KR101167632B1 - Energy reconvery system - Google Patents

Energy reconvery system Download PDF

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Publication number
KR101167632B1
KR101167632B1 KR1020090024268A KR20090024268A KR101167632B1 KR 101167632 B1 KR101167632 B1 KR 101167632B1 KR 1020090024268 A KR1020090024268 A KR 1020090024268A KR 20090024268 A KR20090024268 A KR 20090024268A KR 101167632 B1 KR101167632 B1 KR 101167632B1
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South Korea
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energy
engine
heat exchanger
recovery system
power
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KR1020090024268A
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Korean (ko)
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KR20100105916A (en
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허종목
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허종목
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/88Optimized components or subsystems, e.g. lighting, actively controlled glasses

Abstract

The present invention is a system that seeks to maximize the energy use efficiency by recovering the energy that can not be converted into power energy and regenerated into power energy.

More specifically, a heat exchanger for extracting energy from the flow of exhaust gas and recovering exhaust gas waste heat recovery and cooling water heat dissipation is provided, and a power assist device for generating steam and converting the power into power energy is generated by Generetta. Provided to the cooling water pump, engine, etc. to recover and recover the waste heat to provide an energy recovery system to increase fuel economy.

Waste heat recovery system, heat exchanger, power generator, steam engine, co-generation system

Description

Energy recovery system {ENERGY RECONVERY SYSTEM}

The present invention relates to a system for improving energy use efficiency by recovering energy that cannot be converted into power energy and reusing it as power energy.

Global warming and environmental changes are serious due to greenhouse gas emissions from combustion engines, and research on developing alternative energy, improving fuel efficiency, and reducing greenhouse gas is also in full swing due to the depletion of fossil fuels.

Exhaust gases from the engine contain large amounts of thermal energy, temperatures ranging from 100 ° C to 900 ° C, and also contain flow energy. Flow energy is partly used to generate the rotational energy that drives the turbine in the turboturbine, and thermal energy is mostly discarded. There is also the release of thermal energy by the cooling water. The technology of recovering such waste heat and regenerating it as electrical energy or recovering heat energy with a heat exchanger to generate steam and regenerating it as rotational energy has been applied. However, the technology of regenerating with electric energy produces power using thermoelectric element technology, but has a disadvantage of low cost and efficiency of thermoelectric element.

The technology of recovering thermal energy, generating steam, and regenerating it into power energy has presented mounting volume and cost problems.

Co-generation system is a system that seeks to maximize energy efficiency by regenerating the thermal energy that is not converted into power energy to power energy again.

 In order to recover the waste heat of the engine of the co-generation system, several heat exchangers are required, and the volume of the waste heat must be small to be applied to automobiles.The waste heat of the engine should be close to 1000 ℃ so that the material of the heat exchanger can withstand the temperature. The assembly production method of the existing heat exchanger is made by brazing welding, so the products of brazing welding cannot withstand heat. Therefore, the heat exchanger is located in the muffler at the rear of the vehicle body to exchange heat to recover waste heat, but the efficiency is low because heat is lost to the air by contact with the flowing air due to the running speed of the vehicle.

In addition, the existing condenser has a structure in which a cooling fan cools the cooling fins by attaching numerous cooling fins to improve heat conduction in the circulation passages, so that the flow of air from the cooling fan is different for each part. The cooling area of the condenser is inevitably increased because the amount of cooling is not equal. Also, the fluid resistance of the air increases rapidly due to the increase of speed during cooling due to the inflow of external air caused by driving of the car, thereby reducing energy efficiency. It is difficult to collect or recover heat during the regeneration and recovery of the waste heat of the cooling water. In addition, the heat exchanger that has solved such a problem has a disadvantage in that it is difficult to increase the contact area between heterogeneous materials by using a pipe or a pipe, so that the volume is large and the efficiency is low compared to the size.

In addition, a heat exchanger having a structure for regenerating waste heat is a structure in which heat exchange is performed by passing a small diameter pipe through several strands to several tens of strands through a large diameter pipe, which is difficult to achieve the above object due to its large volume and difficulty in mounting. .

Accordingly, the present invention has been made to solve the above problems, the object of the present invention is to convert the power energy using the high temperature waste heat and kinetic energy of the exhaust gas of the combustion engine, the low temperature waste heat of the engine cooler to generate power, Geneta, cooling water The purpose is to improve fuel efficiency and reduce greenhouse gas emissions by delivering waste heat to pumps and engines to recover it.

In order to achieve the above object, the present invention forms a plurality of spiral-shaped walls on the central axis of the case 65 and the case as shown in FIGS. The exhaust gas passages 72, 74, and 76 and the steam passages 71, 73, and 75 absorb heat of the exhaust gas generated from the combustion engine through the exhaust gas passages 72, 74, and 76, and the steam passage ( 71, 73, 75 is characterized in that it comprises a power assisting device having the function of a heat exchanger is a heat exchange with the hot liquid supplied to the hot liquid inlet (59). Here, steam and high temperature liquid are not limited to water (H₂O), the expansion pressure due to vaporization is high, the condensation temperature is suitable for use in the present invention, the freezing point is also a low material, and also as a mixture Can be used. Since no suitable term can be found here, the liquid substance used in the power aid is called condensate or condensate liquid, and the vaporized substance is called steam.

Also, as shown in FIGS. 6, 7, 8, and 9, a plurality of spiral blades for converting kinetic energy of exhaust gas into rotational power energy and high temperature hot water supplied by absorbing waste heat of exhaust gas to heat the rotary blades are supplied. It has a plurality of spiral rotating blades to convert the rotational power energy by using the force to expand the rapid evaporation, characterized in that it includes a power assist device that has a rotational power with two powers.

In addition, the power assist device has a heat exchanger for heat exchanging waste heat of the engine with the exhaust gas passages 72, 74, 76 and the steam passages 71, 73, 75 not meeting, respectively, as shown in FIG. 12. And a power assisting device that converts the kinetic energy of the exhaust gas into rotational energy, and simultaneously performs three roles of receiving high-temperature condensate generated from the exhaust gas heat exchanger and vaporizing and converting it into rotational energy. It is characterized by.

In addition, as shown in FIG. 7, the power assist device includes a check valve 27 that prevents the backflow of the internal pressure of the rotating body whose pressure is increased due to rapid vaporization in the case of the liquid inlet 59 of the case.

Further, in the power assist device, as shown in Figs. 7 and 23, a cam 15 is installed between the ring 57 and the inner side of the stationary portion 66, and the vane vanes 18 and the auxiliary body are rotated in the rotor case. In the section where the cam 15 and the vane wings meet by installing the wing 17, the cam 15 is pushed the vane wing, characterized in that it comprises a power assist device having a pump function of the expansion structure do.

8 and 15, the rotary joints 25 and 33 and the bearings 61 and 62 at the front and rear so that the rotational force is not transmitted to the intake and exhaust pipe even when the rotation shafts 63 and 64 are rotated. It is characterized by being attached.

In addition, in the power assist device as shown in Figs. 9, 10 and 11, the blade 70 and the case 65 are completely fixed without any gap by means such as the case 65 and welding. It comprises a power assisting device having a structure to increase the efficiency by forming a rotating body to prevent leakage of the exhaust gas and steam.

In addition, in the power assist device as shown in Figs. 7 and 8, the hot water supply port 59 which supplies high hot water to the wing passage fixed at all times from the outside, and steam for discharging vaporized steam from the auxiliary power unit. It characterized in that it comprises a power assist device equipped with an outlet (58).

In addition, the exhaust gas deprived of primary heat from a power assist device having a heat exchanger function is subjected to secondary heat exchange with hot water for input to the power assist device in the engine waste heat exchanger, and thus hot water for input to the power assist device. It is characterized in that it comprises an engine heat exchanger, characterized by heating the temperature of near to the vaporization temperature and exhausted to the muffler.

In addition, as shown in Figure 1, 2, 3, 4, the heat exchange with the hot water for the input to the power assist device is made to heat the temperature of the hot water close to the vaporization temperature for the input to the power assist device, heating Another third heat exchange with water is characterized by including an engine waste heat exchanger, which maximizes the heat recovery rate of the exhaust gas.

Also, as shown in FIGS. 1, 2, 3, 4, 17, 18, 19, 20, and 21, the zigzag path is adjacent to and does not meet the vapor vaporized and expanded by the power assist device and the air blown by the outdoor air and the fan. And a condenser that circulates to cool and condense steam.

Also, as shown in FIGS. 1, 2, 3, 4, 17, 18, 19, 20, and 21 condensed in the condenser with the coolant of the radiator having the function of cooling the engine by circulation of the coolant, It is characterized in that it comprises a radiator having a function of circulating in a zigzag through a passage not met and heat exchange is made to heat the condensate first.

In addition, as shown in Figures 4, 20, 21, the condenser for air conditioner is a zigzag circulating structure in contact with the passage that does not meet between the outside air and the coolant to reduce the installation space and production cost, and for precise temperature control A condenser is included.

In addition, as shown in Figure 4, the condenser for the air conditioner is combined with a condenser for condensing the steam used in the auxiliary power unit includes a condenser for the air conditioner having a structure to reduce the attachment space by having a body It is characterized by.

In addition, as shown in FIGS. 27, 28, 29, and 30, numerous holes are processed between the plate and the plate of the heat exchanger, and forming a cross-sectional shape as shown in FIG. 29 to smoothly flow the fluid. Spot heat, laser welding, argon welding, etc. by installing a heat sink or brazing welding, the heat exchange is made smoothly, the plate is characterized in that it serves as a reinforcing material to withstand the pressure.

In addition, the heat sink is bored 14 first iron plate 14 as shown in Figure 27 and punched the second inner large hole and the outer shape 13 by pressing the mold lower mold of the cross-sectional shape as shown in Figure 29 It is characterized by producing a product having a shape as shown in Figs.

In addition, as shown in Figure 4, the air conditioner condenser, steam condenser, radiator, engine waste heat exchanger, heat exchanger between the engine waste heat and hot water heating is characterized in that the structure of a single combination and to change the order of coupling to change the function It is characterized by being able to make one or two of them to improve the function.

In addition, as shown in FIGS. 4 and 16, in such a heat exchanger, a coolant tank 47 and a steam condensate storage tank 26 are coupled together, and a safety valve and a coolant filler 24 and a condensate filler (top) are formed thereon. 47 is installed, the tank having a structure in which the condensate cooling fan 39, the engine cooling water cooling fan 42, and the air conditioner refrigerant cooling fan 93 is mounted is composed of a heat exchanger and one body.

In addition, as shown in FIGS. 15 and 16, the outdoor air inlet mechanism 45 is installed separately, and the front cover 6 for opening and closing is attached to the front side at an angle to reduce air resistance. While the air intake is increased due to the speed of travel and air resistance is high, the rear is opened when the front is closed.The air resistance according to the temperature of the coolant and the speed of the vehicle, and the opening and closing of the cooling fan and the front cover according to the road conditions. It can increase the efficiency by controlling organically, and by attaching a filter to prevent the inflow of contaminated inflow air inside, it prevents the cooling fin from being polluted by polluted air and prevents the reduction of efficiency of the cooling fin. It is possible to design the body of the structure and there is no radiator grille, which reduces the air resistance while driving, thereby increasing the efficiency of outdoor air. It is characterized in that the mechanism 45 is included.

In addition, as shown in FIGS. 15 and 16, a belt or a chain is included through a pulley to transmit driving power of the power assist device to the engine, the generata, the air conditioner refrigerant compressor, and the engine coolant pump.

In addition, as shown in FIGS. 15 and 16, the driving force of the power assist device is installed in the engine, the generator, the air conditioner refrigerant compressor, and the engine coolant pump, respectively, and the driving force of the power assist device is controlled by the ECU. It is characterized by increasing the power transmission efficiency by controlling.

According to the energy recovery system according to the present invention as described above, the engine exhaust gas and the cooler waste heat is recovered and the water is heated to a high temperature by a heat exchanger, and the expansion is caused by rapid vaporization inside the power assist device heated to high temperature by waste heat. It uses power energy from the flow energy of exhaust gas and uses it as a power source for engines such as Generetta, air-conditioner refrigerant compressor, etc. to increase thermal efficiency, small installation space, and reduce fuel consumption and greenhouse gas emission at low cost. .

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings of the present invention.

First, the power assist device will be described. 15 and 16 are perspective views showing an interior of the engine compartment according to the present invention. As shown in Figs. 15 and 16, the power assist device 30 is located in front of the engine. As shown in FIG. 7, the power assist device is largely divided into a fixture 50 and a rotor 60 so that the fixture 50 is fixed to the engine outer wall by a bracket and the rotor rotates inside the fixture. 61 and ring 57 are connected.

As shown in FIGS. 9 and 10, the case may be viewed as a single object in a state in which a spiral groove having a blade tip thickness is processed by rotating the blade while being fully fixed without a gap by fitting, but separated and processed by difficulty of machining. It is assembled by such means. Welds, etc., must withstand temperatures up to 1000 ° C. In the case of brazing welding, the choice of materials should be considered. The hot exhaust gas having the flow energy from the engine passes through the exhaust gas passages 72, 74, and 76 inside the power assisting device, and the rotor is rotated, and heat is lost to the blades and the case.

The wing of the power assist device is made of material with high thermal conductivity, so the heat exchange must be smooth, and it must withstand heat of 1000 ℃ and pressure well. As shown in FIGS. 9, 10, and 11, the wings 70 have a structure in which the wings 70 are completely fixed to the case 65 and the forces canceled with each other with the wings of the spiral structure fixed in both directions between the shaft and the case. It is able to withstand pressure even though the thickness of the wing is a little thin due to the effect of heat conduction with a thin thickness. In addition, after the wing 70 and the case 65 are completely fixed, the upper exhaust gas inlet shaft 63 is welded and the exhaust gas outlet shaft 64 is welded to the lower portion, whereby the exhaust gas inlet shaft and the exhaust gas outlet shaft and The case should be made slightly larger and reworked to meet the dimensional tolerances after welding. In addition, since the rotating body 60 rotates at a high speed, there must be a balancing step.

7, 8, 9, and 10, the upper portion of the fixture 66 and the lower portion 67 is equipped with a ring 57 to maintain a tight airtight pressure in the expansion stroke of the hot liquid Do it.

As illustrated in FIGS. 8 and 9, bearings 61 and 62 are mounted on the exhaust gas inlet shaft 63 and the exhaust gas outlet shaft 64 to minimize rotational frictional resistance. The change should be made of a material with less shrinkage expansion.

As shown in FIGS. 7 and 23, a cam 15 is installed between the rings 57 of the upper part 66 of the fixture, and vane vanes 18 and auxiliary vanes 17 are installed on the rotor case 65. In the section where the cam 15 and the vane wings meet, starting from the intake stroke, the cam 15 pushes the vane vanes to form a passage therein, so that the auxiliary wing maintains hermeticity and expands. Have

Exhaust gas inlet and exhaust gas outlets are equipped with a rotary joint 33 as shown in FIG. 15 to minimize rotational frictional resistance with the pipes when the rotor rotates, and keep the exhaust gas tight. It must withstand the exhaust pressure.

Second, as shown in Figures 15 and 16, the outdoor air inlet mechanism 45 is attached to the front of the front cover 46 for opening and closing at an angle to reduce the air resistance, and when the front is open, the rear is closed to the running speed Air intake is increased and air resistance is large, but when the front is closed, the rear is opened, which reduces air resistance and reduces the air inflow, so the air is sucked into the cooling fan to cool the coolant, condensate and air conditioner refrigerant. The front cover 46 is opened, and the cooling fans 39, 42, and 93 are also operated to maximize the cooling effect.

The control of the outdoor air inlet 45 is described with the following six examples.

 ① In the engine preheating step, the front cover 46 is closed to prevent the coolant temperature from being lowered by the outside air.

 ② When the fuel loss due to the inflow resistance of the air at low speed is less than the power to operate the fan to inject air, the front is opened and the rear is closed to cool air in by the running speed.

 ③ When the fuel loss due to the inflow resistance of the air is higher than the power to operate the fan by introducing the air at high speed, the front is closed and the rear is opened, and the cooling air is sucked in by the cooling fan.

④ When the temperature of the coolant rises above the standard value, open the front cover 46 and operate the coolant cooling fan to enable precise temperature control of the coolant. Also

⑤ The outdoor air inlet 45 is attached to the radiator, condenser and steam condenser separately to have precise temperature control of cooling water, condenser performance of condenser and condenser performance of air conditioner condenser.

⑥ In addition, this control calculates the optimum fuel economy and fan operating power by receiving signals such as vehicle speed, engine load, air resistance, and road conditions from the ECU to determine whether the cooling fan is running and whether the cover is opened or closed. Optimum fuel efficiency is achieved by opening and closing the signal or starting the cooling fan.

⑦ In addition, by attaching a filter to prevent contamination of contaminated inflow air inside the front surface, it is possible to prevent contamination of the heat sink 5 due to contaminated air, thereby preventing deterioration of the heat exchanger efficiency. It is possible to reduce the air resistance while running without a radiator grille has the advantage of improving fuel efficiency.

Third, the condenser is optimally controlled by the outdoor air inlet 45 and the condenser cooling fan 42 as shown in FIGS. 1, 2, 3, 4, 24, 25, 26, and 28, and The circulatory passages which are adjacent to each other and do not meet the steam discharged from the power assist device 30 are circulated in a zigzag and heat exchange is performed, thereby cooling and condensing the steam. The gaps are wide and the liquid passages are narrow so that the flows of fluid are connected by sealing with passage connection bushings 6, 7, 8, and 9 as shown in FIG. 26, depending on the size of the gap and the size of the passage holes. Optimized the resistance, inside the heat sink 5 having a cross section as shown in Figure 29 is welded between the plate and is strongly fixed to withstand high pressure and high thermal conductivity, The storage tank is located, and the lower side has a structure that can be combined with the radiator, and has a zigzag circulation structure as shown in Figure 17, 18, 19, 20, 21 to reduce the volume and reduce the production cost .

Fourth, the radiator may be arranged several times or not adjacent to each other in the order of the cooling water cooling air passage, the cooling water passage, the condensate passage, and the cooling water passage as shown in FIGS. 1, 2, 3, 4, 17, 18, 19, 20, and 21. It is arranged several tens of times alternately and each circulates in a zigzag to exchange heat to cool the cooling water.The passage of gas such as cooling air has a wide space between the plates and the liquid passage has a narrow space between them. Depending on the size and the size of the passage hole, welded sealing is connected to the passage connecting bushings 6, 7, 8, and 9 as shown in FIG. 26 to optimize the flow resistance of the fluid, and as shown in FIG. The heat sink 5 having the same cross section is strongly fixed by welding between the plate and the plate so that it can withstand high pressure and heat conduction is high, condensate and cooling water in the condensate passage The heat exchange between the coolant in the furnace and the heat exchange between the cooling air and the coolant in the cooling water cooling air passages above and below the cooling water passage may be performed, thereby allowing the outdoor air inlet 45 and the cooling water cooling fan ( It is optimally controlled by 39), and the blown air cools the cooling water, or loses heat by heat exchange between the cooling water and the condensate, thereby cooling the cooling water and simultaneously heating the condensate to recover the waste heat of the engine cooling water. It has a structure that can be used. 1 and 17, the cooling water passage extends the circulation passage to the engine waste heat exchanger and installs a valve in the insulating layer between the cooling water passage of the engine waste heat exchanger and the cooling water passage of the radiator to provide the engine waste heat and power assist device ( 30) allows the heat exchange between the liquid and the coolant to be used to heat the coolant using engine waste heat until the engine heats up to a certain temperature, reducing the engine's uptime at low temperatures and extending engine life and fuel economy. Had the advantage to increase.

Fifth, the engine waste heat exchanger is arranged several times or tens of times alternately and zigzag so that the condensate passage and the exhaust gas passage are adjacent and do not meet as shown in FIGS. 1, 2, 3, 4, 17, 18, 19, 20, and 21. Heat exchange is performed to recover the engine waste heat to heat the condensate liquid, and the passage of gas, such as the exhaust gas passage, has a wide gap between the plates and the passage of the condensate liquid, Depending on the size and the size of the passage hole, a welded hermetically connected passageway bushing (6, 7, 8, 9) as shown in FIG. 26 optimizes the flow resistance of the fluid, as shown in FIG. The heat sink 5 having the same cross section is strongly fixed by welding between the plate and the plate so that it can withstand high pressure and heat conduction is high. The heat exchange between the exhaust gases in the gas passage can be performed to heat the condensed water to a temperature close to the vaporization temperature, so that the condensed water in the power assist device can be prepared to generate rotational energy due to rapid vaporization, thereby improving thermal efficiency. Had

In the first embodiment, as shown in FIGS. 1 and 17, the power assist device includes a spiral exhaust gas passage 72 within the power assist device through the exhaust gas inlet and exhaust gas 32 including the high-temperature flow energy combusted by the engine. 74, 76) to generate the rotational power and conducts the primary heat exchange by conducting heat to the wing.

The exhaust gas 32 at a lower temperature circulates zigzag in the engine waste heat exchanger, undergoes secondary heat exchange, and is discharged to the outside through a muffler. At this time, the exhaust gas loses flow energy and thermal energy and functions as a conventional muffler. The reduction of is possible.

The condensate heated near the vaporization temperature in the engine waste heat exchanger is supplied to the power assist device through the condensate pipe 31. At this time, a check valve 27 is built in to prevent the backflow of the internal pressure of the rotating body whose pressure is increased due to the rapid vaporization of the condensate supplied through the liquid inlet 59 of the case. The supplied high temperature condensate rapidly expands inside the steam passages 71, 73, and 75 of the rotating body heated to high temperature by exhaust gas to generate rotating power energy in the rotating body, and then passes through the steam outlet 58 to form a steam discharge pipe. Discharged to (69). At this time, the upper portion 66 and the lower portion 67 of the fixing body 50 are each equipped with a plurality of rings 57 for maintaining airtightness.

The steam discharged here is optimal by the outdoor air inlet 45 and the condensate cooling fan 42 at the condenser via the condensate tank inlet F through the steam discharge pipe 48 and as shown in FIG. 17. Controlled as it takes heat from the blown air and condenses it. The condensed liquid is zigzag again in the radiator, causing heat exchange with the engine coolant heated to medium temperature, heated to medium temperature, zigzag circulated again in the engine waste heat exchanger, heated to a temperature close to the vaporization temperature, and supplied to the power aid. Repeat the expansion. These cycles continue to circulate and generate power energy.

Here, the temperature of the exhaust gas from the engine is close to 1000 ° C., so the heat exchanger for recovering the exhaust gas heat must have a high heat resistance temperature. However, the present invention is to maintain the inside of the power assist apparatus at a high temperature to accumulate the heat of the exhaust gas to achieve the same effect as the expansion stroke of the existing cylindrical engine, and when the liquid close to the vaporization temperature is injected, the rapid vaporization occurs An expansion stroke occurs inside the auxiliary device. At this time, the temperature of the exhaust gas is deprived of heat to lower the temperature so that the engine waste heat exchanger does not have to withstand the high temperature. In addition, the existing steam engine needs to generate and supply gas of high temperature and high pressure by a combustion method such as a cylinder type or a turbine type, and a compressor pump storage tank having a structure capable of withstanding high pressure is required, but the present invention is close to the vaporization temperature. It only needs to withstand the pressure when it is discharged from the engine room because it does not need to withstand the high pressure because it is heated only to the temperature and supplied at low pressure to increase the pressure by the expansion by rapid vaporization inside the engine room. It is easy to reduce production costs.

In the second embodiment, as shown in FIGS. 2 and 18, the exhaust gas in which the second heat exchange is performed in the first embodiment is installed in the lower part of the engine waste heat exchanger as shown in FIG. Even in winter, it is possible to quickly heat up the cooling water until it reaches a certain temperature, so it is not necessary to provide a combustion heater separately, and it can be used for heating the car interior, and heat exchange rate can increase the waste heat recovery rate of the exhaust gas. In addition, the device cost also has the advantage of maximizing fuel economy at a low cost because only a few plates need to be added.

In the third embodiment, as shown in FIGS. 3 and 19, the heat insulation layer is additionally installed between the radiator and the engine waste heat exchanger in the second embodiment, so that the high temperature heat of the exhaust gas is conducted to the coolant during the high temperature weather condition. A method for preventing this is provided.

In the fourth embodiment, an air conditioner condenser and an air conditioner condenser cooling fan are further installed on the condenser of the third embodiment to simplify the installation of the apparatus, and an air conditioner condenser is provided which takes up less space and reduces production costs.

In the third embodiment, as shown in FIGS. 3 and 19, the insulating layer is secured between the air conditioner condenser and the condenser and the condenser and the radiator in the third embodiment, and the outside of the heat exchanger is wrapped with insulation to insulate the temperature control of the coolant and the condenser. It was possible to make precise. This controls the temperature of the optimum engine combustion chamber to increase combustion efficiency and increase engine life.

Although the present invention has been shown and described with reference to certain preferred embodiments, the invention is not limited to these embodiments, and those skilled in the art to which the invention pertains have the claims of the present invention. It includes all embodiments of the various forms that can be carried out without departing from the spirit.

       1 is a diagram showing a system according to the first embodiment according to the present invention;

Figure 2 shows a system according to a second embodiment according to the present invention.

3 is a diagram illustrating a system according to a third embodiment according to the present invention;

4 illustrates a system according to a fourth embodiment of the present invention.

5 is a perspective view of a steam engine according to the present invention;

Figure 6 is a cross-sectional perspective view of the steam engine according to the present invention.

7 is a perspective view of a steam engine projection according to the present invention.

8 is a perspective view of a steam engine part according to the present invention;

9 is a cross-sectional view of a steam engine according to the present invention.

10 is an enlarged cross-sectional view of a steam engine according to the present invention;

11 is a perspective view of the steam engine blade and case according to the present invention.

12 is a perspective view of a steam engine wing according to the present invention.

13 is an enlarged view of a heat exchanger part according to the present invention;

Figure 14 is an enlarged view of a heat exchanger showing a cooling water heat exchange function according to the present invention.

15 is a perspective view of an energy recovery system according to the present invention.

16 is a perspective view of the energy recovery system according to the present invention.

17 is an example of a heat exchanger circulation diagram according to the present invention.

18 is an example of a heat exchanger circulation diagram 2 according to the present invention.

19 is an example of a heat exchanger circulation diagram 3 according to the present invention.

20 is an example of a heat exchanger circulation diagram 4 according to the present invention.

21 is an example of a heat exchanger circulation diagram 5 according to the present invention.

22 is a symbol name tag of a heat exchanger circulation diagram according to the present invention.

Figure 23 is a sectional view showing the pump stroke of the power assisting apparatus according to the present invention.

24 is a perspective view of a heat exchanger according to the present invention.

25 is an exploded perspective view of a heat exchanger according to the present invention.

Figure 26 is a heat exchanger inlet, outlet layout according to the present invention.

27 is a heat sink process diagram of a heat exchanger according to the present invention.

28 is a perspective view of the heat sink of the heat exchanger according to the present invention.

29 is a heat sink cross-sectional view of a heat exchanger according to the present invention.

*** Explanation of symbols for main parts of drawing ***

5; Heat sink 6; low plate liquid passage bushing 7; low plate gas passage bushing 8; High plate gas passage bushing 9; high plate liquid passage bushing 11; Heat sink forming mold lower mold 12; heat sink forming mold upper mold 13; Shape 14 before heat sink forming; Perforated heat sink material 39; coolant cooling fan 42; Condensate cooling fan 93; Fan 50 for cooling the air conditioner; power assist device fixed body 60; Power auxiliary device rotating body 70; Power-assist rotor blade 65; A power aid rotating body case 62; Bearings 71, 73, 75; Exhaust wing passages 72, 74, 76; Steam wing passage

Claims (23)

In an energy recovery system that seeks to maximize energy utilization efficiency by recovering energy that cannot be converted into power energy and regenerating it into power energy, adjacent exhausts do not meet each other by a completely fixed combination of a plurality of spiral blades and a case. A power assist device having a gas passageway and a steam passage, which has the function of a heat exchanger and two rotational forces, A condenser that cools and condenses steam from the powertrain, Radiator for recovering and regenerating waste heat of the engine coolant by heat exchange between the condensate liquid used in the coolant and the power assist device, the air for cooling the coolant and the coolant, Engine waste heat heat exchanger, which recovers engine waste heat by heat exchange of exhaust gas and condensate liquid, Energy recovery system that includes an outdoor air inlet mechanism having a structure that can control the amount of intake air by installing the front cover (6) The method according to claim 1, The power assist device has a plurality of spiral exhaust gas passages and steam passages which do not meet each other, and converts the kinetic energy of the exhaust gas into rotational power energy in the exhaust gas passage, and the plurality of spiral blades absorb waste heat of the exhaust gas. And a power assisting device having two rotational forces with a plurality of spiral rotating blades, in which the absorbed heat heats the rotary blades, and the supplied hot condensate liquid expands rapidly and expands into rotary power energy. Energy recovery system characterized in that The method according to claim 2, The high temperature supplied to the high temperature liquid inlet 59 by absorbing waste heat of the exhaust gas generated in the combustion engine through the exhaust gas passages 72, 74, and 76 having a spiral exhaust gas passage and a steam passage which do not meet each other. Energy recovery system comprising a power assist device having a function of a heat exchanger to exchange heat with the liquid to achieve a rapid vaporization of the high temperature liquid The method according to claim 2 or 3, The power assist device has a function of a heat exchanger that heat-exchanges waste heat of the engine with the exhaust gas passages 72, 74, and 76 and the steam passages 71, 73, and 75 that do not meet, respectively, and rotates the kinetic energy of the exhaust gas. Energy recovery system comprising a power assisting device that converts to energy, and simultaneously performs three roles of receiving high-temperature liquid generated in the exhaust gas heat exchanger and evaporating and converting it into rotational energy. The method according to claim 2 or 4, The power assist device includes a power assist device having rotary joints 25 and 33 and bearings 61 and 62 attached to the front and rear so that rotational force is not transmitted to the intake and exhaust pipe even when the rotation shafts 63 and 64 are rotated. Energy recovery system The method according to claim 2 or 4, The wing 70 of the power assist device is completely fixed without any gap by means such as the case 65 and welding, so that the wing 70 and the case 65 form one rotating body so that the pressure of the exhaust gas and steam does not leak. Energy recovery system, characterized in that it includes a power assist device having a structure to increase efficiency The method according to claim 2 or 4, In the power assist device, as shown in FIG. 19, the cam 15 is installed inside the upper part of the fixture 66, and the vane vanes 18 and the auxiliary vanes 17 are installed in the rotor case to start the intake stroke. In the section where the cam 15 and the vane blades meet, the cam 15 pushes the vane vanes to form a passageway therein, and includes a power assist device having a pump function of a structure in which the auxiliary wing is kept airtight. Energy recovery system characterized in that         The method according to claim 1, In the condenser, a coolant tank 47 and a steam condensate storage tank 26 are coupled together, and a safety valve and a coolant refill port 24 and a condensate refill port 47 are installed at an upper portion thereof, and a condensate cooling fan 39 is provided. And the tank of the structure in which the engine coolant cooling fan (42) is mounted includes a heat exchanger and a condenser composed of one body.        The method according to claim 1, The exhaust gas whose primary heat is deprived of the power assist device having the heat exchanger function is the secondary heat exchange with the hot water for input to the power assist device in the engine waste heat exchanger, and thus the temperature of the hot water for input to the power assist device. Energy recovery system comprising an engine waste heat exchanger, characterized in that it comprises an engine waste heat exchanger which heats the gas to a vaporization temperature and exhausts it to a muffler.         The method according to claim 1 or 9, Secondary heat exchange between the condensate liquid and the exhaust gas for input to the power modulator heats the temperature of the condensate liquid close to the vaporization temperature for the input to the power modulator. Energy recovery system comprising an engine waste heat exchanger, characterized in that the third heat exchange to maximize the heat recovery rate of the exhaust gas, the heat can be used for indoor heating, and the equipment cost also requires only a few plates.      The method according to claim 1, Install the outdoor air inlet (45) separately and attach the front cover (6) for opening and closing on the front side at an angle to reduce the air resistance, and when the front side is open, the rear side is closed and the intake amount of air by driving speed increases. While the air resistance is high, the rear side is opened when the front is closed, and the air resistance by the temperature of the coolant and the speed of the vehicle, and the opening and closing of the cooling fan and the front cover according to the road conditions can be controlled to increase the efficiency. Energy recovery system characterized in that it comprises an outdoor air inlet (45) having.       The method according to claim 1 or 11, By attaching a filter to prevent the inflow of polluted air inside, it prevents the cooling fins from being polluted by polluted air, thereby preventing the cooling fins from decreasing efficiency.It is also possible to design the car body without the radiator grille and without the radiator grille. Energy recovery system, characterized in that it includes an outdoor air inlet (45) having a characteristic that can reduce the air resistance while driving to increase the efficiency.         The method according to claim 1, Cooling water Condensed in the radiator's coolant and condenser, which cools the engine by circulation of cooling water and coolant, circulates in a zig-zag through the adjacent and non-contact path of the condensate liquid at a lower temperature, and the heat exchange is performed. Energy recovery system, characterized in that it comprises a radiator with the function of cooling and first heating the condensate liquid   In an energy recovery system that seeks to maximize energy utilization efficiency by recovering energy that is not converted into power energy and regenerating it into power energy, a plurality of spiral blades and a case are completely fixed to each other and do not meet each other in a completely fixed combination. Power assist device with passage and steam passage, which has the function of heat exchanger and two rotational forces, Condenser for air conditioner to condense the air conditioner refrigerant, A condenser that cools and condenses steam from the powertrain, Radiator for recovering and regenerating waste heat of the engine coolant by heat exchange between the condensate liquid used in the coolant and the power assist device, the air for cooling the coolant and the coolant, Engine waste heat heat exchanger, which recovers engine waste heat by heat exchange of exhaust gas and condensate liquid, Energy recovery system that includes an outdoor air inlet mechanism having a structure that can control the amount of intake air by installing the front cover (6)        The method according to claim 14, The condenser for air conditioner is combined with a coolant tank 47 and a steam condensate storage tank 26, and a safety valve and a coolant refill port 24 and a condensate refill port 47 are installed at an upper portion thereof. Energy recovery system, characterized in that the tank equipped with the 39, the engine cooling water cooling fan 42 and the air conditioning refrigerant cooling fan 93 includes a heat exchanger and a condenser for the air conditioner consisting of a body.       The method according to claim 14 or 15, The condenser for air conditioner, which is zigzag and circulates in contact with the passage between the outside air and the coolant, is combined with the condenser that condenses the steam used in the auxiliary power unit, and has a structure that reduces the attachment space by having a single body. Energy recovery system with condenser for air conditioner which can save space and production cost and precise temperature control is included        The method according to claim 14 or 15, An energy recovery system comprising an air conditioner condenser, a steam condenser, a radiator, an engine waste heat exchanger, and a heat exchanger having a structure in which a heat exchanger between the engine waste heat and the heated hot water is combined.        The method according to claim 14 or 15, An energy recovery system, comprising a heat exchanger between the air conditioner condenser and the steam condenser and between the condenser and the radiator to ensure precise temperature control of the coolant and condenser. delete delete        The method according to claim 14, Energy recovery system comprising a belt or chain through the pulley to transfer the driving force of the power assist device to the engine, Generetta, air conditioner refrigerant compressor and engine coolant pump        The method according to claim 14, The driving force of the power assist device is installed in the engine, the generetta, the air conditioner refrigerant compressor, and the engine coolant pump, respectively, and the driving force of the power assist device receives control signals from the ECU to control the operation to increase power transmission efficiency. Energy recovery system.         The method according to claim 14, An energy recovery system for recovering air for cooling air conditioner cooling water, air for condenser cooling, and air for cooling radiator, and using the same for heating a car interior.
KR1020090024268A 2009-03-23 2009-03-23 Energy reconvery system KR101167632B1 (en)

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