KR101100599B1 - Thread for curtain weaving manufacture method - Google Patents

Thread for curtain weaving manufacture method Download PDF

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Publication number
KR101100599B1
KR101100599B1 KR1020080131001A KR20080131001A KR101100599B1 KR 101100599 B1 KR101100599 B1 KR 101100599B1 KR 1020080131001 A KR1020080131001 A KR 1020080131001A KR 20080131001 A KR20080131001 A KR 20080131001A KR 101100599 B1 KR101100599 B1 KR 101100599B1
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South Korea
Prior art keywords
yarn
curtain
heat
weaving
polyester
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KR1020080131001A
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Korean (ko)
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KR20100072563A (en
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최창식
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최창식
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/08Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • D03D1/06Curtain heading tapes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00Domestic or personal
    • D10B2503/02Curtains

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)
  • Curtains And Furnishings For Windows Or Doors (AREA)

Abstract

본 발명은 커튼 제직용 실 제조방법에 관한 것으로서, 좀 더 상세하게는 폴리에스테르사에 열융착사를 구성하는 필라(F)가 혼합된 커튼 제직용 실 제조방법을 제공하려는 것이다.The present invention relates to a method for manufacturing a curtain weaving yarn, and more particularly, to provide a method for manufacturing a curtain weaving yarn in which a pillar (F) constituting a heat-fused yarn is mixed with a polyester yarn.

상기와 같은 목적을 달성하기 위한 본 발명의 커튼 제직용 실 제조방법은, 커튼 제직용 실 폴리에스테르사와 열융착사를 구성하는 필라(F)들이 골고루 혼합된 실을 제공하고, 그러한 실을 인터레이스 가공에 의해서 제조하는 방법을 제공하는 것이 본 발명에 특징이다.The curtain weaving yarn manufacturing method of the present invention for achieving the above object provides a yarn in which the yarns (F) constituting the curtain weaving yarn polyester yarn and the heat-sealed yarn are evenly mixed, and such a yarn is interlaced. It is a feature of the present invention to provide a method for producing by.

이상과 같은 본 발명은, 매우 간단한 방법에 의해서 폴리에스테르사와 열융착사를 구성하는 필라(F)들이 골고루 혼합되고 깨끗한 실을 제공할 수 있는 효과와, 상기한 실을 사용하여 제직된 다양한 형태의 커튼용 원단은 경사와 위사의 교차점에 열처리에 의한 융착이 확실하게 이루어지므로 고정화를 확실하게 이루는 효과가 있으며, 폴리에스테르사와 열융착사를 구성하는 필라(F)들이 골고루 혼합되었기 때문에 원단의 컬러가 균일하고, 장력이 고르게 작용하기 때문에 보푸라기와 실이 엉키지 않고, 제직시 그리퍼가 실을 잡을 때 실이 부분적으로 빠지지 않기 때문에 제직성도 매우 우수하며, 또한 종래와 같은 원단에 홀이 생기지 않기 때문에 커튼 원단의 품질을 향상시키는 효과가 있다.The present invention as described above has the effect that the filler (F) constituting the polyester yarn and the heat-fused yarn by a very simple method can be evenly mixed and provide a clean yarn, and various forms of the woven using the yarn Curtain fabric has the effect of reliably fixing because the fusion is made by heat treatment at the intersection of the warp and the weft yarn, and the filler (F) constituting the polyester yarn and the heat-sealed yarn evenly mixed, so the color of the fabric Weaving is also very good because the lint and thread are not entangled because of uniform, even tension, and the thread does not partially fall off when the gripper catches the thread during weaving. Has the effect of improving the quality of.

커튼 제직용 실, 폴리에스테르사, 열융착사, 커튼 원단. Curtain weaving yarns, polyester yarns, thermal fusion yarns, curtain fabrics.

Description

커튼 제직용 실 제조방법{Thread for curtain weaving manufacture method}Thread for curtain weaving manufacture method

본 발명은 커튼 제직용 실 제조방법에 관한 것으로서, 좀 더 상세하게는 폴리에스테르사와 열융착사를 구성하는 실가닥(이하 필라(F)라 함.)들이 골고루 혼합된 커튼 제직용 실 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a curtain woven yarn, and more particularly, to a curtain woven yarn manufacturing method in which yarn strands (hereinafter referred to as pillars (F)) constituting polyester yarns and heat-fused yarns are evenly mixed. It is about.

주지하는 바와 같이 최근에 기능성 실이 개발되면서 섬유 블라인드, 롤러 스크린, 불투명 중판이 망사형 상판과 망사형 하판에 지그재그로 연결되도록 구성된 블라인드용 원단으로 커튼이 개시되고 있다.As is well known, with the recent development of functional yarns, curtains have been disclosed as blind fabrics in which fiber blinds, roller screens, and opaque midboards are zigzag connected to the mesh top and mesh bottom plates.

종래 상기한 것과 같이 직기에서 섬유 블라인드, 롤러 스크린, 불투명 중판이 망사형 상판과 망사형 하판에 지그재그로 연결되도록 구성된 블라인드용 원단을 제직하는 실의 구성을 살펴보면, 폴리에스테르사, 열융착사 또는 폴리에스테르사에 열융착사가 심재형태로 포함된 커튼 제직용 실을 사용하고 있는데, 커튼의 종류에 따라서 상기 실을 선택하여 제직한다.Looking at the configuration of the yarn weaving the blind fabric configured to be connected in a zigzag to the mesh top plate and the mesh bottom plate is a fiber blind, roller screen, opaque medium plate in the loom as described above, polyester yarn, heat-sealed yarn or poly Curtain yarns are used in the ester yarns in the form of core material, but the yarns are selected and woven according to the type of curtain.

상기한 실들 중에 폴리에스테르사(20)에 열융착사(30)가 심재형태로 포함된 커튼 제직용 실(10)의 구성을 도 1,2의 가,나에서 살펴보면, 폴리에스테르사와 열융착사가 7:1의 비율이고, 수십에서 수백필라(F)로 구성되어 있다.Looking at the configuration of the curtain weaving yarn 10 in which the heat-sealed yarn 30 in the polyester yarn 20 in the form of a core material among the yarns described in Figures 1 and 2, the polyester yarn and the heat-fused yarn It is a ratio of 7: 1 and consists of tens to hundreds of pillars (F).

그런데, 상기와 같이 폴리에스테르사(20)에 열융착사(30)가 심재형태로 구성되면, 신축성이 다른 폴리에스테르사(20)에 열융착사(30)가 분리될 수밖에 없다.However, when the heat-sealed yarn 30 is formed in the core material in the polyester yarn 20 as described above, the heat-sealed yarn 30 is bound to be separated from the polyester yarn 20 having different elasticity.

상기와 폴리에스테르사에 열융착사가 분리된 상태로는 제직이 불가능하기 때문에 상호 분리되는 것을 방지하기 위하여 1~5센티 간격으로 고압의 에어를 분사하여 서로 묶어서 고정되게 한 후 제직하게 되는데, 1센티 이하로 에어를 분사하여 서로 묶어서 고정되게 하면 실이 갈라지는 것을 어느 정도 방지할 수 있으나 도 1에서 보는 바와 같이 묶어진 부분에 의해서 제직된 원단에 홀을 형성시키는 단점이 있다.Since weaving is not possible in the state in which the heat-sealed yarn is separated from the polyester yarn, the high-pressure air is sprayed at intervals of 1 to 5 centimeters to prevent them from being separated from each other. When the air is sprayed below to be tied to each other and fixed, it is possible to prevent the thread from being split to some extent, but as shown in FIG. 1, there is a disadvantage of forming a hole in the woven fabric by the bundled portion.

그리고, 1센티 이상으로 묶어주게 되면 제직된 원단에 홀이 많이 생기지는 않지만 실이 갈라지는 단점이 있다.And, if tied to more than 1 centimeter, there are many holes in the woven fabric, but there is a disadvantage that the thread is broken.

상기와 같이 실이 갈라지면 레피어직기에서 제직할 때 그리퍼가 실 전체를 집어서 공급하지 못하고 실이 부분적으로 빠진 상태로 공급하면서 제직하게 됨으로써 원단을 사용할 수 없게 하는 등 제직상 많은 단점이 있다.When the thread is split as described above, there are many drawbacks in weaving such that the gripper does not pick up and supply the whole thread when weaving in the repier weaving machine, and thus weaving while supplying the thread partially missing.

또한, 폴리에스테르사와 열융착사가 서로 골고루 혼합되지 못하였기 때문에 보푸라기 생기게 되고, 또 실의 컬러 믹서가 고르지 않기 때문에 제직된 원단에 컬러가 고르지 못하며, 또한 신축성이 서로 다르기 때문에 보푸라기와 실이 부분적으로 엉켜서 커튼 원단으로 사용할 수 없는 등 많은 문제점이 있었다.In addition, the polyester yarn and the heat-sealed yarn are lint-free because they are not evenly mixed with each other, and because the color mixer of the yarn is uneven, the color is uneven in the woven fabric, and because the elasticity is different, the lint and the yarn are partially entangled. There were many problems, such as not being used as a curtain fabric.

상기와 같은 문제점을 해결하기 위한 발명은 레피어직기에서 블라인드, 롤러 스크린, 불투명 중판이 망사형 상판과 망사형 하판에 지그재그로 연결되도록 구성된 블라인드용 원단을 제직할 때 사용하는 커튼 제직용 실 중에 폴리에스테르사와 열융착사를 구성하는 실가닥(이하 필라(F)라 함.)들이 골고루 혼합되게 구성하고, 상기와 같이 구성된 실의 그 제조방법과, 그러한 실을 이용하여 상기와 같은 다양한 형태의 커튼 원단을 제공함으로써, 원단의 제직성, 경위사 간에 상호 융착성을 향상시켜 커튼의 품질을 향상시킬 수 있는 커튼 제직용 실 제조방법을 제공하는데 소기의 목적하는 바가 있다.The invention for solving the above problems is a poly in the curtain weaving yarn used when weaving the blind fabric that the blind, roller screen, opaque middle plate is zigzag connected to the mesh top plate and the mesh bottom plate in the repier loom The yarn strands constituting the ester yarn and the heat-sealed yarn (hereinafter referred to as pillar (F)) are evenly mixed, and the method of manufacturing the yarn configured as described above, and the curtains of various forms as described above using such yarn. By providing a fabric, there is a purpose to provide a curtain weaving yarn manufacturing method that can improve the quality of the curtain by improving the interweaving between the weaving, the weft yarn of the fabric.

상기와 같은 목적을 달성하기 위한 본 발명의 커튼 제직용 실 제조방법은, 폴리에스테르사와 열융착사 또는 난연열융착사를 구성하는 필라(F)들이 골고루 혼합된 커튼 제직용 실을 제공하며,Curtain manufacturing yarn manufacturing method of the present invention for achieving the above object, provides a curtain weaving yarn in which the filler (F) constituting the polyester yarn and the heat-fused yarn or flame retardant heat-bonded yarn evenly mixed.

또한, 상기한 바와 같은 실을 만들기 위하여 실을 수세하고 고압의 공기가 분사되는 노즐을 통과시켜 필라(F)를 골고루 혼합하는 방법을 제공하는 것이 본 발명에 특징이다.In addition, it is a feature of the present invention to provide a method of evenly mixing the pillars (F) by passing through a nozzle that washes the yarn and is injected with high-pressure air to make the yarn as described above.

이상과 같은 본 발명은, 매우 간단한 방법에 의해서 폴리에스테르사와 열융착사를 구성하는 필라(F)들이 골고루 혼합되고 깨끗한 실을 제공할 수 있는 효과와, 상기한 실을 사용하여 제직된 다양한 형태의 커튼용 원단은 경사와 위사의 교차점에 열처리에 의한 융착이 확실하게 이루어지므로 고정화를 확실하게 이루는 효과가 있으며,The present invention as described above has the effect that the filler (F) constituting the polyester yarn and the heat-fused yarn by a very simple method can be evenly mixed and provide a clean yarn, and various forms of the woven using the yarn Curtain fabric has the effect of reliably fixing because the fusion by heat treatment is made at the intersection of the warp and weft.

폴리에스테르사와 열융착사를 구성하는 필라(F)들이 골고루 혼합되었기 때문에 원단의 컬러가 균일하고, 장력이 고르게 작용하기 때문에 보푸라기와 실이 엉키지 않고, 제직시 그리퍼가 실을 잡을 때 실이 부분적으로 빠지지 않기 때문에 제직성도 매우 우수하며, 또한 종래와 같은 원단에 홀이 생기지 않기 때문에 커튼 원단의 품질을 향상시키는 효과가 있다.Since the pillars (F) constituting the polyester yarn and the heat-sealed yarn are evenly mixed, the color of the fabric is uniform and the tension is applied evenly, so that the lint and the thread do not get tangled, and the yarn partially pulls when the gripper catches the thread during weaving. Since it does not fall out, weaving is also very good, and since there is no hole in the conventional fabric, there is an effect of improving the quality of the curtain fabric.

이하. 본 발명에 의한 커튼 제직용 실 제조방법을 첨부된 도면과 관련하여 상세하게 살펴보면 다음과 같다.Below. Looking at the curtain fabric manufacturing method according to the present invention in detail with reference to the accompanying drawings as follows.

도 3은 본 발명에 의한 커튼 제직용 실의 구성을 보인 예시도, 도 4는 본 발명에 의한 커튼 제직용 실의 구성을 확대한 단면도, 도 5는 본 발명에 의한 커튼 제직용 실로 제직된 커튼 원단의 예시도, 도 6은 본 발명에 의한 커튼 제직용 실과 열융착사가 고정화된 예시도, 도 7은 본 발명에 의한 커튼 제직용 실을 제조하는 제조장치의 예시도이다.Figure 3 is an exemplary view showing the configuration of the curtain weaving yarn according to the present invention, Figure 4 is an enlarged cross-sectional view of the configuration of the curtain weaving yarn according to the present invention, Figure 5 is a curtain woven with a curtain weaving yarn according to the present invention 6 is an exemplary view of a fabric for manufacturing a curtain weaving yarn according to the present invention, and FIG. 7 is an illustration of a manufacturing apparatus for manufacturing a curtain weaving yarn according to the present invention.

본 발명에 의한 커튼 제직용 실(1)의 구성은 염색된 폴리에스테르사(2)와 열 융착사 또는 난연열융착사(3)를 구성하는 필라(F)들이 골고루 혼합된 구성을 하고 있다.The configuration of the curtain weaving yarn 1 according to the present invention has a structure in which the dyed polyester yarn 2 and the pillars F constituting the heat-fused yarn or the flame-retardant heat-fused yarn 3 are evenly mixed.

상기 염색된 폴리에스테르사(2)는 50데니어~3000데니어이고, 16F~960F이며, 열융착사 또는 난연열융착사(3)는 50~3000데니어의 범위로 구성된다.The dyed polyester yarn (2) is 50 denier ~ 3000 denier, 16F ~ 960F, the thermal fusion yarn or flame retardant thermal fusion yarn (3) is composed of 50 to 3000 denier range.

상기와 같이 염색된 폴리에스테르사(2)와 열융착사 또는 난연열융착사(3)를 구성하는 필라(F)가 골고루 혼합된 구성의 커튼 제직용 실(1)의 제조방법으로는,As a manufacturing method of the curtain weaving yarn 1 of the structure which the polyester yarn (2) dyed as mentioned above and the pillar (F) which comprises the heat-fused yarn or the flame-retardant heat-bonded yarn 3 are evenly mixed,

염색된 폴리에스테르사(2)와 열융착사 또는 난연열융착사(3)를 온도 30도~50도를 갖는 물이 공기와 함께 고압으로 살수되는 노즐(50)을 통과시켜 염색과정에서 묻은 이물질들을 수세하고, 이어서 고압의 공기가 분사되는 에어노즐(60)을 통과시켜 염색된 폴리에스테르사(2)와 열융착사 또는 난연열융착사(3)를 구성하는 필라(F)들을 서로 골고루 혼합시켜주고 보빈에 권취한다.The foreign material stained during the dyeing process by passing the dyed polyester yarn (2) and heat-fused or flame-retardant heat-bonded yarn (3) through a nozzle (50) where water having a temperature of 30 degrees to 50 degrees is sprinkled with high pressure with air After washing with water, the high pressure air is blown through the air nozzle 60, and the dyed polyester yarn 2 and the pillars F constituting the heat-fused yarn or flame-retardant heat-fused yarn 3 are evenly mixed with each other. And wind the bobbin.

상기와 같은 제조방법에 의해서 제조된 커튼 제직용 실을 사용하여 레피어직기에서 위사로 공급함으로써 커튼 원단(40)이 제직되는 것이다.The curtain fabric 40 is woven by supplying the weft yarn from the repier weaving machine using the curtain weaving yarn manufactured by the manufacturing method as described above.

상기와 같이 제직된 커튼 원단은 경사(11)위사를 교차시켜 구성되고 실의 종류는 상기와 같이 염색된 폴리에스테르사(2)와 열융착사 또는 난연열융착사(3)를 구성하는 필라(F)들이 골고루 혼합된 본 발명에 의한 커튼 제직용 실(1)과 열융착사 또는 난연열융착사로 제직된다.The curtain fabric woven as described above is composed of a cross of the warp yarn 11 weave and the type of yarn is a pillar constituting the dyed polyester yarn (2) and the heat-fused yarn or flame retardant heat-fused yarn (3) as described above ( F) are woven into the curtain weaving yarn 1 according to the present invention, which is evenly mixed with the heat-fused yarn or the flame-retardant heat-fused yarn.

그러면, 커튼 원단(40)에 홀이 없고, 열융착사 또는 난연열융착사(3)를 구성하는 필라(F)가 염색된 폴리에스테르사(2)와 골고루 믹서되어 외부로 노출되는 구성으로 되어 있기 때문에 고온(170도~200도)에서 열가공할 때 경사와 위사가 교차 되는 지점에서 열융착이 원활하게 이루어지기 때문에 경사와 위사가 확실하게 고정화된다.Then, there is no hole in the curtain fabric 40, the pillar (F) constituting the thermal fusion yarn or flame retardant thermal fusion yarn (3) is evenly mixed with the dyed polyester yarn (2) is configured to be exposed to the outside Because of this, when heat processing at high temperature (170 ~ 200 degrees), the heat fusion is smoothly made at the point where the warp and weft intersect, so that the warp and weft are firmly fixed.

도 1은 종래 커튼 제직용 실의 구성을 보인 예시도1 is an exemplary view showing a configuration of a conventional curtain weaving yarn

도 2의 가, 나는 종래 커튼 제직용 실의 구성을 보인 단면도2, I is a cross-sectional view showing the configuration of a conventional curtain weaving yarn

도 3은 본 발명에 의한 커튼 제직용 실의 구성을 보인 예시도Figure 3 is an exemplary view showing the configuration of the curtain weaving yarn according to the present invention

도 4는 본 발명에 의한 커튼 제직용 실의 구성을 확대한 단면도Figure 4 is an enlarged cross-sectional view of the configuration of the curtain weaving yarn according to the present invention

도 5는 본 발명에 의한 커튼 제직용 실로 제직된 커튼 원단의 예시도5 is an exemplary view of a curtain fabric woven with a curtain weaving thread according to the present invention.

도 6은 본 발명에 의한 커튼 제직용 실과 열융착사가 고정화된 예시도Figure 6 is an exemplary view in which the curtain weaving yarn and the heat-sealed yarn according to the present invention is fixed

도 7은 본 발명에 의한 커튼 제직용 실을 제조하는 제조장치의 예시도Figure 7 is an illustration of a manufacturing apparatus for manufacturing a curtain weaving thread according to the present invention

***도면의 중요부분에 대한 부호의 설명****** Explanation of symbols for important parts of drawing ***

1: 커튼 제직용 실1: curtain weaving thread

2: 염색된 폴리에스테르사2: dyed polyester yarn

3: 열융착사3: heat fusion

Claims (4)

삭제delete 염색된 폴리에스테르사(2)와 열융착사 또는 난연열융착사(3)를 온도 30도~50도를 갖는 물이 공기와 함께 고압으로 살수되는 노즐(50)을 통과시켜 염색과정에서 묻은 이물질들을 수세하는 단계;The foreign material stained during the dyeing process by passing the dyed polyester yarn (2) and heat-fused or flame-retardant heat-bonded yarn (3) through a nozzle (50) where water having a temperature of 30 degrees to 50 degrees is sprinkled with high pressure with air Washing with water; 고압의 공기가 분사되는 에어노즐(60)를 통과시켜 염색된 폴리에스테르사(2)와 열융착사 또는 난연열융착사(3)를 구성하는 필라(F)들을 서로 혼합시키는 단계;를 포함하여 이루어지는 것을 특징으로 하는 커튼 제직용 실 제조방법.Mixing the pillars (F) constituting the dyed polyester yarn (2) and the heat-sealed yarn or flame-retardant heat-bonded yarn (3) by passing through the air nozzle (60) to which high-pressure air is injected; and including A method for producing a curtain weaving curtain, characterized in that made. 삭제delete 삭제delete
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