KR101003771B1 - Production system for nonwoven fabric heating pad - Google Patents

Production system for nonwoven fabric heating pad Download PDF

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Publication number
KR101003771B1
KR101003771B1 KR1020090051419A KR20090051419A KR101003771B1 KR 101003771 B1 KR101003771 B1 KR 101003771B1 KR 1020090051419 A KR1020090051419 A KR 1020090051419A KR 20090051419 A KR20090051419 A KR 20090051419A KR 101003771 B1 KR101003771 B1 KR 101003771B1
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South Korea
Prior art keywords
heating
circular cutter
heating pad
guide rail
curved groove
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KR1020090051419A
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Korean (ko)
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KR20100132694A (en
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문종선
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문종선
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Priority to KR1020090051419A priority Critical patent/KR101003771B1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/06—Grooving involving removal of material from the surface of the work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
    • B26D1/1435—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis for thin material, e.g. for sheets, strips or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/157—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
    • B26D1/18—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage
    • B26D1/185—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage for thin material, e.g. for sheets, strips or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B26D7/1845—Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

PURPOSE: A system for producing nonwoven fabric heating pads is provided to flexibly correspond to a design dimension by controlling a gap between cutters of a straight groove machining device and a curve groove machining device. CONSTITUTION: A system for producing nonwoven fabric heating pads comprises a curved groove machining device(200). The curved groove machining device processes a curved groove for accepting a heating hose on both ends of a heating pad. The curved groove machining device comprises a work table(220), a circular cutter(233), a guide rail(231), and a supporting unit(232). The heating pad is loaded on the work table. The circular cutter moves closely to or apart from the work table. The circular cutter forms the curved groove on the heating pad. The guide rail movably supports the circular cutter. The supporting unit supports the circular cutter in the guide rail.

Description

부직포 난방패드 가공시스템{PRODUCTION SYSTEM FOR NONWOVEN FABRIC HEATING PAD}Nonwoven Heating Pad Processing System {PRODUCTION SYSTEM FOR NONWOVEN FABRIC HEATING PAD}

본 발명은 부직포 난방패드 가공시스템에 관한 것으로, 구체적으로는 부직포 난방패드에 난방호스가 수용될 수 있는 수용홈을 가공하는 부직포 난방패드 가공시스템에 관한 것이다.The present invention relates to a nonwoven heating pad processing system, and more particularly, to a nonwoven heating pad processing system for processing an accommodating groove in which a heating hose can be accommodated.

난방시스템은 사계절동안 건강을 지키고 쾌적한 환경을 유지하기 위해 필요하다. 종래 난방시스템은 온돌을 이용한 고유의 방식을 사용하였으나, 최근 보일러를 이용한 난방시스템이 사용되고 있다. 그런데, 온돌 또는 보일러를 이용한 난방시스템의 경우 열 손실율이 높고, 유지비용이 많이 소요되어, 소비자들의 욕구를 충족시키지 못하고 있다. Heating systems are necessary to maintain health and a pleasant environment for all four seasons. Conventional heating system used a unique method using ondol, but recently heating system using a boiler has been used. However, the heating system using an ondol or a boiler has a high heat loss rate and a high maintenance cost, and thus does not satisfy the needs of consumers.

이를 보완하기 위해 시설 설비가 간편하고 유지보수가 용이한 부직포 난방패드를 이용한 온수난방 장치가 개발되었다. 부직포 난방패드를 이용한 온수난방 장치는 도1에 도시된 바와 같이 홈(21,31)이 가공된 부직포패드(10)를 실내에 복수개 설치하고, 홈(21,31)에 난방호스(40)를 수용한 후 온수를 공급하면 시공이 완료된다. 부직포 난방패드는 보온성과 단열성이 우수하므로 열 손실이 적고, 구들장 내에 시공하는 것이 아니고 부직포 난방패드만 장판, 혹은 마루판 등 바닥재 아래에 설치하면 되므로 시공비가 적게 드는 장점이 있다. In order to compensate for this, hot water heating devices using non-woven heating pads, which have simple facility facilities and easy maintenance, have been developed. In the hot water heating apparatus using the nonwoven fabric heating pad, as shown in FIG. 1, a plurality of nonwoven fabric pads 10 in which the grooves 21 and 31 are processed are installed in the room, and the heating hose 40 is provided in the grooves 21 and 31. After receiving the water supply, the construction is completed. Non-woven fabric heating pads are excellent in warmth and insulation, so there is little heat loss, and the construction cost is low because only nonwoven fabric heating pads are installed under flooring materials such as floorboards or floorboards.

그런데, 부직포 난방패드는 섬유로 이루어지게 되므로 종래의 설비 및 기술로는, 난방패드 상에 직선 또는 곡선형의 난방호스가 수용될 홈을 가공하기가 불편한 문제점이 있었다. However, since the non-woven heating pad is made of fiber, there is a problem in conventional equipment and technology that it is inconvenient to process a groove in which a straight or curved heating hose is accommodated on the heating pad.

본 발명의 목적은 부직포 난방패드 상에 직선홈 또는 곡선홈을 가공할 수 있는 난방패드 가공시스템을 제공하는데 그 목적이 있다.An object of the present invention is to provide a heating pad processing system that can process a straight groove or curved groove on a nonwoven heating pad.

상기한 기술적 과제를 달성하기 위한 본 발명의 일면은 부직포 난방패드 가공시스템에 관한 것이다. 본 발명의 부직포 난방패드 가공시스템은 상기 부직포 난방패드에 난방호스가 수용되는 직선홈을 가공하는 직선홈가공장치와; 상기 부직포 난방패드의 양단부에 상기 직선홈을 상호 연결하여 상기 난방호스가 수용되는 곡선홈을 가공하는 곡선홈가공장치를 포함하는 것을 특징으로 한다. One aspect of the present invention for achieving the above technical problem relates to a nonwoven heating pad processing system. Non-woven heating pad processing system of the present invention includes a straight groove processing apparatus for processing a straight groove that is received a heating hose in the non-woven heating pad; It characterized in that it comprises a curved groove factory value for processing the curved groove in which the heating hose is accommodated by interconnecting the linear grooves at both ends of the nonwoven heating pad.

여기서, 상기 직선홈가공장치는, 상기 지지프레임과; 상기 지지프레임의 일측에 구비되어 상기 난방패드 상에 복수의 직선홈을 가공하는 복수의 직선커터와; 상기 지지프레임 상에 직선이동가능하게 구비되어 상면에 지지된 부직포 난방패드를 상기 직선커터로 이송하는 이송부와; 상기 직선커터에서 가공된 부직포 찌꺼기를 흡입하여 외부로 배출하는 흡입덕트부를 포함한다. Here, the linear groove factory value, the support frame; A plurality of straight cutters provided on one side of the support frame to process a plurality of straight grooves on the heating pad; A transfer part provided on the support frame so as to be linearly movable and transferring the nonwoven fabric heating pad supported on the upper surface to the straight cutter; It includes a suction duct portion for sucking the non-woven fabric processed by the straight cutter to discharge to the outside.

그리고, 상기 직선커터는 상기 이송부의 이송방향과 반대 방향으로 회전한다. The straight cutter rotates in a direction opposite to the conveying direction of the conveying part.

그리고, 상기 직선커터의 일측에는 이송되는 부직포 난방패드를 가압하여 부직포 난방패드의 휨변형을 방지하는 프레스 푸트(press foot)가 구비된다. And, one side of the straight cutter is provided with a press foot (press foot) to press the non-woven heating pad to be transferred to prevent the bending deformation of the nonwoven heating pad.

한편, 상기 곡선홈가공장치는, 부직포 난방패드가 적재되는 가공테이블과; 상기 가공테이블에 접근 및 이격가능하게 구비되며 상기 부직포 난방패드에 곡선홈을 가공하는 원형커터를 포함한다. On the other hand, the curved groove factory value, the processing table on which the non-woven heating pad is loaded; It is provided to be accessible and spaced apart from the processing table and includes a circular cutter for processing a curved groove on the nonwoven heating pad.

본 발명의 부직포 난방매트 가공시스템에 의하면, 섬유형태의 부직포 표면을 커터를 통해 빠르게 가공하여 정밀한 홈을 가공할 수 있다. 또한, 직선홈 가공장치와 곡선홈 가공장치 모두 커터의 간격을 조절할 수 있으므로 설계치수에 맞게 유동적으로 가변하여 사용할 수 있다. According to the nonwoven heating mat processing system of the present invention, the surface of the nonwoven fabric in the form of fibers can be processed quickly through a cutter to process precise grooves. In addition, since both the linear groove processing device and the curved groove processing device can adjust the spacing of the cutter, it can be flexibly used to vary the design dimensions.

본 발명을 충분히 이해하기 위해서 본 발명의 바람직한 실시예를 첨부 도면 을 참조하여 설명한다. 본 발명의 실시예는 여러 가지 형태로 변형될 수 있으며, 본 발명의 범위가 아래에서 상세히 설명하는 실시예로 한정되는 것으로 해석되어서는 안 된다. 본 실시예는 당업계에서 평균적인 지식을 가진 자에게 본 발명을 보다 In order to fully understand the present invention, preferred embodiments of the present invention will be described with reference to the accompanying drawings. Embodiment of the present invention may be modified in various forms, the scope of the invention should not be construed as limited to the embodiments described in detail below. This embodiment shows the present invention to those skilled in the art

완전하게 설명하기 위해서 제공 되어지는 것이다. 따라서 도면에서의 요소의 형상 형상 등은 보다 명확한 설명을 강조하기 위해서 과장되어 표현될 수 있다. 각 도면에서 동일한 부재는 동일한 참조부호로 도시한 경우가 있음을 유의하여야 한다. 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 공지 기능 및 구성에 대한 상세한 기술은 생략된다.It is provided for complete explanation. Therefore, the shape, shape, etc. of the elements in the drawings may be exaggerated to emphasize more clear description. It should be noted that the same members in each drawing are sometimes shown with the same reference numerals. Detailed descriptions of well-known functions and constructions which may be unnecessarily obscured by the gist of the present invention are omitted.

본 발명에 따른 부직포 난방패드 가공시스템은 난방패드(10)에 직선홈을 가공하는 직선홈 가공장치(100)와, 곡선홈을 가공하는 곡선홈 가공장치(200)를 포함한다. Nonwoven heating pad processing system according to the present invention includes a straight groove processing apparatus 100 for processing a straight groove on the heating pad 10, and a curved groove processing apparatus 200 for processing a curved groove.

도2은 본 발명에 따른 난방패드 가공시스템의 직선홈을 가공하는 직선홈 가공장치(100)의 구성을 도시한 사시도이다. Figure 2 is a perspective view showing the configuration of a linear groove processing apparatus 100 for processing a linear groove of the heating pad processing system according to the present invention.

난방패드(10)는 도1에 도시된 바와 같이 중간영역(20)과 양단부영역(30)으로 구성된다. 중간영역(20)에는 난방호스(40)를 길이방향을 따라 직선으로 수용하는 직선홈(21)이 형성되고, 양단부영역(30)에는 직선홈(21)을 따라 수용된 난방호스(40)를 수용하는 직선홈(21)과 연결되도록 곡선홈(31)이 형성된다. 본 발명의 바람직한 실시예에 따른 난방패드 가공시스템 부직포로 구성된 난방패드를 가공하는 것이나 이에 준하는 섬유형태의 난방패드는 모두 가공할 수 있다. As shown in FIG. 1, the heating pad 10 includes an intermediate region 20 and both end regions 30. The intermediate region 20 is formed with a straight groove 21 for receiving the heating hose 40 in a straight line along the longitudinal direction, and the both ends 30 receive the heating hose 40 accommodated along the straight groove 21. Curved groove 31 is formed to be connected to the straight groove 21. Heating pad processing system according to a preferred embodiment of the present invention to process a heating pad composed of a non-woven fabric, or a heating pad of the fiber type corresponding thereto can be processed.

직선홈 가공장치(100)는 중간영역(20)을 가공하여 복수의 직선홈(21)을 형성하고, 곡선홈가공장치(200)는 양단부영역(30)을 가공하여 복수의 곡선홈(31)을 형성한다. The linear groove processing apparatus 100 processes the intermediate region 20 to form a plurality of linear grooves 21, and the curved groove processing apparatus 200 processes the both end regions 30 to process the plurality of curved grooves 31. To form.

직선홈가공장치(100)는 지지프레임(110)과, 지지프레임(110) 상에 구비되어 중간영역(20)을 좌우로 이송하는 이송부(120)와, 이송부(120)를 통해 이송되는 중간영역(20) 상에 직선홈(21)을 형성하는 커팅부(130)와, 커팅부(130)에서 발생된 이물질을 흡입하는 덕트부(140)를 포함한다. The linear groove processing apparatus 100 is provided on the support frame 110, the support frame 110, the conveying unit 120 for conveying the intermediate region 20 to the left and right, and the intermediate region conveyed through the conveying unit 120. The cutting unit 130 forming a straight groove 21 on the 20, and the duct unit 140 for sucking the foreign matter generated in the cutting unit 130.

지지프레임(110)은 지면에 대해 이송부(120)를 견고하게 지지하여 안정적으로 중간영역(20)이 이송되도록 한다. 지지프레임(110)은 이송부(120)를 지지할 수 있는 다양한 형태가 모두 가능하다. The support frame 110 firmly supports the transfer part 120 with respect to the ground so that the intermediate region 20 is stably transferred. The support frame 110 is all possible in various forms that can support the transfer unit 120.

이송부(120)는 중간영역(20)을 커팅부(130)로 이송하여 직선홈(21)이 형성되도록 한다. 이송부(120)는 이송가이드(121)와, 이송가이드(121)를 따라 이동되며 상면에 중간영역(20)이 적재되는 이송테이블(123)과, 이송테이블(123)을 이송시키는 이송벨트(125)를 포함한다. 이송가이드(121)는 도2에 도시된 바와 같이 중간영역(20)의 폭에 대응되는 폭으로 구비되며 가이드레일이 형성된다. 이송가이드(121)의 가이드레일을 따라 이송테이블(123)이 직선이동하게 된다. 이송테이블(123)은 가이드레일(121)의 폭에 대응하는 면적을 갖도록 형성된다. 이송테이블(123)의 상면에는 중간영역(20)이 적재된다. 이송테이블(123)의 양측면에는 가이드휠(guide wheel, 123a)이 구비되며, 가이드휠(123a)이 가이드레일(121)을 따라 이동하면 이송테이블(123)이 움직이게 된다. The transfer unit 120 transfers the intermediate region 20 to the cutting unit 130 so that the straight groove 21 is formed. The transfer unit 120 moves along the transfer guide 121, the transfer guide 121, a transfer table 123 on which the intermediate region 20 is loaded, and a transfer belt 125 for transferring the transfer table 123. ). As shown in FIG. 2, the transfer guide 121 has a width corresponding to the width of the intermediate region 20 and a guide rail is formed. The transfer table 123 linearly moves along the guide rail of the transfer guide 121. The transfer table 123 is formed to have an area corresponding to the width of the guide rail 121. The intermediate region 20 is stacked on the upper surface of the transfer table 123. Guide wheels 123a are provided at both sides of the transfer table 123, and the transfer table 123 moves when the guide wheel 123a moves along the guide rail 121.

이송벨트(125)는 이송테이블(123)의 하단부에 결합되어 이송테이블(123)을 이송하는 구동력을 제공한다. 이송벨트(125)는 구동원(미도시)에 의해 동력이 전달되면 회전하여 이송테이블(123)이 이송되도록 한다. 이송벨트(125)의 회전방향에 따라 이송테이블(123)의 이송방향이 결정된다. 여기서, 본 발명의 바람직한 실시예에 따른 이송부(120)는 이송벨트(125)에 의해 이송테이블(123)이 구동되는 것으로 설명하고 있으나, 이송테이블(123)은 이 외에도 기어방식 또는 유압 또는 공압 방식 등 다양한 방식으로 이송될 수 있다. The transfer belt 125 is coupled to the lower end of the transfer table 123 to provide a driving force for transferring the transfer table 123. The transfer belt 125 is rotated when power is transmitted by a driving source (not shown) so that the transfer table 123 is transferred. The transfer direction of the transfer table 123 is determined according to the rotational direction of the transfer belt 125. Here, the transfer unit 120 according to a preferred embodiment of the present invention has been described as the transfer table 123 is driven by the transfer belt 125, the transfer table 123 in addition to the gear or hydraulic or pneumatic And so on.

커팅부(130)는 이송부(120)를 통해 이송된 중간영역(20)에 직선홈(21)을 형성한다. 커팅부(130)는 도3에 도시된 바와 같이 회전축(미도시)을 중심으로 회전하는 커터(131)와, 커터(131)의 일측에 구비되어 중간영역(20)을 가압하는 프레스 푸트(133)를 포함한다. 커터(131)는 일정폭을 갖는 원형으로 구비되어 회전하며 중간영역(20) 표면에 직선홈(21)을 형성한다. 여기서, 커터(131)의 회전방향은 중간영역(20)의 이송방향과 반대방향인 것이 바람직하다. 이는 커터(131)의 회전방향과 중간영역(20)의 이송방향이 동일할 경우 이송속도에 가속이 붙어 정확하게 가공이 되지 않은 상태로 난방패드가 튀어 나갈 수 있기 때문이다. The cutting unit 130 forms a straight groove 21 in the intermediate region 20 transferred through the transfer unit 120. The cutting unit 130 is a cutter 131 that rotates around a rotating shaft (not shown) as shown in FIG. 3, and a press foot 133 provided on one side of the cutter 131 to press the intermediate region 20. ). The cutter 131 is provided in a circular shape having a predetermined width and rotates to form a straight groove 21 on the surface of the intermediate region 20. Here, it is preferable that the rotation direction of the cutter 131 is opposite to the conveying direction of the intermediate region 20. This is because the heating pad may pop out in a state in which the cutter 131 is rotated in the same direction as the feeding direction of the intermediate region 20 and the cutting speed is not precisely processed.

프레스 푸트(133)는 커터(131)의 일측에 구비되어 중간영역(20)을 가공하여 직선홈(21)이 정확하게 형성하도록 함과 동시에 중간영역(20)의 휨변형을 방지한다. 중간영역(20)은 부직포 재질로 구비되므로 연성을 갖는다. 따라서, 고속으로 회전하는 커터(131)와 접촉할 경우 커터(131)의 회전방향으로 휨변형이 발생할 수 있다. 프레스 푸트(133)는 휨변형이 발생하는 반대방향으로 중간영역(20)을 가압하여 휨변형이 발생되는 것을 방지한다.The press foot 133 is provided at one side of the cutter 131 to process the intermediate region 20 so that the straight groove 21 is formed accurately, and at the same time to prevent bending deformation of the intermediate region 20. Since the intermediate region 20 is made of a nonwoven material, it has a ductility. Therefore, in contact with the cutter 131 which rotates at a high speed, bending deformation may occur in the rotation direction of the cutter 131. The press foot 133 presses the intermediate region 20 in the opposite direction in which the bending deformation occurs to prevent the bending deformation from occurring.

여기서, 복수의 커터(131)와 프레스 푸트(133)의 간격은 직선홈(21)의 간격에 따라 조절이 가능하다. Here, the distance between the plurality of cutters 131 and the press foot 133 may be adjusted according to the distance between the straight grooves 21.

여기서, 커팅부(130)는 별도의 구동원(미도시)을 통해 동작한다. Here, the cutting unit 130 operates through a separate driving source (not shown).

덕트부(140)는 커터(131)에서 가공된 부직포 찌꺼기를 흡입하여 외부로 이송한다. 덕트부(140)는 도2에 도시된 바와 같이 각각의 커터(131)의 상부영역에 구비되어 찌꺼기를 흡입하는 흡입부(141)와, 흡입부(141)에서 흡입된 찌꺼기를 이송하는 덕트(143)를 포함한다. 덕트부(140)에는 이 외에도 흡입펌프(미도시)와 구동원(미도시) 등이 더 포함된다. The duct unit 140 sucks the nonwoven fabric processed by the cutter 131 and transfers it to the outside. As shown in FIG. 2, the duct unit 140 is provided in the upper region of each cutter 131 to suction the residue, and the duct that transfers the suction sucked from the suction unit 141. 143). The duct unit 140 further includes a suction pump (not shown) and a driving source (not shown).

한편, 도4는 본 발명에 따른 곡선홈가공장치(200)를 도시한 사시도이다. 곡선홈가공장치(200)는 난방패드(10) 중 양단부영역(30)에 곡선홈(31)을 가공한다. On the other hand, Figure 4 is a perspective view showing a curved groove processing apparatus 200 according to the present invention. The curved groove processing apparatus 200 processes the curved groove 31 in both end regions 30 of the heating pad 10.

곡선홈가공장치(200)는 지지프레임(210)과, 양단부영역(30)이 적재되는 가공테이블(220)과, 가공테이블(220) 상에 구비되어 양단부영역(30)에 곡선홈(31)을 가공하는 커팅부(230)를 포함한다. The curved groove processing apparatus 200 includes a support frame 210, a processing table 220 on which both end regions 30 are loaded, and a curved groove 31 provided on both ends of the processing region 220. It includes a cutting unit 230 for processing.

커팅부(230)는 원형커터(233)를 이동가능하게 지지하는 가이드레일(231)과, 가이드레일(231) 상에 원형커터(233)를 지지하는 지지부(232)와, 지지부(232) 내에 회전가능하게 구비되어 양단부영역(30)에 곡선홈(31)을 가공하는 원형커터(233)와, 원형커터(233)를 구동하는 구동부(235)를 포함한다. The cutting part 230 includes a guide rail 231 for movably supporting the circular cutter 233, a support part 232 for supporting the circular cutter 233 on the guide rail 231, and a support part 232. It is rotatably provided includes a circular cutter 233 for processing the curved groove 31 in both end regions 30, and a drive unit 235 for driving the circular cutter 233.

가이드레일(231)은 도시된 바와 같이 가로방향으로 구비된 복수개의 봉 형태로 구비되며 지지부(232)가 좌우로 이동가능하게 구비된다. 곡선홈(31)의 간격이 달라질 경우 지지부(232)는 가이드레일(231)을 따라 좌우로 이동하며 간격을 조절한다.Guide rail 231 is provided in the form of a plurality of rods provided in the horizontal direction as shown, the support portion 232 is provided to be movable to the left and right. When the interval of the curved groove 31 is changed, the support portion 232 moves to the left and right along the guide rail 231 to adjust the interval.

지지부(232)는 가이드레일(231) 상에 원형커터(233)의 위치를 지지한다. 지지부(232)는 가이드레일(231)을 따라 좌우로 이동하며 간격을 조절하고, 조절된 위치를 고정하여 안정적으로 회전하도록 한다. 지지부(232)는 구동벨트(235b)와 결합되어 구동력을 전달받는 벨트풀리(232a)와, 가이드레일(231)에 결합되어 위치를 안내받는 가이드홈(232b)를 포함한다. 벨트풀리(232a)는 구동풀리(235a)의 회전시 구동벨트(235b)가 회전하면 이를 따라 회전하며 구동력을 원형커터(233)로 전달한다. The support part 232 supports the position of the circular cutter 233 on the guide rail 231. The support part 232 moves to the left and right along the guide rail 231 to adjust the spacing, and to stably rotate the fixed position. The support part 232 includes a belt pulley 232a coupled to the driving belt 235b to receive a driving force, and a guide groove 232b coupled to the guide rail 231 to guide the position. The belt pulley 232a rotates when the driving belt 235b rotates when the driving pulley 235a rotates, and transmits a driving force to the circular cutter 233.

원형커터(233)는 도5에 도시된 바와 같이 지지부(232) 내에 수용된 회전축(233a)과, 회전축(233a)의 단부영역에 결합된 원형커터(233)의 각 단부영역에 결합되어 양단부영역(30)을 가공하는 절삭팁(233b)을 포함한다. 원형커터(233)는 양단부영역(30)이 적재된 가공테이블(220)과 일정거리를 유지하고 전원이 인가되면 양단부영역(30)과 접촉하며 순간적으로 곡선홈(31)을 가공한다.The circular cutter 233 is coupled to each end region of the circular cutter 233 coupled to the rotary shaft 233a accommodated in the support portion 232 and the end region of the rotary shaft 233a, as shown in FIG. 30) a cutting tip 233b for processing. The circular cutter 233 maintains a predetermined distance from the machining table 220 on which both end regions 30 are loaded, and contacts the both end regions 30 when power is applied, and instantly processes the curved groove 31.

구동부(235)는 원형커터(233)에 구동력을 전달한다. 구동부(235)는 구동원(미도시)과 구동원(미도시)으로부터 구동력을 전달받아 회전하는 구동풀리(235a)와 각각의 지지부(232) 상에 구비된 벨트풀리(232a)와, 구동풀리(235a)와 벨트풀리(232a)를 결합시키는 구동벨트(235b)를 포함한다. 본 발명의 바람직한 실시예에 따른 구동부(235)는 한 개의 구동풀리(235a)에 연동하여 두 개의 벨트풀리(232a)가 구동되고 있으나 이 외에 각 벨트풀리(232a)마다 개별적인 구동부를 두는 것도 가능하다. 또한, 벨트와 벨트풀리 메카니즘 외에 기어방식에 의한 구동부의 구성도 가능하다. The driving unit 235 transmits a driving force to the circular cutter 233. The driving unit 235 receives a driving force from a driving source (not shown) and a driving source (not shown), a driving pulley 235a that rotates, a belt pulley 232a provided on each support part 232, and a driving pulley 235a. ) And a driving belt 235b for coupling the belt pulley 232a. In the driving unit 235 according to the preferred embodiment of the present invention, two belt pulleys 232a are driven in conjunction with one driving pulley 235a. In addition to this, it is also possible to have a separate driving unit for each belt pulley 232a. . In addition to the belt and the belt pulley mechanism, it is also possible to configure the drive unit by the gear method.

이러한 구성을 갖는 본 발명에 따른 난방패드 가공시스템의 난방패드 가공과정을 도1 내지 도5를 통해 살펴본다. The heating pad processing of the heating pad processing system according to the present invention having such a configuration will be described with reference to FIGS. 1 to 5.

먼저, 난방패드(10)의 중간영역(20)으로 가공할 난방 매트를 도2에 도시된 바와 같이 직선홈가공장치(100)의 이송테이블(123)에 적재하고 커팅부(130)의 전원과 이송벨트(125)의 전원을 각각 인가하면 이송테이블(123)이 화살표 방향으로 이송된다. 이와 동시에 커터(131)가 이송방향과 반대방향으로 회전하면서 중간영역(20) 표면에 수용될 난방 호스의 직경에 대응하여 기지정된 깊이의 직선홈(21)을 형성한다. 커터(131)가 중간영역(20) 표면을 가공할 때 발생되는 찌꺼기는 덕트부(140)를 통해 외부로 이송되므로 작업환경은 청결하게 유지될 수 있다. First, the heating mat to be processed into the intermediate region 20 of the heating pad 10 is loaded on the transfer table 123 of the linear groove processing apparatus 100, as shown in FIG. When the power of the transfer belt 125 is applied, the transfer table 123 is transferred in the direction of the arrow. At the same time, the cutter 131 rotates in a direction opposite to the conveying direction to form a straight groove 21 having a predetermined depth corresponding to the diameter of the heating hose to be accommodated on the surface of the intermediate region 20. Since the residue generated when the cutter 131 processes the surface of the intermediate region 20 is transferred to the outside through the duct 140, the working environment may be kept clean.

이와 별도로, 양단부영역(30)의 2배의 폭을 갖는 난방 매트를 곡선홈가공장치(200)의 가공테이블(220) 상에 적재하고 원형커터(233)를 회전시켜 난방패드(10)에 기지정된 깊이의 원형 홈을 가공한다. 원형 홈이 형성된 난방 매트를 2등분함으로써 2개의 양단부영역(30)이 제조된다. Separately, a heating mat having a width twice the width of both end regions 30 is loaded on the processing table 220 of the curved groove processing apparatus 200, and the circular cutter 233 is rotated to provide the heating pad 10 with the heating pad 10. Machine a circular groove of the specified depth. The two end portions 30 are produced by dividing the heating mat in which the circular groove is formed into two.

중간영역(20)의 양측면에 양단부영역(30)을 각각 배치시킴으로써 전체적인 난방매트(10)를 구성할 수 있다. The entire heating mat 10 may be configured by disposing both end regions 30 on both side surfaces of the intermediate region 20.

이상에서 설명된 본 발명의 부직포 난방매트 가공시스템의 실시예는 예시적인 것에 불과하며, 본 발명이 속한 기술분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 잘 알 수 있을 것이다. 그럼으로 본 발명은 상기의 상세한 설명에서 언급되는 형태로만 한정되는 것은 아 님을 잘 이해할 수 있을 것이다. 따라서 본 발명의 진정한 기술적 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의해 정해져야 할 것이다. 또한, 본 발명은 첨부된 청구범위에 의해 정의되는 본 발명의 정신과 그 범위 내에 있는 모든 변형물과 균등물 및 대체물을 포함하는 것으로 이해되어야 한다.Embodiment of the non-woven heating mat processing system of the present invention described above is merely illustrative, and those skilled in the art to which the present invention pertains that various modifications and equivalent other embodiments are possible. You can see well. Therefore, it will be understood that the present invention is not limited only to the form mentioned in the above detailed description. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims. It is also to be understood that the present invention includes all modifications, equivalents, and substitutes within the spirit and scope of the invention as defined by the appended claims.

삭제delete

도 1은 본 발명의 난방매트의 구성을 개략적으로 도시한 개략도,1 is a schematic diagram schematically showing a configuration of a heating mat of the present invention;

도 2는 본 발명의 직선홈가공장치의 구성을 도시한 사시도,Figure 2 is a perspective view showing the configuration of a linear groove processing apparatus of the present invention,

도 3은 본 발명의 직선홈가공장치의 커팅부의 구성을 확대하여 도시한 확대도,Figure 3 is an enlarged view showing an enlarged configuration of the cutting portion of the linear groove processing apparatus of the present invention,

도 4는 본 발명의 곡선홈가공장치의 구성을 도시한 사시도,Figure 4 is a perspective view showing the configuration of the curved groove processing apparatus of the present invention,

도 5는 본 발명의 곡선홈가공장치의 커팅부의 구성을 확대하여 도시한 확대도이다. Figure 5 is an enlarged view showing an enlarged configuration of the cutting portion of the curved groove processing apparatus of the present invention.

*도면의 주요 부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

10 : 부직포 난방패드 20 : 중간영역10: nonwoven heating pad 20: intermediate area

21 : 직선홈 30 : 양단부영역21: straight groove 30: both end regions

31 : 곡선홈 100 : 직선홈 가공장치31: curved groove 100: linear groove processing equipment

110 : 지지프레임 120 : 이송부110: support frame 120: transfer part

121 : 이송가이드 123 : 이송테이블121: transfer guide 123: transfer table

125 : 이송벨트 130 : 커팅부125: conveying belt 130: cutting unit

131 : 커터 133 : 프레스 푸트131: cutter 133: press foot

140 : 덕트부 141 : 흡입부140: duct section 141: suction section

143 : 덕트 200 : 곡선홈 가공장치143: Duct 200: curved groove processing apparatus

210 : 지지프레임 220 : 가공테이블210: support frame 220: machining table

230 : 커팅부 231 : 가이드레일230: cutting unit 231: guide rail

232 : 지지부 233 : 원형커터232: support portion 233: circular cutter

233a : 회전축 233b : 절삭팁233a: axis of rotation 233b: cutting tip

235 : 구동부235 drive unit

Claims (5)

삭제delete 삭제delete 삭제delete 삭제delete 난방패드의 양단부에 난방호스가 수용되는 곡선홈을 가공하도록, 난방패드가 적재되는 가공테이블과 상기 가공테이블에 접근 및 이격가능하게 구비되며 상기 난방패드에 곡선홈을 가공하는 원형커터와 상기 원형커터를 이동가능하게 지지하는 가이드레일 및 상기 가이드레일 상에 원형커터를 지지하는 지지부를 포함하는 곡선홈가공장치를 구비하며,A circular cutter and a circular cutter for processing curved grooves on the heating pads and processing the curved grooves on which the heating pads are mounted so as to process curved grooves in which heating hoses are accommodated at both ends of the heating pads. A curved groove having a guide rail for supporting the movable rail and a support for supporting a circular cutter on the guide rail, 상기 가이드레일은 지지부가 좌우로 이동가능하게 봉 형태로 구비되며, 상기 곡선홈의 간격이 달라질 경우 상기 지지부는 가이드레일을 따라 좌우로 이동되며 간격이 조절되고, The guide rail is provided in the form of a rod such that the support is movable to the left and right, and if the interval of the curved groove is changed, the support is moved left and right along the guide rail and the interval is adjusted, 상기 지지부는 구동벨트와 결합되어 구동벨트를 따라 회전하며 구동력을 원형커터로 전달하는 벨트풀리와, 가이드레일에 결합되어 위치를 안내받는 가이드홈를 포함하며,The support portion is coupled to the drive belt and rotates along the drive belt and includes a belt pulley for transmitting the driving force to the circular cutter, and a guide groove coupled to the guide rail to guide the position, 상기 원형커터는 상기 지지부 내에 수용된 회전축과, 회전축의 단부영역에 결합된 절삭팁을 포함하는 것을 특징으로 하는 부직포 난방패드 가공시스템.The circular cutter is a nonwoven fabric heating pad processing system, characterized in that it comprises a rotary shaft accommodated in the support and a cutting tip coupled to the end region of the rotary shaft.
KR1020090051419A 2009-06-10 2009-06-10 Production system for nonwoven fabric heating pad KR101003771B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101347470B1 (en) 2012-07-17 2014-01-03 이광모 Apparatus for manufacturing hot water mat

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101459670B1 (en) * 2012-04-03 2014-11-12 김은진 Method for processing groove for manufacturing warm mat

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10309716A (en) * 1997-03-10 1998-11-24 Asahi Glass Co Ltd Groove-forming method of plate body and device therefor
JPH1194271A (en) * 1997-09-26 1999-04-09 Asahi Chem Ind Co Ltd Manufacture of heat insulation mat for floor heating
JP2007196321A (en) * 2006-01-26 2007-08-09 Keirikkusu:Kk Method of manufacturing circular urethane foam
KR100794489B1 (en) * 2006-10-11 2008-01-14 조춘남 An apparatus for manufacturing wooden mat

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10309716A (en) * 1997-03-10 1998-11-24 Asahi Glass Co Ltd Groove-forming method of plate body and device therefor
JPH1194271A (en) * 1997-09-26 1999-04-09 Asahi Chem Ind Co Ltd Manufacture of heat insulation mat for floor heating
JP2007196321A (en) * 2006-01-26 2007-08-09 Keirikkusu:Kk Method of manufacturing circular urethane foam
KR100794489B1 (en) * 2006-10-11 2008-01-14 조춘남 An apparatus for manufacturing wooden mat

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101347470B1 (en) 2012-07-17 2014-01-03 이광모 Apparatus for manufacturing hot water mat

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