KR101003836B1 - Method for manufacturing nano structure - Google Patents
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- KR101003836B1 KR101003836B1 KR20050091588A KR20050091588A KR101003836B1 KR 101003836 B1 KR101003836 B1 KR 101003836B1 KR 20050091588 A KR20050091588 A KR 20050091588A KR 20050091588 A KR20050091588 A KR 20050091588A KR 101003836 B1 KR101003836 B1 KR 101003836B1
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- thin film
- conductive film
- aluminum thin
- anodization
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
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- B81C1/00—Manufacture or treatment of devices or systems in or on a substrate
- B81C1/00015—Manufacture or treatment of devices or systems in or on a substrate for manufacturing microsystems
- B81C1/00023—Manufacture or treatment of devices or systems in or on a substrate for manufacturing microsystems without movable or flexible elements
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Abstract
The present invention is to provide a method for producing a nanostructure that can ensure the size and depth uniformity of the nano-pores formed when the material layer is oxidized through anodization, the present invention is to form a silicon oxide film on a silicon wafer step; Selectively etching the silicon oxide layer to form a trench having a sidewall shape having a gentle curvature; Forming a conductive film on the silicon oxide film including the trench; Forming an aluminum thin film on which the nanopore array is to be formed on the conductive film; Planarizing the surface of the aluminum thin film through chemical mechanical polishing; Oxidizing the aluminum flattened surface through an anodization process to form alumina having nano-pores; Further proceeding the anodization excessively to remove alumina under the nanopore array to expose the surface of the conductive film under the nanopore array; And growing nanowires inside the nanopores of each of the nanopore arrays using the conductive film having the surface exposed. The above-described present invention deposits an aluminum thin film and an aluminum thin film through chemical mechanical polishing (CMP). By improving the surface roughness of the pores of the anodized aluminum formed by the subsequent anodization has the effect of improving the depth and size uniformity, and the present invention is also flat even when there is bending due to various patterns on the silicon substrate The fore-array of anodized aluminum can be implemented at a uniform depth, size and spacing.
Nanopore, AAO, Anodized, Nanowire, Trench, Conductive Film
Description
1A to 1D illustrate a method of forming a fore array of anodized aluminum oxide according to the prior art;
2a to 2c are SEM images showing a pore array of aluminum anodized after the secondary anodization process according to the prior art,
3A to 3D are cross-sectional views illustrating a method of manufacturing a fore array of anodized aluminum according to a first embodiment of the present invention;
4A to 4D are cross-sectional views illustrating a method of manufacturing a fore array of anodized aluminum according to a second embodiment of the present invention;
5A to 5D are cross-sectional views illustrating a method of manufacturing a fore array of anodized aluminum according to a third embodiment of the present invention;
6a to 6c are SEM photographs showing a pore array of aluminum anodization after the second anodization process according to the first embodiment of the present invention;
7A to 7E are SEM images showing a fore array of anodized aluminum in the case where a pattern is present on the substrate (particularly, the third embodiment);
8A to 8E are cross-sectional views illustrating a method of manufacturing a nanostructure using a pore array of anodized aluminum according to a fourth embodiment of the present invention;
9A to 9C are views for explaining a method of forming a trench in detail;
10A and 10B illustrate a nanowire growth method when the conductive film is titanium nitride.
* Explanation of symbols for the main parts of the drawings
31: Silicon Wafer
32: silicon oxide film
33: conductive film
34: aluminum thin film
The present invention relates to nanostructures, and more particularly, to a method of manufacturing nanostructures using a pore array of anodized aluminum oxide (AAO).
In general, nanostructured pores obtained from anodized aluminum oxide (AAO) have a constant pore position due to the action between the pores as the oxidation continues from the inlet of the initial randomly distributed pores. Has the property to transition to.
The initial distribution of the pores of the pore that occurs initially is because the formation of the pores is closely related to the roughness of the aluminum surface and thus the uneven distribution of the electric field. Growth characteristics also impair the regularity of the pores when there is a bend in the aluminum surface.
1A to 1D illustrate a method of forming a fore array of anodized aluminum oxide according to the prior art.
As shown in FIG. 1A, after the
Subsequently, the silicon wafer 11 on which the aluminum
In the method of immersing the aluminum
As shown in FIG. 1B through the electrochemical oxidation in the electrolyte solution, the aluminum
Subsequently, as shown in FIG. 1C, the
As shown in FIG. 1D through the second oxidation process (secondary anodization), the aluminum
As described above, a method of forming a plurality of pores by oxidizing an aluminum thin film at least twice in an electrolyte solution is called anodization.
However, the prior art has the following problems.
First, it is impossible to form a pore with a uniform size and depth due to poor surface flatness of the aluminum thin film.
That is, when the aluminum thin film is deposited using the sputtering method, the surface roughness of the surface of the aluminum thin film is very poor, and in this state, if the nano-sized pores are formed through anodization, the depth and size of the pores Uniformity becomes very uneven.
2A to 2C are SEM images showing the pore array after the secondary anodization process according to the prior art, and SEM images according to the time of the first anodization. 2A to 2C show primary anodization for 8 minutes, 30 minutes, and 60 minutes, respectively.
As shown in FIGS. 2A to 2C, it can be seen that even when anodization is performed, the surface roughness of the lower aluminum thin film is very rough, so that the depth and size uniformity of the pores formed after the anodization process are very poor.
This problem also occurs in many other materials besides aluminum thin films that can provide nano-sized pores through anodization.
Second, in the prior art, when using a pore array using anodization as a template (template) to grow nanowires such as carbon nanotubes inside the pore, alumina continuously present in the lower portion of the pore Impedes growth.
In particular, when the nanowires are grown using an electrochemical deposition method in which the
However, such a wet etching method may not be used when the alumina thickness of the lower portion of the pore is similar to the thickness of the adjacent pore sidewalls because the entire pore is etched as well as the lower portion of the pore. Therefore, if the nanowires are to be grown inside the pore, there is a need for a technique capable of selectively removing continuous alumina under the pore.
The present invention has been proposed to solve the above problems of the prior art, and provides a method of manufacturing a nanostructure that can ensure the size and depth uniformity of nanopores formed when oxidizing an aluminum thin film through anodization. There is a purpose.
Method of manufacturing a nanostructure of the present invention for achieving the above object comprises the steps of forming a silicon oxide film on a silicon wafer; Selectively etching the silicon oxide layer to form a trench having a sidewall shape having a gentle curvature; Forming a conductive film on the silicon oxide film including the trench; Forming an aluminum thin film on which the nanopore array is to be formed on the conductive film; Planarizing the surface of the aluminum thin film through chemical mechanical polishing; Oxidizing the aluminum flattened surface through an anodization process to form alumina having nanopores; Further proceeding the anodization excessively to remove alumina under the nanopore array to expose the surface of the conductive film under the nanopore array; And growing nanowires inside the nanopores of each of the nanopores using the conductive layer exposed to the surface.
delete
Hereinafter, the preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the technical idea of the present invention. .
3A to 3D are cross-sectional views illustrating a method of manufacturing a nanostructure using a fore array of anodized aluminum according to a first embodiment of the present invention.
As shown in FIG. 3A, after the silicon oxide films SiO 2 and 22 are formed on the
Subsequently, the aluminum
As shown in FIG. 3B, the surface of the aluminum
By planarizing the surface of the aluminum
The
In the method of immersing the aluminum
When the anodization process is performed through the electrolysis in the electrolyte solution, as shown in FIG. 3c, the aluminum
The first embodiment described above is a case where there is no pattern on the
As described above, after forming the plurality of pores (24d), the nanowires are grown inside the pore (24d), as shown in Figure 3d, anodizing process so that alumina (24c) does not exist below the pore (24d) When the excess anodization is further proceeded to expose the conductive film (23). That is, the excessive anodization process is further performed to completely remove the
In particular, in the case where the
In the case of growing the titanium oxide nanowires, the titanium oxide nanowires are grown by a method such as CVD without removing the titanium oxides generated during anodization, and as a seed of the titanium oxide nanowires to be grown later. You can.
On the other hand, in the case where the
4A to 4D are cross-sectional views illustrating a method of manufacturing a nanostructure using a fore array of anodized aluminum according to a second embodiment of the present invention.
As shown in FIG. 4A, after the
As shown in FIG. 4B, the
By planarizing the surface of the aluminum
The
In the method of immersing the aluminum
When the anodization process is performed through the electrolysis in the electrolyte solution, as shown in FIG. 4C, the aluminum
Thereafter, nanowires are grown in the
Particularly, in the case where the
In the case of growing the titanium oxide nanowires, the titanium oxide nanowires are grown by a method such as CVD without removing the titanium oxides generated during anodization, and as a seed of the titanium oxide nanowires to be grown later. You can.
On the other hand, in the case where the
5A to 5D are cross-sectional views illustrating a method of manufacturing a nanostructure using a fore array of anodized aluminum according to a third embodiment of the present invention.
As shown in FIG. 5A, after the
As shown in FIG. 5B, the
By chemically polishing the surface of the aluminum
The
In the method of immersing the aluminum
When the anodization process is performed through the electrolyte solution, as shown in FIG. 5C, the aluminum
As described above, after forming the plurality of
In particular, in the case where the
In the case of growing the titanium oxide nanowires, the titanium oxide nanowires are grown by a method such as CVD without removing the titanium oxides generated during anodization, and as a seed of the titanium oxide nanowires to be grown later. You can.
On the other hand, in the case where the
6A to 6C are SEM photographs showing a pore array of aluminum anodization after the second anodization process according to the first embodiment of the present invention, and SEM images according to the time of the first anodization. 6A to 6C show primary anodization for 8 minutes, 30 minutes, and 60 minutes, respectively.
6a to 6c, it can be seen that the surface roughness of the lower aluminum thin film to be anodized is improved (that is, the surface is smooth and smooth) to improve the depth and size uniformity of the pores formed after the anodizing process. Can be.
7A to 7E are SEM images showing a fore array of anodized aluminum in the case where a pattern is present on a silicon wafer (particularly, the third embodiment). Here, the fore-array is formed only on the recess, and the pattern is formed to have a width of several to several hundred micrometers of 2 μm-thick SiO 2 coated by CVD through photolithography and dry etching.
FIG. 7A is a photograph showing that the surface is flattened after CMP is formed in the order of a hard pad and a soft pad in a state in which aluminum is formed to a thickness of 8 μm and a load of 3 kg is given.
As such, when the pattern is present, the substrate flatness may be improved by using the hard pad and the soft pad at a lower load. If there is a pattern, the time of the CMP process proceeds for a few minutes (2 to 3 minutes).
7B is a photograph after anodization of the aluminum thin film planarized through CMP until only the aluminum film of the pattern recess remains. TiN (50 nm) and Ti (50 nm) are used as the conductive layer under the aluminum. That is, the order is Al / TiN / Ti / SiO 2 / Si.
FIG. 7C is a planar view of an example in which the pore array is formed only in the recess by anodizing aluminum in the recess after removing the already formed alumina. For reference, the white spots outside the rectangles are not pores, but TiO dots made by oxidizing the underlying TiN.
FIG. 7D is a cross-sectional photograph of an example in which an aluminum oxide in the recess is anodized after removing the already formed alumina to form a pore array only in the recess (FIG. 7C). Less anodization at the edges leads to the discovery of the remaining aluminum.
FIG. 7E is a cross-sectional photograph of a pore array formed in a wider pattern than FIG. 7D.
8A to 8E are cross-sectional views illustrating a method of manufacturing a nanostructure using a fore array of anodized aluminum according to a fourth embodiment of the present invention.
As shown in FIG. 8A, after the
As a result, the reason why the sidewall shape of the
9A to 9C are diagrams for describing a method of forming a trench in detail.
As shown in FIG. 9A, after the photoresist pattern PR is formed on the
9B and 9C illustrate a trench forming method for applying when the inclination of the trench sidewall of FIG. 9A is too slow. The
After forming the
As shown in FIG. 8C, the
By planarizing the surface of the aluminum
The
In the method of immersing the aluminum
When the anodization process is performed through the electrolysis in the electrolyte solution, as shown in FIG. 8D, the aluminum
As described above, after forming the plurality of
In particular, when the
10A and 10B illustrate a nanowire growth method when the conductive film is titanium nitride.
As shown in Figs. 10A and 10B, even after the aluminum thin film is exhausted, further anodization proceeds to oxidize the titanium nitride exposed under the
In the case where the
On the other hand, in the case where the
In the above-described fourth embodiment, the pattern formed in the
That is, if the sidewalls of the
In the present invention described above, in order to directly anodize the aluminum thin film deposited on the silicon wafer and obtain a nano-pore structure, the thickness of the thin film must be sufficiently thick so that it can withstand a long oxidation time, and the aluminum thin film is sufficiently flattened to nanopore. Inhomogeneities in the creation of inlets should be minimized. In addition, in the application of the nanopore structure of anodized aluminum oxide to the actual silicon wafer, it is necessary to minimize the influence of the surface bending caused by the pattern formed on the silicon wafer. In order to selectively place the nanopore structure of anodized aluminum on the silicon wafer, the channel structure may be formed only in well-defined trench portions through the silicon wafer patterning process, in which case the current in the trench may not be adequately interrupted by the aluminum in the trench. A conductive film may be inserted to induce flow. In particular, the titanium or titanium nitride film used as an adhesive layer in the process of depositing aluminum has good conductivity, and thus may be used as the aforementioned conductive film. In addition, by inserting a layer that can be used as a catalyst in the conductive film may help the growth of nanowires after pore growth.
In the above embodiments, instead of silicon wafers, glass (ie, silica (SiO 2 ) or other glass), plastic substrates such as sapphire, quartz substrates and metal substrates, ceramic substrates, as well as other semiconductors It will be appreciated that the substrate is not limited to, for example, gallium arsenide and silicon carbide. In addition, nanopore arrays can be formed in suitable materials that can be oxidized, such as by anodic oxidation, to form them. For example, instead of aluminum, other metals, for example titanium (forming a titanium oxide film in anodization), tantalum (forming Ta 2 O 5 in anodization), niobium or alloys thereof Can be used. In general, any metal or semiconductor that can be oxidized to form a microporous structure can be used.
Then, after the nanowires are grown, the surface area of the nanowires can be increased by exposing the nanowires to the outside by removing the alumina in which the nanopores are formed.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. In addition, those skilled in the art will understand that various embodiments are possible within the scope of the technical idea of the present invention.
The present invention described above has the effect of improving the depth and size uniformity of pores of anodized aluminum formed by subsequent anodization by depositing an aluminum thin film and improving the surface roughness of the aluminum thin film through chemical mechanical polishing (CMP). have.
In addition, the present invention has the effect that even in the case of bending due to the various patterns on the silicon substrate can be implemented in a uniform depth, size and spacing of the anodized aluminum anodized.
In addition, the present invention by removing the alumina formed at the end of the forelay of the anodized aluminum by using the oxidation effect and the chemical etching method of the conductive film deposited on the bottom of the aluminum to expose the lower portion of the forelay to a suitable conductive film, such conductivity The membrane can be used to selectively grow nanowires in a fore array.
In addition, the present invention by depositing a variety of nanowires, including carbon nanotubes in a plurality of nanometer-sized forear formed on the anodized aluminum (alumina) frame, it is effective to make a variety of nano-sensors using such nanowires have.
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KR20050091588A KR101003836B1 (en) | 2005-09-29 | 2005-09-29 | Method for manufacturing nano structure |
PCT/KR2006/003939 WO2007037658A1 (en) | 2005-09-29 | 2006-09-29 | Method for fabricating nanostructure |
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KR100852684B1 (en) * | 2007-04-26 | 2008-08-19 | 연세대학교 산학협력단 | Preparation methods of the selective nanowire |
KR100937167B1 (en) * | 2007-06-05 | 2010-01-15 | 재단법인서울대학교산학협력재단 | Fabrication method of nanostructure using nanopore array |
KR101345432B1 (en) | 2007-12-13 | 2013-12-27 | 성균관대학교산학협력단 | Method for producing metal-free single crystalline silicone nanowire, nanowire prepared therefrom and nano device comprising the same |
KR101360839B1 (en) * | 2011-12-23 | 2014-02-12 | 성균관대학교산학협력단 | METHOD OF MANUFACTURING 2D NANOSHEET ZnO BASED NANOGENERATOR DEVICE, AND NANOGENERATOR DEVICE THEREOF |
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US20030010971A1 (en) | 2001-06-25 | 2003-01-16 | Zhibo Zhang | Methods of forming nano-scale electronic and optoelectronic devices using non-photolithographically defined nano-channel templates and devices formed thereby |
WO2003046265A2 (en) * | 2001-11-26 | 2003-06-05 | Massachusetts Institute Of Technology | Thick porous anodic alumina films and nanowire arrays grown on a solid substrate |
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US6306694B1 (en) * | 1999-03-12 | 2001-10-23 | Semiconductor Energy Laboratory Co., Ltd. | Process of fabricating a semiconductor device |
KR100748857B1 (en) * | 2001-03-30 | 2007-08-13 | 엘지.필립스 엘시디 주식회사 | Method of fabricating thin film transistor and Array substrate with the same |
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US20030010971A1 (en) | 2001-06-25 | 2003-01-16 | Zhibo Zhang | Methods of forming nano-scale electronic and optoelectronic devices using non-photolithographically defined nano-channel templates and devices formed thereby |
WO2003046265A2 (en) * | 2001-11-26 | 2003-06-05 | Massachusetts Institute Of Technology | Thick porous anodic alumina films and nanowire arrays grown on a solid substrate |
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