KR101038817B1 - Impact roller capable of separation and the method therof - Google Patents

Impact roller capable of separation and the method therof Download PDF

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Publication number
KR101038817B1
KR101038817B1 KR1020030049563A KR20030049563A KR101038817B1 KR 101038817 B1 KR101038817 B1 KR 101038817B1 KR 1020030049563 A KR1020030049563 A KR 1020030049563A KR 20030049563 A KR20030049563 A KR 20030049563A KR 101038817 B1 KR101038817 B1 KR 101038817B1
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KR
South Korea
Prior art keywords
roller
louver
lagging
impact
anchor
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KR1020030049563A
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Korean (ko)
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KR20050010348A (en
Inventor
문성룡
박태진
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주식회사 포스코
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/02Adaptations of individual rollers and supports therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C13/00Rolls, drums, discs, or the like; Bearings or mountings therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2812/00Indexing codes relating to the kind or type of conveyors
    • B65G2812/02Belt or chain conveyors
    • B65G2812/02128Belt conveyors
    • B65G2812/02138Common features for belt conveyors
    • B65G2812/02168Belts provided with guiding means, e.g. rollers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/58Conveyor systems, e.g. rollers or bearings therefor

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Rolls And Other Rotary Bodies (AREA)

Abstract

본 발명은 수송용 벨트 컨베이어 수송물 낙하 지점의 하부 임팩트 롤러의 재활용을 위하여 래깅 루버와 철로 된 롤러를 분리할 때 롤러의 철부분과 래깅 루버가 강하게 접착되어 있어 분리가 용이하지 못한 것을 간단하고 효율적으로 분리하는 분리가 용이한 임팩트 롤러에 관한 것으로, 본 발명의 임팩트 롤러는 철재 롤러(4)의 체결공(20)에 루버(5)의 앙카(10)를 체결하고 롤러(4)의 외주면을 따라 접착제를 사용하지 않고 루버(5)를 1회 감아서 감싸며 그 다음에는 접착제를 도포하면서 적정한 두께를 형성하도록 루버(5)를 감고 루버(5)의 두께가 적정하게 감기면 금형에 넣어 열로서 가공하여 래깅(2)의 홈(3)을 형성시켜 제조된다.
The present invention is simple and efficient that the iron part of the roller and the lagging louver are strongly bonded when the lagging louver and the iron roller are separated to recycle the lower impact roller at the transport belt conveyor dropping point. The impact roller of the present invention is easy to separate, and the impact roller of the present invention fastens the anchor 10 of the louver 5 to the fastening hole 20 of the steel roller 4, and the outer peripheral surface of the roller 4 is fastened. Therefore, wrap the louver (5) once without wrapping the adhesive, and then wrap the louver (5) to form the appropriate thickness while applying the adhesive, and then put the mold into the mold when the thickness of the louver (5) is properly wound It is manufactured by forming the groove 3 of the lagging 2 by processing.

임팩트 롤러, 루버, 앙카Impact Roller, Louver, Anchor

Description

분리가 용이한 임팩트 롤러 및 그 제조방법{Impact roller capable of separation and the method therof}Impact roller capable of separation and the method of manufacturing the same

도1은 일반적인 임팩트 롤러를 도시하는 정면도       1 is a front view showing a general impact roller

도2는 종래의 롤러 제작 상태를 개략적으로 나타내는 도면       Figure 2 is a view schematically showing a conventional roller manufacturing state

도3은 본 발명의 임팩트 롤러를 제작할 때 초기 상태를 개략적으로 도시하는 도면       Figure 3 schematically shows the initial state when manufacturing the impact roller of the present invention;

도4는 본 발명의 롤러 제작 방법을 개략적으로 도시하는 도면       4 is a view schematically showing a roller manufacturing method of the present invention.

<도면의 주요부분에 대한 부호의 설명>       <Description of the symbols for the main parts of the drawings>

1: 임팩트 롤러 2: 래깅       1: impact roller 2: lagging

3: 홈 4: 롤러       3: groove 4: roller

5: 루버 10: 앙카       5: louver 10: anchor

20: 체결공       20: fastener

본 발명은 수송용 벨트 컨베이어 수송물 낙하 지점의 하부 임팩트 롤러의 재활용을 위하여 래깅 루버와 철로 된 롤러를 분리할 때 롤러의 철부분과 래깅 루버가 강하게 접착되어 있어 분리가 용이하지 못한 것을 간단하고 효율적으로 분리하는 분리가 용이한 임팩트 롤러 및 그 제조방법에 관한 것이다.       The present invention is simple and efficient that the iron part of the roller and the lagging louver are strongly bonded when the lagging louver and the iron roller are separated to recycle the lower impact roller at the transport belt conveyor dropping point. It is related to an impact roller and a method of manufacturing the same for easy separation.

일반적으로 임팩트 롤러는 도1에 도시되듯이, 수송물이 낙하되는 슈트부의 벨트 컨베이어 하부에 설치되는 충격 흡수용 롤러로 롤러(4)의 외주에 홈(3)이 형성된 래깅(2)을 갖춘 롤러를 말한다.       In general, the impact roller is a shock absorbing roller installed at the bottom of the belt conveyor of the chute portion in which the transport drops, and has a lagging (2) having a groove (3) formed on the outer circumference of the roller (4). Say.

도2에 도시된 바와 같은 종래의 롤러는 롤러(4)의 외주면에 접착제를 도포하고, 루버(5)를 부착시킨 후 여러겹 감아서 도1에 도시된 래깅(2)을 형성하고, 홈(3)을 형성시켜서 임팩트 롤러(1)를 제작하였다.       The conventional roller as shown in FIG. 2 applies an adhesive to the outer circumferential surface of the roller 4, attaches the louver 5, and then winds several layers to form the lagging 2 shown in FIG. The impact roller 1 was produced by forming 3).

상기 방법으로 제작된 임팩트 롤러(1)는 사용 중 고장이나 래깅(2)의 현저한 마모시 재활용을 하기 위하여 롤러(4)와 루버(5)로 된 래깅(2)을 분리하여야 한다.       The impact roller 1 produced by the above method must separate the lagging 2 made of the roller 4 and the louver 5 in order to be recycled in the event of failure or significant wear of the lagging 2 during use.

이 때, 루버(5)가 롤러(4)의 외주에 강하게 부착되어 있어 분리 작업에 시간이 많이 소모되어 작업효율이 떨어지고, 강한 접착력에 완전한 분리가 불가능한 문제점이 발생되었다.       At this time, the louver (5) is strongly attached to the outer periphery of the roller (4), so a lot of time spent in the separation operation, the work efficiency is lowered, a problem that is not possible to completely separate the strong adhesive force.

본 발명의 목적은 종래의 임팩트 롤러 재할용을 위한 분리 작업 시 발생되는 문제점을 해결하기 위하여 안출된 것으로서, 철로 된 롤러와 루버를 접착제로 부착하지 않고 앙카를 체결하여 분리가 용이한 임팩트 롤러 및 그 제조방법을 제공하고자 하는 것이다.       An object of the present invention was devised to solve the problems occurring during the separation operation for the conventional impact roller rework, the impact roller and easy to remove by fastening the anchor without attaching the steel roller and louver with an adhesive It is to provide a manufacturing method.

본 발명의 임팩트 롤러는, 외주면에 복수개의 체결공(20)이 형성된 롤러(4); 및 일단부에 상기 롤러(4)의 체결공(20)에 체결되는 앙카(10)가 구비된 루버(5);를 포함하여 구성된다.
또한, 본 발명의 임팩트 롤러 제조방법은, (a) 롤러(4)의 체결공(20)에 루버(5)의 앙카(10)를 체결하는 단계; (b) 상기 롤러(4)의 외주면을 따라 상기 루버(5)를 1회 감아서 감싸는 단계; (c) 접착제를 도포하면서 적정한 두께를 형성하도록 상기 루버(5)를 감는 단계; (d) 상기 루버(5)의 두께가 적정하게 감기면 금형에 넣어서 열로서 가공하여 래깅(2)의 홈(3)을 형성하는 단계;로 이루어진다.
The impact roller of the present invention includes a roller 4 having a plurality of fastening holes 20 formed on an outer circumferential surface thereof; And an louver 5 having an anchor 10 which is fastened to the fastening hole 20 of the roller 4 at one end thereof.
In addition, the impact roller manufacturing method of the present invention, (a) fastening the anchor 10 of the louver (5) to the fastening hole 20 of the roller (4); (b) winding and wrapping the louver 5 once along the outer circumferential surface of the roller 4; (c) winding the louvers (5) to form a suitable thickness while applying an adhesive; (d) forming the grooves 3 of the lagging 2 by processing the heat into the mold when the thickness of the louver 5 is appropriately wound.

본 발명의 분리가 용이한 임팩트 롤러를 첨부된 도면을 참조하여 상세히 설명한다.With reference to the accompanying drawings, the impact roller for easy separation of the present invention will be described in detail.

도3에는 본 발명의 임팩트 롤러를 제작할 때 초기 상태가 개략적으로 도시된다.       Figure 3 schematically shows the initial state when manufacturing the impact roller of the present invention.

본 발명은 도3에 도시된 바와 같이 롤러(4)의 외주면에 복수개의 체결공(20)을 형성하고, 루버(5)의 일단의 끝 단부에 앙카(10)를 구비하여 체결공(20)에 앙카(10)를 체결한 후 도4에서 도시된 바와 같이 롤러(4)의 외주면을 따라 루버(5)를 1회 감아서 감싼 다음 접착제를 도포하면서 적정한 두께를 형성하도록 루버(5)를 감는다.As shown in FIG. 3, the present invention forms a plurality of fastening holes 20 on the outer circumferential surface of the roller 4, and includes an anchor 10 at one end of the end of the louver 5 to fasten the hole 20. After tightening the anchor 10, the louver 5 is wound around the outer circumferential surface of the roller 4 once as shown in FIG. 4, and then the louver 5 is wound to form an appropriate thickness while applying an adhesive. .

이 때, 체결공(20)에 앙카(10)를 체결한 후 루버(5)를 1회 감을 때에는 접착제를 사용하지 아니한다.At this time, after the anchor 10 is fastened to the fastening hole 20, the adhesive is not used when the louver 5 is wound once.

또한, 상기와 같이 루버(5)의 두께가 적정하게 감기면 금형에 넣어 열로서 가공하여 도1에 도시된 바와 같이 래깅(2)의 홈(3)을 형성시키게 된다.In addition, as described above, if the thickness of the louver 5 is properly wound, it is put into a mold and processed as heat to form the groove 3 of the lagging 2 as shown in FIG. 1.

따라서 상기와 같은 본 발명의 분리가 용이한 임팩트 롤러는 임팩트 롤러(1) 사용 중 고착이 되거나 현저히 마모되는 경우 폐기하여 철재와 고무로 분리하여 재활용하게 된다.Therefore, the impact roller of the present invention, which is easy to separate as described above, is discarded when the impact roller 1 is stuck or remarkably worn while being used to be separated and recycled into steel and rubber.

이 때, 폐기된 임팩트 롤러(1)는 루버(5)의 래깅(2) 부분을 커터로 절단하여 앙카(10)를 체결공(20)에서 해제시키면 롤러(4)와 루버(5)의 래깅(2)이 완전히 분리하게 된다.At this time, the discarded impact roller 1 cuts the lagging 2 portion of the louver 5 with a cutter and releases the anchor 10 from the fastening hole 20, thereby lagging the roller 4 and the louver 5. (2) will be completely separated.

상기와 같이 구성된 본 발명의 임팩트 롤러는 철재 롤러와 루버 래깅을 간단하고 효율적으로 분리하여 분리작업 시간을 단축시키는 효과가 있다. 또한, 철재와 루버를 완전히 분리하여 재활용에 의한 환경오염 방지의 효과도 있다.The impact roller of the present invention configured as described above has the effect of separating the steel roller and the louver lagging simply and efficiently to shorten the separation work time. In addition, there is an effect of preventing the environmental pollution by recycling by completely separating the steel and louver.

Claims (2)

외주면에 복수개의 체결공(20)이 형성된 롤러(4); 및A roller 4 having a plurality of fastening holes 20 formed on an outer circumferential surface thereof; And 일단부에 상기 롤러(4)의 체결공(20)에 체결되는 앙카(10)가 구비된 루버(5);를 포함하고, 상기 루버는 상기 롤러의 외주면에 복수회에 걸쳐서 감기되,A louver (5) having an anchor (10) fastened to a fastening hole (20) of the roller (4) at one end thereof, wherein the louver is wound around the outer circumferential surface of the roller a plurality of times, 상기 루버가 상기 롤러의 외주면에 1회차 감기는 때에는 상기 체결공 및 상기 앙카를 이용하여 감기고,When the louver is wound once on the outer circumferential surface of the roller, the louver is wound using the fastening hole and the anchor, 상기 루버가 상기 롤러의 외주면에 2회차 이상은 접착제를 이용하여 감긴 것을 특징으로 하는 임팩트 롤러.The louver is wound around the outer circumferential surface of the roller two times or more using an adhesive roller. (a) 롤러(4)의 체결공(20)에 루버(5)의 앙카(10)를 체결하는 단계;(a) fastening the anchor 10 of the louver 5 to the fastening hole 20 of the roller 4; (b) 상기 롤러(4)의 외주면을 따라 상기 루버(5)를 감아서 1회 감싸는 단계;(b) winding the louver 5 along the outer circumferential surface of the roller 4 and wrapping it once; (c) 접착제를 도포하면서 소정의 두께를 형성하도록, 상기 롤러의 외주면을 따라 상기 루버(5)를 감아서 2회차 이상 감는 단계; (c) winding the louver (5) more than two times along the outer circumferential surface of the roller to form a predetermined thickness while applying an adhesive; (d) 상기 루버(5)의 두께가 소정의 두께로 감기면 금형에 넣어서 열로서 가공하여 래깅(2)의 홈(3)을 형성하는 단계;로 이루어지는 임팩트 롤러의 제조방법.(d) when the thickness of the louver (5) is wound to a predetermined thickness, and put into a mold to be processed as heat to form a groove (3) of the lagging (2).
KR1020030049563A 2003-07-19 2003-07-19 Impact roller capable of separation and the method therof KR101038817B1 (en)

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KR1020030049563A KR101038817B1 (en) 2003-07-19 2003-07-19 Impact roller capable of separation and the method therof

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KR101038817B1 true KR101038817B1 (en) 2011-06-03

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5115552U (en) * 1974-07-23 1976-02-04
JPS60130213U (en) * 1984-02-10 1985-08-31 ナショナル住宅産業株式会社 Laura
JP2825771B2 (en) * 1994-10-18 1998-11-18 日本ピラー工業株式会社 Driven rollers for belt conveyors
JPH11157626A (en) 1997-11-21 1999-06-15 Konica Corp Carrying roller, manufacture of carrying roller, automatic development machine with carrying roller and image forming device with carrying roller

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5115552U (en) * 1974-07-23 1976-02-04
JPS60130213U (en) * 1984-02-10 1985-08-31 ナショナル住宅産業株式会社 Laura
JP2825771B2 (en) * 1994-10-18 1998-11-18 日本ピラー工業株式会社 Driven rollers for belt conveyors
JPH11157626A (en) 1997-11-21 1999-06-15 Konica Corp Carrying roller, manufacture of carrying roller, automatic development machine with carrying roller and image forming device with carrying roller

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