KR101109749B1 - Apparatus and method for manufacturing light guide plate - Google Patents
Apparatus and method for manufacturing light guide plate Download PDFInfo
- Publication number
- KR101109749B1 KR101109749B1 KR1020100023176A KR20100023176A KR101109749B1 KR 101109749 B1 KR101109749 B1 KR 101109749B1 KR 1020100023176 A KR1020100023176 A KR 1020100023176A KR 20100023176 A KR20100023176 A KR 20100023176A KR 101109749 B1 KR101109749 B1 KR 101109749B1
- Authority
- KR
- South Korea
- Prior art keywords
- substrate
- guide plate
- light guide
- thickness
- pressure rollers
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00663—Production of light guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00951—Measuring, controlling or regulating
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/0035—Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/0036—2-D arrangement of prisms, protrusions, indentations or roughened surfaces
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0065—Manufacturing aspects; Material aspects
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Ophthalmology & Optometry (AREA)
- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Light Guides In General And Applications Therefor (AREA)
- Planar Illumination Modules (AREA)
Abstract
The light guide plate manufacturing apparatus of the present invention includes a transfer device for transferring a substrate for a light guide plate having a predetermined thickness; A detector for detecting movement of the substrate to be transferred; A pair of pressure rollers which are installed to face each other at predetermined intervals to press the substrate transferred by the transfer device up and down; A stamper attached to at least one of the pair of pressure rollers and having a light scattering pattern formed thereon; And a gap adjusting device connected to at least one of the pair of pressure rollers to adjust the gap between the pressure rollers. The gap adjusting device maintains the gap larger than the thickness of the substrate at the portion where the movement of the substrate detected by the detector is started, keeps the thickness smaller than the thickness of the substrate at the middle portion, and keeps the thickness larger than the thickness of the substrate at the end portion. Adjust the interval.
Description
The present invention relates to an apparatus and method for manufacturing a light guide plate, and more particularly, to an apparatus and method for manufacturing a light guide plate used for illuminating light in a flat panel display such as an LCD (Liquid Crystal Display).
A light guide plate is an optical component used for back light in a flat panel display such as an LCD or for uniformly transmitting light in a flat panel lighting device for indoor or outdoor lighting.
Such a light guide plate may be manufactured by pressing a rectangular substrate having a predetermined area with a stamper to form a light scattering pattern. FIG. 7 of Korean Patent Publication No. 10-0425511 discloses an apparatus and method for attaching a stamper to a pair of pressure rollers, and a light scattering pattern of the stamper is formed on the upper or lower surface of the substrate while the substrate passes through the pressure roller. It is.
According to this conventional method, the light scattering pattern of the stamper can be formed on the substrate only when the distance between the pair of pressure rollers is slightly smaller than the thickness of the light guide plate substrate. Referring to FIGS. 8A and 8B, the light
However, when the distance T2 between both pressure rollers is smaller than the thickness T1 of the substrate, when the substrate passes between the
The
In addition, even when the light guide plate in which the light scattering pattern is formed passes through the pressure rollers, contamination problems such as finely broken edges of the substrate or fragments of plastic paper remaining at the edges occur as in the case of entering.
An object of the present invention is to provide an improved light guide plate manufacturing apparatus and method that can solve the above problems.
Another object of the present invention is to provide a light guide plate manufacturing apparatus and method which can increase productivity and reduce cost by preventing contamination due to breakage of the edge of the light guide plate in a light guide plate manufacturing apparatus and method using a pair of pressure rollers.
In order to achieve these and other objects, the light guide plate manufacturing apparatus according to the first aspect of the present invention is a device for manufacturing a light guide plate formed with a light scattering pattern, the transfer device for transferring a light guide plate substrate having a predetermined thickness; A detector for detecting movement of the substrate to be transferred; A pair of pressure rollers which are installed to face each other at predetermined intervals to press the substrate transferred by the transfer device up and down; A stamper attached to at least one of the pair of pressure rollers and having a light scattering pattern formed thereon; And a gap adjusting device connected to at least one of the pair of pressure rollers to adjust the gap between the pressure rollers.
The gap adjusting device maintains the gap larger than the thickness of the substrate at the portion where the movement of the substrate detected by the detector is started, keeps the thickness smaller than the thickness of the substrate at the middle portion, and keeps the thickness larger than the thickness of the substrate at the end portion. Adjust the interval.
Specifically, the gap adjusting device may adjust the gap according to the substrate traveling time from the time when the detector detects the movement of the substrate. Preferably, the interval is greater than the thickness of the substrate for a predetermined time from the time when the entrance surface of the substrate enters the center line connecting the rotation axis of the pair of pressure rollers, and after the predetermined time the interval is the thickness of the substrate It is kept smaller and the gap is kept larger than the thickness of the substrate for a predetermined time before the exit surface of the substrate crosses the center line.
The gap adjusting device may be driven by a device for rotating or reciprocating motion.
The gap adjusting device may include a wedge-shaped gap adjusting bar whose inclined surface is horizontally connected to the pressure roller to move the pressure roller up and down when moving in the horizontal direction; And a driving device for transmitting power to move the gap adjusting bar in the horizontal direction.
Alternatively, the gap adjusting device is connected to the pressure roller, including a portion that changes the radius in a certain portion in accordance with the rotation, the cam for moving the pressure roller up and down; And it may be made of a cam drive device for driving the rotation of the cam.
The detector may be preferably composed of a light emitting part and a light receiving part, and the light scattering pattern of the stamper may be formed of an uneven pattern, and the height of the unevenness is preferably 20 μm or less.
The light guide plate manufacturing method according to the second aspect of the present invention is a light guide plate manufacturing method using a pair of pressure rollers which are installed to face each other at a predetermined interval to form a light scattering pattern on the substrate, the step of transferring the light guide plate substrate ; Detecting movement of the substrate; Passing the substrate through a pair of pressure rollers to form a pattern on the surface of the substrate by a stamper.
The pattern forming step may include: a first gap adjusting step of maintaining the gap greater than the thickness of the substrate at the beginning of the movement of the substrate detected in the detection step; A second gap adjusting step of maintaining a thickness smaller than the thickness of the substrate in the middle portion; At the end, a third gap adjusting step is performed, which is larger than the thickness of the substrate.
In the first to third interval adjusting step, it is possible to maintain the gap by driving at least one pressure roller of the pair of pressure rollers.
In the first to third interval adjustment steps, the interval may be adjusted according to the substrate travel time from the time point of detecting the movement of the substrate in the detection step. Specifically, the first interval adjustment step is performed for a predetermined time from the time when the entry surface of the substrate enters the center line connecting the rotation axis of the pair of pressure rollers, the two interval adjustment step is performed after the first interval adjustment step, Preferably, the interval adjustment step is performed for a predetermined time before the exit surface of the substrate passes the center line.
It is preferable to detect the entry surface or the exit surface of the substrate in the detection step.
According to the light guide plate manufacturing apparatus and method of the present invention, when the substrate for the light guide plate enters between the first pressure roller and the second pressure roller, the distance between the two pressure rollers is larger than the thickness of the substrate, so that the edges of the side surfaces of the substrate are separated from the first pressure roller. The phenomenon which hits the 2nd press roller can be eliminated. After the substrate entry surface crosses the centerline connecting the rotary shafts of the two pressure rollers, the gap adjuster adjusts the distance between the two pressure rollers to be smaller than the thickness of the substrate to form a light scattering pattern on the substrate, and immediately before the light guide plate exits the two pressure rollers. The gap between the two pressure rollers is adjusted to be greater than the thickness of the substrate by using a gap adjusting device to remove the phenomenon that the edge of the light guide plate exits the first pressure roller and the second pressure roller, thereby producing a light guide plate free of contamination.
1 is a view showing an embodiment of a light guide plate manufacturing apparatus according to the present invention,
2A-2F are diagrams for explaining the operation of the apparatus of FIG.
3 is a diagram showing a change in the interval between the pressing rollers with time;
4 is a view showing another example of the gap adjusting device used in the light guide plate manufacturing apparatus according to the present invention,
5a to 5e are views for explaining the operation of the apparatus of FIG.
6 is a view showing another example of the gap adjusting device used in the light guide plate manufacturing apparatus according to the present invention,
7a-7e are diagrams for explaining the operation of the apparatus of FIG.
8A and 8B illustrate a conventional light guide plate manufacturing apparatus.
Hereinafter, the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. In the drawings, like reference numerals are used to refer to like elements.
First, referring to FIG. 1, an embodiment according to an apparatus and a method of manufacturing a light guide plate according to the present invention will be described. A transparent light guide plate material in which a light scattering pattern is not formed is cut into a predetermined light guide plate size and formed into a light
The
A plurality of
The
The
In FIG. 1, a stamper is attached only to the
In addition, the
A preheating device (not shown) may be arranged before the light
At the rear end of both the
Operation of the light guide plate manufacturing apparatus according to the embodiment of the present invention configured as described above is as follows.
The light
The
After the
In addition, after all the light scattering patterns are formed on the
Thereafter, the
2A-2F and 3, the operation of the
As shown in FIG. 2A, a
When the
After a predetermined time t1 elapses after the entrance surface of the
As shown in FIG. 2D, when the
When the
3 graphically shows the relationship between the interval T and the time between both pressing rollers. In addition, in the present embodiment, it has been described that the
The interval adjusting device employed in the embodiment of the present invention can be implemented in various modifications in the above-described embodiment. Another example of the spacing device is as follows.
<Example 1>
Referring to FIG. 4, an example of the
5A-5F, the operation of the
As shown in FIG. 5C, when the entrance surface of the
In FIG. 5D, when the exit surface of the substrate is detected by the
<Example 2>
With reference to FIG. 6, another example of the space adjusting device for adjusting the space | interval between a 1st pressure roller and a 2nd pressure roller is demonstrated.
The
With reference to FIGS. 7A-7E, the operation of the
As shown in FIG. 7B, the entry surface of the
When the exit surface of the substrate is detected by the
Although the technical features of the present invention have been described with reference to specific embodiments, those skilled in the art to which the present invention pertains may make various changes and modifications within the scope of the technical idea according to the present invention. It is obvious. For example, it is possible to partially change the shape, driving method, etc. of a space adjusting device, or to provide a roller space adjusting device only in either one of two pressure rollers. In addition, the position and quantity of the detector for detecting the movement of the substrate may be changed or the detector may be implemented in various forms.
Light guide plate substrate: 106, Light guide plate: 106 '
Feeder: 105, 109
1st pressure roller: 103, 2nd pressure roller: 113
Guide roller: 107, Detector: 150
Spacer: 160, 161, 260, 261, 360, 361
Stamper: 100, Heating device: 108
First Spacing Bar: 265, Second Spacing Bar: 266
1st drive: 263, 2nd drive: 264
1st cam: 309, 2nd cam: 310
1st cam drive device: 311, 2nd cam drive device: 312
Claims (14)
A transfer device for transferring the light guide plate substrate having a predetermined thickness;
A detector for detecting movement of the substrate to be transferred;
A pair of pressure rollers which are installed to face each other at a predetermined interval so as to press the substrate conveyed by the transfer device up and down;
A stamper attached to at least one of the pair of pressure rollers and having a light scattering pattern formed thereon; And
A gap adjusting device, connected to at least one of the pair of pressure rollers, for adjusting a gap between the pressure rollers;
Including,
The gap adjusting device maintains the gap greater than the thickness of the substrate at the portion where the movement of the substrate detected by the detector starts, maintains the thickness smaller than the thickness of the substrate at the middle portion, and increases the thickness of the substrate at the end portion. Light guide plate manufacturing apparatus for adjusting the interval to maintain.
The gap adjusting device is a light guide plate manufacturing apparatus, characterized in that driven by a device for rotating or reciprocating motion.
The gap adjusting device
A wedge-shaped gap adjusting bar whose inclined surface is horizontally connected to the pressure roller to move the pressure roller up and down when moved in a horizontal direction; And
A driving device for transmitting power to move the gap adjusting bar in a horizontal direction;
Light guide plate manufacturing apparatus comprising a.
The gap adjusting device
A cam connected to the pressure roller and including a portion of which a radius is changed at a predetermined portion according to rotation, to move the pressure roller up and down; And
Cam drive device for driving the rotation of the cam
Light guide plate manufacturing apparatus comprising a.
The detector is a light guide plate manufacturing apparatus comprising a light emitting part and a light receiving part.
The light scattering pattern of the stamper is made of a concave-convex pattern, the height of the concave-convex light guide plate manufacturing apparatus, characterized in that 20 μm or less.
And the gap adjusting device adjusts the gap in accordance with a substrate traveling time from the time when the detector detects the movement of the substrate.
The gap adjusting device
The interval is maintained larger than the thickness of the substrate for a predetermined time from the time when the entrance surface of the substrate enters the center line connecting the rotation axis of the pair of pressure rollers,
After the predetermined time the gap is kept smaller than the thickness of the substrate,
And maintaining the gap greater than the thickness of the substrate for a predetermined time before the exit surface of the substrate crosses the center line.
Transferring the light guide plate substrate;
Detecting movement of the substrate;
Passing the substrate through a pair of pressure rollers to form a light scattering pattern on a surface of the substrate;
Including,
The pattern forming step
A first spacing adjusting step of maintaining the spacing greater than the thickness of the substrate when the movement of the substrate detected in the detecting step starts;
A second gap adjusting step of maintaining a thickness smaller than the thickness of the substrate in the middle portion;
A third gap adjusting step of maintaining the end portion larger than the thickness of the substrate;
Light guide plate manufacturing method comprising a.
At least one of the pair of pressure rollers is attached with a stamper having a light scattering pattern,
The light scattering pattern of the stamper is made of a concave-convex pattern, the height of the concave-convex light guide plate manufacturing method, characterized in that 20 μm or less.
In the first to third interval adjustment step, the light guide plate manufacturing method characterized in that to maintain the gap by driving at least one of the pressure roller of the pair of pressure rollers.
The first to third interval adjustment step is a light guide plate manufacturing method for adjusting the interval in accordance with the substrate running time from the time of detecting the movement of the substrate in the detection step.
And detecting the entrance or exit surface of the substrate in the detection step.
The first interval adjusting step is performed for a predetermined time from the time when the entry surface of the substrate enters the center line connecting the rotation axis of the pair of pressure rollers,
The second interval adjustment step is performed after the first interval adjustment step,
And the third gap adjusting step is performed for a predetermined time before the exit surface of the substrate passes the center line.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100023176A KR101109749B1 (en) | 2010-03-16 | 2010-03-16 | Apparatus and method for manufacturing light guide plate |
PCT/KR2011/001779 WO2011115401A2 (en) | 2010-03-16 | 2011-03-15 | Apparatus and method for manufacturing a light guide plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100023176A KR101109749B1 (en) | 2010-03-16 | 2010-03-16 | Apparatus and method for manufacturing light guide plate |
Publications (2)
Publication Number | Publication Date |
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KR20110104191A KR20110104191A (en) | 2011-09-22 |
KR101109749B1 true KR101109749B1 (en) | 2012-04-06 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020100023176A KR101109749B1 (en) | 2010-03-16 | 2010-03-16 | Apparatus and method for manufacturing light guide plate |
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KR (1) | KR101109749B1 (en) |
WO (1) | WO2011115401A2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101637089B1 (en) * | 2014-10-29 | 2016-07-06 | 한국생산기술연구원 | Method for manufacturing light guide plate |
KR101688969B1 (en) * | 2015-02-25 | 2016-12-22 | 주식회사 아이엔티 | Cleaning Apparatus for Optical Film |
KR102043044B1 (en) * | 2018-11-27 | 2019-11-11 | 주식회사 화인알텍 | Chamfering apparatus for edge of display module cover |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020037649A (en) * | 2000-11-15 | 2002-05-22 | 윤경환 | The fabrication equipment and method for LCD light guide panel using dual heated cylindrical rollers |
JP2003094439A (en) | 2001-09-20 | 2003-04-03 | Kata System:Kk | Mold for molding light guide plate |
KR100582454B1 (en) | 2005-11-04 | 2006-05-26 | (주)아이에스티 코리아 | Apparatus for manufacturing light guide plate |
JP2006218829A (en) | 2005-02-14 | 2006-08-24 | Main Source Technology Co Ltd | Manufacturing method of mold for light guide plate |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100425511B1 (en) * | 2000-08-23 | 2004-03-30 | 양근창 | Apparatus and Method for Manufacturing light guide plate for plane light source unit |
KR100580144B1 (en) * | 2003-08-07 | 2006-05-15 | 주식회사 디엠에스 | apparatus for cleaning flat display panel |
-
2010
- 2010-03-16 KR KR1020100023176A patent/KR101109749B1/en not_active IP Right Cessation
-
2011
- 2011-03-15 WO PCT/KR2011/001779 patent/WO2011115401A2/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020037649A (en) * | 2000-11-15 | 2002-05-22 | 윤경환 | The fabrication equipment and method for LCD light guide panel using dual heated cylindrical rollers |
JP2003094439A (en) | 2001-09-20 | 2003-04-03 | Kata System:Kk | Mold for molding light guide plate |
JP2006218829A (en) | 2005-02-14 | 2006-08-24 | Main Source Technology Co Ltd | Manufacturing method of mold for light guide plate |
KR100582454B1 (en) | 2005-11-04 | 2006-05-26 | (주)아이에스티 코리아 | Apparatus for manufacturing light guide plate |
Also Published As
Publication number | Publication date |
---|---|
KR20110104191A (en) | 2011-09-22 |
WO2011115401A3 (en) | 2012-01-12 |
WO2011115401A2 (en) | 2011-09-22 |
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