KR101099630B1 - Wall stone manucacturing method and wall stone - Google Patents

Wall stone manucacturing method and wall stone Download PDF

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KR101099630B1
KR101099630B1 KR1020110048508A KR20110048508A KR101099630B1 KR 101099630 B1 KR101099630 B1 KR 101099630B1 KR 1020110048508 A KR1020110048508 A KR 1020110048508A KR 20110048508 A KR20110048508 A KR 20110048508A KR 101099630 B1 KR101099630 B1 KR 101099630B1
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South Korea
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stone
cutting
cut
drum
roller
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KR1020110048508A
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Korean (ko)
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오봉규
정영환
오지석
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통명석재 주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/04Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/02Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/30Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor to form contours, i.e. curved surfaces, irrespective of the method of working used

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

PURPOSE: A manufacturing method of a wall stone and a wall stone manufactured thereby are provided to improve production and quality by simultaneously putting a large amount of cut stones into a rolling drum. CONSTITUTION: A manufacturing method of a wall stone is as follows. Stones are transferred to a rock splitter using a forklift truck(S10). The transferred stones are split by the rotation of saw blades of the rock splitter(S20). The split stones are first cut in a primary cutter(S30). The first cut stones are second cut in a secondary cutter(S40). The second cut stones are supplied to a rolling drum of a rolling unit(S50). When the rolling drum is rotated, the supplied cut stones collide with each other, and the corners of the stones are rounded(S60).

Description

담장석 제조방법 및 담장석{WALL STONE MANUCACTURING METHOD AND WALL STONE}WALL STONE MANUFACTURING METHOD AND WALL STONE {WALL STONE MANUCACTURING METHOD AND WALL STONE}

본 발명은 담장석 제조방법 및 담장석에 관한 것으로서, 특히 할석기에 의하여 원석이 판형태로 할석되어지도록 하고, 판형 할석이 절단기에 의하여 가로 및 세로방향으로 절단되어진 후 굴림드럼에 의하여 모서리 부분의 입형이 개선되어 담장석으로 사용되어질 수 있도록 한 것이다.The present invention relates to a method for producing a feldspar and a feldspar, in particular, the stone is to be stoned in the form of a plate by a stony stone, and the plate-shaped stone is cut in the horizontal and vertical direction by a cutter, and then a corner of the corner by a rolling drum. This has been improved so that it can be used as a fence stone.

일반적으로 건축 구조물의 외부 바닥에는 보행자가 용이하게 통행할 수 있도록 하기 위한 방안으로 보도블록이 시공되어 편안하게 보행할 수 있게 된다.In general, a sidewalk block is constructed to allow pedestrians to easily pass on the outer floor of a building structure, so that the user can walk comfortably.

건축 구조물의 외곽에는 담장블록(성곽블록)이 소정 높이를 갖도록 시공되어 외부로부터의 침입을 막아주게 된다.The outer wall of the building structure is constructed so that the fence block (castle block) to have a predetermined height to prevent intrusion from the outside.

이러한 건축 구조물의 외부 바닥이나 외곽에 시공된 보도블록, 담장블록 및 성곽블록은 거푸집에 콘크리트를 타설하여 양생시킨 것을 사용하는 과정에서 짧은 시간내 많은 량을 생산할 수 있는 반면, 시공되어진 상태에서 일정 시간이 경과하는 과정에서 노후화 및 부식 그리고 마모로 인하여 변형 또는 파손되었을 경우 미관이 저해되는 원인이 있었다.The sidewalk blocks, fence blocks, and castle blocks constructed on the exterior floors or exteriors of these building structures can produce large quantities in a short time in the process of using concrete cured by formwork on the formwork, In the course of this process, aesthetics were impaired if they were deformed or damaged due to aging, corrosion and abrasion.

이와 같은 문제점을 해소하기 위한 방안으로 자연석을 이용한 보도블록, 담장블록 및 성곽블록이 제안되어지고 있으나, 이러한 블록들은 원석을 일정한 크기를 갖도록 절단하고, 절단된 원석을 다시 짧게 절단하는 과정에서 휠커팅기를 사용하게 됨에 따라 원석의 절단에 많은 시간이 소요되고, 동시에 휠커팅기의 사용으로 인한 소음이 발생되는 또 다른 문제점이 있었다.In order to solve this problem, the sidewalk block, fence block, and castle block using natural stone have been proposed, but these blocks are cut to have a certain size, and the wheel cutter in the process of cutting the cut gemstone shortly again. As it takes a lot of time to cut the raw stone, at the same time there was another problem that the noise caused by the use of a wheel cutter.

또한, 모서리 부분을 별도의 장비를 이용하여 제거하는 과정에서 인위적인 형태가 나타나게 됨에 따라 주변과 조화를 이루지 못하는 또 다른 문제점이 있었다.In addition, as the artificial shape appears in the process of removing the corner portion using a separate equipment, there was another problem that can not harmonize with the surroundings.

그리고 수작업에 의존하게 됨에 따라 작업자의 숙련도에 따라 제품의 생산성 및 품질에 차이가 발생되는 문제점이 있었다. And depending on the manual work, there was a problem that the difference in productivity and quality of the product according to the skill of the operator.

본 발명은 원석을 가공하여 담장석이 제조되어지는 과정에서 소음이나 분진이 발생되는 것을 방지하는 가운데 모서리 부분이 천연의 자연스러움을 유지하여 주변과 조화를 이룰 수 있도록 하고, 아울러 제품의 생산성과 품질을 높일 수 있도록 한 것이다.The present invention is to prevent the generation of noise or dust in the process of manufacturing the gallstones by processing the gemstones to maintain the naturalness of the corners in harmony with the surroundings, and also to improve the productivity and quality of the product It is to increase.

본 발명은 원석을 할석하고 1차절단 및 2차절단한 후 굴림드럼에서 담장석입형을 개선하여 담장석을 제조하는 담장석 제조방법에 있어서, 1) 원석을 지게차(10)로 할석기(20)에 운반하는 원석운반단계(S10)와; 2) 상기 할석기(20)에 운반된 원석을 톱날(210)로 할석하되, 상기 할석기(20)의 톱날(210) 상측 외부에는 톱날커버(220)가 구비되고, 상기 할석기(20)의 일측에는 다수개의 분사노즐(231)이 구비된 물공급파이프(230)에 의하여 물이 분사되어지도록 구성되고, 상기 할석기(20)의 타측 톱날커버(220) 단부에는 물커버(221)가 구비되어 상기 할석기(20)의 톱날(210) 회전에 의하여 원석을 할석하는 할석단계(S20)와; 3) 상기 할석단계(S20)를 거친 할석을 제1차절단기(30)에서 1차절단하되, 상기 1차절단기(30)는 제1받침프레임(310)에 제1공급로울러(320)와 제1배출로울러(320')가 결합되어지고, 상기 제1공급로울러(320)와 제1배출로울러(320') 사이에 제1유압절단부(330)가 구비되어지되, 상기 제1유압절단부(330)는 제1절단가이드프레임 (331)의 상부와 하부에 각각 제1상부나이프(333)와 제1하부나이프(334)를 갖는 제1상,하부유압실린더(345)(346)가 결합되어지고, 상기 제1상,하부유압실린더 (345)(346)에 제1오일탱크(347)의 오일이 제1오일펌프(348)와 제1밸브(349)를 경유하여 공급되어지게 구성되는 1차절단단계(S30)와; 4) 상기 1차절단단계(S30)를 거친 절단석을 제2차절단기(30)에서 2차절단하되, 상기 2차절단기 (40)는 제2받침프레임(410)에 제2공급로울러(420)와 제2배출로울러(420')가 결합되어지고, 상기 제2공급로울러(420)와 제2배출로울러(420') 사이에 제2유압절단부 (430)가 구비되어지되,상기 제2유압절단부(430)는 제2절단가이드프레임 (431)의 상부와 하부에 각각 제2상부나이프(433)와 제2하부나이프(434)를 갖는 제2상,하부유압실린더(445)(446)가 결합되어지고, 상기 제2상,하부유압실린더 (445)(446)에 제2오일탱크(447)의 오일이 제2오일펌프(448)와 제2밸브(449)를 경유하여 공급되어지게 구성되는 2차절단단계(S40)와5) 상기 2차절단단계(S40)를 거친 절단석을 굴림부(50)의 굴림드럼 (510)으로 공급하되, 상기 굴림부(50)는 지지대(520)의 상부 양측에 지지로울러 (530)가 굴림드럼(510)을 받쳐 회전되게 구성되고,상기지지대(520)에 구동스프라켓휘일(541)을 갖는 구동모터(540)가 결합되어지고,상기 굴림드럼 (510)에 종동스프라켓휘일(542)이 결합되어 체인(543)으로 연결되어지고, 상기 굴림드럼(510)은 실링힌지도어(511)을 포함하는 내부에 루버판(550)이 고정볼트(B)로 고정되어짐을 특징으로 하는 드럼공급단계(S50)와; 6) 상기 굴림드럼(510)에 공급된 절단석이 상기 굴림드럼(510)의 회전에 의하여 서로 부딪혀 각 모서리의 입형이 둥글게 개선되어지는 담장석입형개선단계(S60)를 포함하여 이루어지는 것을 특징으로 한다.
또한 상기 할석기(20)의 둥근톱날(210) 회전속도는 1분당 100회 회전되어지는 것을 특징으로 할수있다.
In the present invention, in the fence stone manufacturing method for producing a fence stone by improving the stone wall standing type in the rolling drum after the stone is first cut and the second cut, 1) the stone is a forklift 10 And transporting the gemstone transporting step (S10); 2) while the raw stone carried in the stone crusher 20 is to be stoned by the saw blade 210, the blade blade 220 is provided on the outside of the saw blade 210 upper side of the stone crusher 20, the stone crusher 20 One side of the water is configured to be sprayed by the water supply pipe 230 is provided with a plurality of injection nozzles 231, the water cover 221 at the end of the saw blade cover 220 of the other stone mill 20 A stone step (S20) provided to stone the stone by rotating the saw blade (210) of the stone mill (20); 3) The first stone is roughly cut in the first cutting machine 30, and the first cutting roller 30 has the first supply roller 320 and the first supply roller 320 in the first supporting frame 310. A first discharge roller 320 'is coupled, and a first hydraulic cutting unit 330 is provided between the first supply roller 320 and the first discharge roller 320', but the first hydraulic cutting unit 330 ) Is coupled to the upper and lower hydraulic cylinders 345 and 346 having a first upper knife 333 and a first lower knife 334 on the upper and lower portions of the first cutting guide frame 331, respectively. The primary oil is configured to supply the oil of the first oil tank 347 to the first upper and lower hydraulic cylinders 345 and 346 via the first oil pump 348 and the first valve 349. Cutting step (S30); 4) The first cutting step (S30) is cut through the second cutting machine 30 in the second cutting machine 30, the second cutting machine 40 is a second supply roller 420 to the second support frame 410 ) And the second discharge roller 420 'is coupled, and a second hydraulic cutting part 430 is provided between the second supply roller 420 and the second discharge roller 420', wherein the second hydraulic pressure The cutting part 430 has a second upper and lower hydraulic cylinders 445 and 446 having a second upper knife 433 and a second lower knife 434 on the upper and lower portions of the second cutting guide frame 431, respectively. The oil of the second oil tank 447 is coupled to the second upper and lower hydraulic cylinders 445 and 446 via the second oil pump 448 and the second valve 449. The secondary cutting step (S40) and 5) the secondary cutting step (S40) is supplied to the rolling drum 510 of the rolling unit 50, but the rolling unit 50 is the support 520 Support rollers 530 support the rolling drum 510 on both upper sides of the Is configured to rotate, the drive motor 540 having a drive sprocket wheel 541 is coupled to the support 520, the driven sprocket wheel 542 is coupled to the rolling drum 510 to the chain 543 Is connected, the roll drum 510 is a drum supply step (S50) characterized in that the louver plate 550 is fixed to the fixing bolt (B) inside the sealing hinged guide 511; 6) the cut stone supplied to the rolling drum 510 is bumped together by the rotation of the rolling drum 510, characterized in that it comprises a fence standing shape improvement step (S60) that the shape of each corner is improved roundly. .
In addition, the rotation speed of the circular saw blade 210 of the stonemason 20 may be characterized in that it is rotated 100 times per minute.

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또한, 상기 담장석 제조 방법에 의하여 제조된 담장석을 특징으로 한다.In addition, it is characterized by the bile-stone prepared by the method for producing the biliary stone.

그리고 상기 담장석의 크기는 조달청 표준규격 또는 한국산업규격(KS규격)에 의한 각수요기관과 주문에 의하여 제조될 수 있다.And the size of the fence stone can be manufactured by each demand agency and orders according to the Public Procurement Service standard standard or Korean Industrial Standard (KS standard).

본 발명은 할석기에 의하여 원석이 판형태로 할석되어지도록 하고, 판형 할석이 절단기에 의하여 가로 및 세로방향으로 절단되어진 후 굴림드럼에 의하여 절단석의 모서리 부분의 입형이 개선되어지도록 함으로써, 담장석이 자연형태의 자연스러움을 유지할 수 있는 효과를 얻을 수 있다.According to the present invention, the stone is stoned in the form of a stone by means of a stony stone, and the shape of the corner portion of the cut stone is improved by the rolling drum after the plate-shaped stone is cut horizontally and vertically by the cutter. The effect of maintaining the naturalness of the can be obtained.

이를 통해 주변과 조화를 이루어 항상 쾌적하여 자연친화적인 환경을 얻을 수 있는 효과가 있다.Through this, there is an effect that it is possible to obtain a nature-friendly environment that is always comfortable in harmony with the surroundings.

또한, 많은 량을 절단석을 일시에 굴림드럼에 넣어 입형이 동시에 개선되어지도록 함으로써, 생산성과 품질을 높일 수 있는 효과를 더 얻을 수 있다.In addition, by inserting a large amount of cutting stones into the rolling drum at a time to improve the shape of the mold at the same time, it is possible to further obtain the effect of increasing the productivity and quality.

그리고 원석 이외에 폐경계석을 이용할 경우, 절단기에 의하여 일정한 길이로 절단되어진 상태에서 동일한 굴림드럼에 넣어 입형이 개선되어지도록 함으로써,자원을 재활용할 수 있는 효과를 더 얻을 수 있다. In addition, when using the boundary stone in addition to the raw stone, by putting in the same roll drum in a state that is cut to a certain length by a cutter, the shape can be improved, it is possible to obtain an effect that can recycle resources more.

도1은 본 발명에 따른 담장석 제조과정을 도시한 순서도.
도2는 본 발명에 따른 담장석 제조과정을 도시한 구성도.
도3은 본 발명에 따른 담장석 제조과정 중 제1차 절단기를 측면에서 확대 도시한 예시도.
도4는 본 발명에 따른 담장석 제조과정 중 제2차 절단기를 측면에서 확대 도시한 예시도.
도5는 본 발명에 따른 담장석 제조과정 중 제1,2차 절단기를 정면에서 도시한 예시도.
도6은 본 발명에 따른 담장석 제조과정 중 굴림부를 도시한 예시도.
1 is a flow chart illustrating a process for preparing a fence stone according to the present invention.
Figure 2 is a block diagram showing a process for manufacturing fence stone in accordance with the present invention.
Figure 3 is an exemplary view showing an enlarged side view of the first cutter during the manufacture of the fence stone according to the present invention.
Figure 4 is an exemplary view showing an enlarged side view of the second cutter during the manufacture of the fence stone according to the present invention.
5 is an exemplary view showing the first and second cutters from the front during the manufacture of the fence stone according to the present invention;
Figure 6 is an exemplary view showing a roll during the manufacture of the fence stone in accordance with the present invention.

본 발명의 실시예를 첨부 도면을 참조하여 설명하면 다음과 같다.An embodiment of the present invention will be described with reference to the accompanying drawings.

본 발명에 따른 담장석 제조과정을 설명하기에 앞서 이러한 담장석 제조공정을 통해 제조된 담장석(A)을 먼저 설명하기로 한다.Prior to the description of the manufacturing process of the biliary stone according to the present invention will be described first the biliary stone (A) prepared through the process of manufacturing the biliary stone.

상기 담장석(A)은 육면체로 절단되어진 날카로운 각각의 모서리가 풍화작용에 의하여 입형이 개선되어 둥그스러운 형태와 동일한 형태를 갖게 인위적으로 형성되어진 것으로 이러한 사용되어지는 담장석(A)은 주로 화강암 ·안산암 등의 화성암, 사암 ·응회암 등의 퇴적암, 대리석 등이 사용되어지게 된다. 또한, 상기 담장석(A)의 크기는 가로 25㎝, 세로 30cm 및 높이20cm를 갖도록 하는 것이 바람직하다.The biliary stone (A) is artificially formed to have the same shape as the round shape by improving the shape of each sharp edge cut by the hexahedron by the weathering action. Igneous rocks such as andesite, sedimentary rocks such as sandstone and tuff, and marble are used. In addition, the size of the gallstone (A) is preferably to have a horizontal 25cm, vertical 30cm and height 20cm.

본 발명에서는 이러한 담장석(A)이 석산에서 채광되어진 자연 원석을 이용하여 제조되어지도록 하였으나, 자연 원석 이외에 폐경계석을 이용하여 제조되어질 수 있다. 이러한 경우, 폐경계석을 절단기를 이용하여 소정 길이로 절단된 상태에서 절단된 폐경계석을 굴림부(50)의 굴림드럼(510)에 넣은 상태에서 굴림드럼(510)을 회전시킴에 따라 그 내부에 서로 부딪치는 과정의 반복을 통해 모서리 부분의 입형이 개선되어지게 된다. 따라서 폐경계석 자원을 재활용할 수 있게 된다. In the present invention, the fence stone (A) is to be manufactured using natural ores mined in seoksan, but may be prepared using a menopause in addition to the natural gemstones. In this case, as the rotational drum 510 is rotated in the state in which the menopause is cut in a state of being cut into a predetermined length by using a cutter, the rotational drum 510 is rotated in the state in which the menopause is cut into the rolling drum 510 of the rolling unit 50. By repeating the process of hitting each other, the shape of the corner portion is improved. Therefore, it is possible to recycle the menopause resources.

이러한 담장석은 원석이 할석되어 제조되어지는 것으로 그 제조과정은 다음과 같다.Such feldspar is prepared by the raw stone is quarried and the manufacturing process is as follows.

먼저, 도1 및 도2에 도시된 바와 같이, 원석운반단계(S10)로 원석을 지게차(10)로 할석기(20)에 운반한 후 할석기(20)로 운반된 원석이 회전되는 톱날(210)에 의하여 할석되어지게 된다. 이때, 상기 할석기(20)의 톱날(210) 상측 외부에는 톱날커버(220)가 구비되어지고, 상기 할석기(20)의 일측에는 물공급파이프(230)의 분사노즐(231)에 의하여 냉각수인 물이 분사되어짐으로써, 할석되어지는 과정에서 발생되는 분진, 소음 및 절삭열을 방지할 수 있게 된다.First, as shown in Figures 1 and 2, the raw stone transported by the forklift (10) to the stone crusher 20 in the forklift 10, and then the raw stone conveyed to the stone crusher 20 is rotated saw blade ( It is to be stoned by 210. At this time, the saw blade cover 220 is provided on the outside of the saw blade 210 upper side of the stone masonry 20, one side of the stone crusher 20 by the cooling nozzle 231 of the water supply pipe 230 By spraying the phosphor, it is possible to prevent dust, noise and cutting heat generated in the process of being stoned.

이러한 과정에서 상기 할석기(20)의 둥근톱날(210) 회전속도는 1분당 100회 회전되며, 상기 물공급파이프(230)에는 다수개의 분사노즐(231)이 구비되어 있다.In this process, the rotational speed of the circular saw blade 210 of the crusher 20 is rotated 100 times per minute, and the water supply pipe 230 is provided with a plurality of injection nozzles 231.

또한, 상기 할석기(20)의 타측 톱날커버(220) 단부에는 물커버(221)가 구비되어 할석되어지는 과정에서 발생된 작은 돌가루가 물이 주변으로 튀는 것을 방지할 수 있게 된다(원석할석단계(S20)).In addition, the other saw blade cover 220 end of the stone masonry 20 is provided with a water cover 221 is to prevent the small stone dust generated in the process of being quarried to prevent water from splashing around (stone stone) Step S20).

다음, 1차 절단단계(S30)로 할석단계(S20)를 거친 할석을 제1차절단기(30)에서 1차 절단되어지게 된다. 이때, 상기 할석단계(S20)에서 할석된 할석은 평판형태를 갖는 것으로 1차절단기(30)에 의하여 길이방향으로 길게 절단되어지게 된다.Next, the first stone is roughly cut in the first cutting machine 30 through the first stone cutting process (S20) to the first stone cutting step (S20). At this time, the quarries in the stony step (S20) is to have a flat plate shape is cut long in the longitudinal direction by the primary cutter (30).

이러한 상기 1차절단기(30)는 제1받침프레임(310)에 제1공급로울러(320)와 제1배출로울러(320')가 결합되어 평판형태의 할석이 용이하게 받쳐진 상태에서 절단되어지도록 하고, 절단된 절단석이 용이하게 배출되어지게 된다.The first cutting machine 30 is coupled to the first supply roller 320 and the first discharge roller 320 'to the first support frame 310 to be cut in a state in which a flat stone is easily supported. The cut stone is easily discharged.

상기 제1공급로울러(320)와 제1배출로울러(320') 사이에는 제1유압절단부 (330)가 구비되어지되, 상기 제1유압절단부(330)는 제1절단가이드프레임(331)의 상부와 하부에 각각 제1상부나이프(333)와 제1하부나이프(334)를 갖는 제1상,하부유압실린더(345)(346)가 결합되어지고, 상기 제1상,하부유압실린더(345)(346)에 제1오일탱크(347)의 오일이 제1오일펌프(348)와 제1밸브(349)를 경유하여 공급되어지게 구성되어 공급로울러(320)와 배출로울러(320') 사이에 위치된 할석이 절단휠이 아니라 유압에 의하여 절단되어질 수 있게 된다.A first hydraulic cutting part 330 is provided between the first supply roller 320 and the first discharge roller 320 ', wherein the first hydraulic cutting part 330 is an upper portion of the first cutting guide frame 331. First and lower hydraulic cylinders 345 and 346 having a first upper knife 333 and a first lower knife 334 respectively coupled to the lower part and the lower part are coupled to each other, and the first upper and lower hydraulic cylinders 345 respectively. 346, the oil of the first oil tank 347 is configured to be supplied via the first oil pump 348 and the first valve 349 to be disposed between the supply roller 320 and the discharge roller 320 '. The placed stone is able to be cut by the hydraulic pressure, not the cutting wheel.

다음, 2차절단단계(S40)로 1차 절단단계(S30)를 거친 길이가 긴 절단석이 제2차절단기(30)에서 작은 조각형태를 갖도록 2차절단되어지게 된다.Next, the long cut stone that went through the first cutting step S30 in the second cutting step S40 is second cut to have a small piece shape in the second cutting machine 30.

이러한 상기 2차절단기(40)는 제2받침프레임(410)에 제2공급로울러(420)와 제2배출로울러(420')가 결합되어 1차절단된 길이가 긴 형태의 절단석이 제2공급로울러(420)와 제2배출로울러(420') 사이에 구비된 제2유압절단부(430)에 의하여 절단되어지게 된다.The secondary cutter 40 is a second supply roller 420 and the second discharge roller 420 'is coupled to the second support frame 410, the first cut is a long supply of cut-length long cut shape It is cut by the second hydraulic cutting unit 430 provided between the roller 420 and the second discharge roller 420 '.

이때, 상기 제2유압절단부(430)는 제2절단가이드프레임(431)의 상부와 하부에 각각 제2상부나이프(433)와 제2하부나이프(434)를 갖는 제2상,하부유압실린더(445)(446)가 결합되어지고, 상기 제2상,하부유압실린더(445)(446)에 제2오일탱크(447)의 오일이 제2오일펌프(448)와 제2밸브(449)를 경유하여 공급됨에 따라 제2상부나이프(433)와 제2하부나이프(434)가 양측에서 힘을 가하여 절단되어지게 된다.In this case, the second hydraulic cutting unit 430 has a second upper and lower hydraulic cylinders having a second upper knife 433 and a second lower knife 434 on the upper and lower portions of the second cutting guide frame 431, respectively. 445 and 446 are combined, and the oil in the second oil tank 447 is connected to the second upper and lower hydraulic cylinders 445 and 446 to the second oil pump 448 and the second valve 449. As supplied via the second upper knife 433 and the second lower knife 434 is cut by applying a force on both sides.

다음, 드럼공급단계(S50)로 상기 2차절단단계(S40)를 거친 절단석을 굴림부(50)의 굴림드럼(510)으로 공급하게 된다.Next, the crushed stone passed through the secondary cutting step (S40) to the drum supply step (S50) is supplied to the rolling drum 510 of the rolling unit (50).

이러한 상기 굴림부(50)는 지지대(520)의 상부 양측에 지지로울러(530)가 굴림드럼(510)을 받쳐 회전되게 구성되고, 상기 지지대(520)에 구동스프라켓휘일(541)을 갖는 구동모터(540)가 결합되어지고, 상기 굴림드럼(510)에 종동스프라켓휘일(542)이 결합되어 체인(543)으로 연결되어 구동모터(540)에 의하여 굴림드럼(510)이 일정한 속도로 회전되어질 수 있게 된다.The rolling unit 50 is configured such that the support roller 530 is rotated by supporting the rolling drum 510 on both upper sides of the support 520, and has a driving sprocket wheel 541 on the support 520. 540 is coupled, the driven sprocket wheel 542 is coupled to the rolling drum 510 is connected to the chain 543, the rolling drum 510 can be rotated at a constant speed by the drive motor 540. Will be.

이때, 상기 굴림드럼(510)은 실링힌지도어(511)을 포함하는 내부에 루버판(550)이 고정볼트(B)로 고정되어 굴림드럼(510)의 내부에서 절단석이 서로 부딪쳐 입형이 개선되어지는 과정에서 충격이나 소음이 발생되는 것을 방지함과 동시에 굴림드럼(510)의 내부가 마모로 인하여 변형되는 것을 방지할 수 있게 된다.At this time, the roll drum 510 is a louver plate 550 is fixed to the inside of the interior containing the sealing hinged guide 511 by fixing bolts (B) is cut in the interior of the roll drum 510 to improve the shape of the mold It is possible to prevent the shock or the noise generated in the losing process and at the same time prevent the deformation of the inside of the rolling drum 510 due to wear.

다음, 담장석입형개선단계(S60)로 상기 굴림드럼(510)에 공급된 절단석이 상기 굴림드럼(510)의 회전에 의하여 서로 부딪혀 각 모서리의 입형이 둥글게 개선되어진 담장석(A)이 얻어지게 된다.Next, the cut stones supplied to the roll drum 510 are bumped into each other by the rotation of the roll drum 510 in the fence standing shape improvement step S60, so that the corner stones A having rounded corner shapes are obtained. do.

이후 굴림드럼(510)의 회전을 정지시킨 상태에서 실링힌지도어(511)를 오픈시켜 그 내부에 있는 입형이 개선된 담장석(A)을 꺼내는 것으로 제조되어지게 된다.Thereafter, by opening the sealing hinged guide 511 in the state in which the rotation of the rolling drum 510 is stopped, it is manufactured by taking out the improved fence stone A therein.

20: 할석기 30:제2차절단기
50:굴림부 210:톱날
220:톱날커버 221:물커버
230:물공급파이프 510:굴림드럼
20: stone mill 30: second cutter
50: roller 210: saw blade
220: blade cover 221: water cover
230: water supply pipe 510: rolling drum

Claims (6)

원석을 할석하고 1차절단 및 2차절단한 후 굴림드럼에서 담장석입형을 개선하여 담장석을 제조하는 담장석 제조방법에 있어서,
1) 원석을 지게차(10)로 할석기(20)에 운반하는 원석운반단계(S10)와;
2) 상기 할석기(20)에 운반된 원석을 톱날(210)로 할석하되, 상기 할석기(20)의 톱날(210) 상측 외부에는 톱날커버(220)가 구비되고, 상기 할석기(20)의 일측에는 다수개의 분사노즐(231)이 구비된 물공급파이프(230)에 의하여 물이 분사되어지도록 구성되고, 상기 할석기(20)의 타측 톱날커버(220) 단부에는 물커버(221)가 구비되어 상기 할석기(20)의 톱날(210) 회전에 의하여 원석을 할석하는 할석단계(S20)와;
3) 상기 할석단계(S20)를 거친 할석을 제1차절단기(30)에서 1차절단하되, 상기 1차절단기(30)는 제1받침프레임(310)에 제1공급로울러(320)와 제1배출로울러(320')가 결합되어지고, 상기 제1공급로울러(320)와 제1배출로울러(320') 사이에 제1유압절단부(330)가 구비되어지되, 상기 제1유압절단부(330)는 제1절단가이드프레임(331)의 상부와 하부에 각각 제1상부나이프(333)와 제1하부나이프(334)를 갖는 제1상,하부유압실린더(345)(346)가 결합되어지고, 상기 제1상,하부유압실린더(345)(346)에 제1오일탱크(347)의 오일이 제1오일펌프(348)와 제1밸브(349)를 경유하여 공급되어지게 구성되는 1차절단단계(S30)와;
4) 상기 1차절단단계(S30)를 거친 절단석을 제2차절단기(30)에서 2차절단하되, 상기 2차절단기(40)는 제2받침프레임(410)에 제2공급로울러(420)와 제2배출로울러(420')가 결합되어지고, 상기 제2공급로울러(420)와 제2배출로울러(420') 사이에 제2유압절단부(430)가 구비되어지되, 상기 제2유압절단부(430)는 제2절단가이드프레임(431)의 상부와 하부에 각각 제2상부나이프(433)와 제2하부나이프(434)를 갖는 제2상,하부유압실린더(445)(446)가 결합되어지고, 상기 제2상,하부유압실린더(445)(446)에 제2오일탱크(447)의 오일이 제2오일펌프(448)와 제2밸브(449)를 경유하여 공급되어지게 구성되는 2차절단단계(S40)와
5) 상기 2차절단단계(S40)를 거친 절단석을 굴림부(50)의 굴림드럼(510)으로 공급하되, 상기 굴림부(50)는 지지대(520)의 상부 양측에 지지로울러(530)가 굴림드럼(510)을 받쳐 회전되게 구성되고, 상기 지지대(520)에 구동스프라켓휘일(541)을 갖는 구동모터(540)가 결합되어지고, 상기 굴림드럼(510)에 종동스프라켓휘일(542)이 결합되어 체인(543)으로 연결되어지고, 상기 굴림드럼(510)은 실링힌지도어(511)을 포함하는 내부에 루버판(550)이 고정볼트(B)로 고정되어짐을 특징으로 하는 드럼공급단계(S50)와;
6) 상기 굴림드럼(510)에 공급된 절단석이 상기 굴림드럼(510)의 회전에 의하여 서로 부딪혀 각 모서리의 입형이 둥글게 개선되어지는 담장석입형개선단계(S60)를 포함하여 이루어지는 것을 특징으로 하는 담장석 제조방법.
In the method of manufacturing the fence stone, the stone is manufactured by improving the fence stone standing shape in the rolling drum after the stone is first cut and the first cut and the second cut are performed.
1) a gemstone transporting step (S10) for transporting the gemstones to the stonemason 20 by the forklift 10;
2) while the raw stone carried in the stone crusher 20 is to be stoned by the saw blade 210, the blade blade 220 is provided on the outside of the saw blade 210 upper side of the stone crusher 20, the stone crusher 20 One side of the water is configured to be sprayed by the water supply pipe 230 is provided with a plurality of injection nozzles 231, the water cover 221 at the end of the saw blade cover 220 of the other stone mill 20 A stone step (S20) provided to stone the stone by rotating the saw blade (210) of the stone mill (20);
3) The first stone is roughly cut in the first cutting machine 30, and the first cutting roller 30 has the first supply roller 320 and the first supply roller 320 in the first supporting frame 310. A first discharge roller 320 'is coupled, and a first hydraulic cutting unit 330 is provided between the first supply roller 320 and the first discharge roller 320', but the first hydraulic cutting unit 330 ) Is coupled to the upper and lower hydraulic cylinders 345 and 346 having a first upper knife 333 and a first lower knife 334 on the upper and lower portions of the first cutting guide frame 331, respectively. The primary oil is configured to supply the oil of the first oil tank 347 to the first upper and lower hydraulic cylinders 345 and 346 via the first oil pump 348 and the first valve 349. Cutting step (S30);
4) The second cut through the first cutting step (S30) in the second cutting machine 30, the second cutting machine 40, the second cutting roller 40 to the second support frame 410, the second supply roller 420 ) And the second discharge roller 420 'are coupled, and a second hydraulic cutting part 430 is provided between the second supply roller 420 and the second discharge roller 420'. The cutting part 430 has a second upper and lower hydraulic cylinders 445 and 446 having a second upper knife 433 and a second lower knife 434 at upper and lower portions of the second cutting guide frame 431, respectively. The oil of the second oil tank 447 is coupled to the second upper and lower hydraulic cylinders 445 and 446 via the second oil pump 448 and the second valve 449. Secondary cutting step (S40) and
5) The secondary cutting step (S40) is supplied to the cutting drum 510 of the rolled portion 50, the rolled portion 50, the rolled portion 50 is the support roller 530 on the upper both sides of the support 520 Is configured to rotate to support the rolling drum 510, the driving motor 540 having a driving sprocket wheel 541 is coupled to the support 520, driven sprocket wheel 542 to the rolling drum 510 Is coupled is connected to the chain 543, the drum drum 510 is a drum supply, characterized in that the louver plate 550 is fixed to the fixing bolt (B) inside the sealing hinged guide 511 Step S50;
6) the cutting stone supplied to the rolling drum 510 is bumped to each other by the rotation of the rolling drum 510, the shape of each corner is improved to include a round stone standing shape improvement step (S60) How to prepare a gallstone.
제 1항에 있어서,
상기 할석기(20)의 둥근톱날(210) 회전속도는 1분당 100회 회전되어지는 것을 특징으로 하는 담장석 제조방법.
The method of claim 1,
Round stone blade 210 of the stone mill 20, the rotational speed is characterized in that the stone is rotated 100 times per minute.
삭제delete 삭제delete 삭제delete 제1항 또는 제2항에 있어서,
상기 담장석 제조 방법에 의하여 제조된 담장석.
The method according to claim 1 or 2,
A feldspar prepared by the method for preparing a feldspar.
KR1020110048508A 2011-05-23 2011-05-23 Wall stone manucacturing method and wall stone KR101099630B1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004276488A (en) * 2003-03-18 2004-10-07 Daisei:Kk Manufacturing method for gravestone
KR100875618B1 (en) 2008-07-07 2008-12-26 통명석재 주식회사 Rolling stone processing method and processing equipment

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004276488A (en) * 2003-03-18 2004-10-07 Daisei:Kk Manufacturing method for gravestone
KR100875618B1 (en) 2008-07-07 2008-12-26 통명석재 주식회사 Rolling stone processing method and processing equipment

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