KR101139257B1 - A method for manufacturing a fabric wall and a fabric wall thereof - Google Patents
A method for manufacturing a fabric wall and a fabric wall thereof Download PDFInfo
- Publication number
- KR101139257B1 KR101139257B1 KR1020090101075A KR20090101075A KR101139257B1 KR 101139257 B1 KR101139257 B1 KR 101139257B1 KR 1020090101075 A KR1020090101075 A KR 1020090101075A KR 20090101075 A KR20090101075 A KR 20090101075A KR 101139257 B1 KR101139257 B1 KR 101139257B1
- Authority
- KR
- South Korea
- Prior art keywords
- fiber
- adhesive
- wallpaper
- hot melt
- paper
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 238000000034 method Methods 0.000 title claims description 5
- 239000004744 fabric Substances 0.000 title description 3
- 239000000835 fiber Substances 0.000 claims abstract description 111
- 239000000853 adhesive Substances 0.000 claims abstract description 44
- 230000001070 adhesive effect Effects 0.000 claims abstract description 44
- 239000012943 hotmelt Substances 0.000 claims abstract description 29
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims abstract description 5
- 239000004745 nonwoven fabric Substances 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 6
- 239000002985 plastic film Substances 0.000 claims description 5
- 229920006255 plastic film Polymers 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 244000025254 Cannabis sativa Species 0.000 claims description 3
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 3
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 235000009120 camo Nutrition 0.000 claims description 3
- 235000005607 chanvre indien Nutrition 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 239000011487 hemp Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 230000004888 barrier function Effects 0.000 abstract description 8
- 230000001629 suppression Effects 0.000 abstract 1
- 238000009941 weaving Methods 0.000 abstract 1
- 239000000123 paper Substances 0.000 description 20
- 239000010410 layer Substances 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 4
- 239000005038 ethylene vinyl acetate Substances 0.000 description 4
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 4
- -1 polyethylene Polymers 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000002648 laminated material Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H5/00—Special paper or cardboard not otherwise provided for
- D21H5/0082—Wall papers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47D—FURNITURE SPECIALLY ADAPTED FOR CHILDREN
- A47D15/00—Accessories for children's furniture, e.g. safety belts or baby-bottle holders
- A47D15/001—Mattresses
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/21—Paper; Textile fabrics
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/20—Flexible structures being applied by the user, e.g. wallpaper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/32—Multi-ply with materials applied between the sheets
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/38—Multi-ply at least one of the sheets having a fibrous composition differing from that of other sheets
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Pediatric Medicine (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Paper (AREA)
Abstract
본 발명은 섬유 및 부재 사이에 핫멜트 필름을 삽입하여 열용융 결합시킴으로써, 섬유의 직조상 위사 및 경사에서 오는 길이와 폭 방향의 신축성을 부재가 제공하는 물리력으로 고착화하고 핫멜트 차단층으로 섬유로의 표출 억제 기능이 부여됨으로써, 에멀존 상태의 수성 또는 유성 점착제나 접착제를 도포하여도 섬유 색상 변화가 없는 섬유벽지 제조방법 및 이에 의한 섬유벽지에 관한 것이다. According to the present invention, a hot melt film is inserted between a fiber and a member to be thermally melt-bonded, thereby fixing the elasticity in the length and width directions coming from the weaving weft and the warp of the fiber, and fixing it with the physical force provided by the member, and expressing the fiber as a hot melt barrier layer. By imparting a suppression function, the present invention relates to a fiber wallpaper manufacturing method and a fiber wallpaper thereby having no change in fiber color even when an aqueous or oil-based pressure-sensitive adhesive or an adhesive is applied.
섬유벽지, 핫멜트, 차단층 Fiber wallpaper, hot melt, barrier layer
Description
본 발명은 섬유벽지 및 섬유벽지 제조방법에 관한 것이며, 더욱 상세하게는 섬유 및 부재 사이에 필름 형태의 핫멜트를 삽입시켜 열적 결합을 통하여 신축성 섬유를 고정화시킬 수 있을 뿐 아니라 개제 핫멜트에 의한 층간 베이어(barrier)를 구성하여 부재 하층에 어떠한 화학적 형태의 접착제 또는 점착제가 부가되더라도 섬유로의 침투를 통한 섬유와 간섭될 수 없는 섬유벽지 및 이의 제조방법에 관한 것이다. The present invention relates to a fiber wallpaper and a method of manufacturing a fiber wallpaper, and more particularly, it is possible to fix a stretchable fiber through thermal bonding by inserting a hot melt in the form of a film between the fiber and the member as well as the interlayer bayer by the hot melt ( The present invention relates to a fiber wallpaper and a method of manufacturing the same, which do not interfere with the fiber through penetration into the fiber even if an adhesive or a pressure-sensitive adhesive of any chemical form is added to the lower layer of the member.
섬유벽지라 함은 물리적 고정력을 제공하는 부재 상층에 직물(또는 섬유)이 고착된 구조체로써 보온성 및 방음성이 우수하며 통상 포인트 벽지 등으로 사용되는 벽지이다. 섬유벽지는 섬유 및 부재 (통상 종이)를 고점도의 접착제를 이용하여 접착시킨 벽지이며, 섬유벽지를 벽면이나 가구류에 부착할 때에는 별도의 점착제 또는 접착제가 사용된다.A fiber wallpaper is a structure in which a fabric (or fiber) is fixed on an upper layer of a member that provides a physical fixation force. The fiber wallpaper is excellent in heat retention and sound insulation and is usually used as a point wallpaper. The fiber wallpaper is a wallpaper in which fibers and members (usually paper) are bonded using a high viscosity adhesive. When the fiber wallpaper is attached to a wall or furniture, a separate adhesive or adhesive is used.
섬유는 위사, 경사로 재직 되기 때문에 길이방향과 폭 방향의 신축성으로 인하여 섬유 자체로는 좌우 디자인된 무늬 연결하기 불가능하기 때문이며, 통상 벽지 로 이용될 때 섬유 신축성을 물리적으로 고정하기 위하여 부재가 사용되며, 통상 부재로 사용되는 종이 및 섬유를 결합시키기 위하여 종이 상면에 수성 점착제 또는 접착제 (이하 접착제)를 도포한 다음 섬유를 이에 접착하여 섬유벽지를 제조한다.Because the fibers are served as weft and warp yarns, because of the elasticity of the length and width directions, it is impossible to connect the left and right designs with the fibers themselves.In general, the members are used to physically fix the fiber elasticity when used as wallpaper. In order to bond the paper and the fibers usually used as members, an aqueous adhesive or an adhesive (hereinafter adhesive) is applied to the upper surface of the paper, and then the fibers are adhered thereto to prepare a fiber wallpaper.
한편 상기 섬유 및 부재를 결합하는 접착제가 수성이 아닌 유성성분일 경우 접착제는 섬유에 흡착되어 섬유가 변색 및 섬유를 통과하여 표출될 수 있으며, 이러한 상태에서 접착제가 경화되면 섬유 고유의 느낌보다는 딱딱한 상태가 되거나 말림현상(curling)으로 벽지로 사용되기 어려우므로 통상 EVA 계통의 수성접착제를 사용할 수밖에 없었고, 이로 인하여 섬유 및 종이와의 층간 접착력이 낮아 특정 조직의 섬유만이 섬유벽지로 사용되거나 섬유벽지 용도가 제한적이었다.On the other hand, when the adhesive bonding the fibers and members is an oily component rather than an aqueous component, the adhesive may be adsorbed onto the fibers and the fibers may be discolored and expressed through the fibers. It is difficult to be used as wallpaper by curling or curling, so it was usually forced to use EVA-based water-based adhesives, and because of this, the adhesive strength between layers with fibers and paper is low, so that only fibers of a specific tissue are used as a fiber wallpaper or a fiber wallpaper. Was limited.
또한 섬유벽지에 사용되는 섬유는 바람직하게는 방수, 방오, 방염, 발수기능 등을 위하여 섬유를 사전에 가공하는 경우가 있으나, 이러한 특수 기능에 사용되는 실리콘 재료는 종이 부재와의 접착력을 더욱 저해하는 문제점이 있었다. 한편, 종래 섬유벽지는 부재 하층에 접착제를 도포하여 벽면이나 가구류에 부착하려고 하여도 접착제가 종이를 통과하여 섬유에 흡착되어 결국 섬유가 오염되는 등의 문제점이 있었다. In addition, the fiber used in the fiber wallpaper is preferably processed in advance for the waterproof, antifouling, flame retardant, water-repellent function, etc., but the silicone material used for this special function further inhibits the adhesion to the paper member There was a problem. On the other hand, the conventional fiber wallpaper has a problem such that even if the adhesive is applied to the lower layer of the member and attached to the wall surface or furniture, the adhesive is adsorbed to the fiber through the paper and the fiber is contaminated.
섬유벽지와 관련된 종래 기술문헌들을 살펴보면 다음과 같은 문헌들이 검토되었다. 한국실용신안공개 제20-2009-000733호 (섬유벽지)에 의하면, 섬유 신축성을 고정시키기 위하여 PE층을 형성하기 위하여 접착제를 도포하는 것이나, 이는 상기 종래기술과 같이 액상 접착제에 의한 섬유 오염을 막을 수 없는 것이며, 이와 유사하게 코팅액을 섬유층에 적용하는 한국특허등록 제867187호 (기능성 섬유벽지 및 그 제조방법)에 있어서도 상기 코팅액에 의한 섬유 침투, 이로 인한 섬유변색 등의 문제점을 해결할 수 없는 것이며, 특히 후자의 경우 별도의 물리적 고정체인 부재를 사용하지 않으므로 벽 또는 가구에서의 연속시공이 어려운 문제점이 있을 것으로 보인다. Looking at the prior art documents related to fiber wallpaper, the following documents were examined. According to Korean Utility Model Publication No. 20-2009-000733 (Fiber wallpaper), an adhesive is applied to form a PE layer in order to fix fiber elasticity, but this prevents fiber contamination by liquid adhesive as in the prior art. Similarly, in Korean Patent Registration No. 867187 (functional fiber wallpaper and its manufacturing method) in which the coating liquid is applied to the fiber layer, problems such as fiber penetration by the coating liquid and the resulting fiber discoloration cannot be solved. In particular, in the latter case, since there is no use of a separate physical fixture, the continuous construction on the wall or furniture seems to be difficult.
본 발명의 목적은 섬유 및 부재를 결합시킴에 있어서, 고체 형태의 필름인 핫멜트가 삽입되는 섬유벽지 제조방법을 제안하는 것이다. 제한적 이지는 않지만, 본 발명에서 사용되는 핫멜트는 폴리우레탄을 주성분으로 하는 필름 형태이다. 비 제한적으로 본 발명에서 적용되는 핫멜트는 폴리에틸렌 및 에틸렌초산비닐 혼합물을 주성분으로 하는 필름 형태이다. 본 발명에 의하면 부재로 종이뿐 아니라 부직포, 섬유, 플라스틱 필름이 적용될 수 있으며, 폴리에스테르, 면, 마, 견사, 나일론, 아크릴 등이 적용될 수 있다. 본 발명에 의한 고체 형태의 핫멜트는 섬유 및 부재 간에 우수한 접착력을 제공할 뿐 아니라, 연속 공정에 있어서 텐션 롤러 오염 등을 방지할 수 있는 이점을 제공한다.SUMMARY OF THE INVENTION An object of the present invention is to propose a method for producing a fiber wallpaper into which a hot melt, which is a film in a solid form, is inserted in joining fibers and members. Although not limiting, the hot melt used in the present invention is in the form of a film based on polyurethane. The non-limiting hot melt applied in the present invention is in the form of a film based on a mixture of polyethylene and ethylene vinyl acetate. According to the present invention, as a member, not only paper but also nonwoven fabric, fiber, and plastic film may be applied, and polyester, cotton, hemp, silk, nylon, and acrylic may be applied. The hot melt in the solid form according to the present invention not only provides excellent adhesion between the fibers and the members, but also provides the advantage of preventing tension roller contamination and the like in a continuous process.
본 발명의 다른 목적은 상기 제조방법에 의해 핫멜트가 차단층으로 개제된 섬유벽지를 제공하는 것이다. 상기 섬유, 핫멜트, 부재로 적층된 섬유벽지 하부에는 접착제 및 이형지가 부가될 수 있다. 따라서, 접착제는 차단층을 통과하여 섬유를 오염시킬 수 없는 이점이 제공된다.It is another object of the present invention to provide a fiber wallpaper in which hot melt is formed as a barrier layer by the manufacturing method. Adhesive and release paper may be added to the lower part of the fiber wallpaper laminated with the fibers, hot melts, and members. Thus, the advantage is that the adhesive cannot pass through the barrier layer and contaminate the fibers.
본 발명의 또 다른 목적은 섬유를 벽지에 적용할 때 섬유 특성, 즉 신축성, 오염성, 접착성으로 인한 난점을 해결하고 하는 것이며, 이에 따라 섬유벽지 적용범위를 확장하여 친환경적이고도 경제적인 섬유벽지로 가구, 유리, 철판 등에 실용 될 수 있도록 창출하여 건축 인테리어 자재로 활용하는 데 있다. Another object of the present invention is to solve the difficulties caused by the fiber properties, that is, elasticity, contaminant, adhesiveness when applying the fiber to the wallpaper, thereby extending the scope of application of the fiber wallpaper furniture to eco-friendly and economical fiber wallpaper It is created to be practical for glass, iron and steel, and used as building interior materials.
본 발명에서는 이러한 종래기술의 문제점을 해결하고자 섬유 및 부재 사이에 핫멜트를 사용하여 이들을 열 결합시킨 섬유 및 부재 적층 구조체 및 이의 제조방법을 개시하는 것이다.The present invention discloses a fiber and member laminate structure and a method of manufacturing the same, which are thermally bonded to each other by using a hot melt between the fiber and the member to solve the problems of the prior art.
상기 구조체에서 제공되는 핫멜트는 섬유 및 부재 간에 접착력이 우수할 뿐 아니라 층간 유체에 대한 차단층으로 기능하여 부재 하층에 부가되는 어떠한 형태의 접착제가 섬유로 전이되는 것을 억제하여 섬유 변색들을 방지할 수 있다. The hot melt provided in the structure not only has excellent adhesion between the fiber and the member, but also functions as a barrier against the interlayer fluid, thereby preventing any type of adhesive added to the lower part of the member from being transferred to the fiber to prevent fiber discoloration. .
따라서, 본 발명에 의하면, 통상의 접착제가 아닌 필름 형태의 핫멜트를 섬유 및 부재 사이에 개제시켜 이를 열 융착에 의해 고착시킴으로써, 종래 에멀존 형태의 접착제 사용에 의해 한정되었던 종이 부재를 종이 외 부직포, 플라스틱 필름, 섬유 등으로 부재를 확장할 수 있다. 또한, 핫멜트 차단층으로 인하여 벽 또는 가구에 섬유벽지를 접착시킬 때 사용되는 접착제의 섬유 흡착이 억제되어 섬유 고유 색상 및 질감이 유지될 수 있어 섬유벽지의 부가 가치를 높일 수 있다.Therefore, according to the present invention, by disposing a hot melt in the form of a film other than the usual adhesive between the fiber and the member and fixing it by heat fusion, the paper member, which was previously limited by the use of an adhesive in the form of an emulsion zone, is made of a non-paper nonwoven fabric, The member can be expanded to a plastic film, fiber, or the like. In addition, due to the hot melt barrier layer, the fiber adsorption of the adhesive used when bonding the fiber wallpaper to the wall or furniture can be suppressed to maintain fiber intrinsic color and texture, thereby increasing the added value of the fiber wallpaper.
이하 본 발명을 실시예를 통하여 구체적으로 기술한다. Hereinafter, the present invention will be described in detail through examples.
본 발명에서 사용될 수 있는 섬유는 면, 마, 견사, 폴리에스테르, 나일론, 아크릴 등의 섬유 재질 원사를 이용하여 디자인에 따라 선염 처리 후 위사 및 경사로 재직 염색된 섬유이다. 본 발명에서 상기 섬유와 열 융착될 수 있는 부재는 종이, 부직포, 섬유, 플라스틱일 수 있다. 본 발명에서 열 융착에 적용될 수 있는 고 형 필름의 핫멜트는 제한적이지는 않지만, EVA 및 폴리에틸렌 혼합 수지 또는 폴리우레탄 수지를 주성분으로 하는 핫멜트 필름으로, 이는 시중에서 입수 가능하다.Fibers that can be used in the present invention are fibers dyed by weft and warp yarns after the dyeing treatment according to the design using a fiber material yarn such as cotton, hemp, silk, polyester, nylon, acrylic. In the present invention, the member that can be heat-sealed with the fiber may be paper, nonwoven fabric, fiber, plastic. The hot melt of the solid film that can be applied to thermal fusion in the present invention is not limited, but is a hot melt film mainly composed of EVA and polyethylene mixed resins or polyurethane resins, which are commercially available.
상기와 같은 원재료는 다음과 같은 단계들에 의하여 섬유 및 부재 적층 구조체를 구성한다. Such raw materials constitute the fiber and member laminate structure by the following steps.
제1 단계는, 섬유 신축성 안정화 단계로, 섬유 및 부재 중간에 필름 형태의 핫멜트를 삽입하여 130℃?180℃로 열 용융 접착하는 단계; 제2 단계는 섬유와 핫멜트에 의해 부착된 부재를 열 용융 접착된 상태에서 섬유의 위사 및 경사 재직 길이와 폭 방향의 신축성(틀어짐)을 없애기 위한 냉각 고착 단계로 구성되어 섬유 및 부재 적층구조체를 제조한다. 이에 부가되어, 제3 단계로 섬유 및 부재 적층구조체에 점착제 또는 접착제를 도포하는 단계; 및 제4 단계로 이형지 부착단계로 이루어질 수 있다.The first step is a step of stabilizing the fiber elasticity, the step of hot melt bonding at 130 ° C ~ 180 ° C by inserting a hot melt in the form of a film in the middle of the fiber and the member; The second step consists of a cooling fastening step for eliminating the weft and warp length of the fiber and the elasticity (twisting) in the width direction in the state of hot melt bonding the member attached by the fiber and the hot melt to manufacture the fiber and the member laminate. do. In addition to this, the step of applying an adhesive or adhesive to the fiber and member laminate structure in a third step; And a release paper attaching step as a fourth step.
상기 제1 단계에서는 바람직하게는 직조 섬유 롤 및 부재 롤 사이에 핫멜트 필름 롤을 삽입시키고 각각의 텐션을 유지하면서 적층과 동시에 130℃?180℃로 열 압착시킨다. 제2 단계에서는 상기 적층된 구조를 10℃?30℃로 냉각시키면서 압착을 유지하여 완전한 융합을 달성한다. 이때 압착시간은 적층 재료에 따라 변동될 수 있다. 제3 단계에는 제2 단계에서 형성된 섬유 및 부재 적층 구조체의 부재 하면에 점착제 또는 접착제를 도포시키고, 제4 단계에서는 상기 점착제 또는 접착제가 인가된 면에 이형지를 결합하는 단계로 구성되나, 이형제를 결합하는 대신 직접 벽, 유리, 금속판, 목재 등에 결합될 수도 있다. In the first step, a hot melt film roll is preferably inserted between the woven fiber roll and the member roll, and thermally pressed at 130 ° C to 180 ° C simultaneously with lamination while maintaining the respective tensions. In the second step, the laminated structure is cooled to 10 ° C. to 30 ° C. while maintaining compression to achieve complete fusion. In this case, the compression time may vary depending on the laminated material. In the third step, a pressure-sensitive adhesive or an adhesive is applied to the bottom surface of the fiber and the member laminate structure formed in the second step, and in the fourth step, the release paper is bonded to the surface to which the pressure-sensitive adhesive or adhesive is applied, but the release agent is bonded. Instead, they can be directly bonded to walls, glass, metal plates, wood, and the like.
상기 제1 단계 및 제2 단계에 의해 형성된, 본 발명에 의한 섬유 및 부재 적 층 구조체는 부재 종류와 무관하게 섬유 및 부재와의 완전한 접착력을 얻을 수 있었으나, 종래 유성 또는 수성 접착제를 이용하여 부재 및 섬유와 접착한 경우 다음과 같은 불완전한 적층 구조체를 형성하였다. 즉, 유성접착제를 사용하는 경우 섬유 및 종이 부재에 흡수되어 접착이 불가능하였으며, 수성 EVA 수지를 종이에 코팅하여 섬유와 접착하는 경우 상기 코팅제의 점도가 낮을 시는 섬유에 표출 흡착되어 접착이 불가능하였고, 고점도 코팅제가 인가되면 접착력이 불안정하여 곧 박리 되었다. 한편, 종래 유성 또는 수성 접착제를 이용하여 부재로써 부직포, 면 또는 플라스틱 필름 (LDPE)에 인가하여 실험한 경우, 부직포 및 면 부재에서는 접착제에 의한 오염으로 접착되지 않았으며, 플라스틱 필름의 경우 접착력이 약하여 곧 박리 되었다. The fiber and member laminate structure according to the present invention formed by the first step and the second step was able to obtain complete adhesive force with the fiber and the member regardless of the member type, but using the conventional oily or aqueous adhesive When bonded with the fiber to form an incomplete laminate structure as follows. That is, in the case of using the oil-based adhesive is absorbed by the fiber and paper members, the adhesion is impossible, and when the aqueous EVA resin is coated on the paper and adhered to the fiber, it is impossible to adhere to the fiber when the viscosity of the coating agent is low. When the high viscosity coating was applied, the adhesion was unstable and soon peeled. On the other hand, when applied to the non-woven fabric, cotton or plastic film (LDPE) as a member using a conventional oil-based or water-based adhesive, the non-woven fabric and the surface member did not adhere due to contamination by the adhesive, the plastic film is weak adhesive strength It soon peeled off.
또한, 제3 단계 및 제4 단계에 의한 접착제 및 이형지가 부가된 섬유 및 부재 적층구조체는 수성 또는 유성의 에멀존 형태의 점착제 또는 접착제를 도포하여도 형성된 핫멜트 차단층으로 인하여 섬유로의 흡착 및 표출현상이 없어서 점착제 또는 접착제를 부재에 도포 후 이형지를 합지하여 최종 제품화할 수 있음에 반하여, 종래기술, 즉 수성 또는 유성접착제를 이용하여 섬유 및 부재(종이) 적층 구조체를 제조한 후 부재에 점착제 또는 접착제를 직접 도포를 하면 부재(종이)의 층간 분리현상, 섬유로의 흡착 및 표출현상으로 2차 가공성이 없음을 확인하였다. In addition, the fiber and the member laminate structure to which the adhesive and the release paper are added in the third and fourth steps are absorbed and displayed on the fiber due to the hot melt barrier layer formed even by applying an adhesive or an adhesive in the form of an aqueous or oily emulsion zone. While there is no phenomenon, the adhesive or adhesive can be applied to the member and then the release paper can be laminated to form a final product.However, the adhesive or the adhesive is applied to the member after preparing the fiber and the member (paper) laminated structure using a conventional technique, that is, an aqueous or oil-based adhesive. When the adhesive was directly applied, it was confirmed that there was no secondary workability due to the interlayer separation of the member (paper), adsorption to the fibers, and phenomena.
상기와 같이, 본 발명에 의한 섬유 및 부재 사이에 핫멜트를 삽입하여 열용융 결합시킴으로써, 섬유의 직조상 위사 및 경사에서 오는 길이와 폭 방향의 신축성을 부재가 제공하는 물리력으로 고착화하고 핫멜트 차단층으로 섬유로의 표출 억 제 기능이 부여됨으로써, 에멀존 상태의 수성 또는 유성 점착제나 접착제를 도포하여도 섬유 색상 변화가 없고 다기능화 할 수 있게 되었으며, 이로 인하여 종래기술로는 불가능했던 섬유를 가구, 유리, 금속판, 목재와 접착이 가능하며 종이 일변의 벽지를 섬유벽지로 전환할 수 있게 되었다. 또한 상기 섬유 및 부재 적층구조체는 용도에 있어서 선박, 항공, 주택, 가구, 철도차량의 인테리어 자재로 활용도를 확대할 수 있다.As described above, the hot melt is inserted between the fiber and the member according to the present invention and thermally melt-bonded, thereby fixing the elasticity of the length and the width direction coming from the woven weft of the fiber and the warp yarn with the physical force provided by the member, and as a hot melt barrier layer. By imparting the ability to suppress the expression of the fiber, even when the aqueous or oil-based adhesive or adhesive in the emulsion zone is applied, the color of the fiber is not changed and the multifunctionality can be realized. It can be bonded with metal plates, wood, and can convert wallpaper from one side of paper into fiber wallpaper. In addition, the fiber and member laminate structure can be used in the interior materials of ships, aviation, houses, furniture, railway vehicles in applications.
도 1은 본 발명에 의한 섬유벽지 제조공정도이다.1 is a process for producing a fiber wallpaper according to the present invention.
도 2는 본 발명에 의해 제조되는 핫멜트가 삽입된 섬유벽지 단면도이다.Figure 2 is a cross-sectional view of the fiber wallpaper inserted hot melt produced according to the present invention.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020090101075A KR101139257B1 (en) | 2009-10-23 | 2009-10-23 | A method for manufacturing a fabric wall and a fabric wall thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020090101075A KR101139257B1 (en) | 2009-10-23 | 2009-10-23 | A method for manufacturing a fabric wall and a fabric wall thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20110044422A KR20110044422A (en) | 2011-04-29 |
KR101139257B1 true KR101139257B1 (en) | 2012-05-15 |
Family
ID=44049154
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020090101075A KR101139257B1 (en) | 2009-10-23 | 2009-10-23 | A method for manufacturing a fabric wall and a fabric wall thereof |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR101139257B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102298588B1 (en) | 2020-07-23 | 2021-09-06 | 주식회사 대웅에프엔티 (F.N.T) | Manufacturing method of fabric wallpaper |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10204783A (en) | 1996-11-22 | 1998-08-04 | Kawashima Textile Manuf Ltd | Wall paper made of pulp fiber |
JP3684391B2 (en) * | 1994-08-19 | 2005-08-17 | 株式会社ユウホウ | Highly breathable mat |
KR20070041855A (en) * | 2005-10-17 | 2007-04-20 | 김근종 | Textile fabrics wallpaper and process for preparing the same |
-
2009
- 2009-10-23 KR KR1020090101075A patent/KR101139257B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3684391B2 (en) * | 1994-08-19 | 2005-08-17 | 株式会社ユウホウ | Highly breathable mat |
JPH10204783A (en) | 1996-11-22 | 1998-08-04 | Kawashima Textile Manuf Ltd | Wall paper made of pulp fiber |
KR20070041855A (en) * | 2005-10-17 | 2007-04-20 | 김근종 | Textile fabrics wallpaper and process for preparing the same |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102298588B1 (en) | 2020-07-23 | 2021-09-06 | 주식회사 대웅에프엔티 (F.N.T) | Manufacturing method of fabric wallpaper |
Also Published As
Publication number | Publication date |
---|---|
KR20110044422A (en) | 2011-04-29 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5883209B2 (en) | Composite elements for hook and loop fasteners | |
US20040214489A1 (en) | Water vapor breathable, liquid water resistant material | |
TWM355246U (en) | Multifunctional laminate | |
CN104302472B (en) | Multiple-level surface covering | |
EP2674091A1 (en) | Honeycomb-based high temperature structural damper | |
NO20076633L (en) | Bulletproof laminate and protective device | |
US20120255677A1 (en) | Double-sided adhesive tape and method for producing the same | |
EA012660B1 (en) | Method for the production of a web | |
US20060281379A1 (en) | Breathable, water resistant fabric | |
EP3318403A2 (en) | Laminated articles and methods of making and using the same | |
KR101038192B1 (en) | Multi functional house wrap having excellent heat shielding, moisture-permeable and water-proof properties and preparing method for the same | |
KR101139257B1 (en) | A method for manufacturing a fabric wall and a fabric wall thereof | |
KR20160026515A (en) | Bonding method for material using the adhesive material and bonded material using the same | |
KR101776596B1 (en) | Fabric layer bag having polypropylenewoven and its producing method | |
CN211106099U (en) | Composite fabric | |
KR20210153193A (en) | A method for manufacturing adhesive fabric wall and adhesive fabric wall thereof | |
ITMI20100067A1 (en) | USE OF A FABRIC-NOT FABRIC MATERIAL WITH A SURFACE COVERED WITH A MICRO-FIBER FOR THE PREPARATION OF CLEANING DEVICES | |
CN101974852A (en) | Waterproof composite spunlace fabric | |
JP2016193121A (en) | Cushion tile carpet and manufacturing method thereof | |
JP4756933B2 (en) | Thick adhesive product with excellent adhesiveness and manufacturing method thereof | |
CN202071460U (en) | Waterproof composite spunlace cloth | |
JPH0411776Y2 (en) | ||
US20240034034A1 (en) | Multi-layer structure for a reinforced, recyclable floor covering | |
CN106079734A (en) | A kind of printing bonded fabric | |
KR101488387B1 (en) | Functional hinoki cypress wooden sheets and manufacturing nethod thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
E902 | Notification of reason for refusal | ||
E701 | Decision to grant or registration of patent right | ||
GRNT | Written decision to grant | ||
FPAY | Annual fee payment |
Payment date: 20160406 Year of fee payment: 5 |
|
FPAY | Annual fee payment |
Payment date: 20170502 Year of fee payment: 6 |
|
FPAY | Annual fee payment |
Payment date: 20180416 Year of fee payment: 7 |
|
FPAY | Annual fee payment |
Payment date: 20190408 Year of fee payment: 8 |