KR101118610B1 - Lacquer color pattern formation method of using brass products, and its color pattern formed by brass products - Google Patents

Abstract

The present invention relates to a method of forming a color pattern of an organic product using lacquer and an organic product formed by forming a color pattern. More specifically, an embossed pattern is formed on an organic brass, and a color based on lacquer is used as an embossing pattern. The organic material obtained by alloying copper and tin in the ratio of about 78:22 and dissolving at 1100 ~ 1300 ℃ to improve the organic dignity by expressing the beautiful pattern by improving the organic simplicity by forming the pattern by drawing the pattern. It is heated to the recrystallization temperature (about 400 ~ 800 ℃) to extend the rolling mill and cut the cut to fit the size of the product and tap (hot forging) to shape the product and to make the material (machin). Known product forming step of sequentially performing a product and glyph forming part edge polishing the pattern forming part of the product obtained in the product forming step A quenching process for quenching the product polished with the glyph forming part in the polishing process above a recrystallization temperature, and a flea process for straightening the deformed part of the product quenched in the quenching process to give rigidity to the surface; The glyph forming step of forming a groove glyph on the glyph forming part of the finished product in the shape of the finished form in the flea processing, and the surface polishing treatment step of polishing the surface of the glyph finished product in the glyph forming step, and the glyph forming step Based on 1 to 1 ratio of raw lacquer and terrapine in the groove pattern formed in the application, and repeating the process of drying at least 30 minutes at a humidity of 60 to 80% and a temperature of 16 to 28 ℃ at least one or more times Variety by drawing according to the lacquer process and hyohom pattern to form a pattern with colored lacquer added with pigment in the state of the base lacquer in the base lacquer process To produce a color and drying at least 30 minutes at a humidity of 60 ~ 80%, a temperature of 16 ~ 28 ℃ carried out in the background lacquer process, and a product with a color pattern in the color pattern production process A heat treatment step of heat-treating at least 30 minutes in a chamber at 80-120 ° C., a lacquer hardening step of quenching the product heat-treated in the heat treatment step with cooling water, and a surface of the organic product of the lacquer hardened in the lacquer hardening step. As a finishing process for polishing with a polishing cloth such as a scouring pad, a groove pattern is formed on an organic product, and the raw lacquer and terapine are mixed and applied in a ratio of 1: 1 to the groove pattern, and the humidity is 60 to 80% and the temperature is 16 to 28 ° C. Repeat the process of drying at least 30 minutes or more at least once under the conditions of to form a base lacquer layer, by drawing a pattern with colored lacquer on the base lacquer layer, the humidity of 60 ~ 80%, temperature of 16 ~ 28 ℃ After drying at least 30 minutes under the conditions, the product is quenched by heat treatment at least 30 minutes in a chamber at 80-120 ° C. so that a part of the lacquer penetrates the surface tissue of the organic product and binds to it and forms a pattern into a small groove. Lacquer made of various colors to draw color heat treatment and not easy to peel off during washing. Lacquer can express colors according to various patterns of modern sense required by consumers, as well as natural beauty of landscapes and flowers. It is a very useful invention that is eco-friendly, such as to produce a lacquer to increase the dignity of the product further, and can be hygienically used for sterilization, insect repellent effect of bacteria by lacquer, and to keep food fresh for a long time.

Description

Lacquer color pattern formation method of using brass products, and its color pattern formed by brass products}

The present invention relates to a method of forming a color pattern of an organic product using lacquer and an organic product formed by forming a color pattern. More specifically, an embossed pattern is formed on an organic brass, and a color based on lacquer is used as an embossing pattern. By drawing and forming a pattern, the simplicity of the brass is to be avoided and the beautiful pattern is expressed to improve the dignity of the organic.

In general, lacquer is a collection of sap that flows out of the stem of the lacquer.

The lacquer tree is distributed in Southeast Asia such as Korea, Japan, China, Vietnam, Philippines, Cambodia, Thailand, and the main component of lacquer is a dihydric phenol having an unsaturated bond called urushiol, which contains an oxidase.

The lacquer is free to give color or gloss to an object, not only to decorate the exterior beautifully, but also to be physically strong, to withstand heat and chemicals, and to have strong adhesion, and to make an object strong so that it can be compared to lacquer in the effect of protecting and decorating the object. Can't find paint

Like this, lacquer trees that can obtain lacquer can be grown in all regions of Korea, but in order to obtain high quality lacquer, the conditions of growth of lacquer trees, climate, terrain, and soil must be appropriate.

Records indicate that the areas where high-quality lacquer was collected include Pyeongbuk Taecheon, Gangwon Wonju, Gyeongnam Hamyang, and Hamnam Sinheung, and lacquer trees are collected based on six-year-olds. The recommended age of lacquer trees is 8 to 10 years. The best lacquer is collected.

The time to collect lacquer from lacquer trees is from early June to the end of October. The lacquer liquid collected before sambok is called chochil, and the lacquer liquid collected during the period from mid-July to mid-August is also called saengchil or saengseong.

After that, it is called malchil, and it is also called pruning. After exhausting even fire ((칠 칠)), which is only active in Korea.

When the lacquer is cut horizontally, the sap comes out from this part. The color is an off-white oily solution, and when it comes into contact with air, it turns brown and becomes darker.

When you scrape the sap in this state, wood powder and sand are mixed, and the first filtration is called raw lacquer.

As can be seen from the above, lacquer is dark brown and has been loved by consumers for a long time and has been used until now.

However, with the development of society, the dark brown lacquer was gradually getting colder, and the consumers wanted more lacquer that can give brighter and more diverse colors.However, the lacquer that can produce various colors is still hidden because of the craftsmanship that must maintain the traditional color. It was not manufactured.

Lacquer promotes blood circulation by stimulating the human body, releasing the clumps of blood, acts as a blood function, helps digestion, and restores liver function.

In addition, it helps to keep the body warm, so it helps to treat women's menstrual irregularities or cold, and also helps to treat neuralgia or arthritis. It also has insect repellent and antibacterial properties. Therefore, lacquer is also taken medicinally.

On the other hand, although lacquer is used for medicinal purposes, it has been used as a paint for wooden products since ancient times.

When lacquer is used as a paint, it is commonly called lacquer, and lacquer itself is also called lacquer. After the lacquer is cured, it is resistant to heat or direct sunlight, and has excellent chemical resistance as well as high hardness, so that the coating film does not deteriorate or be damaged for a long time.

Such lacquer is mainly used for wood products such as filings, when lacquer is applied to wood products, lacquer penetrates through the fiber of the wood products and lacquer is integrated with the wood products, so the lacquer is not easily peeled off from the wood products.

Thus, a solid coating film is formed by the lacquer in the wooden product, unlike the wooden product has a disadvantage that the surface is smooth and the lacquer is easily peeled off metal products without pores on the surface.

In order to develop such a lacquer, a new method for firmly forming a pattern by lacquer, and a method for manufacturing metal kitchen utensils manufactured by this, which are beautiful in appearance and beneficial to health, and the metal kitchen produced thereby Regarding the article, Patent Application No. 10-2004-0089592 (2004.11.05) is a process of masking the remaining portion except for the pattern to be formed on the metal kitchen utensils, and sandblasting the metal kitchen utensils Forming a lacquer pattern on the metal kitchen utensils, comprising the step of forming an uneven surface in the shape, the process of lacquering the uneven surface, the process of curing the lacquer, and removing the masking A method and a metal kitchenware produced thereby are provided.

Patent No. 10-0789694 (December 21, 2007) discloses existing chemical materials by applying natural lacquer to the surface of kitchenware and tableware made of cast iron-based (Fe-based) metal such as electric rice cookers, frying pans, tableware and cups. Does not produce any environmental hormones or carcinogens, and Fe +2 (iron), which is beneficial to the human body that is eluted from lacquered containers during cooking, prevents anemia, has a bactericidal effect, and is highly effective in folk medicine. It has a pharmacological action and continues to use it, so that it absorbs substances beneficial to the human body, making it the most ideal well-being type kitchen container. After making castings by the raw mold or CO2 method, the kitchen container is processed after finishing, processing, and shorting. The oxide film of Fe3O4 is made on the surface at 700 ~ 1000 ℃ high temperature to prevent rust easily, and then lacquered with a certain thickness on the surface where the oxide film is formed. After heating to a temperature of 150 ~ 300 ℃ to decompose the toxicity of the lacquer to improve the adhesion, and then naturally cooled the hot water treatment process to remove the lacquer poison by putting the lacquered product in hot water (100 ℃ or more) It will be manufactured in the order of, which is excellent in the production and sterilization of iron beneficial to the human body and has a pharmacological effect, and relates to a pollution-free kitchen container without any environmental hormones or carcinogens harmful to the human body.

Patent registration No. 10-0945750 (2010.02.26) relates to a product using a magnesium alloy sheet and a method for manufacturing the same, the product using a magnesium alloy sheet forms a magnesium alloy body, the surface of the body by sanding or anodizing After the treatment, 10 to 15 parts by weight of Chopi (Japi) and 10 to 15 parts by weight of acidic acid were added and mixed to form a coating layer with a lacquer sap coating agent mixed with 100 parts by weight of lacquer sap. Due to its excellent antiseptic effect, kitchen containers can store agricultural products and food for a long time, and in the case of sanitary utensils, plates, and luminaire covers, they suppress germs and keep clean by preventing access to insects such as mosquitoes. Increasing and, in the case of electrical and electronic products has the advantage of the effect of electromagnetic shielding.

Patent registration No. 10-0926516 (2009.11.05) method of manufacturing a kitchen container coated with lacquer sap coating the surface of the cooking surface of the kitchen container lacquer sap and dried at high temperature to form a primary coating layer, the primary coating layer After forming the secondary coating layer using the lacquer sap again in the outside of the non-dried state and then coated with a nonstick (nonstick) coating agent and then dried at low temperature to form a non-stick coating layer, or to the outside of the primary coating layer After coating with a mixed coating mixed with a lacquer sap and a non-stick coating agent, and then drying at a low temperature to form a nactic coating layer, the kitchen container coated with the sap sap is a non-stick property of the coating layer by a lacquer sap coating layer and a nonstick coating layer. It has excellent (non-adhesiveness), so it is easy to cook and wash because the food does not stick to the cooking surface of the kitchen container even when the kitchen container is used for a long time. It is an advantage that the configuration is superior to even the heating of such continuous contact of the use, the friction and cleaning factors, such as there is no damage to the coating layer, extending the useful life of the kitchen container.

Patent application No. 10-2007-0110751 (Nov. 1, 2007) relates to a method for manufacturing a color lacquer, and more preferably, many consumers are fed up with ugly colors where the color of the lacquer changes to dark brown in contact with air. It is to prepare lacquer that can make various colors to suit the modern sense by detecting things. The mixing process is to mix organic pigments in a solution of methyl ethyl ketone (hereinafter referred to as MEK) at a ratio of 10: 2. And mixing the mixed pigment with lacquer (raw paint) and stirring the mixture for 100 minutes to 150 minutes while maintaining a temperature of 30 ° C. to 50 ° C. in a stirrer, and for filtering the stirred lacquer (jeongjae paint). It is manufactured including a filtration process.

In addition, organic refers to a brass bowl made of yellowish brass (organic) made of alloy of 78% copper and 22% tin, and is divided into room, casting, and half room according to the manufacturing technique.

In the room where the mysterious bronze technology of Dr. Jong Ho Lee's science is melted [No. 437 / 2006-04-26], it is the objects (gong, gongguri, janggu, drum) that make agricultural music so exciting. Swarovski is a special bronze technique not found in any country. In other words, it is made of room 1). The room is a representative bronze product made of copper and tin, which has a reddish golden color.

Copper is used as the main material. Zinc is mixed with brass. Tin is mixed with bronze (incense and brass), and nickel is mixed with white copper. The materials of gongs and ceramics are bronze brass.

The alloy ratio of the room is 78% copper and 22% tin. However, in modern engineering, the amount of tin is broken when the amount of tin increases, so when making a practical container, the amount of tin is recommended within 10%. However, the room does not break even though it contains 22% of the comments. Scholars say that repeated hammering and repeated heat treatment are the secrets of not breaking the price. Tin is a soft, heat-resistant material that, as long as it is heated, cannot be broken no matter how hard it is beaten, and after continuous heat treatment, the tin's fragile properties are overcome, and the hammer is crushed to break it down.

In fact, the room is mixed with tin and copper at a high temperature of more than 1200 degrees, then made a plate made of the combined water, hammered and beaten thinly, it cools again and the hammer is repeated. The thin plates are processed into three or four pieces of padded concave, cut into the depths of the desired bowl and formed into a bowl shape. This room is never broken by tapping, and gongs and gongs are not broken even if they are knocked freely.

The advantages of such a room are more prominent in recent years, such as the small amount of rice does not cool well, or if you dip the buttercups with water in the bowl, the leech will stick to the bowl and wash the buttercups.

It also detects pesticides used indiscriminately when growing agricultural products like pliers. Scratching occurs when a food container containing foods with less pesticide content is placed in a bowl. Of course, it also has the effect of screening out poisons. The scene where the food on the king's sacred tree in the historical drama is poisoned with a brass spoon is due to this effect of the room.

Aside from that, Bang also showed his ability to eradicate the “O-157,” which threatens human life in broadcast experiments a few years ago. After mixing a certain amount of bacteria in distilled water in a stainless steel container, a fraud bowl, and a freeware bowl, 16 hours later, the water extracted from three bowls was incubated. Unlike other bowls, no single bacteria were found in the freeware bowl. In this regard, Professor Park Jong-hyun of Kyungwon University explained that a free bowl has a sterilizing effect, not an antibacterial effect.

In Huh's book, `` By Consensus '', tin is said to have a significant bactericidal effect on its own. It is believed that the O-157 bacteria were destroyed by tin in bronze.

In the mineral composition test of three containers such as porcelain bowl, stainless steel bowl, and batik, the batik showed a peculiarity. Only small amounts of sodium, copper and zinc were detected. Minerals are indispensable to our bodies and must be taken from the outside because they cannot be produced in our bodies. These results suggest that our ancestors naturally consumed minerals through brass.

As far as is known, only the Korean people who made tableware for free use Koreans. In China, which is the same culture, they mainly use porcelain. In Japan, wooden products are dominated.

The room is treated as a heirloom at the closing price of today, but during the Japanese colonial period, even when the Japanese army reaped all the organic bowls, it was important to be evacuated first at the house.

However, because the room is periodically wiped to give it a golden color, it is very difficult to manage, and moreover, since it is natural with carbon monoxide, the taste of emptying disappears at once. Nevertheless, the room has been handed down to the present day, because only two of the four percussion instruments used in samulnori were gongs and gongs, which were made for free. Even when all the tableware made of room disappeared, the ancestors insisted on the room freely.

The gong produced by casting casts the sound waves straight in a straight line, but in the case of gongs made of freezing, there is a beat phenomenon. The beat is a phenomenon in which two sound waves interfere with each other, causing the amplitude to increase and decrease. It is because of the beat phenomenon that the well-known Emile can produce the most beautiful sounds in the world.

Western species have the same castings but no beats. Therefore, it does not sound quietly, but it sounds somewhat frivolous, the so-called 'school bell'. However, the components of our large species are 17.5% tin and 82.5% copper. If the amount of tin is 17.5%, it can be seen that it exceeds the recommended ratio in modern engineering. Nevertheless, the ancestors made a huge bell and were aware of the distinctive beat phenomenon. Since the ancestors had grasped this unique sound wave of the room, even in difficult times, only the gongs and gongs made by the room would insist.

The sound of bronze was called the sound of brass by the ancestors. brass. In other words, you can understand that the sound of the room is the sound of the Korean people. (Written by Dr. Chong-Ho Lee)

Such an organic alloy is melted at a melting temperature of 1060 ℃ 1100 ~ 1300 ℃.

The recrystallization temperature of the main component copper is 210 to 250 ° C, and the recrystallization temperature of tin is -7 to 25 ° C.

Patent Application No. 10-2004-0089592 (2004.11.05), Patent Registration No. 10-0789694 (2007.12.21), Patent Registration No. 10-0945750 (2010.02.26), Patent Registration No. 10-0926516 (2009.11 .05), Patent Application No. 10-2007-0110751 (2007.11.01)

http://blog.naver.com/sunyeab/60023988967 Dr. Jong Ho Lee's mysterious bronze technology is melted. [No. 437 / 2006-04-26]. Partial Machining Refer to Table 2-1

Brass, obtained by alloying copper and tin, has been used as a household item for a long time under the name of organic. Until now, only the primary colors of brass processed embossed patterns, protruding patterns, and laser processed patterns to express their patterns.

Therefore, such a notation of the pattern is so simple that in the pursuit of splendid reality has become a task to be improved quickly.

However, organic materials are mainly used as daily necessities, and not only have a problem of not using harmful paints on the human body, but also frequently used kitchen utensils to be washed, causing the paint to be easily peeled off, resulting in damage to the pattern and having no effect. .

Copper and tin are alloyed at a ratio of about 78:22, and the organic material obtained by dissolving at 1100 ~ 1300 ℃ is heated to above the recrystallization temperature (about 400 ~ 800 ℃) and cut to fit the size of organic products and organic products that are increased by rolling mill. The first step is a known organic product forming process to obtain a product by sequentially performing a quality (subsidiary material) to form a complete form and the quality of the product by tapping (hot forging) the shape of the product and the organic product forming process The second step of the glyph forming part polishing step of polishing the glyph forming part of the organic product obtained in the first step, and the organic product of the glyph forming part polishing step in the second step of the glyph forming part polishing process is heated above the recrystallization temperature The fourth hole, which is a quenching process, and a fleaing process, which corrects the deformed part of the organic product quenched in the third process, the quenching process, to give rigidity to the surface. And a fifth step of the glyph forming step of forming a groove pattern on the glyph forming part of the finished product in the fourth shape, the fourth step of the flea processing, and the fifth step of the glyph forming step In the sixth step, the surface polishing treatment step for polishing the surface, and the groove pattern formed in the sixth step, the pattern forming step, the raw lacquer and the terrapine are mixed and applied in a ratio of 1: 1, and the humidity is 60 to 80%, and the temperature is applied. 7th hole, which is a base lacquer process which repeats the process of drying at least 30 minutes at least once in 16-28 degreeC conditions, and the colored lacquer which the pigment was added in the state which became base lacquer in the 7th process which is the base lacquer process The eighth hole is a color pattern drawing process that draws various colors by drawing grooves to form a pattern and dries at least 30 minutes under the condition of 60 ~ 80% humidity and temperature of 16 ~ 28 ℃. In the eighth step, the color glyph drawing process, the heat treatment step 9 is a heat treatment step of heat-treating the product with the color glyph in the chamber at 80-120 ° C. for at least 30 minutes, and the heat treatment step 9 is the heat treatment step. The organic product in the tenth step, which is a lacquer hardening step of quenching the product in cooling water, and the eleventh step, which is a finishing step of polishing the surface of the lacquer-hardened organic product with a polishing cloth such as scrubber in the tenth step of the lacquer hardening step. Forming a groove pattern on the at least one step, and mixing and applying raw lacquer and terapine to the groove pattern in a ratio of 1: 1 and drying at least 30 minutes at a humidity of 60 to 80% and a temperature of 16 to 28 ° C. Repeated one or more times to form a base lacquer layer, and by drawing a pattern with colored lacquer on the base lacquer layer, the product was dried at least 30 minutes in a condition of 60-80% humidity and a temperature of 16-28 ° C., and the product was dried in a chamber of 80-120 ° C. Ever By heat treatment at least 30 minutes or more to form a color lacquer pattern in the groove pattern to obtain an organic product formed with a color pattern using lacquer.

Organic produced by the present invention is part of the lacquer component penetrates the surface structure of the organic product and at the same time, the pattern is formed into small grooves, and the color pattern is drawn with lacquer made of various colors, and easily peeled off during washing. Lacquer can be used to express colors according to various patterns of the modern sense required by the consumer such as not to lose, and to enhance the dignity of the product by directing the natural beauty of landscapes and flowers with lacquer. .

In addition, it can be used hygienically by the bactericidal, insect repellent effect of the lacquer, it is an environment-friendly and very useful invention that can keep food fresh for a long time.

1 is a process illustration according to Embodiment 1 of the present invention.
Figure 2 is a process example according to a second embodiment of the present invention.
Figure 3 is a process example according to a third embodiment of the present invention.
Figure 4 is an exemplary state of implementation carried out on the cutlery of the present invention.
Fig. 5 is a cross-sectional view illustrating the main components of the present invention.
Figure 6 is a cross-sectional view illustrating another configuration of the present invention.
Figure 7 is a reference picture illustrating an embodiment of the present invention.

Referring to the specific method according to the embodiment for carrying out the present invention described above in detail as follows.

Example 1.

First step: organic product formation process;

Copper and tin are alloyed at a ratio of about 78:22, melted at 1100 ~ 1300 ℃, and the organic material obtained is heated above the recrystallization temperature (about 400 ~ 800 ℃) and cut to fit the size and size of the product. The organic product is obtained by sequentially making the quality of the product by tapping and tapping (hot forging) and the material (subsidiary material) to make the perfect form.

Second process: pattern-forming partial polishing process;

The glyph forming part of the organic product obtained in the first step, which is the organic product forming step, is cleanly polished.

Third process: quenching process;

In the second step of the polishing step, the organic product polished with the glyph forming part is heated above the recrystallization temperature and quenched in the cooling water.

Quenching at this time is very important to determine the properties of organic products.

If hardening (quenching) gives brittleness and breaks, and weakening (slow cooling) gives softness, which causes severe wear of organic products.

4th process: flea process;

In the third step of the quenching process, the modified organic product is struck and corrected with a hammer by hardening to give rigidity and causing heat deformation.

Fifth step: glyph forming step;

In the fourth step of the flea process, grooves are formed on the pattern forming part of the organic product completed in a perfect form by a method such as pressing, laser discharge, or sanding.

Sixth step: surface polishing treatment step;

In the fifth step, the pattern forming process, the surface of the organic product having the pattern is polished to complete a substantial organic product.

7th step: background lacquer process;

The raw lacquer and the terrapine are mixed in a ratio of 1: 1 to the groove pattern formed in the sixth step of the pattern forming process and dried at least for 30 minutes under conditions of 60 to 80% and a temperature of 16 to 28 ° C. Repeat at least one or more times.

At this time, since the thickness of the lacquer is thin, the adhesion is excellent, it is effective to repeatedly apply several times thin.

In other words, the lacquer contains rubber, oxidase, and fine but nitrogen-containing substances, and the rubber, which is dissolved in water and precipitated in alcohol, maintains elasticity when lacquering to flatten the lacquer coating surface. The oxidase contained in a rubber reacts only when the rubber is dissolved, so it requires 60 to 80% of moisture, that is, humidity to melt the rubber, and the oxidase reacts most actively at a temperature of 18 to 25 ° C. Therefore, it is good to maintain a lot of time under the above conditions, but considering the productivity, the experiment result should be at least 30 minutes or more.

8th step: color pattern drawing process;

In the seventh step of the base lacquer process, the color lacquer with pigment added in the state of the base lacquer is produced according to the filth groove pattern to produce various colors and at least 30 minutes under the condition of humidity of 60 to 80% and temperature of 16 to 28 ° C. Dry over.

Ninth step: heat treatment step;

In the eighth step, which is the color pattern drawing process, the product with the color pattern drawn is heat-treated at least 30 minutes in a chamber at 80 to 120 ° C.

In the heat treatment process, the temperature inside the chamber is very important. The recrystallization temperature of tin is about -7 ~ 25 ℃, the recrystallization temperature of copper is about 210 ~ 250 ℃, and the temperature at which lacquer is burned is about 350 ℃. Depending on the crystal, the lacquer is damaged or the organic properties are deformed. Therefore, when the temperature inside the chamber is 80 ~ 120 ℃, only the lacquer is treated without changing organic products. The surface hardening of lacquer can be improved to improve the durability of lacquer, and the combination of lacquer and organic can be excellent, but there is a disadvantage that brittleness is given due to the change of organic properties. It is good and it is effective to make it within 10 minutes of heating the table of lacquer.

10th step: lacquer hardening process;

The heat-treated product in the ninth step of the heat treatment step is quenched in cooling water to harden the surface of the lacquer.

At this time, the lacquer hardening step may be performed, but experiments have shown that the lacquer provides durability to the lacquer pattern.

Eleventh step: finishing step;

In the tenth step of the heat treatment step, the heat treated product was quenched in cooling water in the tenth step of the lacquer hardening step, and the surface of the organic product cured with an abrasive cloth such as a scrubber was used to rinse the surface of the organic product. Wipe the lacquer other than the pattern produced by polishing with abrasive cloth so that only the pattern produced can be clearly displayed.

Example 2

First step: organic product formation process;

Copper and tin are alloyed at a ratio of about 78:22, melted at 1100 ~ 1300 ℃, and the organic material obtained is heated above the recrystallization temperature (about 400 ~ 800 ℃) and cut to fit the size and size of the product. The organic product is obtained by sequentially making the quality of the product by tapping and tapping (hot forging) and the material (subsidiary material) to make the perfect form.

Second process: pattern-forming partial polishing process;

The glyph forming part of the organic product obtained in the first step, which is the organic product forming step, is cleanly polished.

3rd step: lacquer preparation preparation process;

The raw lacquer using terapine as an emulsifier is applied to the pattern forming part polished in the second step, which is the polishing step, and dried at least for 30 minutes under conditions of 60 to 80% humidity and a temperature of 16 to 28 ° C.

Fourth step: quenching step;

In the third step of the polishing step, the glyph forming part is polished, and the lacquered organic product in the lacquer preparation preparation step is heated to a recrystallization temperature or higher and quenched in cooling water.

Quenching at this time is very important to determine the properties of organic products.

If quenching is strong (quenching), brittleness is imparted and broken. If weak (slow cooling), softness is imparted, causing abrasion during product use.

In addition, in the lacquer preparation step, the lacquer applied to the pattern forming part is burned, but part of the lacquer penetrates into the surface of the organic pattern forming part and remains.

Fifth step: flea process;

In the fourth step of the quenching process, the modified organic product is squeezed by hammering and straightened by hardening and giving rigidity while giving rigidity.

6th step: glyph forming process;

In the fifth step of the flea process, the raw lacquer using terapine as an emulsifier is applied to the glyph forming part of the organic product completed in a perfect form, and the groove pattern is formed by a method such as pressing, laser discharge, or sanding.

At this time, the applied raw lacquer is applied in the lacquer preparation preparation process and penetrates into the surface texture of the pattern forming part of the organic product in the quenching process to partially re-bind with the remaining lacquer component.

Seventh step: surface polishing treatment step;

In the sixth hole, the pattern forming process, the surface of the organic product having the pattern is polished to complete a substantial organic product.

8th step: background lacquer process;

Applying the raw lacquer and the terrapine in a ratio of 1: 1 to the groove pattern formed in the pattern forming process step 7 and drying at least 30 minutes at a humidity of 60 ~ 80%, temperature 16 ~ 28 ℃ Repeat at least once or more.

At this time, since the thickness of the lacquer is thin, the adhesion is excellent, it is effective to repeatedly apply several times thin.

In other words, the lacquer contains rubber, oxidase, and fine but nitrogen-containing substances, and the rubber, which is dissolved in water and precipitated in alcohol, maintains elasticity when lacquering to flatten the lacquer coating surface. The oxidase contained in a rubber reacts only when the rubber is dissolved, so it requires 60 to 80% of moisture, that is, humidity to melt the rubber, and the oxidase reacts most actively at a temperature of 18 to 25 ° C. Therefore, it is good to maintain a lot of time under the above conditions, but considering the productivity, the experiment result should be at least 30 minutes or more.

Ninth step: color pattern drawing step;

In the eighth step, which is the base lacquer process, color lacquer with pigment added in the state of base lacquer is produced according to the groove pattern to produce various colors and at least 30 minutes under the condition of humidity of 60 to 80% and temperature of 16 to 28 ° C. Dry over.

10th step: heat treatment step;

In the ninth step, the color pattern drawing process, the product with the color pattern drawn is heat-treated at least 30 minutes in a chamber at 80 to 120 ° C.

In the above heat treatment process, the temperature inside the chamber is very important. The recrystallization temperature of tin is about -7 ~ 25 ℃, the recrystallization temperature of copper is about 210 ~ 250 ℃, and the temperature at which lacquer is burned is about 350 ℃. Depending on the crystal, the lacquer is damaged or the organic properties are deformed. Therefore, when the temperature inside the chamber is 80 ~ 120 ℃, only the lacquer is treated without changing organic products. The surface hardening of lacquer can be improved to improve the durability of lacquer, and the combination of lacquer and organic can be excellent, but there is a disadvantage that brittleness is given due to the change of organic properties. It is good and it is effective to make it within 10 minutes of heating the table of lacquer.

11th step: lacquer hardening process;

The product heat-treated in the tenth step, the heat treatment step is quenched in cooling water to harden the surface of the lacquer.

At this time, the lacquer hardening step may be performed, but experiments have shown that the lacquer provides durability to the lacquer pattern.

12th step: finishing step;

Polishing the surface of the organic product, which has been heat-treated in step 10, which is the heat-treatment step, is quenched in cooling water in the eleventh step, which is a lacquer curing step, and the surface of the organic product, which has been cured with a polishing cloth, Wipe the lacquer other than the pattern created by polishing with a cloth so that only the pattern produced is clearly expressed.

Example 3

First step: organic product formation process;

Copper and tin are alloyed at a ratio of about 78:22, melted at 1100 ~ 1300 ℃, and the organic material obtained is heated above the recrystallization temperature (about 400 ~ 800 ℃) and cut to fit the size and size of the product. The organic product is obtained by sequentially making the quality of the product by tapping and tapping (hot forging) and the material (subsidiary material) to make the perfect form.

Second process: surface polishing process;

The surface of the organic product obtained in the first step, which is the organic product forming step, is polished.

Third Step: Lacquer Preparation

The raw lacquer using terapine as an emulsifier is applied to the surface of the organic product polished in the second step, which is the surface polishing step, and dried at least for 30 minutes under conditions of 60 to 80% of humidity and a temperature of 16 to 28 ° C.

Fourth step: quenching step;

The surface is polished in the second step, the surface polishing step, and the organic product lacquered in the third step, the lacquer preparation step, is heated to a temperature higher than the recrystallization temperature and quenched in cooling water.

Quenching at this time is very important to determine the properties of organic products.

If quenching is strong (quenching), brittleness is imparted and broken. If weak (slow cooling), softness is imparted, causing abrasion during product use.

In addition, the lacquer coated on the surface of the organic product in the lacquer preparation step is burned, but part of the lacquer penetrates into the surface pattern of the organic pattern forming part remains.

Fifth step: flea process;

In the fourth step of the quenching process, the modified organic product is squeezed by hammering and straightened by hardening and giving rigidity while giving rigidity.

6th step: glyph forming process;

In the fifth step of the flea process, the raw lacquer using terapine as an emulsifier is applied to the glyph forming part of the organic product completed in a perfect form, and the groove pattern is formed by a method such as pressing, laser discharge, or sanding.

At this time, the applied raw lacquer is applied in the lacquer preparation preparation process and penetrates into the surface texture of the pattern forming part of the organic product in the quenching process to partially re-bind with the remaining lacquer component.

Seventh step: surface polishing treatment step;

In the sixth step, the pattern forming process, the surface of the organic product having the pattern is polished to complete a substantial organic product.

8th step: background lacquer process;

In the seventh step of the surface polishing process, the raw lacquer and the terrapine are mixed in a ratio of 1: 1 to the surface of the product polished and formed in the groove pattern, and the humidity is 60 to 80%, and the temperature is 16 to 28 ℃. At least 30 minutes or more to repeat the step of at least one or more times.

At this time, since the thickness of the lacquer is thinner, the adhesiveness is excellent, so it is effective to repeatedly apply the paint thinly.

In other words, the lacquer contains rubber, oxidase, and fine but nitrogen-containing substances, and the rubber, which is dissolved in water and precipitated in alcohol, maintains elasticity when lacquering to flatten the lacquer coating surface. The oxidase contained in a rubber reacts only when the rubber is dissolved, so it needs 60 to 80% of moisture to melt the rubber, and the oxidase reacts most actively at a temperature of 18 to 25 ° C. Therefore, it is good to maintain a lot of time under the above conditions, but considering the productivity, the experiment result should be at least 30 minutes or more.

Ninth step: color pattern drawing step;

In the eighth step, which is the base lacquer process, the color lacquer with pigment added in the state of the base lacquer is produced according to the groove pattern to produce various colors, and the humidity performed in the base lacquer process is 60 to 80%, and the temperature is 16 to 28 ° C. At least 30 minutes or more in the conditions of.

At this time, the colored lacquer is smeared or buried to the outside to complete the distinctive color pattern.

10th step: heat treatment step;

In the ninth step, the color pattern drawing process, the product with the color pattern drawn is heat-treated at least 30 minutes in a chamber at 80 to 120 ° C.

In the heat treatment process, the temperature inside the chamber is very important. The recrystallization temperature of tin is about -7 ~ 25 ℃, the recrystallization temperature of copper is about 210 ~ 250 ℃, and the temperature at which lacquer is burned is about 350 ℃. Depending on the crystal, the lacquer is damaged or the organic properties are deformed. Therefore, when the temperature inside the chamber is 80 ~ 120 ℃, only the lacquer is treated without changing organic products. The surface hardening of lacquer can be improved to improve the durability of lacquer, and the combination of lacquer and organic can be excellent, but there is a disadvantage that brittleness is given due to the change of organic properties. It is good and it is effective to make it within 10 minutes when the surface of lacquer is heated.

11th step: lacquer hardening process;

The product heat-treated in the tenth step, the heat treatment step is quenched in cooling water to harden the surface of the lacquer.

At this time, the lacquer hardening step may be performed, but experiments have shown that the lacquer provides durability to the lacquer pattern.

The organic product of the present invention consisting of the process of the above embodiment, as shown in FIG.

Copper and tin are alloyed at a ratio of about 78:22 to dissolve the organic material obtained by heating it to a temperature above the recrystallization temperature. Concave pattern 11 is formed in the organic product 10 formed by sequentially performing the material (subsidiary material) to make a wet form and a complete form, and the raw lacquer and terapine in the concave pattern 11 in a ratio of 1: 1. Mix and apply, and repeat the process of drying at least 30 minutes or more at least once in a condition of humidity 60 ~ 80%, temperature 16 ~ 28 ℃ to form a base lacquer layer 20, colored lacquer on the base lacquer layer 20 The patterned lacquer pattern on the groove pattern is made by drying the product at least 30 minutes in the humidity of 60 ~ 80% and the temperature of 16 ~ 28 ℃ and heat-treating the product in the chamber of 80 ~ 120 ℃ for at least 30 minutes. 21 is formed.

If the groove pattern 11 is represented by a line having a width of 2 mm or less, it will not be severely rubbed on the colored part of the hair pattern of the scrubber during use, and thus the life of the pattern is longer.

In addition, by coating the surface of the lacquer layer 21 with transparent lac once again to form a transparent lacquer layer 22 will be more helpful in maintaining the life of the color pattern.

10: Organic Product 11: Groove Pattern
20: base lacquer layer 21: lacquer pattern layer 22: transparent lacquer layer

Claims (8)

Copper and tin were alloyed at a ratio of 78:22 and dissolved at 1100 ~ 1300 ° C, and the organic material obtained by heating above the recrystallization temperature, which is a hot working condition, was stretched with a rolling mill and cut to suit the size of the product. Hot forging) The organic product formation process of obtaining organic products by sequentially performing the squeeze that takes the form of the product and the material (subsidiary material) to make the perfect form,
A pattern forming part polishing step of grinding the pattern forming part of the organic product obtained in the organic product forming step;
A quenching step of quenching and quenching the organic product of the glyph forming part in the polishing step above the recrystallization temperature;
A flea process to quench the deformed part of the organic product to which the quenching process gives stiffness by quenching;
A glyph forming step of forming a groove glyph at the glyph forming part of the organic product completed in a perfect form in the flea process;
A surface polishing treatment step of polishing the surface of the organic product in which the glyph is completed in the glyph forming process;
At least once the process of mixing the raw lacquer and the terrapine in a ratio of 1: 1 to the groove pattern formed in the pattern forming process, and drying at least 30 minutes under the conditions of 60 ~ 80% humidity, temperature 16 ~ 28 ℃ The base lacquer process is repeated over,
In the state of the base lacquer process, according to the groove pattern to form a pattern with colored lacquer with pigment added in the state of the base lacquer to produce a variety of colors, the humidity carried out in the base lacquer process is 60 ~ 80%, temperature 16 ~ 28 ℃ Color pattern rendering step of drying at least 30 minutes under the conditions of
A heat treatment step of heat-treating the product with the color pattern drawn in the color pattern drawing process in a chamber at 80 to 120 ° C. for at least 30 minutes;
Lacquer curing step of quenching the product heat-treated in the heat treatment step in the cooling water,
The method of forming a color pattern of the organic product using the lacquer, characterized in that the lacquer curing step of polishing the surface of the organic product cured with a polishing cloth such as scrubber. Copper and tin were alloyed at a ratio of 78:22 and dissolved at 1100 ~ 1300 ° C, and the organic material obtained by heating above the recrystallization temperature, which is a hot working condition, was stretched with a rolling mill and cut to suit the size of the product. Hot forging) The organic product formation process of obtaining organic products by sequentially performing the squeeze that takes the form of the product and the material (subsidiary material) to make the perfect form,
A pattern forming part polishing step of grinding the pattern forming part of the organic product obtained in the organic product forming step;
A lacquer preparation step of applying lacquer using terapine as an emulsifier to the pattern forming part polished in the polishing step and drying at least 30 minutes under a condition of 60 to 80% humidity and a temperature of 16 to 28 ° C;
A quenching process of polishing the pattern-forming part in the polishing process to quench and quench the lacquered organic product above the recrystallization temperature in the lacquer preparation process;
A flea process to quench the deformed part of the organic product to which the quenching process gives stiffness by quenching;
A pattern forming process of applying raw lacquer using terapine as an emulsifier to the pattern forming part of the organic product completed in a perfect form in the flea process, and forming a recess pattern by pressing;
A surface polishing treatment step of polishing the surface of the organic product in which the glyph is completed in the glyph forming process;
The lacquer formed in the pattern forming process is applied by mixing the raw lacquer and the terrapine in a ratio of 1: 1 and drying at least 30 minutes or more at a humidity of 60 to 80% and a temperature of 16 to 28 ℃ at least one or more times Repeated background lacquer process,
In the state of the base lacquer process, the color lacquer with pigment added in the state of the base lacquer to produce a variety of colors by drawing according to the groove pattern, and the humidity carried out in the base lacquer process is at least 60 ~ 80%, at a temperature of 16 ~ 28 ℃ Color pattern drawing process to dry more than 30 minutes,
A heat treatment step of heat-treating the product with the color pattern drawn in the color pattern drawing process in a chamber at 80 to 120 ° C. for at least 30 minutes;
Lacquer curing step of quenching the product heat-treated in the heat treatment step in the cooling water,
The method of forming a color pattern of the organic product using the lacquer, characterized in that the lacquer curing step of polishing the surface of the organic product cured with a polishing cloth such as scrubber. Copper and tin were alloyed at a ratio of 78:22 and dissolved at 1100 ~ 1300 ° C, and the organic material obtained by heating above the recrystallization temperature, which is a hot working condition, was stretched with a rolling mill and cut to suit the size of the product. Hot forging) The organic product formation process of obtaining organic products by sequentially performing the squeeze that takes the form of the product and the material (subsidiary material) to make the perfect form,
A surface polishing step of polishing the surface of the organic product obtained in the organic product forming step;
The lacquer preparation process of applying the raw lacquer using the terapine as an emulsifier on the surface polished in the polishing process and drying at least 30 minutes at a humidity of 60 to 80%, temperature 16 ~ 28 ℃,
A quenching step of quenching the surface by polishing the surface in the polishing step to prepare the lacquered organic product in the lacquer preparation step above the recrystallization temperature;
A flea process to quench the deformed part of the organic product to which the quenching process gives stiffness by quenching;
A pattern forming process of applying raw lacquer using terapine as an emulsifier to the pattern forming part of the organic product completed in a perfect form in the flea process, and forming a recess pattern by pressing;
A surface polishing treatment step of polishing the surface of the organic product in which the groove pattern is completed in the pattern forming process;
In the surface polishing process, raw lacquer and terrapine are mixed in a ratio of 1: 1 on the surface of the organic product and the grooves formed on the surface, and the humidity is 60 to 80%, at a temperature of 16 to 28 ° C for at least 30 A base lacquer process which repeats the process of drying at least one minute or more,
The lacquer is colored lacquer with color added in the lacquer process and draws on the groove pattern formed in the pattern forming process to produce various colors according to the pattern and the humidity of the base lacquer process is 60 ~ 80%, temperature 16 ~ 28 A color pattern rendering step of drying at least 30 minutes under conditions of ℃,
A heat treatment step of heat-treating an organic product in which color patterns are drawn in the color pattern drawing process in a chamber at 80 to 120 ° C. for at least 30 minutes;
Color pattern forming method of the organic product using the lacquer, characterized in that made of a lacquer hardening step of quenching the product heat treated in the heat treatment step in the cooling water. The method according to claim 1 or 2 or 3,
Color pattern forming method of an organic product using a lacquer, characterized in that the lacquer curing step is omitted. The method according to claim 1 or 2 or 3,
Color pattern forming method of the organic product using the lacquer, characterized in that the heat-treatment in the process of the color pattern drawn in the color pattern in the step of heat treatment within 120 minutes in a chamber of 120 ~ 340 ℃. Copper and tin were alloyed at a ratio of 78:22 and dissolved at 1100 ~ 1300 ° C, and the organic material obtained by heating above the recrystallization temperature, which is a hot working condition, was stretched with a rolling mill and cut to suit the size of the product. Hot forging) Groove patterns are formed in the organic product formed by sequentially performing the squeeze that forms the product and the material (submaterial) that forms the complete form, and the raw lacquer and the terrapine in the ratio of 1: 1 in the groove pattern. Apply by blending and drying at least one or more times at least 30 minutes under conditions of humidity of 60-80%, temperature 16-28 ℃ to form a base lacquer layer, by drawing a pattern with colored lacquer on the base lacquer layer humidity Is dried at least 30 minutes under the conditions of 60 to 80% and a temperature of 16 to 28 ° C., and then quenched by heat treatment for at least 30 minutes in a chamber at 80 to 120 ° C. The organic product to form a color pattern using a lacquer, characterized in that that generated. The method of claim 4, wherein
An organic product having a color pattern using lacquer, characterized in that the groove pattern is represented by a line less than 2mm in width. The method of claim 4, wherein
An organic product having a color pattern using a lacquer, characterized by further forming a transparent lacquer layer by applying a transparent lacquer on the colored pattern layer painted on the groove pattern.

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