KR101003575B1 - Liquid crystal dispensing apparatus for separating and assembling easily pump module - Google Patents

Abstract

In the present invention, the liquid crystal dropping device is coupled to the pump module consisting of a liquid crystal discharge pump and a rotating member detachably coupled to the head module. In addition, since the fixed angle of the liquid crystal discharge pump and the rotating member of the pump module is fixed by a separate device from the liquid crystal dropping device, it is not necessary to set the liquid crystal dropping amount upon the liquid crystal dropping after replacing the pump module. You can proceed.

Liquid crystal dropping, pump module, head module, detachable, rotating member

Description

Liquid crystal dropping device for easy removal of pump module {LIQUID CRYSTAL DISPENSING APPARATUS FOR SEPARATING AND ASSEMBLING EASILY PUMP MODULE}

1 is a cross-sectional view of a general liquid crystal display device.

2 is a flowchart showing a conventional method for manufacturing a liquid crystal display device.

3 is a view showing liquid crystal injection of a conventional liquid crystal display device.

4 is a view showing a liquid crystal display device manufactured by the liquid crystal dropping method according to the present invention.

5 is a flowchart illustrating a method of manufacturing a liquid crystal display device by the liquid crystal dropping method.

6 is a view showing a basic concept of the liquid crystal dropping method.

7 is a perspective view showing the structure of the liquid crystal droplets according to the present invention.

8 is an exploded perspective view showing the structure of the liquid crystal droplets according to the present invention.

Figure 9 (a) is a perspective view showing the structure of the liquid crystal discharge pump of the liquid crystal drop according to the present invention.

Figure 9 (b) is an exploded perspective view showing the structure of the liquid crystal discharge pump.

10 is a view showing a state in which the liquid crystal discharge pump is fixed to the fixed portion.

11A to 11D are diagrams showing the operation of the liquid crystal discharge pump.                 

12 is a view showing a structure of a liquid crystal discharge pump having a fixed angle increased.

Explanation of symbols on the main parts of the drawings

120: liquid crystal drop 122: liquid crystal container

123: Case 128: Pin

131,133: motor 134: liquid crystal volume adjusting member

136: rotation axis 137: control lever

140: liquid crystal discharge pump 142: cylinder

145: piston 145a: groove

147: liquid crystal suction opening 148: liquid crystal discharge opening

149: fixing part 150: nozzle

154, 162 sensor 160 connector

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a liquid crystal dropping device, and more particularly, to a liquid crystal dropping device capable of easily attaching and detaching a liquid crystal discharging pump to reduce the time of detachment and the setting time of the initial liquid crystal dropping amount.

Recently, with the development of various portable electronic devices such as mobile phones, PDAs, and notebook computers, there is a growing demand for flat panel display devices for light and thin applications. Such flat panel displays are being actively researched, such as LCD (Liquid Crystal Display), PDP (Plasma Display Panel), FED (Field Emission Display), VFD (Vacuum Fluorescent Display), but mass production technology, ease of driving means, Liquid crystal display devices (LCDs) are in the spotlight for reasons of implementation.

LCD is a device for displaying information on the screen using the refractive anisotropy of the liquid crystal. As shown in FIG. 1, the LCD 1 is composed of a lower substrate 5 and an upper substrate 3 and a liquid crystal layer 7 formed between the lower substrate 5 and the upper substrate 3. The lower substrate 5 is a drive element array substrate. Although not shown in the figure, a plurality of pixels are formed on the lower substrate 5, and a driving element such as a thin film transistor (hereinafter referred to as TFT) is formed in each pixel. The upper substrate 3 is a color filter substrate, and a color filter layer for real color is formed. In addition, a pixel electrode and a common electrode are formed on the lower substrate 5 and the upper substrate 3, respectively, and an alignment film for aligning liquid crystal molecules of the liquid crystal layer 7 is coated.

The lower substrate 5 and the upper substrate 3 are bonded by a sealing material 9, and a liquid crystal layer 7 is formed therebetween by a driving element formed on the lower substrate 5. Information is displayed by controlling the amount of light passing through the liquid crystal layer by driving the liquid crystal molecules.

The manufacturing process of the liquid crystal display device can be largely divided into a driving element array substrate process of forming a driving element on the lower substrate 5, a color filter substrate process of forming a color filter on the upper substrate 3, and a cell process. However, the process of the liquid crystal display will be described with reference to FIG. 2.

First, a plurality of gate lines and data lines arranged on the lower substrate 5 to define a pixel region are formed by a driving element array process, and the gate line and the data are formed in each of the pixel regions. A thin film transistor which is a driving element connected to the line is formed (S101). In addition, the pixel electrode is connected to the thin film transistor through the driving element array process to drive the liquid crystal layer as a signal is applied through the thin film transistor.

In addition, the upper substrate 3 is formed with a color filter layer and a common electrode of R, G, B to implement the color by the color filter process (S104).

Subsequently, an alignment layer is applied to the upper substrate 3 and the lower substrate 5, respectively, and then the alignment control force or surface fixing force (ie, the liquid crystal molecules of the liquid crystal layer formed between the upper substrate 3 and the lower substrate 5). In order to provide a pretilt angle and an orientation direction, the alignment layer is rubbed (S102 and S105). Subsequently, a spacer is disposed on the lower substrate 5 to maintain a constant cell gap, and a sealing material 9 is applied to an outer portion of the upper substrate 3, and then the lower substrate 5 is disposed. And the upper substrate 3 by applying pressure (S103, S106, S107).

On the other hand, the lower substrate 5 and the upper substrate 3 is made of a large area glass substrate. In other words, a plurality of panel regions are formed on the glass substrate of a large area, and a TFT and a color filter layer which are driving elements are formed in each of the panel regions. Must be processed (S108). Thereafter, the liquid crystal is injected into the liquid crystal panel processed as described above through the liquid crystal inlet, and the liquid crystal inlet is encapsulated to form a liquid crystal layer. Then, the liquid crystal display is manufactured by inspecting each liquid crystal panel (S109 and S110). .

The liquid crystal is injected through the liquid crystal inlet formed in the panel. At this time, the injection of the liquid crystal is made by the pressure difference. 3 shows an apparatus for injecting liquid crystal into the liquid crystal panel. As shown in FIG. 3, a container 12 filled with liquid crystal is provided in a vacuum chamber 10, and a liquid crystal panel 1 is positioned on an upper portion thereof. The vacuum chamber 10 is connected to a vacuum pump to maintain a set vacuum state. In addition, although not shown in the drawing, an apparatus for moving the liquid crystal panel is installed in the vacuum chamber 10 to move the liquid crystal panel 1 from the upper part of the container 12 to the container, and thus the injection hole 16 formed in the liquid crystal panel 1. ) Is brought into contact with the liquid crystal 14 (this method is referred to as a liquid crystal dipping injection method).

As described above, when nitrogen (N ₂ ) gas is supplied into the vacuum chamber 10 while the injection port 16 of the liquid crystal panel 1 is in contact with the liquid crystal 14, the vacuum degree of the chamber 10 is reduced. The liquid crystal 14 is injected into the panel 1 through the injection hole 16 by the pressure difference between the pressure inside the liquid crystal panel 1 and the vacuum chamber 10 and the liquid crystal is completely filled in the panel 1. The liquid crystal layer is formed by sealing the injection hole 16 with a sealing material (this method is called vacuum injection of liquid crystal).

However, the method of forming the liquid crystal layer by injecting liquid crystal through the injection hole 16 of the liquid crystal panel 1 in the vacuum chamber 10 as described above has the following problems.

First, the liquid crystal injection time to the panel 1 is long. In general, the distance between the driving element array substrate and the color filter substrate of the liquid crystal panel is very narrow, such as several μm, so that only a very small amount of liquid crystal is injected into the liquid crystal panel per unit time. For example, when manufacturing a liquid crystal panel of about 15 inches takes about 8 hours to completely inject the liquid crystal, the liquid crystal panel manufacturing process is lengthened by the long-term liquid crystal injection, the manufacturing efficiency is lowered.

Second, the liquid crystal consumption rate is high in the liquid crystal injection method as described above. Of the liquid crystals 14 filled in the container 12, the amount injected into the liquid crystal panel 1 is a very small amount. Meanwhile, when the liquid crystal is exposed to the atmosphere or a specific gas, the liquid crystal not only deteriorates by reacting with the gas, but also deteriorates due to impurities introduced upon contact with the liquid crystal panel 1. Therefore, even when the liquid crystal 14 filled in the container 12 is injected into the plurality of liquid crystal panels 1, the liquid crystal 14 remaining after the injection must be discarded. This leads to an increase in manufacturing cost.

SUMMARY OF THE INVENTION The present invention has been made in view of the above, and an object thereof is to provide a liquid crystal dropping apparatus for directly dropping liquid crystal onto a large glass substrate including at least one liquid crystal panel.

Another object of the present invention is to provide a liquid crystal dropping device that can easily attach and detach the liquid crystal discharge pump by combining the pump module and the head module detachably.

Still another object of the present invention is to provide a liquid crystal dropping device which can easily set the liquid crystal dropping amount at the initial stage of liquid crystal dropping after replacement of the pump module by setting angles of the discharge pump and the rotating member of the head module in advance.

In order to achieve the above object, the liquid crystal dropping device according to the present invention is a pump module having a container filled with liquid crystal, a discharge pump for sucking and discharging the liquid crystal filled in the container and an operation means for operating the discharge pump. And, the pump module is detachably coupled and comprises a head module including a nozzle for dropping the liquid crystal discharged to the pump module to the substrate.

The discharge pump is inserted into the cylinder, the cylinder, a groove is formed in a lower portion of the lower portion of the piston to suck and discharge the liquid crystal as the rotation and up and down movement, and the suction port for the liquid crystal is sucked and discharged as the piston moves And a discharge port.

The actuating means includes a rotating member in which a piston of the discharge pump is fixed to rotate the piston. A bar is formed in the piston, and a hole is formed in the rotating member, and the bar is inserted into the hole so that the piston is rotatable. It is fixed.

Since the pump module is coupled to the head module in a state in which the fixed angles of the liquid crystal discharge pump and the rotating member are set separately, the initial liquid crystal drop amount can be quickly set.

In order to overcome the shortcomings of the conventional liquid crystal injection method such as the liquid crystal dipping method or the liquid crystal vacuum injection method, a method proposed in recent years is a liquid crystal layer forming method by the liquid crystal dropping method. The liquid crystal dropping method does not inject the liquid crystal by the pressure difference between the inside and the outside of the panel, but directly drops and dispenses the liquid crystal onto the substrate, and uniformly spreads the liquid crystal dropped by the bonding pressure of the panel. The liquid crystal layer is formed by distribution. Since the liquid crystal dropping method directly drops the liquid crystal onto the substrate for a short time, the liquid crystal layer formation of the large area liquid crystal display device can be performed very quickly, and only the required amount of liquid crystal is directly dropped onto the substrate. Since it is possible to minimize the consumption of the liquid crystal display device has the advantage that can significantly reduce the manufacturing cost.

4 is a view showing a basic concept of the liquid crystal dropping method. As shown in the figure, in the liquid crystal dropping method, before the lower substrate 105 and the upper substrate 103 on which the driving element and the color filter are formed, respectively, the liquid crystal 107 is droplet-shaped on the lower substrate 105. Dropping The liquid crystal 107 may be dropped on the substrate 103 on which the color filter is formed. In other words, the substrate to be the liquid crystal dropping method in the liquid crystal dropping method can be either a TFT substrate or a CF substrate. However, when the substrates are bonded, the substrate on which the liquid crystal is dropped must be placed at the bottom.

In this case, a sealing material 109 is applied to the outer region of the upper substrate 103 to apply pressure to the upper substrate 103 and the lower substrate 105 so that the upper substrate 103 and the lower substrate 105 are bonded together. At the same time, droplets of the liquid crystal 107 are spread out by the pressure to form a liquid crystal layer having a uniform thickness between the upper substrate 103 and the lower substrate 105. In other words, the biggest feature of the liquid crystal dropping method is that the liquid crystal 107 is previously dropped on the lower substrate before the panel 101 is bonded, and then the panel is bonded by the sealing material 109.

The liquid crystal display device manufacturing method to which the above liquid crystal dropping method is applied is shown in FIG. 5. As shown in the figure, TFT and color filter layers, which are driving elements, are formed on the lower substrate 150 and the upper substrate 103 through the TFT array process and the color filter process (S201 and S202). The TFT array process and the color filter process are the same as those of the conventional manufacturing method shown in FIG. In particular, since the liquid crystal dropping method is applied in the manufacturing method, it can be usefully used in a larger glass substrate, for example, a large area glass substrate having an area of 1000 × 1200 mm ² or more compared with the conventional manufacturing method.

Subsequently, after the alignment film is applied to the lower substrate 105 on which the TFT is formed and the upper substrate 103 on which the color filter layer is formed, rubbing is performed (S202 and S205), the liquid crystal panel region of the lower substrate 105 is formed. 107 is dropped and a sealing material 109 is applied to the liquid crystal panel outer region of the upper substrate (S203, S206).

Thereafter, pressure is applied while the upper substrate 103 and the lower substrate 105 are aligned, and the upper substrate 105 and the lower substrate 103 are bonded together by a sealing material 109 and at the same time the application of pressure is applied. The liquid crystal 107 dropped by this is spread evenly over the whole panel (S207). Through this process, a plurality of liquid crystal panels having a liquid crystal layer are formed on glass substrates (lower substrates and upper substrates) having a large area. The glass substrates are processed and cut and separated into a plurality of liquid crystal panels. By inspecting, a liquid crystal display device is produced (S208, S209).

Comparing the difference between the method of manufacturing the liquid crystal display device to which the liquid crystal drop method shown in FIG. 5 is applied and the method of manufacturing the liquid crystal display device to which the conventional liquid crystal injection method shown in FIG. 2 is applied, the difference between the vacuum injection and the liquid crystal drop of the liquid crystal and In addition to the difference in the processing time of the large-area glass substrate it can be seen that there are other differences. That is, in the method of manufacturing a liquid crystal display device to which the liquid crystal injection method shown in FIG. 2 is applied, the injection hole must be sealed with an encapsulant after the liquid crystal is injected through the injection hole, but in the manufacturing method to which the liquid crystal drop method is applied, the liquid crystal is directly dropped on the substrate. This eliminates the need for sealing of these inlets. In addition, although not shown in FIG. 2, in the manufacturing method to which the liquid crystal injection method is applied, since the substrate contacts the liquid crystal when the liquid crystal is injected, the outer surface of the panel is contaminated by the liquid crystal, thus requiring a process for cleaning the contaminated substrate. In the manufacturing method in which the liquid crystal dropping method is applied, since the liquid crystal is directly dropped on the substrate, the panel is not contaminated by the liquid crystal, and as a result, the cleaning process is unnecessary. As described above, the manufacturing method of the liquid crystal display device by the liquid crystal dropping method is made of a simple process by the manufacturing method by the liquid crystal injection method, so that not only the manufacturing efficiency can be improved but also the yield can be improved.

In the manufacturing method of the liquid crystal display device in which the liquid crystal dropping method is introduced as described above, the most important factors for accurately forming the liquid crystal layer to a desired thickness are the position of the liquid crystal to be dropped and the amount of liquid crystal dropping. In particular, since the thickness of the liquid crystal layer has a close relationship with the cell gap of the liquid crystal panel, the accurate dropping position and the dropping amount of the liquid crystal are very important factors for preventing defects of the liquid crystal panel. Therefore, there is a need for an apparatus for dropping the correct amount of liquid crystal at the correct position, and the present invention provides such liquid crystal droplets.

6 is a view showing a basic concept of dropping the liquid crystal 107 on the substrate (large area glass substrate) 105 using the liquid crystal drop according to the present invention. As shown in the figure, the liquid crystal droplets 120 are provided on the substrate 105. Although not shown in the figure, the liquid crystal is filled in the liquid crystal dropper 120 to fill a predetermined amount on the substrate.

Typically, the liquid crystal is dropped onto the substrate in the form of droplets. Since the substrate 105 moves at a set speed in the x and y directions, and liquid crystals discharge liquid crystals at set time intervals, the liquid crystals 107 dropped on the substrate 105 are spaced at regular intervals in the x and y directions. Is placed. Of course, the liquid crystal dropping substrate 105 may be fixed and the liquid crystal dropping 120 may move in the x and y directions to drop the liquid crystal at a predetermined interval. However, in this case, since the droplet-shaped liquid crystals are shaken by the movement of the liquid crystal dropping 120, an error may occur in the dropping position and the dropping amount of the liquid crystal. Therefore, the liquid crystal dropping 120 is fixed and the substrate 105 is moved. It is desirable to.

FIG. 7 is a perspective view showing the structure of the liquid crystal dropper 120 according to the present invention, and FIG. 8 is a perspective exploded view of the liquid crystal dropper 120. As illustrated in FIGS. 7 and 8, in the liquid crystal dropper 120, a cylindrical liquid crystal container 122 is accommodated in the case 123. The liquid crystal container 122 is made of polyethylene and the liquid crystal 107 is filled therein. The case 123 is formed of stainless steel to accommodate the liquid crystal container 122 therein. In general, polyethylene is mainly used as the liquid crystal container 122 because it is easy to form a container having a desired shape because of its excellent moldability and does not react with the liquid crystal when the liquid crystal 107 is filled. However, since the polyethylene is weak in strength, the polyethylene is easily deformed by a weak external shock. In particular, when polyethylene is used as the liquid crystal container 122, the container 122 may be deformed to drop the liquid crystal 107 in the correct position. Since it is not present, it is stored in a case 123 made of stainless steel with high strength, and used.

On the other hand, although not shown in the figure, a gas supply pipe is connected to the upper portion of the liquid crystal container 122 is supplied with a gas such as nitrogen from the outside. This gas supply prevents the pressure drop in the region where the liquid crystal is not filled in the liquid crystal container 122 when the liquid crystal is dropped, thereby preventing the liquid crystal dropping.

The liquid crystal container 122 may be formed of a metal such as stainless steel. In this case, since the liquid crystal container 122 is not deformed by an external impact, the outer case 123 is not necessary. Therefore, the manufacturing cost of the liquid crystal dropper 120 can be reduced. As such, when the liquid crystal container 122 is formed of a metal, it is preferable to apply a fluorine resin film therein to prevent the filled liquid crystal 107 from causing a chemical reaction with the metal.

The liquid crystal discharge pump 140 is disposed below the liquid crystal container 122. The liquid crystal discharge pump 140 discharges a predetermined amount of liquid crystal of the liquid crystal container 122 and drops the liquid on the liquid crystal panel. The liquid crystal is sucked as the liquid crystal discharge pump 140 is operated in connection with the liquid crystal container 122. The liquid crystal suction opening 147 is formed on the opposite side of the liquid crystal suction opening 147 and the liquid crystal discharge pump 140 operates to discharge the liquid crystal.

As shown in FIG. 8, the first connection pipe 126 is coupled to the liquid crystal suction opening 147 of the liquid crystal discharge pump 140. Although the liquid crystal suction opening 147 is inserted and coupled to the first connection pipe 126 in the drawing, the liquid crystal suction opening 147 and the first connection pipe 126 may be coupled by a coupling means such as a screw. One side of the first connection tube 126 is formed with a pin 128 through which the inside is perforated, such as a needle, and the lower portion of the liquid crystal container 122 that outflows the liquid crystal into the first connection tube 126. And pads (not shown) made of a material having strong shrinkage and sealing properties such as butyl rubber series. The pin 128 is inserted into the liquid crystal container 122 through a pad and flows the liquid crystal 107 of the liquid crystal container 122 into the liquid crystal suction opening 147. Since the pad is strongly contracted into the pin 128 when the pin 128 is inserted, the liquid crystal 107 may be prevented from leaking into the insertion region of the pin 128. As such, since the liquid crystal suction opening 147 and the liquid crystal container 122 are fastened by the pins and the pads, the fastening structure is simplified, and as a result, the fastening and detaching can be easily performed.

The liquid crystal suction opening 147 and the first connection pipe 126 may be integrally formed. In this case, the pin 128 is formed in the liquid crystal suction opening 147 and inserted directly into the liquid crystal container 122 through a pad to leak the liquid crystal of the liquid crystal container 122, thereby simplifying the structure.                     

The nozzle 150 is installed below the liquid crystal discharge pump 140. The nozzle 150 is connected to the liquid crystal discharge port 148 of the liquid crystal discharge pump 140 through the second connection pipe 160 to drop the liquid crystal 107 discharged from the liquid crystal discharge pump 150 onto the liquid crystal panel. do.

The second connection pipe 160 may be formed of an opaque material, but may be formed of a transparent material. As described above, the reason for forming the second connection tube 160 made of a transparent material is as follows.

In general, when bubbles are contained in the liquid crystal 107 when the liquid crystal is dropped, the amount of drop of the liquid crystal 107 dropped on the liquid crystal panel cannot be accurately controlled. Therefore, bubbles must be removed when the liquid crystal 107 is dropped. Meanwhile, bubbles are already included in the liquid crystal 107 filled in the liquid crystal container 122. Although bubbles in the liquid crystal 107 can be removed by the bubble removing device, it is virtually impossible to remove all bubbles even in this case. In addition, bubbles may occur when the liquid crystal 107 flows into the liquid crystal discharge pump 140 from the liquid crystal container 122. As a result, it is almost impossible to completely remove bubbles from the dropped liquid crystal 107. Therefore, when bubbles are generated, removing bubbles by discontinuing the operation of the liquid crystal droplets may be the best way to prevent defects.

The second connecting tube 160 is formed of a transparent material to easily detect bubbles included in the liquid crystal container 122 or bubbles generated in the liquid crystal container 122 to prevent defects. At this time, the discovery of the bubble may be made by the naked eye of the operator, but by automatically installing the first sensor 162 such as a photo coupler (photo coupler) on both sides of the second connecting tube 160 to automatically detect the bubble. It will more certainly be able to prevent the failure.

On both sides of the nozzle 150 into which the liquid crystal discharged through the second connecting pipe 160 flows, protection parts 152 are installed to prevent the nozzle 150 from being damaged from an external force. The protection part 152 of the lower part of the 150 is provided with a second sensor 154 for detecting whether the liquid crystal dropped from the nozzle 150 contains bubbles or agglomerates of liquid crystal on the surface of the nozzle 150. .

The phenomenon that the liquid crystal agglomerates on the surface of the nozzle 150 prevents the accurate dropping of the liquid crystal 107. When the liquid crystal is dropped through the nozzle 150, even if a predetermined amount of liquid crystal is discharged from the liquid crystal discharge pump 140, some of the liquid crystal is diffused onto the surface of the nozzle 150, so that a smaller amount of liquid crystal is dropped on the liquid crystal panel. In addition, when the liquid crystals agglomerated on the surface of the nozzle 150 are dropped onto the liquid crystal panel, it may cause a fatal defect of the liquid crystal display device. As such, in order to prevent the liquid crystals from agglomerating on the surface of the nozzle 150, a material (ie, a hydrophobic material) having a high contact angle with respect to the liquid crystal, such as a fluorine resin, is dipping on the surface of the nozzle 150. Or by a spray method. The liquid crystal dropped by the application of the fluorine resin is dropped onto the liquid crystal panel through the nozzle 150 in the form of a perfect drop without spreading to the surface of the nozzle 150.

On the other hand, the liquid crystal discharge pump 140 is inserted into the rotating member 157, the rotating member 157 is fixed to the fixing portion 155. The rotating member 157 is connected to the first motor 131. As the first motor 131 operates, the rotating member 157 rotates, and the liquid crystal discharge pump 140 fixed to the rotating member 157 operates.

As described above, the liquid crystal discharge pump 140 and the rotating member 157 and the fixing unit 155 for directly driving the liquid crystal discharge pump 140 are fixed to the support plate 170. At this time, the liquid crystal discharge pump 140 and the rotating member 157 substantially discharge the liquid crystal contained in the liquid crystal container 122 to drop the liquid crystal on the substrate. Such a structure is called a pump module. As such, the liquid crystal discharge pump 140, the rotating member 157, and the fixing part 155 may be referred to as separate names, that is, the pump module. The liquid crystal discharge pump 140, the rotating member 157, and the fixing part ( 155 is assembled to operate as a module. That is, the liquid crystal discharge pump 140 and the rotating member 157 are fixed to the support plate 170 in an assembled state.

Meanwhile, the pump module (strictly speaking, the fixing part 155 to which the liquid crystal discharge pump 140 is fixed) is fixed to the support plate 170 by a plurality of bolts 174. As shown in the figure, a plurality of holes 176 are formed in the support plate 170 so that the bolt 174 is inserted and fixed when the pump module is assembled to the support plate 170. Although not shown in detail in the drawing, a screw is formed in the hole 176 to be screwed with the bolt 174.

The liquid crystal discharge pump 140 is in contact with one side of the liquid crystal volume adjusting member 134 having a shape such as a bar. The other side of the liquid crystal volume adjustment member 134 is formed with a hole, the rotating shaft 136 is inserted into the hole. A screw is formed around the hole of the liquid crystal volume adjusting member 134 and the rotating shaft 136, and is screwed together. In addition, one end of the rotating shaft 136 is connected to the second motor 133, the other end is connected to the control lever 137.                     

The amount of liquid crystal discharged from the liquid crystal container 122 through the liquid crystal discharge pump 140 depends on the angle fixed to the rotating member 157. That is, the liquid crystal volume of the liquid crystal discharge pump 140 varies according to the fixed angle fixed to the rotating member 157. When the second motor 133 connected to the rotary shaft 136 is driven (automatically adjusted) or the control lever 137 is operated (manually adjusted), the rotary shaft 136 is rotated, thus rotating screw 136 and the screw One end of the combined liquid crystal volume adjustment member 134 is moved back and forth (straight line) along the rotation axis 136. As such, the force applied to the liquid crystal discharge pump 140 is changed as one end of the liquid crystal volume adjusting member 134 moves, and as a result, the fixed angle of the liquid crystal discharge pump 140 is changed.

As described above, the first motor 131 operates the liquid crystal discharge pump 140 to discharge the liquid crystal of the liquid crystal container 122 to drop the liquid crystal panel, and the second motor 133 to the rotating member 157. The amount of liquid crystal discharged from the liquid crystal discharge pump 140 is controlled by adjusting the fixed angle of the fixed liquid crystal discharge pump 140.

Meanwhile, the one-time dropping amount of the liquid crystal dropped onto the liquid crystal panel through the liquid crystal discharge pump 140 is a very small amount, and thus the amount of change of the liquid crystal discharge pump 140 controlled by the second motor 133 is also a small amount. . This means that the inclination angle of the liquid crystal discharge pump 140 must be adjusted very finely in order to control the discharge amount of the liquid crystal discharge pump 140. For this fine adjustment, the second motor 133 uses a servo motor, preferably a step motor, operated by a pulse input value.

Meanwhile, as the liquid crystal discharge pump 140 and the rotating member 155 are assembled to form a pump module, the liquid crystals of the nozzle 150, the motors 131 and 133, the liquid crystal volume adjusting member 134 and the liquid crystal container 122 The first connecting pipe 126 or the like may be referred to as a head module for convenience. The head module has a configuration excluding the pump module, and in the x, y-direction when measuring the dropping amount using a liquid crystal dropping or a weighing meter (in this case, the liquid crystal is dropped into a measuring cup provided separately). I can move it.

The pump module not only continuously drives during operation of the liquid crystal dropping device but also always sucks and discharges the liquid crystal. Therefore, the pump module not only is exposed to continuous external impulse but also comes into contact with the liquid crystal, so that not only there is a risk of breakage, but also the liquid crystal (dropped and left liquid) remaining in the pump module remains. In the present invention, as shown in Figures 7 and 8, when the pump module and the head module is detachably assembled by screwing when an abnormality occurs in the pump module exposed to the continuous shock or liquid residue remains in the pump module It is possible to simply take the action by separating the pump module from the head module. In addition, the assembly is also made simple, it is possible to quickly process.

In addition, when the pump module is detachably fastened from the head module, the following advantages may be obtained. As described above, the pump module is composed of a liquid crystal discharge pump 140 and the rotating member 157. The liquid crystal discharging pump 140 is a pump for discharging the liquid crystal and dropping it onto the substrate, and the rotary pump 157 is a device for operating the liquid crystal discharging pump 140. In particular, the dropping amount of the liquid crystal discharged from the liquid crystal discharge pump 140 is determined by the angle of the liquid crystal discharge pump 140 and the rotating member 157, that is, the fixed angle. In other words, the liquid crystal drop amount can be set by the operation of the pump module itself.

On the other hand, when the pump module is not assembled as one module, a new liquid crystal discharge pump 140 is installed in the liquid crystal dropping device every time the liquid crystal discharge pump 140 is replaced in the liquid crystal dropping device due to the fear of cleaning or damage. After that, the fixed angle of the liquid crystal discharge pump 140 and the rotating member 147 should be adjusted so that the set drop amount is discharged from the liquid crystal discharge pump 140.

However, such adjustment of the fixed angle goes through the following complicated steps. That is, after changing the fixed angle of the liquid crystal discharge pump 140 installed by operating the second motor 133, in order to measure the weight of the drop amount of the liquid crystal dropped by dropping by setting the number of drips separately prepared The weight of the liquid crystal. The weight of the measured liquid crystal is divided by the number of drops, and one set weight is calculated to calculate one drop. When the calculated dropping amount is different from the set dropping amount, the second motor 133 is operated again to change the fixed angle of the liquid crystal discharge pump 140 to detect the single output amount again. It is to adjust the fixed angle of the liquid crystal discharge pump 140 and the rotating member 157 by repeating the above process until the one-time loading amount is equal to the set loading amount.

Such a complicated adjustment process not only causes excessive liquid crystal waste (the liquid crystal loaded on the measuring cup has to be discarded) but also has a problem of lengthening the fixed angle adjustment time. In particular, since the dropping of the liquid crystal is not performed during the adjustment time of the fixed angle, there is a problem that the liquid crystal dropping process is delayed and the yield decreases.

However, in the present invention, since the liquid crystal discharge pump 140 and the rotating member 157 are attached to and detached from the head module in a state in which one module is assembled, the setting amount of the pump module is set separately from the liquid crystal dropping process (that is, of the pump module). It is possible to control the fixed angle of the liquid crystal discharge pump 140 and the rotating member 157). Therefore, the loading delay by the initial loading amount setting does not occur. Of course, in the present invention, the rotation angles of the liquid crystal discharge pump 140 and the rotating member 157 of the pump module may be adjusted in real time by the second motor 133. In particular, when an abnormality occurs in the actual amount of dropping of the liquid crystal due to an external environment or the like, by driving the second motor 133 to adjust the dropping amount in real time, the set dropping amount can always be dropped onto the substrate. As such, the initial loading amount by replacing the pump module is set by the operation of the pump module itself, and the loading amount of the loading is adjusted by the second motor 133 so that the liquid crystal of the set drop amount is always dropped on the substrate. .

9 (a) and 9 (b) are diagrams showing the structure of the liquid crystal discharge pump 140, (a) is a perspective view and (b) is an exploded perspective view.

9 (a) and 9 (b), the liquid crystal discharge pump 140 has a case 141 in which a liquid crystal suction opening 147 and a liquid crystal discharge opening 148 are formed, and an opening is formed in an upper portion thereof. A cap 144 coupled to the case 141, a cylinder 142 inserted into the case 141 to suck liquid crystal, a sealing means 143 for sealing the cylinder 142, and the cap ( O-ring (144a) is located on the upper to prevent the leakage of the liquid crystal and the liquid crystal suction opening 147 by being inserted into the cylinder 142 through the opening of the cap 144 to move up and down It consists of a piston 145 for sucking and discharging the liquid crystal 107 through the liquid crystal discharge port 148. A head 146a fixed to the rotating member 157 is installed at an upper portion of the piston 145, and a bar 146b is installed at the head 146a. The bar 146b is inserted into and fixed to a hole (not shown) formed in the rotating member 157 so that the piston 145 rotates when the rotating member 157 is rotated by the force of the first motor 131. ) To rotate.

On the other hand, as shown in Figure 9 (b), the groove 145a is formed at the end of the piston 145. The groove 145a is formed in an area of about 1/4 (or less) in the circular cross section of the piston 145 so that the piston 145 rotates (ie, moves up and down) and the liquid crystal suction opening 147. And opening and closing the liquid crystal discharge opening 148 to suck and discharge the liquid crystal through the liquid crystal suction opening 147 and the liquid crystal discharge opening 148.

Referring to the operation of the liquid crystal discharge pump 140 in detail as follows.

10 is a view showing a state in which the liquid crystal discharge pump 140 is fixed to the rotating member 157. As shown in the figure, the piston 145 is fixed to the rotating member 157 at an angle α, and the bar 146b formed on the piston head 146a is a hole formed in the inner surface of the rotating member 157. The piston 145 and the rotary member 157 are inserted into the 159. Although not shown in the drawing, since the bearing is provided inside the hole 159, the bar 146b of the piston 145 inserted into the hole 159 can move back, forth, left, and right. When the first pump 131 operates, the rotating member 157 rotates, and as a result, the piston 145 coupled with the rotating member 157 (that is, fixed) rotates.

At this time, assuming that the fixed angle α of the liquid crystal discharge pump with respect to the rotating member 157, that is, the fixed angle α of the piston 145 with respect to the rotating member 157 is 0, the piston 145 rotates only. Only rotational movement is performed along the member 157. However, since the fixed angle α is not substantially zero (that is, fixed at a constant angle), the piston 145 rotates along the rotational movement of the rotating member 157 and simultaneously moves up and down. Will be.

During the movement of the piston 145, when the piston 145 is rotated by a certain angle to move upwards, an empty space is formed inside the cylinder 142, and the liquid crystal is sucked into the space through the liquid crystal suction opening 147. As the piston 145 further rotates, the piston 145 moves downward, and the liquid crystal sucked in the cylinder 142 is discharged through the liquid crystal discharge port 148. At this time, the groove 145a formed in the piston 145 serves to open and close the liquid crystal suction opening 147 and the liquid crystal discharge opening 148 during the suction and discharge of the liquid crystal by the rotation of the piston 145.

Hereinafter, the operation of the liquid crystal discharge pump 140 as described above will be described in more detail with reference to FIGS. 11A to 11D.

As illustrated in FIGS. 11A to 11D, the liquid crystal discharge pump 140 discharges the liquid crystal 107 of the liquid crystal container 122 to the nozzle 150 through four strokes. 11 (a) and 11 (c) are cross strokes. FIG. 11B illustrates a suction stroke through the liquid crystal suction port 147 and FIG. 11D illustrates a liquid crystal discharge stroke through the liquid crystal discharge port 148.

As illustrated in FIG. 11A, the piston 145 fixed to the rotating member 157 at an angle α rotates as the rotating member 157 rotates. At this time, the liquid crystal suction opening 147 and the liquid crystal discharge opening 148 are closed by the piston 145.

As the rotating member 157 rotates about 45 °, the piston 145 also rotates, so that the liquid crystal suction opening 147 is opened by the groove 145a of the piston 145 as shown in FIG. . Meanwhile, the bar 146b of the piston 145 is inserted into the hole 159 of the rotating member 157 to couple the rotating member 157 and the piston 145. Accordingly, the piston 145 rotates as the rotating member 157 rotates, and the bar 146b rotates along the rotational surface.

Since the piston 145 is fixed to the rotating member 157 at an angle and the bar 146b rotates along the rotating surface, the piston 145 is raised as the rotating member 145 rotates. In addition, since the cylinder 141 is fixed, a space is created in the cylinder 141 under the piston 145 as the rotating member 145 rotates. Therefore, the liquid crystal is sucked into the space through the liquid crystal suction opening 147 opened by the groove 145a.

The suction of the liquid crystal is carried out after the suction stroke starts (that is, after the liquid crystal suction opening 147 is opened), until the rotating member 157 rotates about 45 ° to start the suction stroke as shown in FIG. 11 (c). It continues (until the liquid crystal suction opening 147 is closed).

Thereafter, as shown in FIG. 11 (d), as the rotary member 157 is further rotated, the liquid crystal discharge port 148 is opened and at the same time the piston 145 starts to descend and the space in the cylinder 141. The liquid crystal sucked in is discharged through the liquid crystal discharge port 148 (discharge stroke).

As described above, the liquid crystal discharge pump 140 repeats four strokes consisting of a first cross stroke, a suction stroke, a second cross stroke, and a discharge stroke, thereby discharging the liquid crystal 107 filled in the liquid crystal container 122 through the nozzle 150. To be discharged.                     

At this time, the discharge amount of the liquid crystal depends on the vertical movement range of the piston 145. However, the vertical movement range of the piston 145 varies depending on the angle of the liquid crystal discharge pump 140 fixed to the rotating member 157.

12 is a view showing that the liquid crystal discharge pump 140 is fixed to the rotating member 157 at an angle β. Compared to FIG. 10, in which the liquid crystal discharge pump 140 is fixed to the rotating member 157 at an angle of α (<β), the liquid crystal discharge pump 140 of FIG. 12 allows the piston 145 to move higher in the upward direction. do. This means that as the angle fixed to the rotating member 157 increases, the amount of the liquid crystal 107 sucked into the cylinder 142 during the movement of the piston 145 increases, which is fixed to the rotating member 157. It means that the discharge amount of the liquid crystal can be controlled by adjusting the angle.

Meanwhile, as shown in FIG. 7, the angle of the liquid crystal discharge pump 140 fixed to the rotating member 157 is controlled by the liquid crystal volume adjusting member 134, and the liquid crystal volume adjusting member 134 is provided as a second. As the pump 133 is driven, it moves. In other words, the angle of the liquid crystal discharge pump 140 can be adjusted by controlling the second pump 133.

Of course, the operator may manually adjust the fixed angle of the liquid crystal discharge pump 140 by the angle adjusting lever 137, but in this case, accurate adjustment is not possible and time consuming and stops the liquid crystal discharge pump during the operation. There is also a disadvantage. Therefore, it is preferable that the fixed angle of the liquid crystal discharge pump 140 is adjusted by the second pump 133.

In this case, the fixed angle of the liquid crystal discharge pump 140 is measured by a sensor 139 such as a linear variable differential transformer, and when the fixed angle exceeds the set angle, an alarm is issued to the liquid crystal discharge pump 140. ) To prevent damage.

As described above, in the liquid crystal dropping apparatus of the present invention, the pump module for sucking and discharging the liquid crystal from the liquid crystal container 122 to drop the liquid crystal onto the substrate through the nozzle can be easily coupled and separated from the head module. Therefore, when an abnormality occurs in the pump module to which continuous external force is applied, the pump module can be easily replaced with a new pump module after separating the pump module from the head module. In addition, when the liquid crystal dregs are loaded, since the pump module is easily removed from the head module and cleaned, the pump module may be assembled or reassembled.

In the above description, the pump module is fixed to the head module by bolts, but the pump module may be fixed by various fixing means without being fixed by a specific fixing means. In other words, it can be fixed by any fixing means as long as it can easily separate and couple the pump module from the head module.

As described above, in the present invention, a pump module including a liquid crystal discharge pump and a rotating member for operating the liquid crystal discharge pump is detachably coupled to a head module including a motor and a nozzle. Therefore, it is possible to quickly perform detachment for replacing and cleaning the pump. In addition, since the fixed angle of the liquid crystal discharge pump of the head module to be replaced can be set in advance, the initial drop amount of the liquid crystal drop is precisely set and the setting time of the liquid crystal drop amount can be greatly reduced. Moreover, since a dummy drop (dropping into the measuring cup) for the separate initial drop amount setting is unnecessary, it is possible to prevent the liquid crystal from being discarded unnecessarily.

Claims (10)

A container filled with liquid crystal; The container is inserted into the cylinder, a groove is formed in a predetermined area of the lower portion of the piston to suck and discharge the liquid crystal as the rotation and up and down movement, the inlet and discharge port through which the liquid crystal is sucked and discharged as the piston moves A pump module including a discharge pump for sucking and discharging liquid crystal filled in the liquid crystal, and a rotating member to which the piston of the discharge pump is fixed to rotate the piston; A head module detachably coupled to the pump module and including a nozzle for dropping the liquid crystal discharged to the pump module onto a substrate; And Composed of the coupling means for coupling the pump module and the head module, Liquid crystal dropping device, characterized in that the pump module is coupled to the head module in a state where the fixed angle is set separately to the discharge pump and the rotating member. delete delete The liquid crystal dropping apparatus of claim 1, wherein a bar is formed in the piston, and a hole is formed in the rotating member, and the bar is rotatably inserted into the hole so that the piston is fixed to the rotating member. delete The liquid crystal dropping apparatus according to claim 1, wherein the head module further includes a liquid crystal volume adjusting member which is in contact with the discharge pump to change the fixed angle of the discharge pump to adjust the discharge amount of the liquid crystal. The method of claim 6, wherein the head module, A motor for driving the liquid crystal volume adjusting member; And And a rotating shaft which is screwed with the liquid crystal volume adjusting member and rotates as the motor is driven to linearly move the liquid crystal volume adjusting member. 8. The liquid crystal dropping apparatus according to claim 7, wherein the motor is a step motor. delete The liquid crystal dropping apparatus according to claim 1, wherein the coupling means comprises a bolt.

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