KR101013790B1 - Wireless controller for machine tool and method for operating the same - Google Patents
Wireless controller for machine tool and method for operating the same Download PDFInfo
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- KR101013790B1 KR101013790B1 KR1020100082481A KR20100082481A KR101013790B1 KR 101013790 B1 KR101013790 B1 KR 101013790B1 KR 1020100082481 A KR1020100082481 A KR 1020100082481A KR 20100082481 A KR20100082481 A KR 20100082481A KR 101013790 B1 KR101013790 B1 KR 101013790B1
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- South Korea
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- machine tool
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- input
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/408—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by data handling or data format, e.g. reading, buffering or conversion of data
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D3/00—Control of position or direction
- G05D3/12—Control of position or direction using feedback
- G05D3/14—Control of position or direction using feedback using an analogue comparing device
- G05D3/18—Control of position or direction using feedback using an analogue comparing device delivering a series of pulses
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04Q—SELECTING
- H04Q9/00—Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom
- H04Q9/14—Calling by using pulses
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04Q—SELECTING
- H04Q2209/00—Arrangements in telecontrol or telemetry systems
- H04Q2209/40—Arrangements in telecontrol or telemetry systems using a wireless architecture
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Computer Networks & Wireless Communication (AREA)
- Human Computer Interaction (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Numerical Control (AREA)
- Selective Calling Equipment (AREA)
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a radio controller and a method of operating the same, and more particularly, to a machine tool radio controller and a method of operating the same for controlling the machine tool conveniently, efficiently and stably.
In general, a machine tool refers to a machine that uses various cutting or non-cutting methods for the purpose of processing metals and non-metal materials into shapes and dimensions using suitable tools.
In recent years, numerical control (NC) of machine tools is rapidly progressing in the industry as a whole. In the numerical control method, the machine tool controls the position, angle, distance and speed of the whole or part of the machine to be controlled by machining instruction numerical data in controlling cutting tools and the like. Since then, R & D has been used in many fields in many fields. As the core part of the numerical controller is applied as a computer-based controller centered on a microprocessor, it is called Computerized Numerical Control (CNC). Also called.
Here, a manual pulse generator for outputting a pulse command in order to finely move the tool to the correct position manually at a position close to the workpiece separate from the machine operation apparatus responsible for the automatic or manual control monitoring of all the operations of the machine tool In addition, a manual handle device including an axis selection switch, a moving magnification selection switch, and other function switches is provided.
The conventional manual handle device is connected to each other by wire with the machine tool, the manual handle device is made of a structure that is provided with a dial and a switch required for manually operating the machine tool.
In addition, the operator can input data to the machine tool by using a dial and a switch provided in the manual handle device, so that the workpiece and coordinate system can be set while moving the axis and the tool. The machine tool can be manually operated finely.
However, such a conventional method of operating the manual handle device can be operated only in a limited area according to the length of the wire for control between the manual handle device and the machine tool, not only inconvenient in operation, but also in the case of extending the wire There was a problem of malfunction or inoperability due to attenuation.
In addition, the control wires between the manual handle device and the machine tool cause inconvenience in carrying and operating.
That is, the control wires are exposed to all the devices, structures around the workpiece and the operator, there was a inconvenience and trouble of operation. In addition, there is a problem that the control wire is damaged or damaged due to friction, impact, etc. due to peripheral obstacles, and the connection connector portion is broken.
On the other hand, in order to solve this problem, conventional research and development has been attempted to wirelessize the manual handle device, but malfunction of the machine tool due to missing data in the process of wireless communication in which the input signal is pulsed and divided and transmitted by the set time unit. There was a serious problem with this.
Furthermore, in the case where the machine tool controlled by the wireless communication is a mold manufacturing apparatus, if an error occurs in the amount of movement of the tool of the mold manufacturing apparatus due to the loss of communication data in the process of wireless communication, the expensive mold is manufactured poorly, resulting in a significant economic loss. This may occur.
In order to solve the above problems, the present invention by using a machine tool wireless control device to control the machine tool in a wireless manner to simplify the operation and operation of the operator and prevent the malfunction of the machine to improve the stability It is a problem to provide a machine radio control apparatus and an operation method.
In order to solve the above problems, the present invention comprises a first step of converting and buffering the operation signal input through the remote wireless operation unit to the pulsed input signal; Dividing the buffered input signal by a first predetermined time unit, assigning predetermined unique identification data to the divided divided signal, and transmitting the divided input signal to a machine tool driver; A third step of comparing the unique identification data of the divided signal received through the machine tool driver with a comparison value and transmitting a confirmation signal to the remote wireless operation unit when the identification signal corresponds to each other; And a fourth step of, when the confirmation signal is received by the remote wireless operation unit, transmitting a next divided signal to which the predetermined unique identification data is given to the machine tool driver.
In the fourth step, if the confirmation signal is not received by the remote wireless operation unit, it is preferable to include retransmitting the split signal.
In addition, preferably comprising the step of generating a control signal of the machine tool in accordance with the divided signal transmitted to the machine tool driver.
In the first step, when the operation signal is not input for a preset second time through the remote wireless operation unit, the remote wireless operation unit may be configured to include an operation standby state.
Meanwhile, an input unit to which an operation signal is input, converts the input operation signal into a pulsed input signal, divides the input signal by a first predetermined time unit, and generates unique identification data preset to the divided divided signal. An operation control unit for imparting, an operation buffer unit for buffering the pulsed input signal, an operation transmitting / receiving unit for transmitting the split signal to the machine tool driver, and receiving a confirmation signal of the unique identification data compared from the machine tool driver. Remote wireless operation unit including; And receiving a split signal from the remote wireless controller, transmitting a confirmation signal corresponding to the received split signal to the remote wireless controller, and comparing the unique identification data of the split signal with a comparison value. A machine tool driver including a drive controller for generating a confirmation signal and generating a control signal of the machine tool according to the divided signal received from the remote radio control unit, and a driving buffer for buffering the received divided signal. Provides a mechanical radio control device.
Through the above solution, the machine tool radio control apparatus and its operation method of the present invention provides the following effects.
First, the machine tool wireless control device and its operation method of the present invention there is a risk of uncomfortable portability and safety accident due to the control wire between the machine tool control device and the machine tool, and can be operated only in a limited area according to the length The conventional machine tool wire control device is controlled wirelessly. Therefore, the safety accident does not occur due to the wire, the control distance is secured enough to free the operator's action can be widened the working radius can be significantly improved the ease of use.
Second, the installation position of the machine tool is free by using the machine tool wireless control device that the installation space of the machine tool is limited due to the wire of the machine tool wire control device can significantly improve the convenience of installation work.
Third, when controlling the machine tool wirelessly to prevent the malfunction of the mechanical device due to the missing communication data can reduce the defects in the expensive mold manufacturing can significantly improve the stability in use.
1 is an external view showing a machine tool radio control apparatus according to a preferred embodiment of the present invention.
2 is a block diagram showing a remote wireless operation unit according to a preferred embodiment of the present invention.
Figure 3 is a block diagram showing a machine tool drive unit according to a preferred embodiment of the present invention.
4 is a flow chart illustrating transmission and reception of a remote wireless operation unit and a machine tool driver according to a preferred embodiment of the present invention.
Hereinafter, with reference to the accompanying drawings will be described in detail a machine tool radio control apparatus and an operation method according to a preferred embodiment of the present invention.
1 is an external view showing a machine tool radio control apparatus according to a preferred embodiment of the present invention.
As shown in Figure 1, the machine tool
Here, the
On the other hand, the
In addition, the pulse signal of the manual pulse generator means a digital signal and can accurately transmit data by a signal to a relatively long distance.
In addition, the pulsed signal is divided into a predetermined time unit, wherein the predetermined time unit is a transmission cycle time of data, and stores and transmits the divided signal in the predetermined time unit.
Here, the pulsed signal is output to the machine tool corresponding to the machine tool radio control apparatus as the digital signal by a unique frequency band provided to the machine tool. Due to the natural frequency, the encryption process of each device by the computing device can be omitted and a malfunction of the machine can be prevented.
On the other hand, the manual pulse generator having such a feature is made to stop at the position where the handle scale and the scale of the plate coincide when the operator rotates by hand.
In addition, the operation of the machine tool is transferred by a predetermined amount per one pulse output of the machine tool
As such, when the cutting tool of the machine tool is to be moved to a predetermined position, the operator determines the conveying distance, the speed, and the fine conveyance to perform precise control by manually operating the machine tool
For example, when the magnification is set to 1 times and the operator rotates the
In other words, a large magnification (100 times) should be selected to convey a long distance quickly, and a small magnification (1 times) is selected to operate finely and precisely position it.
In addition, the
In this case, when the operating signal is not input for a predetermined time, the machine tool
For example, a timer that operates in conjunction with a point at which the axis selection position becomes the
That is, when the operation of the machine
Through this, it is possible to maintain the life of the built-in battery as a power source of the
In addition, the machine
2 is a block diagram showing a remote wireless operation unit according to a preferred embodiment of the present invention.
As shown in FIG. 2, the remote
Here, the remote
On the other hand, the
In addition, an operation signal input through the
Here, the pulsed input signal is meant to be converted into a digital signal, the digital signal is output to the machine tool corresponding to the machine tool radio control device to control.
In addition, the input signal pulsed by the
And, the operation transmitting and receiving
In detail, the remote
3 is a block diagram showing a machine tool driver according to a preferred embodiment of the present invention.
As shown in FIG. 3, the
Here, the drive transmitter /
In addition, when the driving
The divided signal received by the drive transmitter /
On the other hand, the
4 is a flowchart illustrating transmission and reception of a remote wireless operation unit and a machine tool driver according to an exemplary embodiment of the present invention.
As shown in Figure 4, by the operator selects an arbitrary axis from the
Here, the axis to be transferred by the operator through the
The input operation signal is converted and buffered into an input signal pulsed by the
In addition, the input signal pulsed by the
Here, the predetermined time unit is the transmission cycle time of the data, for example, when the time unit is set to 0.05 seconds, the divided signal is stored for 0.05 seconds and transmitted to the machine tool drive unit, the next divided signal is also stored in 0.05 seconds unit And transmitted.
Then, the divided signal to which the unique identification data is assigned is transmitted to the drive transmitter /
In addition, the
Here, the predetermined unique identification data is data for comparing the machine
Accordingly, it is possible to control the movement of the tool of the other machine tool or the corresponding machine tool in the workplace, thereby preventing the occurrence of product defects due to machine malfunction due to crosstalk of the operation signal.
Therefore, it is determined whether the unique identification data of the split signal is compared with the comparison value by the driving control unit 53 (S230). Here, if the unique identification data provided to the split signal does not correspond to each other in comparison with the comparison value, it is preferable to maintain the standby state and to receive the split signal again from the remote wireless operation unit.
On the other hand, if the unique identification data provided to the split signal is compared with each other compared with the comparison value and transmits a confirmation signal to the remote wireless operation unit through the drive transmission and reception unit (s240). That is, the
As such, the machine tool wireless control according to the present invention according to the unique identification data and the confirmation signal between the devices by transmitting and receiving confirmation signals in both directions as compared with the conventional technology of receiving and transmitting one-way data from the control device to the machine tool. By controlling the machine tool more stably, the device can fundamentally block the malfunction of the device due to communication failure or crosstalk, and can prevent the occurrence of product defects.
On the other hand, when the input signal is input by the remote
Subsequently, the process is repeated by comparing and determining the unique identification data applied to the split signal in the machine tool driver and transmitting a confirmation signal to the remote wireless operation unit.
Here, if there is no next signal in the remote wireless operation unit, it is determined whether a predetermined time has elapsed, and if there is no input of an operation signal through the operation input unit for the predetermined time, the machine tool radio controller automatically enters an operation standby state. (S180).
For example, if the predetermined time is set to 5 minutes, the power is connected to the axial switch of the machine tool wireless control device, and then an operation signal is input by using the axis selection switch, the magnification selection switch and the manual pulse generator. When controlling a machine tool, if there is no input of an operation signal such as the switch for a preset 5 minutes, the radio controller automatically enters an operation standby state.
In addition, the predetermined time may be set differently according to the situation and convenience of the operator.
On the other hand, in the case where the
The restored input signal is output as a control signal of the machine tool connected by wire through the driving control unit, and the control of the machine tool is performed accordingly (s260).
In conclusion, the machine tool radio controller of the present invention not only improves the convenience of portability and operation, but also compares the unique identification data given to the split signal by the comparison value with the comparison value in the process of the remote radio. By sending a confirmation signal to the control panel, it is possible to prevent interference due to crosstalk of signals between machine tools installed in the workplace.
In addition, by preventing the malfunction of the tool of the machine tool radio control device and the corresponding machine tool to reduce the defective rate of the product in the case of expensive workpieces can significantly improve the operational stability.
As described above, the present invention is not limited to the above-described embodiments, but may be modified and implemented by those skilled in the art without departing from the scope of the claims of the present invention. Such modifications are within the scope of the present invention.
10: Machine Tool Radio Control Unit 11: Axis Selector Switch
13: Magnification selection switch 15: Manual pulse generator
30: remote wireless operation unit 31: operation input unit
33: operation control unit 35: operation buffer unit
37: operation transmitting and receiving unit 50: machine tool drive unit
51: drive transmission and reception unit 53: drive control unit
55: drive buffer portion 60: machine tool
Claims (5)
Dividing the buffered input signal by a first predetermined time unit, assigning predetermined unique identification data to the divided divided signal, and transmitting the divided input signal to a machine tool driver;
A third step of comparing the unique identification data of the divided signal received through the machine tool driver with a comparison value and transmitting a confirmation signal to the remote wireless operation unit when the identification signal corresponds to each other; And
And a fourth step of, when the confirmation signal is received by the remote wireless operation unit, transmitting a next divided signal to which the predetermined unique identification data is given, to the machine tool driver.
In the fourth step,
And retransmitting the split signal if the confirmation signal is not received by the remote wireless operation unit.
And generating a control signal of the machine tool in accordance with the division signal transmitted to the machine tool driver.
In the first step,
And when the operation signal is not input for a preset second time through the remote wireless operation unit, the state of the remote wireless operation unit to be in a standby state for operation.
An operation control unit converting the input operation signal into a pulsed input signal, dividing the input signal by a predetermined first time unit, and assigning predetermined identification data to the divided division signal;
An operation buffer unit for buffering the pulsed input signal;
A remote wireless operation unit which transmits the divided signal to a machine tool driver and includes an operation transmitter / receiver which receives a confirmation signal of unique identification data compared from the machine tool driver; And
A drive transmission / reception unit for receiving a division signal from the remote radio operation unit, and transmitting a confirmation signal corresponding to the received division signal to the remote radio operation unit;
A drive control unit which generates a confirmation signal when the unique identification data of the split signal is compared with a comparison value and generates a control signal according to the split signal received from the remote wireless operation unit;
Machine tool wireless control device comprising a machine tool driver including a drive buffer for buffering the received divided signal.
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KR1020100082481A KR101013790B1 (en) | 2010-08-25 | 2010-08-25 | Wireless controller for machine tool and method for operating the same |
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KR1020100082481A KR101013790B1 (en) | 2010-08-25 | 2010-08-25 | Wireless controller for machine tool and method for operating the same |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20190108874A (en) | 2018-03-15 | 2019-09-25 | (주)아이팩 | potable manual pulse generator control device |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05293740A (en) * | 1992-04-17 | 1993-11-09 | Nippon Spindle Mfg Co Ltd | Control device for nc machine tool |
KR0178760B1 (en) * | 1995-09-13 | 1999-04-01 | 김재복 | Data relay of machine tool |
JP2002374565A (en) * | 2001-06-12 | 2002-12-26 | Nec Corp | Division transfer and recombination system for wireless base station control signal |
KR20060100784A (en) * | 2005-03-18 | 2006-09-21 | 정순원 | Control apparatus and method for nc machine with radio manual pulse |
-
2010
- 2010-08-25 KR KR1020100082481A patent/KR101013790B1/en not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05293740A (en) * | 1992-04-17 | 1993-11-09 | Nippon Spindle Mfg Co Ltd | Control device for nc machine tool |
KR0178760B1 (en) * | 1995-09-13 | 1999-04-01 | 김재복 | Data relay of machine tool |
JP2002374565A (en) * | 2001-06-12 | 2002-12-26 | Nec Corp | Division transfer and recombination system for wireless base station control signal |
KR20060100784A (en) * | 2005-03-18 | 2006-09-21 | 정순원 | Control apparatus and method for nc machine with radio manual pulse |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20190108874A (en) | 2018-03-15 | 2019-09-25 | (주)아이팩 | potable manual pulse generator control device |
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