KR101104372B1 - Headwear and method for manufacturing the same - Google Patents

Abstract

The present invention relates to a hat and a manufacturing method thereof that can prevent the front of the hat to be crushed, the cap capable of preventing the wiggle of the hat front plate according to an embodiment of the present invention and the head receiving portion that is covered on the head and And a sunshade for protruding from the whole or part of the lower end of the head accommodation part to block sunlight, and a first reinforcement piece panel coupled to the inner surface of the head receiving part via an adhesive, and on the first reinforcement piece panel. It characterized in that it comprises a second reinforcement fragment panel locally bonded via the adhesive.

According to such a hat, when the head receptacle and the awning are combined, it is possible to prevent the occurrence of crushing on the front of the hat, the shape stability of the hat can be maintained even if stored in the box for a long time or displayed in the store.

Front, crush, reinforcement, hot melt, TPU

Description

HAT AND MANUFACTURING METHOD THEREOF {HEADWEAR AND METHOD FOR MANUFACTURING THE SAME}

The present invention relates to a cap capable of preventing crushing of the cap front plate and a manufacturing method thereof.

In general, the cap includes a head receiving portion to be covered on the head and a shading portion that is coupled to the whole or part of the lower end of the head receiving portion to block sunlight and the like.

Further comprising a sweatband along the lower head circumferential direction of the head receiving portion can absorb the sweat emitted from the forehead.

By the way, when the head receiving portion and the sunshade portion is combined, the hat front plate is easily crushed.

 The freckles of the hat front are not only difficult to iron, but also have problems that occur when the iron is stored in a box for a long time or displayed in a store.

As such, the freckles and wrinkles on the front of the hat could not be easily removed or prevented by ironing.

In addition, the washing work may be performed to give the hat a unique aesthetic effect or for the washing test. This washing work is performed by putting 60 degrees of water and enzyme into the washing machine and putting the cap or fabric into the washing machine for 20 minutes. After operating the machine, it is rinsed, dehydrated and dried.

However, elastic materials such as cotton or spandex have a problem that, when washing, the shape is not easily broken after washing, and its elasticity or resilience falls sharply. .

Accordingly, the present invention has been made to solve the above problems, and an object of the present invention is to provide a cap and a method of manufacturing the same that can prevent the cap front from crushing.

It is also an object of the present invention to provide a cap and a method for manufacturing the same, which does not lose shape or lose its elasticity or resilience rapidly even after washing.

In a hat according to an embodiment of the present invention for achieving the above object, the hat comprising a head receiving portion to be covered with the head, and a shade for protruding from the whole or part of the lower end of the head receiving portion to block sunlight, And a cap including a first reinforcement fragment panel coupled to the inner surface of the head receiving portion by an adhesive agent, and a second reinforcement fragment panel locally coupled to the adhesive on the first reinforcement fragment panel. .

As described above, the hat according to an embodiment of the present invention can prevent crushing generated in the front of the hat when the head receiving unit and the awning are combined, and even when stored in a box for a long time or displayed in a store. Morphological stability can be maintained.

In addition, the cap according to an embodiment of the present invention can be maintained as it is without deformation or breakage because the elasticity and restoring force is maintained even after the washing operation.

In addition, the hat manufacturing method according to an embodiment of the present invention can provide a uniform hat shape, easy to work, environmentally friendly, as a whole, without causing a crush on the front of the hat.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.

In order to clearly illustrate the present invention, parts not related to the description are omitted, and the same or similar components are denoted by the same reference numerals throughout the specification.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is an exploded perspective view of a cap coupled to the front plate reinforcing member according to the first embodiment of the present invention, Figure 2 is an exploded perspective view for explaining the configuration of the front plate reinforcing member according to the first embodiment of the present invention, 3 is a plan view for showing a first reinforcing member and a second reinforcing member constituting the front plate reinforcing member according to the first embodiment of the present invention.

Hat 100 according to the first embodiment of the present invention is the head receiving portion 101 is covered with the head, and the sunshade 103 for protruding from the whole or part of the lower end of the head receiving portion 101 and block sunlight It includes.

It may further include a sweatband 105 along the lower head circumferential direction of the head receiving portion 101.

In the first embodiment of the present invention, when the head receiving portion 101 and the shading portion 103 are combined or when stored in a box for a long time or displayed in a store, the front of the hat to prevent wiggle The front plate reinforcing member 110 is included in the front plate of the head receiving portion 101.

The head accommodating portion 101 may be composed of one piece panel 101a, and in some cases, may be formed by sewing a plurality of piece panels 101a.

The front plate reinforcing member 110 is mediated with an adhesive, preferably a hot melt adhesive on the inner surface of the front plate of the head receiving portion 101, preferably, at least two or more inner surfaces constituting the front plate of the plurality of piece panels 101a. Can be combined.

The hot melt adhesive is preferable to use a hot melt film because it can couple the front plate reinforcing member 110 uniformly as a whole.

The front plate reinforcing member 110 is a first reinforcing piece panel 111 having a shape corresponding to the front panel or the engraving panel 101a constituting the front plate of the head receiving portion 101, and the head receiving portion 101 In particular, the front plate includes a second reinforcement piece panel 113 that is locally coupled on the first reinforcement piece panel 111 so as to reinforce a lot of crushing.

Accordingly, the first reinforcement piece panel 111 primarily captures the overall shape of the head receiving portion 101 front plate, and the second reinforcement piece panel 113 has a lot of secondary crushing. The edge of the head receiving portion 101 and the edge of the head receiving portion 101 and the shade 103 may be reinforced.

The second reinforcement fragment panel 113 may also be uniformly coupled to the first reinforcement fragment panel 111 through an adhesive, preferably a hot melt adhesive.

2 and 3, the second reinforcement fragment panel 113 is locally disposed on the first reinforcement fragment panel 111 to locally reinforce the secondary reinforcement fragment panel. (111) a horizontal reinforcement portion 113-1 extending horizontally in a head circumferential direction along a lower edge, and a longitudinal reinforcement portion 113 extending perpendicular to a head circumference direction along a side edge of the first reinforcement fragment panel 111. It consists of -2).

Therefore, the second reinforcement fragment panel 113 is formed in a nearly 'b' shape.

At this time, the longitudinal reinforcement portion 113-2 has a width of about 1 cm, having a height of about half the height of the head accommodation portion 101 evenly distributes the pressing force from above the head accommodation portion 101. It is preferable to keep the shape of the head accommodating portion 101 naturally. In addition, the inner inclined portion (113-2a) is further formed at the end of the longitudinal reinforcement (113-2) for this purpose.

The first reinforcement fragment panel 111 and the second reinforcement fragment panel 113 is preferably made of a stiff fabric, such as a low elastic fabric, such as grass fed flax, preferably the first reinforcement fragment panel ( The fabric weaving direction of 111 is configured to intersect with each other with respect to the fabric weaving direction of the second reinforcement piece panel 113 so as to disperse forces in all directions to prevent the front plate from creasing.

In particular, when the fabric weaving direction of the second reinforcing piece panel 113 is configured in the head height direction (A), it is possible to prevent the lateral buckling that occurs most frequently on the head receiving portion 101 front plate is preferable Do.

On the other hand, the position where the second reinforcing piece panel 113 is to be disposed, for example, when the head receiving portion 101 and the sunshade portion 103 when sewing the seam allowance to be used as a seam allowance, for example about 1cm A first alignment mark 111a may be included at the side edge of the first reinforcement fragment panel 111 so that the first reinforcement fragment panel 111 may float from the lower end portion.

In addition, when the front plate reinforcement member 110 is made using a pair of the first reinforcement fragment panel 111 on the inner surface of the head receiving portion 101, the pair of the first reinforcement fragment panel 111 is A second alignment mark 111b may be included at the lower end of the first reinforcement fragment panel 111 to be easily aligned in the center of the head accommodating portion 101.

One of the second alignment marks 111b may indicate a seam allowance 112 to which a pair of the first reinforcement fragment panels 111 are stopped.

The second reinforcement fragment panel 113 when the pair of the first reinforcement fragment panel 111 is coupled by having one end of the second reinforcement fragment panel 113 disposed inside the seam line 112 to be stopped. One end of the can not interfere with the stop sister can be more easily sewn, can provide a clean appearance.

In addition, the inclined portion 111c is formed to be upwardly directed toward the seam line 112 of the first reinforcement fragment panel 111 to which the pair of first reinforcement fragment panels 111 are coupled, and thus Even if a pair of the first reinforcement fragment panel 111 is twined with the twin needle tape 115, it is possible to prevent the pair of portions of the front plate of the cap 100 from protruding due to the fragment of the first reinforcement fragment panel 111.

In addition, the second reinforcement fragment panel 113 may include a second 'alignment mark 113b corresponding to the second alignment mark 111b of the first reinforcement fragment panel 111 to the horizontal reinforcement portion 113-1. And arrange the horizontal reinforcement part 113-1 on the first alignment mark 111 a of the first reinforcement fragment panel 111, and arrange the second 'alignment mark 113 b of the horizontal reinforcement part 113-1. ) May be easily aligned on the first reinforcement fragment panel 111 by corresponding to the second alignment mark 111b of the first reinforcement fragment panel 111.

As such, the first reinforcement fragment panel 111 and the second reinforcement fragment panel 113 are provided with first, second, and second 'alignment marks 111a, 111b, and 113b. The second reinforcement fragment panel 113 may be easily aligned on the 111, and when the pair of first reinforcement fragment panels 111 are sewn, the hat may be prevented from being twisted or skewed.

A hat according to a second embodiment of the present invention will now be briefly described with reference to FIG.

Figure 4 is an exploded perspective view for explaining the configuration of the front plate reinforcing member according to the second embodiment of the present invention.

According to a second embodiment of the present invention, the second reinforcing piece panel 113 ′ of the front plate of the head receptacle portion 101, in particular, the portion of the head receptacle portion 101 and the shade portion 103 are coupled to each other. The configuration according to the first embodiment except that it is coupled to the first reinforcement fragment panel 111 'along the lower edge of the first reinforcement fragment panel 111' to prevent crushing; Since the same, detailed description is omitted.

Hereinafter, a method of manufacturing a hat according to an embodiment of the present invention will be described in detail with reference to FIGS. 5A to 6.

 5A is a conceptual view illustrating a method of manufacturing a second reinforcing member using an iron mold according to a first embodiment of the present invention, and FIG. 5B illustrates a method of manufacturing the front plate reinforcing member according to the first embodiment of the present invention. 6 is a conceptual diagram for explaining, and FIG. 6 is a flowchart for explaining a method of manufacturing a hat according to an embodiment of the present invention.

5A and 5B, the front plate reinforcement member of the hat according to the first embodiment of the present invention may be formed using an iron die.

According to the first embodiment of the present invention, the second reinforcement fragment panel iron die 120 and the first reinforcement fragment panel iron die 140, respectively, the case (121, 141) and the case 121, 141 below It is configured to include cutters (123, 143) protrudingly arranged to be elastically driven.

The cutters 123 and 143 may be formed to correspond to the shapes of the first reinforcement fragment panel 111 and the second reinforcement fragment panel 113, and may be formed when the cutters 123 and 143 are pressed downward. And first grooves 123b and 143b and second cutouts 123c and 143c corresponding to the second and second 'alignment marks 111b and 113b' and the inclined portions 111c and 111c '. have.

Accordingly, the first reinforcement fragment panel 111 and the second reinforcement fragment panel 113 are merely pressurized by the second reinforcement fragment panel iron mold 120 and the first reinforcement fragment panel iron mold 140. ) May be formed.

Method of manufacturing a hat according to an embodiment of the present invention, the front panel engraving panel 101a of the plurality of engraving panels forming the head receiving portion 101 (S10), and the inner surface of the front panel engraving panel 101a The first reinforcement fragment panel 111 corresponding to the shape of the front panel piece panel 101a is attached to the first reinforcement fragment panel 111 by an adhesive, preferably a hot melt film 10a (S20), and the first reinforcement fragment panel 111 Attaching the second reinforcement fragment panel 113 through the adhesive, preferably hot melt film (10a) on the lower end of the (S30), the first reinforcement fragment panel 111 and the second reinforcement fragment panel The pair of front plate engraving panels 101a to which the 113 is sequentially attached is stopped (S40), and the twin needle tape 115 is formed along the seam line 112 of the pair of front plate engraving panels 101a. By processing (S50), the other engraving panel 101 relative to the pair of front panel engraving panel 101a of the twin needle tape treatment A ') may be connected to form the head receiving portion 101 (S60).

Here, the front reinforcement piece panel 101a and the first reinforcement piece panel 111 corresponding to the shape of the front piece piece panel 101a are not attached first, but are localized on one surface of the first reinforcement piece panel 111. After attaching the second reinforcement fragment panel 113, the front plate engraving panel 101a may be attached to the other surface of the first reinforcement fragment panel 111.

As described above, the hat manufacturing method according to the first exemplary embodiment of the present invention includes the first and second reinforcement fragment panels 111 and 113 on the head receiving portion 101 of the hat 100, the front panel engraving panel 101a. It can be easily attached using the hot melt film (10a).

In addition, as shown in Figure 5b, it is possible to increase the productivity by using the front plate reinforcing member manufacturing apparatus 130.

The front plate reinforcing member manufacturing apparatus 130 of the first feed roller 131 for supplying a stiff reinforcing piece panel fabric 10, such as flax coupled to the hot melt film (10a), and the head receiving portion 101 The second supply roller 132 providing the fabric 11 for the front panel engraving panel 101a, and the reinforcement fragment panel fabric 10 supplied from the first supply roller 131 and the second supply roller 132. And first contact rollers 133 and 134 for pressurizing and heating the front panel piece panel fabric 11.

The hot melt film 10a may be coupled to the lower surface of the front panel piece panel fabric 11 so that the hot melt film 10a does not adhere to the first contact controllers 133 and 134.

Meanwhile, one of the first contact rollers 133 and 134 may be provided with a heating wire 133a, and the heating wire 133a may be disposed along the longitudinal direction of the first contact rollers 133 and 134.

The hot melt film 10a is a fiber plastic functional adhesive film, which is melted and extruded into a film state by heat using a thermoplastic resin, and then exerts adhesive force through reheating, and is based on a thermoplastic resin (20 to 50%). Antioxidant and filler in three major components of a tackifer (30 to 50%) and waxes (10 to 30%) which reduce the viscosity at the time of melting to improve applicability. By mixing. Therefore, although the existing adhesives produced industrial wastes and caused reprocessing costs and environmental problems, the present invention does not use toxic organic solvents, so it may be environmentally friendly and maintain a uniform adhesive quality not seen in existing liquid adhesives. It can exert an excellent effect on quality improvement.

As the hot melt film, EVA (Ethylene Vinyl Acetate), rubber, polyamide, polyurethane film, and the like may be used. In particular, in one embodiment of the present invention, the TPU hot melt film has good durability and does not generate harmful substances to the body. It is preferable to use.

Therefore, after melt-bonding, it can be completely hardened by falling into moisture and does not fall again, thereby providing a waterproof function, and by using no toxic solvent, it is possible to improve adhesive performance and poor working environment of existing adhesives, and to improve productivity. Can also be improved.

Referring again to FIG. 5B, after passing through the first contact rollers 133 and 134, the reinforcement fragment panel fabric 10 is patterned with a predetermined interval between the patterns of the first reinforcement fragment panel 111. The second contact rollers 133 'and 134' are disposed after the second reinforcement fragment panel 113 is disposed manually or automatically by an automatic jig at a predetermined position of the first reinforcement fragment panel 111. To pass.

At this time, the second reinforcement fragment panel 113 is also made of a stiff reinforcement fragment panel fabric 10, such as flax with the hot melt film (10a) attached to the lower surface like the first reinforcement fragment panel 111. Thus, the second reinforcement fragment panel 113 may be coupled to the first reinforcement fragment panel 111 by being pressurized and heated by the second contact rollers 133 ′ and 134 ′.

As such, the first reinforcement fragment panel 111 to which the second reinforcement fragment panel 113 is attached may be cut at a time by using the first mold 140 for the first reinforcement fragment panel.

In this way, since the fabric for the reinforcement fragment panel with the hot melt film is used, the apparatus for manufacturing the reinforcement member of the front plate of the hat can be configured in-line. Panels can be easily aligned to increase productivity.

As shown in Figure 6, the manufacturing method of the cap according to an embodiment of the present invention, the reinforcing strip panel fabrics for the hot melt film 10a is coupled to the lower surface by using the first supply roller 131 ( 10) and at the same time supplying the front panel piece panel fabric 11, the pattern of the front panel piece panel is patterned using the second feed roller 132 (S11),

The reinforcing strip panel fabric 10 to which the hot melt film 10a is attached, and the front panel piece panel fabric 11 are guided tightly by the guide rollers 135a and 135b to be parallel to the first contact roller. When supplied between the 133 134, the first contact roller 133 134 is pressurized and heated (S11), the reinforcement piece panel fabric 10 and the front plate pieces via the hot melt film (10a). The panel fabric 11 is laminated (S12).

At this time, the second reinforcement fragment panel may be prepared separately (S21).

The reinforcement fragment panel fabric 10 is disposed so that the hot melt film 10a goes to the lower surface and the fabric weaving direction is the head height direction, and is pressure-cut by using the second reinforcement fragment panel 120 for iron. The second reinforcement fragment panel 113 is formed.

The second reinforcement fragment panel 113 manufactured as described above is laminated on the front panel piece panel fabric 11 conveyed by passing between the first contact rollers 133 and 134. It is disposed on the (10) manually or automatically along the pattern of the first reinforcement piece panel 111 (S22).

Subsequently, the second reinforcement complementary panel 113 is press-heat-bonded onto the first reinforcement fragment panel 111 by the second contact rollers 133 'and 134' (S23), and the second contact roller When passing through (133 ', 134'), the front panel piece panel 101a to which the second reinforcing piece panel 113 and the first reinforcing piece panel 111 are combined by pressing and cutting the iron mold 140 for the first reinforcing piece panel. ) May be formed (S31).

 When the pair of front panel engraving panel 101a stops at a stop (S40), the second reinforcement fragment panel 113 is not sewn along the seam line 112 around the second alignment mark 111b. When the pair of front plate engraving panels 101a are twin-needle treated (S50), the twin needle tape may be prevented from coming out using the inclined portion 111c.

The first reinforcement fragment panel 111 and the second reinforcement fragment panel 113 for fabric 11 may be prepared differently, attaching a hot melt film on at least one surface of a tight cloth of the network structure and the hot melt film surface Several sheets may be arranged so as to be continuously placed in the lower portion, and several sheets may be first cut into the second reinforcing fragment panel iron mold 120 and the first reinforcing fragment panel iron 140.

The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are not intended to limit the technical idea of the present invention but to describe the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The protection scope of the present invention should be interpreted by the following claims, and all technical ideas within the equivalent scope should be interpreted as being included in the scope of the present invention.

1 is an exploded perspective view of a hat to which the front plate reinforcing member according to the first embodiment of the present invention is coupled.

Figure 2 is an exploded perspective view for explaining the configuration of the front plate reinforcing member according to the first embodiment of the present invention.

3 is a plan view for showing a first reinforcing member and a second reinforcing member constituting the front plate reinforcing member according to the first embodiment of the present invention.

Figure 4 is an exploded perspective view of the cap is coupled to the front plate reinforcing member according to the second embodiment of the present invention.

5A is a conceptual view illustrating a method of manufacturing the second reinforcing member using the iron die according to the first embodiment of the present invention.

5B is a conceptual view illustrating a method of manufacturing the front plate reinforcement member according to the first embodiment of the present invention.

6 is a flowchart illustrating a method of manufacturing a cap according to an embodiment of the present invention.

Claims (13)

A first reinforcement piece panel comprising a head receiving portion covered with the head and a sunshade for protruding from the whole or part of the lower portion of the head receiving portion to block sunlight, and coupled to the inner surface of the head receiving portion by an adhesive; And a second reinforcement fragment panel locally coupled to the first reinforcement fragment panel via the adhesive. The method of claim 1, The head receiving portion is composed of a plurality of pieces of panel, the hat further comprises a sweatshirt along the lower head circumferential direction of the head receiving portion. The method of claim 1, Cap of the first reinforcing piece panel fabric weaving direction is configured to cross each other with respect to the fabric weaving direction of the second reinforcement piece panel. The method of claim 3, wherein Cap of the fabric reinforcement direction of the second reinforcement piece panel is configured in the head height direction. The method of claim 1, The second reinforcement piece panel includes a lateral reinforcement part extending along the lower end of the first reinforcement piece panel and a longitudinal reinforcement part extending along the height direction along the side end of the first reinforcement piece panel. The method of claim 1, The first reinforcement fragment panel and the second reinforcement fragment panel hat made of flax tissue. The method of claim 1, The adhesive is a hot melt film cap. In the manufacturing method of the hat comprising a head receiving portion to be covered with the head, and a sunshade for protruding from the whole or a part of the lower end of the head receiving portion to block sunlight, Attaching a first reinforcement piece panel to the front panel piece panel with the adhesive with an adhesive; Attaching a second reinforcement fragment panel locally with the adhesive to the first reinforcement fragment panel; Stopping the pair of front panel engraving panels to which the first reinforcement fragment panel and the second reinforcement fragment panel are sequentially attached; And a twin needle tape treatment along the seam line of the pair of front panel piece panels.  The method of claim 8,  Supplying a fabric for reinforcement fragment panel having a hot melt film bonded to a lower surface by using a first feed roller; Supplying a fabric for the front panel engraving panel, the pattern of which is patterned on the front panel, using the second feed roller; Pressing and heating the pair of first contact controllers to laminate the reinforcing fragment panel fabric and the piece panel fabric through the hot melt film; Disposing the second reinforcement fragment panel on the reinforcement fragment panel fabric laminated on the piece panel fabric; Laminating the second reinforcement fragment panel onto the piece panel fabric by pressurizing and heating with a pair of second contact controllers; And pressing the iron mold for the first reinforcement fragment panel to form a front panel piece panel in which the second reinforcement fragment panel and the first reinforcement fragment panel are combined. In the manufacturing method of the hat comprising a head receiving portion to be covered with the head, and a sunshade for protruding from the whole or a part of the lower end of the head receiving portion to block sunlight, Preparing a first reinforcement fragment panel to be disposed in the head accommodation portion; Attaching a second reinforcement fragment panel locally using an adhesive to the first reinforcement fragment panel; Attaching the first reinforcement fragment panel to which the second reinforcement fragment panel is attached to the front panel piece panel of the head receiving portion through an adhesive; Stopping the pair of front panel piece panels, And a twin needle tape treatment along the seam line of the pair of front panel piece panels. The method of claim 9, A plurality of fabrics for the reinforcement fragment panel are disposed so that the hot melt film is continuously disposed in the lower portion, and the first reinforcement fragment panel and the second reinforcement fragment are formed by pressing and cutting each of the reinforcement fragment panel iron form and the second reinforcement fragment panel iron form. The method of manufacturing a hat further comprising the step of preparing a reinforcement piece panel. The method according to claim 8 or 10, The step of attaching the first reinforcement fragment panel to the front panel piece panel includes a step of pressing and heating the first reinforcement piece panel and the front plate piece panel between a pair of first contact controller, Attaching the second reinforcement fragment panel onto the first reinforcement fragment panel includes passing the second reinforcement fragment panel through the first reinforcement fragment panel between a pair of second contact controllers. Way. The method of claim 9, The fabric reinforcement direction of the fabric for the reinforcement fragment panel is arranged in the head circumferential direction, and the second reinforcement fragment panel is the second reinforcement fragment panel so that the fabric weave direction of the second reinforcement fragment panel cross the fabric weave direction. A method of manufacturing a hat disposed on a first reinforcement piece panel.

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