폴리에스텔수지에 황산바륨을 혼합한 우레탄계 도료를 선택하여 피막층을 형성함으로써 우레탄계 도료에 의한 방습,방수효과와 복합피막층에 의한 피막 강도향상과 자외선 대항 효과가 높은 효과를 얻을 수 있다.In particular, the present invention fundamentally blocked the factors of heavy metals and wastewater generated in the hot dip galvanizing process by using deionized water when forming the zinc and aluminum composite coating layers, and washed and dried the cast iron street lamps by heating and drying the surface of cast iron street lamps. By removing the moisture and air remaining in the cast iron voids and applying and fixing the anti-corrosion coating agent while the column temperature is preheated to 100 ~ 150 ℃, it is possible to prevent the corrosion in the form of thin film through the perfect combination of cast iron street lamp and corrosion resistant coating agent. Corrosion factors can be eliminated by forming a film, and by using zinc and aluminum composite film forming agent, it can adopt the pollution-free method without waste water generation, and it has the effect of forming a strong anti-corrosion film. Or urethane-based mixture of barium sulfate and polyester resin By selecting a coating layer to form a coating layer, the effect of moisture-proofing and waterproofing by the urethane-based coating, and the improvement of the coating strength by the composite coating layer and the effect against UV rays can be obtained.

상기와 같은 방법으로 생산된 제품을 테스트한 결과 중금속이 검출되지 않았으며 As a result of testing the product produced by the above method, no heavy metal was detected.

Figure 112008064555502-pat00001
Figure 112008064555502-pat00001

염수분무시험(S.S.T)에서도 1000시간까지 녹이 발생하지 않음을 한국생산 기술연구원의 시험결과로 확인할 수 있었다.In the salt spray test (S.S.T), it was confirmed that the rust did not occur up to 1000 hours by the test results of the Korea Institute of Industrial Technology.

Figure 112008064555502-pat00002
Figure 112008064555502-pat00002

또한, 본 발명은 다양한 색상을 첨가하는 것이 가능하여 주위 환경에 적합한 제품을 생산할 수 있고 녹방지와 부식방지를 통해 인체와 환경에 미치는 피해를 줄일수 있는 친환경 가로등주를 제조할 수 있는 이점이 있다.In addition, the present invention is capable of adding a variety of colors to produce a product suitable for the surrounding environment, there is an advantage that can be produced environmentally friendly street lamps that can reduce the damage to the human body and environment through rust and corrosion prevention.

본 발명은 구상흑연 주철 가로등주 또는 회주철제 가로등주(1)를 대상으로 하여 주조단계에서 발생한 덧살과 돌출물을 그라인더로 제거하여 표면을 정리하고 다듬는 단계와 The present invention is to clean the surface and polished by removing the grinds and protrusions generated in the casting step for the nodular cast iron street lamps or gray cast iron street lamps (1);

회전이송기(2b)와 살수기(2c)가 장치된 세척실(2)에 이온교환수에 수용성 방청유와 계면활성제를 혼합한 철 금속전용 부식억제제(상품명: Rust Veto 50, 제조회사명 (주)한국하우톤) 0.5~7중량%를 혼합하여 만든 세척용수를 준비하여 세척실(2)의 수세조(2a)에 처리할 가로등주를 장치하고 세척용수를 1~2분간 살수기(2c)로 분사하여 수세하는 방법을 통해 이물질을 제거하는 가로등주 표면 청소단계와 Corrosion inhibitor for ferrous metals in which water-soluble rustproof oil and surfactant are mixed with ion-exchanged water in a washing chamber (2) equipped with a rotary feeder (2b) and a watering machine (2c) (trade name: Rust Veto 50, company name) Korea Houghton) Prepare a wash water made by mixing 0.5 ~ 7% by weight, install a street lamp to be treated in the washing tank (2a) of the washing room (2) and spray the washing water into the water sprayer (2c) for 1-2 minutes Cleaning the surface of the street lamp to remove foreign substances by washing with water

청소된 가로등 등주를 150~200℃의 열기를 유지하는 가열 건조실(3a)에 투입하여 20~50분간 가열함으로써 가로등주의 표면에 남아 있는 수분과 가로등주의 주철 공극 내부에 잠재한 수분과 공기를 강제 제거하는 가열건조예열단계와 The cleaned street lamps are put into a heating drying chamber (3a) that maintains heat of 150 to 200 ° C and heated for 20 to 50 minutes to forcibly remove moisture remaining on the surface of the street lamps and potential moisture and air inside the cast iron voids of the street lamps. Heating and drying preheating step

탈이온수에 아연 35중량%, 알미늄 10중량%, 그리콜유 10중량%, 실란 3∼5중량%, 에틸실리케이트 0.3중량%, 트리에타놀 0.6중량%로 혼합하여 전체가 100중량%가 되게 만든 아연, 알미늄 복합 피막형성제를 가로등주 표면에 도포하고 가열로에 넣어 300∼380℃에서 40∼45분간 열처리하여 1차피막을 형성하고 Zinc made up to 100% by weight in 35% by weight of zinc, 10% by weight of aluminum, 10% by weight of glycol oil, 3 to 5% by weight of silane, 0.3% by weight of ethyl silicate, and 0.6% by weight of triethanol. , Apply aluminum composite film-forming agent on the surface of street lamp and put it in heating furnace and heat-treat at 300-380 ℃ for 40-45 minutes to form primary film.

1차피막형성과 동일한 방법으로 2차피막을 형성하여 등주 표면에 아연 알미늄 복합피막층을 8~20미크론 두께로 형성시켜 부식방지피막을 형성하는 단계와 Forming a secondary coating in the same manner as forming the primary coating to form a zinc aluminum composite coating layer having a thickness of 8 to 20 microns on the surface of the column;

부식방지 피막 표면에 아크릴우레탄 도료 또는 폴리에스텔 61~70중량%, 황산바륨 11∼20중량%를 주제로하고 나머지가 구리와 크롬산납 1.3.5.트리글리시틸이소시아누르산염으로 조성된 우레탄계 도료중에서 선택한 피막형성제를 80∼150미크론 두께로 도포하여 180∼280℃를 유지하는 가열로에 넣고 30∼60분간 열처리하는 방습방수강화피막 형성단계와A urethane-based paint composed of 61 to 70% by weight of acrylic urethane paint or polyester and 11 to 20% by weight of barium sulfate on the surface of the anti-corrosion coating, and the remainder of copper and lead chromate 1.3.5.triglycityl isocyanurate The film-forming agent selected from among them is applied to a thickness of 80 to 150 microns and put into a heating furnace to maintain 180 to 280 ℃ heat-resistant waterproof film forming step and heat-treated for 30 to 60 minutes and

투명아크릴, 우레탄 페인트를 40∼80미크론 두께로 도포하여 30~40℃에서 경화시키는 자외선보호피막형성단계를 순차 실시하여 이루어지는 중금속이 발생되지 않는 부식방지 주철가로등의 제조방법이다.It is a manufacturing method of anti-corrosion cast iron furnace which does not generate heavy metal, which is formed by sequentially applying a transparent acrylic and urethane paint to a thickness of 40 to 80 microns and curing at 30 to 40 ° C.

한편, 본 발명에서 사용되는 내부식성피막 형성제는 액상이기 때문에 복합피막형성제에 가로등주를 디핑하여 도포하거나 아연 알미늄 피막형성제를 분무기로 분무하여 가로등주 표면에 도포하므로 1차,2차의 도포단계를 통해 8~20미크론 두께의 피막을 형성하지만 1차,2차 피막형성작업에서 8~20미크론의 피막형성이 이루어지지 않으면 3차피막형성작업까지 실시할 수 있으므로 1차,2차 실시에 국한되는 것은 아니다.Meanwhile, since the corrosion resistant film forming agent used in the present invention is a liquid, it is applied by dipping a street lamp column into the composite film forming agent or spraying a zinc aluminum film forming agent with an atomizer to apply to the surface of the street lamp column. 8 ~ 20 micron thick film is formed through the process, but if 8 ~ 20 micron film is not formed in the 1st and 2nd film formation work, 3rd film formation work can be performed. It doesn't happen.

한편, 본 발명의 수세장치는 도 1과 같이 세척실(2)에 수세조(2a)가 형성되어 살수기(2c)가 장치되고 세척실(2)내에 회전이송기(2b)가 장치되어 가로등주(1)를 회전시키면서 세척용수를 분사하여 세척하고 사용된 세척용수는 저장조(2d)에 모아서 여과한 다음 펌프(p)로 펌핑하여 살수기(2c)에 공급되게 함으로써 재사용이 가능한 장치로 이루어지고 On the other hand, the washing device of the present invention, as shown in FIG. 1, the washing tank 2a is formed in the washing chamber 2, the watering machine 2c is installed, and the rotary feeder 2b is installed in the washing chamber 2 so that the street lamp column ( 1) Rotating the washing water by rotating the washing water, and the used washing water is collected in the reservoir (2d), filtered and pumped by the pump (p) to be supplied to the watering machine (2c) and made of a reusable device

가열건조기(3)는 열풍발생기(3b)에서 생산한 열풍을 공급관(3c)을 통해 열풍 건조실(3a)로 공급하고 열풍 건조실(3a)내의 열기는 흡입덕트(3d)로 흡입하여 순환시키는 수단을 통해 필요한 열기를 공급하도록 구성되어 150~400℃까지 온도조절이 가능하게 구성된다.The heat dryer 3 supplies a hot air produced by the hot air generator 3b to the hot air drying chamber 3a through the supply pipe 3c, and the heat in the hot air drying chamber 3a sucks and circulates through the suction duct 3d. It is configured to supply the necessary heat through it is possible to control the temperature up to 150 ~ 400 ℃.

도 1은 세척실 예시도1 is an exemplary view of a washing room

도 2는 가열건조기 예시도2 is an illustration of a heating dryer

* 도면의 주요부분에 대한 부호설명* Explanation of symbols on the main parts of the drawings

1 : 가로등주 2 : 세척실1: street lamp Note 2: washing room

2a : 수세조 2b : 회전이송기2a: flush tank 2b: rotary conveyor

2c : 살수기 3 : 가열건조기2c: sprayer 3: heat dryer

3a : 열풍건조실 3b : 열풍발생기3a: hot air drying chamber 3b: hot air generator

3c : 공급관 3d : 흡입덕트3c: Supply line 3d: Suction duct

Claims (1)

구상흑연 주철 가로등주 또는 회주철제 가로등주(1)를 대상으로 하여 주조단계에서 발생한 덧살과 돌출물을 그라인더로 제거하여 표면을 정리하고 다듬는 단계와 To clean and refine the surface by removing grinders and protrusions from the casting step for the nodular cast iron street lamps or gray cast iron street lamps (1); 회전이송기(2b)와 살수기(2c)가 장치된 세척실(2)에 이온교환수에 수용성 방청유와 계면활성제를 혼합한 철 금속전용 부식억제제 0.5~7중량%를 혼합하여 만든 세척용수를 준비하여 세척실(2)의 수세조(2a)에 처리할 가로등주를 장치하고 회전이송시키면서 세척용수를 1~2분간 살수기(2c)로 분사하여 수세하는 방법을 통해 이물질을 제거하는 가로등주 표면 청소단계와 Prepare washing water made by mixing 0.5 ~ 7% by weight of corrosion inhibitor for iron metal mixed with water-soluble rustproof oil and surfactant in ion-exchanged water in the washing room equipped with rotary feeder (2b) and watering machine (2c). And a street lamp column cleaning step for removing foreign substances by installing a street lamp to be treated in the washing tank 2a of the washing room 2 and spraying the washing water with the water sprinkler 2c for 1 to 2 minutes while washing and rotating. 청소된 가로등 등주를 150~200℃의 가열 건조실(3a)에 투입하여 20~50분간 가열함으로써 가로등주의 표면에 남아 있는 수분과 가로등주 주철 공극 내부에 잠재한 수분과 공기를 제거하는 가열건조단계와 A heating drying step of removing the moisture and air remaining in the surface of the street lamp cast iron pores by heating the cleaned street lamp column into the heating drying chamber 3a at 150 to 200 ° C. and heating it for 20 to 50 minutes. 탈이온수에 아연 35중량%, 알미늄 10중량%, 그리콜유 10중량%, 실란 3∼5중량%, 에틸실리케이트 0.3중량%, 트리에타놀 0.6중량%를 혼합하여 전체가 100중량%가 되게 만든 아연, 알미늄 복합 피막제를 가로등주 표면에 도포하고 가열로에 넣어 300∼380℃에서 40∼45분간 열처리하여 1차피막을 형성하고 Zinc made up to 100% by weight by mixing 35% by weight of zinc, 10% by weight of aluminum, 10% by weight of glycol oil, 3 to 5% by weight of silane, 0.3% by weight of ethyl silicate, and 0.6% by weight of triethanol. , Apply aluminum composite coating on the surface of street lamp and put it in heating furnace and heat-treat at 300 ~ 380 ℃ for 40 ~ 45 minutes to form primary coating. 1차피막형성과 동일한 방법으로 2차피막을 형성하여 아연알미늄 복합피막을 8~20미크론 두께로 형성하여 부식방지피막을 형성하는 단계와 Forming a secondary film in the same manner as forming the primary film to form a zinc aluminum composite film having a thickness of 8 to 20 microns to form an anti-corrosion film; 아크릴우레탄 도료 또는 폴리에스텔에 황산바륨을 혼합한 우레탄계 도료 중에서 선택한 피막형성제를 80∼150미크론 두께로 도포하여 180∼280℃를 유지하는 가열로에 넣고 30∼60분간 열처리하는 피막형성단계를 통해 부식방지 피막위에 실시되는 방습방수강화피막 형성단계와 The film-forming agent selected from the urethane-based paints in which the barium sulfate is mixed with the acrylic urethane paint or polyester is applied to a thickness of 80 to 150 microns, placed in a heating furnace maintaining 180 to 280 ° C, and heat-treated for 30 to 60 minutes. Forming a moisture-proof waterproof film on the anti-corrosion film; 방습방수강화피막 표면에 투명아크릴 우레탄 페인트를 40∼80미크론 두께로 도포하여 30~40℃에서 경화시키는 자외선 보호피막형성단계를 순차 실시하여 이루어지는 중금속이 발생되지 않는 부식방지 주철 가로등주의 제조방법 Manufacturing method of anti-corrosion cast iron street light that does not generate heavy metal by applying transparent acrylic urethane paint on the surface of moisture-proof waterproof film to 40 ~ 80 micron thickness and curing at 30 ~ 40 ℃
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100916821B1 (en) 2009-02-20 2009-09-14 주식회사 보명 Environmentally friendly manufacturing methods of metal street lamp
KR100946995B1 (en) 2008-12-29 2010-03-10 주식회사 보명 Method for preparing cast iron streetlight pole having high corrosion resistance fluorine resin coating

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Publication number Priority date Publication date Assignee Title
KR20040003086A (en) * 2002-06-25 2004-01-13 주식회사 보명 Method of painting of streetlight made of castiron
KR100452483B1 (en) 2004-05-13 2004-10-12 주식회사 보명 Method of surface coating of streetlight pole made of cast and apparatus thereof
JP2005342717A (en) 2005-06-17 2005-12-15 Dainippon Toryo Co Ltd Method for preventing corrosion of cast iron pipe
KR100677183B1 (en) 2005-09-23 2007-02-02 김해룡 The manhole-cover for electric shock prevention as well as erosion prevention, and the making method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20040003086A (en) * 2002-06-25 2004-01-13 주식회사 보명 Method of painting of streetlight made of castiron
KR100452483B1 (en) 2004-05-13 2004-10-12 주식회사 보명 Method of surface coating of streetlight pole made of cast and apparatus thereof
JP2005342717A (en) 2005-06-17 2005-12-15 Dainippon Toryo Co Ltd Method for preventing corrosion of cast iron pipe
KR100677183B1 (en) 2005-09-23 2007-02-02 김해룡 The manhole-cover for electric shock prevention as well as erosion prevention, and the making method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100946995B1 (en) 2008-12-29 2010-03-10 주식회사 보명 Method for preparing cast iron streetlight pole having high corrosion resistance fluorine resin coating
KR100916821B1 (en) 2009-02-20 2009-09-14 주식회사 보명 Environmentally friendly manufacturing methods of metal street lamp

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