KR101167632B1 - Energy reconvery system - Google Patents
Energy reconvery system Download PDFInfo
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- KR101167632B1 KR101167632B1 KR1020090024268A KR20090024268A KR101167632B1 KR 101167632 B1 KR101167632 B1 KR 101167632B1 KR 1020090024268 A KR1020090024268 A KR 1020090024268A KR 20090024268 A KR20090024268 A KR 20090024268A KR 101167632 B1 KR101167632 B1 KR 101167632B1
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- energy
- engine
- heat exchanger
- recovery system
- power
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/88—Optimized components or subsystems, e.g. lighting, actively controlled glasses
Abstract
The present invention is a system that seeks to maximize the energy use efficiency by recovering the energy that can not be converted into power energy and regenerated into power energy.
More specifically, a heat exchanger for extracting energy from the flow of exhaust gas and recovering exhaust gas waste heat recovery and cooling water heat dissipation is provided, and a power assist device for generating steam and converting the power into power energy is generated by Generetta. Provided to the cooling water pump, engine, etc. to recover and recover the waste heat to provide an energy recovery system to increase fuel economy.
Waste heat recovery system, heat exchanger, power generator, steam engine, co-generation system
Description
The present invention relates to a system for improving energy use efficiency by recovering energy that cannot be converted into power energy and reusing it as power energy.
Global warming and environmental changes are serious due to greenhouse gas emissions from combustion engines, and research on developing alternative energy, improving fuel efficiency, and reducing greenhouse gas is also in full swing due to the depletion of fossil fuels.
Exhaust gases from the engine contain large amounts of thermal energy, temperatures ranging from 100 ° C to 900 ° C, and also contain flow energy. Flow energy is partly used to generate the rotational energy that drives the turbine in the turboturbine, and thermal energy is mostly discarded. There is also the release of thermal energy by the cooling water. The technology of recovering such waste heat and regenerating it as electrical energy or recovering heat energy with a heat exchanger to generate steam and regenerating it as rotational energy has been applied. However, the technology of regenerating with electric energy produces power using thermoelectric element technology, but has a disadvantage of low cost and efficiency of thermoelectric element.
The technology of recovering thermal energy, generating steam, and regenerating it into power energy has presented mounting volume and cost problems.
Co-generation system is a system that seeks to maximize energy efficiency by regenerating the thermal energy that is not converted into power energy to power energy again.
In order to recover the waste heat of the engine of the co-generation system, several heat exchangers are required, and the volume of the waste heat must be small to be applied to automobiles.The waste heat of the engine should be close to 1000 ℃ so that the material of the heat exchanger can withstand the temperature. The assembly production method of the existing heat exchanger is made by brazing welding, so the products of brazing welding cannot withstand heat. Therefore, the heat exchanger is located in the muffler at the rear of the vehicle body to exchange heat to recover waste heat, but the efficiency is low because heat is lost to the air by contact with the flowing air due to the running speed of the vehicle.
In addition, the existing condenser has a structure in which a cooling fan cools the cooling fins by attaching numerous cooling fins to improve heat conduction in the circulation passages, so that the flow of air from the cooling fan is different for each part. The cooling area of the condenser is inevitably increased because the amount of cooling is not equal. Also, the fluid resistance of the air increases rapidly due to the increase of speed during cooling due to the inflow of external air caused by driving of the car, thereby reducing energy efficiency. It is difficult to collect or recover heat during the regeneration and recovery of the waste heat of the cooling water. In addition, the heat exchanger that has solved such a problem has a disadvantage in that it is difficult to increase the contact area between heterogeneous materials by using a pipe or a pipe, so that the volume is large and the efficiency is low compared to the size.
In addition, a heat exchanger having a structure for regenerating waste heat is a structure in which heat exchange is performed by passing a small diameter pipe through several strands to several tens of strands through a large diameter pipe, which is difficult to achieve the above object due to its large volume and difficulty in mounting. .
Accordingly, the present invention has been made to solve the above problems, the object of the present invention is to convert the power energy using the high temperature waste heat and kinetic energy of the exhaust gas of the combustion engine, the low temperature waste heat of the engine cooler to generate power, Geneta, cooling water The purpose is to improve fuel efficiency and reduce greenhouse gas emissions by delivering waste heat to pumps and engines to recover it.
In order to achieve the above object, the present invention forms a plurality of spiral-shaped walls on the central axis of the
Also, as shown in FIGS. 6, 7, 8, and 9, a plurality of spiral blades for converting kinetic energy of exhaust gas into rotational power energy and high temperature hot water supplied by absorbing waste heat of exhaust gas to heat the rotary blades are supplied. It has a plurality of spiral rotating blades to convert the rotational power energy by using the force to expand the rapid evaporation, characterized in that it includes a power assist device that has a rotational power with two powers.
In addition, the power assist device has a heat exchanger for heat exchanging waste heat of the engine with the
In addition, as shown in FIG. 7, the power assist device includes a
Further, in the power assist device, as shown in Figs. 7 and 23, a
8 and 15, the
In addition, in the power assist device as shown in Figs. 9, 10 and 11, the
In addition, in the power assist device as shown in Figs. 7 and 8, the hot
In addition, the exhaust gas deprived of primary heat from a power assist device having a heat exchanger function is subjected to secondary heat exchange with hot water for input to the power assist device in the engine waste heat exchanger, and thus hot water for input to the power assist device. It is characterized in that it comprises an engine heat exchanger, characterized by heating the temperature of near to the vaporization temperature and exhausted to the muffler.
In addition, as shown in Figure 1, 2, 3, 4, the heat exchange with the hot water for the input to the power assist device is made to heat the temperature of the hot water close to the vaporization temperature for the input to the power assist device, heating Another third heat exchange with water is characterized by including an engine waste heat exchanger, which maximizes the heat recovery rate of the exhaust gas.
Also, as shown in FIGS. 1, 2, 3, 4, 17, 18, 19, 20, and 21, the zigzag path is adjacent to and does not meet the vapor vaporized and expanded by the power assist device and the air blown by the outdoor air and the fan. And a condenser that circulates to cool and condense steam.
Also, as shown in FIGS. 1, 2, 3, 4, 17, 18, 19, 20, and 21 condensed in the condenser with the coolant of the radiator having the function of cooling the engine by circulation of the coolant, It is characterized in that it comprises a radiator having a function of circulating in a zigzag through a passage not met and heat exchange is made to heat the condensate first.
In addition, as shown in Figures 4, 20, 21, the condenser for air conditioner is a zigzag circulating structure in contact with the passage that does not meet between the outside air and the coolant to reduce the installation space and production cost, and for precise temperature control A condenser is included.
In addition, as shown in Figure 4, the condenser for the air conditioner is combined with a condenser for condensing the steam used in the auxiliary power unit includes a condenser for the air conditioner having a structure to reduce the attachment space by having a body It is characterized by.
In addition, as shown in FIGS. 27, 28, 29, and 30, numerous holes are processed between the plate and the plate of the heat exchanger, and forming a cross-sectional shape as shown in FIG. 29 to smoothly flow the fluid. Spot heat, laser welding, argon welding, etc. by installing a heat sink or brazing welding, the heat exchange is made smoothly, the plate is characterized in that it serves as a reinforcing material to withstand the pressure.
In addition, the heat sink is bored 14
In addition, as shown in Figure 4, the air conditioner condenser, steam condenser, radiator, engine waste heat exchanger, heat exchanger between the engine waste heat and hot water heating is characterized in that the structure of a single combination and to change the order of coupling to change the function It is characterized by being able to make one or two of them to improve the function.
In addition, as shown in FIGS. 4 and 16, in such a heat exchanger, a
In addition, as shown in FIGS. 15 and 16, the outdoor
In addition, as shown in FIGS. 15 and 16, a belt or a chain is included through a pulley to transmit driving power of the power assist device to the engine, the generata, the air conditioner refrigerant compressor, and the engine coolant pump.
In addition, as shown in FIGS. 15 and 16, the driving force of the power assist device is installed in the engine, the generator, the air conditioner refrigerant compressor, and the engine coolant pump, respectively, and the driving force of the power assist device is controlled by the ECU. It is characterized by increasing the power transmission efficiency by controlling.
According to the energy recovery system according to the present invention as described above, the engine exhaust gas and the cooler waste heat is recovered and the water is heated to a high temperature by a heat exchanger, and the expansion is caused by rapid vaporization inside the power assist device heated to high temperature by waste heat. It uses power energy from the flow energy of exhaust gas and uses it as a power source for engines such as Generetta, air-conditioner refrigerant compressor, etc. to increase thermal efficiency, small installation space, and reduce fuel consumption and greenhouse gas emission at low cost. .
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings of the present invention.
First, the power assist device will be described. 15 and 16 are perspective views showing an interior of the engine compartment according to the present invention. As shown in Figs. 15 and 16, the
As shown in FIGS. 9 and 10, the case may be viewed as a single object in a state in which a spiral groove having a blade tip thickness is processed by rotating the blade while being fully fixed without a gap by fitting, but separated and processed by difficulty of machining. It is assembled by such means. Welds, etc., must withstand temperatures up to 1000 ° C. In the case of brazing welding, the choice of materials should be considered. The hot exhaust gas having the flow energy from the engine passes through the
The wing of the power assist device is made of material with high thermal conductivity, so the heat exchange must be smooth, and it must withstand heat of 1000 ℃ and pressure well. As shown in FIGS. 9, 10, and 11, the
7, 8, 9, and 10, the upper portion of the
As illustrated in FIGS. 8 and 9,
As shown in FIGS. 7 and 23, a
Exhaust gas inlet and exhaust gas outlets are equipped with a rotary joint 33 as shown in FIG. 15 to minimize rotational frictional resistance with the pipes when the rotor rotates, and keep the exhaust gas tight. It must withstand the exhaust pressure.
Second, as shown in Figures 15 and 16, the outdoor
The control of the
① In the engine preheating step, the
② When the fuel loss due to the inflow resistance of the air at low speed is less than the power to operate the fan to inject air, the front is opened and the rear is closed to cool air in by the running speed.
③ When the fuel loss due to the inflow resistance of the air is higher than the power to operate the fan by introducing the air at high speed, the front is closed and the rear is opened, and the cooling air is sucked in by the cooling fan.
④ When the temperature of the coolant rises above the standard value, open the
⑤ The
⑥ In addition, this control calculates the optimum fuel economy and fan operating power by receiving signals such as vehicle speed, engine load, air resistance, and road conditions from the ECU to determine whether the cooling fan is running and whether the cover is opened or closed. Optimum fuel efficiency is achieved by opening and closing the signal or starting the cooling fan.
⑦ In addition, by attaching a filter to prevent contamination of contaminated inflow air inside the front surface, it is possible to prevent contamination of the
Third, the condenser is optimally controlled by the
Fourth, the radiator may be arranged several times or not adjacent to each other in the order of the cooling water cooling air passage, the cooling water passage, the condensate passage, and the cooling water passage as shown in FIGS. 1, 2, 3, 4, 17, 18, 19, 20, and 21. It is arranged several tens of times alternately and each circulates in a zigzag to exchange heat to cool the cooling water.The passage of gas such as cooling air has a wide space between the plates and the liquid passage has a narrow space between them. Depending on the size and the size of the passage hole, welded sealing is connected to the
Fifth, the engine waste heat exchanger is arranged several times or tens of times alternately and zigzag so that the condensate passage and the exhaust gas passage are adjacent and do not meet as shown in FIGS. 1, 2, 3, 4, 17, 18, 19, 20, and 21. Heat exchange is performed to recover the engine waste heat to heat the condensate liquid, and the passage of gas, such as the exhaust gas passage, has a wide gap between the plates and the passage of the condensate liquid, Depending on the size and the size of the passage hole, a welded hermetically connected passageway bushing (6, 7, 8, 9) as shown in FIG. 26 optimizes the flow resistance of the fluid, as shown in FIG. The
In the first embodiment, as shown in FIGS. 1 and 17, the power assist device includes a spiral
The
The condensate heated near the vaporization temperature in the engine waste heat exchanger is supplied to the power assist device through the
The steam discharged here is optimal by the
Here, the temperature of the exhaust gas from the engine is close to 1000 ° C., so the heat exchanger for recovering the exhaust gas heat must have a high heat resistance temperature. However, the present invention is to maintain the inside of the power assist apparatus at a high temperature to accumulate the heat of the exhaust gas to achieve the same effect as the expansion stroke of the existing cylindrical engine, and when the liquid close to the vaporization temperature is injected, the rapid vaporization occurs An expansion stroke occurs inside the auxiliary device. At this time, the temperature of the exhaust gas is deprived of heat to lower the temperature so that the engine waste heat exchanger does not have to withstand the high temperature. In addition, the existing steam engine needs to generate and supply gas of high temperature and high pressure by a combustion method such as a cylinder type or a turbine type, and a compressor pump storage tank having a structure capable of withstanding high pressure is required, but the present invention is close to the vaporization temperature. It only needs to withstand the pressure when it is discharged from the engine room because it does not need to withstand the high pressure because it is heated only to the temperature and supplied at low pressure to increase the pressure by the expansion by rapid vaporization inside the engine room. It is easy to reduce production costs.
In the second embodiment, as shown in FIGS. 2 and 18, the exhaust gas in which the second heat exchange is performed in the first embodiment is installed in the lower part of the engine waste heat exchanger as shown in FIG. Even in winter, it is possible to quickly heat up the cooling water until it reaches a certain temperature, so it is not necessary to provide a combustion heater separately, and it can be used for heating the car interior, and heat exchange rate can increase the waste heat recovery rate of the exhaust gas. In addition, the device cost also has the advantage of maximizing fuel economy at a low cost because only a few plates need to be added.
In the third embodiment, as shown in FIGS. 3 and 19, the heat insulation layer is additionally installed between the radiator and the engine waste heat exchanger in the second embodiment, so that the high temperature heat of the exhaust gas is conducted to the coolant during the high temperature weather condition. A method for preventing this is provided.
In the fourth embodiment, an air conditioner condenser and an air conditioner condenser cooling fan are further installed on the condenser of the third embodiment to simplify the installation of the apparatus, and an air conditioner condenser is provided which takes up less space and reduces production costs.
In the third embodiment, as shown in FIGS. 3 and 19, the insulating layer is secured between the air conditioner condenser and the condenser and the condenser and the radiator in the third embodiment, and the outside of the heat exchanger is wrapped with insulation to insulate the temperature control of the coolant and the condenser. It was possible to make precise. This controls the temperature of the optimum engine combustion chamber to increase combustion efficiency and increase engine life.
Although the present invention has been shown and described with reference to certain preferred embodiments, the invention is not limited to these embodiments, and those skilled in the art to which the invention pertains have the claims of the present invention. It includes all embodiments of the various forms that can be carried out without departing from the spirit.
1 is a diagram showing a system according to the first embodiment according to the present invention;
Figure 2 shows a system according to a second embodiment according to the present invention.
3 is a diagram illustrating a system according to a third embodiment according to the present invention;
4 illustrates a system according to a fourth embodiment of the present invention.
5 is a perspective view of a steam engine according to the present invention;
Figure 6 is a cross-sectional perspective view of the steam engine according to the present invention.
7 is a perspective view of a steam engine projection according to the present invention.
8 is a perspective view of a steam engine part according to the present invention;
9 is a cross-sectional view of a steam engine according to the present invention.
10 is an enlarged cross-sectional view of a steam engine according to the present invention;
11 is a perspective view of the steam engine blade and case according to the present invention.
12 is a perspective view of a steam engine wing according to the present invention.
13 is an enlarged view of a heat exchanger part according to the present invention;
Figure 14 is an enlarged view of a heat exchanger showing a cooling water heat exchange function according to the present invention.
15 is a perspective view of an energy recovery system according to the present invention.
16 is a perspective view of the energy recovery system according to the present invention.
17 is an example of a heat exchanger circulation diagram according to the present invention.
18 is an example of a heat exchanger circulation diagram 2 according to the present invention.
19 is an example of a heat exchanger circulation diagram 3 according to the present invention.
20 is an example of a heat exchanger circulation diagram 4 according to the present invention.
21 is an example of a heat exchanger circulation diagram 5 according to the present invention.
22 is a symbol name tag of a heat exchanger circulation diagram according to the present invention.
Figure 23 is a sectional view showing the pump stroke of the power assisting apparatus according to the present invention.
24 is a perspective view of a heat exchanger according to the present invention.
25 is an exploded perspective view of a heat exchanger according to the present invention.
Figure 26 is a heat exchanger inlet, outlet layout according to the present invention.
27 is a heat sink process diagram of a heat exchanger according to the present invention.
28 is a perspective view of the heat sink of the heat exchanger according to the present invention.
29 is a heat sink cross-sectional view of a heat exchanger according to the present invention.
*** Explanation of symbols for main parts of drawing ***
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Claims (23)
Priority Applications (1)
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KR1020090024268A KR101167632B1 (en) | 2009-03-23 | 2009-03-23 | Energy reconvery system |
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KR1020090024268A KR101167632B1 (en) | 2009-03-23 | 2009-03-23 | Energy reconvery system |
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KR101167632B1 true KR101167632B1 (en) | 2012-07-23 |
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