KR100982354B1 - Manufacturing method of yellow earth ball and yellow earth ball thereof - Google Patents

Manufacturing method of yellow earth ball and yellow earth ball thereof Download PDF

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KR100982354B1
KR100982354B1 KR1020090086093A KR20090086093A KR100982354B1 KR 100982354 B1 KR100982354 B1 KR 100982354B1 KR 1020090086093 A KR1020090086093 A KR 1020090086093A KR 20090086093 A KR20090086093 A KR 20090086093A KR 100982354 B1 KR100982354 B1 KR 100982354B1
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South Korea
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ocher
ball
ocher ball
weight
mixture
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KR1020090086093A
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Korean (ko)
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정재천
오병춘
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나라앤텍 주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B28B11/16Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/04Clay; Kaolin
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/131Inorganic additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/1315Non-ceramic binders
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/32Burning methods

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

PURPOSE: A manufacturing method of a yellow soil ball and the yellow soil ball manufactured thereby are provided to manufacture the yellow soil ball including charcoal and yellow soil, and to improve the environment condition. CONSTITUTION: A manufacturing method of a yellow soil ball comprises the following steps: drying a composition containing yellow soil, dolomite or phlogopite, serpentine, oak powder, shells, and diatomaceous soil(S11); crushing the composition into the diameter of 100~200 micrometers(S12); mixing 60~80wt% of yellow soil, 5~10wt% of dolomite or phlogopite, 5~10wt% of serpentine, 5~10wt% of oak powder, and 5~10wt% of shells, diatomaceous soil, or acrylic resin to form a gel state mixture(S13); extruding the mixture into a yellow soil ball block(S14); polishing the yellow soil ball block(S15); wrapping the ball with a noninflammable material(S16); and removing the material after sintering, and cooling the ball(S17,S18).

Description

수질정화용 황토볼 제작방법과 황토볼{Manufacturing method of Yellow earth ball and Yellow earth ball thereof}Manufacturing method of Yellow earth ball and Yellow earth ball

본 발명은 수질정화용 황토볼 제작방법과 황토볼에 관한 것이다.The present invention relates to a method for manufacturing ocher balls for water purification and ocher balls.

황토는 고운 입자와 많은 산소를 함유하고, 뛰어난 정화능력과 탈취, 탈지의 성질이 있으며, 가열하지 않은 상태에서는 일반 흙과 비슷하나 일단 가열(60℃ 이상)하면 원적외선 방사(5~15㎛)가 월등하여 인체에 가장 유익한 에너지 곡선에 근접, 인체의 중심 부분이 35℃의 체온을 유지, 혈류량을 증가시켜 신진 대사의 촉진으로 피로를 풀어주는 역할을 돕는다. Ocher contains fine particles and a lot of oxygen, and has excellent purifying ability, deodorization and degreasing properties, and is similar to ordinary soil without heating, but once heated (over 60 ℃), far infrared radiation (5 ~ 15㎛) It is superior to the energy curve that is most beneficial to the human body, and the central part of the human body maintains a body temperature of 35 ° C to increase blood flow, helping to release fatigue by promoting metabolism.

이러한 황토의 기능과 효능이 널리 알려지면서 토목 및 건축자재로는 물론, 각종 건강기구 및 식품 등 다양한 분야에 널리 활용되고 있다.As the function and efficacy of the loess is widely known, it is widely used in various fields such as civil engineering and building materials, as well as various health appliances and foods.

황토는 볼 형태로 제작될 수 있고, 토목 및 건축자재로 활용될 경우엔 바닥 또는 벽면의 마감처리시 마감재와 혼합돼 이용될 수 있으며, 건강기구 및 각종 식품 등에 활용될 경우엔 황토가 갖는 미세한 독성을 제거하거나, 훼손에 의한 황토분말의 비산이 최소화되도록 처리되었다.Ocher can be produced in the form of a ball, and when used for civil engineering and building materials, it can be used mixed with finishing materials when finishing floors or walls, and when used for health equipment and various foods, fine toxicity of ocher It was treated to remove or minimize the scattering of ocher powder due to damage.

한편, 웰빙 욕구가 커지면서 황토와 더불어 숯에 대한 관심이 집중되었다.Meanwhile, as the desire for well-being grew, interest in charcoal and ocher was concentrated.

일반적으로 나무를 600~900도에서 구운 숯은 탄소 85%, 수분 10%, 미네랄 3%, 휘발 성분 2%로 구성되며 표면에 작은 구멍이 수없이 형성된다. 더욱이, 이렇게 형성된 숯을 600~900도에서 다시 탄화시키면 더욱 많은 구멍이 생겨 의약적 효과가 향상된다. In general, charcoal baked at 600 to 900 degrees is composed of 85% carbon, 10% moisture, 3% minerals, and 2% volatile components, and many small holes are formed on the surface. Moreover, when the carbon is thus carbonized again at 600 to 900 degrees, more holes are formed to improve the medicinal effect.

참고로, 숯은 세균, 악취를 잘 빨아들이거나 해독작용을 갖는데, 이는 숯에 형성된 무수한 구멍 때문이다. 숯은 단 1g의 표면적이 1,200㎡나 될 정도로 미세한 구멍이 많고, 이 구멍으로 물질이 들어가기 때문에 높은 흡착력을 갖는 것이다.For reference, charcoal absorbs bacteria, odors, or has a detoxification effect, because of the numerous holes formed in the charcoal. The charcoal has a lot of fine pores such that the surface area of only 1g is 1,200 m 2, and because the material enters the pores, it has a high adsorption force.

또한, 숯은 전자가 6개인 탄소로 구성돼 있는데, 다이아몬드와 같은 강한 공유결합이 아닌 전자가 자유롭게 돌아다닐 수 있는 구조 때문에, 주변에 자장을 형성하고, 이를 통해 음이온을 방출하면서, 물질의 부패 즉 산화(전자를 잃는 현상)를 억제한다.In addition, char is composed of carbon with 6 electrons. Because of the structure that electrons can roam freely, rather than strong covalent bonds like diamond, it forms a magnetic field around it and releases negative ions through it. It inhibits oxidation (the loss of electrons).

이상 설명한 바와 같이, 황토와 숯은 인간이 추구하는 웰빙 환경을 자연스럽게 조성할 수 있는 소재이다. 이러한 소재는 각종 기술분야에서 그 사용이 요구되고 있고, 현재 다양한 용도로 널리 활용되고 있다.As described above, ocher and charcoal are materials that can naturally create a well-being environment pursued by humans. Such materials are required for their use in various technical fields, and are currently widely used for various purposes.

그런데, 황토와 숯은 재질적 특성상 동시 제작이 어렵다는 한계가 있었다. 즉, 황토를 이용해 황토볼을 제작하기 위해서는 고온의 가열이 불가피하고, 황토볼에 숯을 혼합할 경우엔 상기 가열과정에서 산화돼 소실되면서 숯의 고유한 기능이 소멸될 수 있는 것이다.However, ocher and charcoal had a limitation in that it was difficult to produce simultaneously due to the material properties. In other words, in order to produce ocher balls using ocher, high temperature heating is inevitable, and when charcoal is mixed with ocher balls, the intrinsic function of char may be lost while being oxidized and lost during the heating process.

따라서, 황토와 숯의 효능을 동시에 제공받기 위해서는 볼과 같은 고형체가 아닌 분말타입의 혼합물로만 활용되었고, 이를 통해 그 활용도는 제한될 수밖에 없 었다.Therefore, in order to receive the efficacy of ocher and charcoal at the same time, it was used only as a mixture of a powder type, not a solid such as a ball, through which the utilization was inevitably limited.

이에 본 발명은 상기와 같은 문제를 해소하기 위해 안출된 것으로, 황토와 숯의 효과를 동시해 발현하면서도 견고한 구조를 갖는 고형체로 표현되는 수질정화용 황토볼 제작방법과 황토볼의 제공을 기술적 과제로 한다.Accordingly, the present invention has been made to solve the above problems, the present invention is to provide the ocher ball manufacturing method and ocher ball for water purification represented by a solid having a solid structure while expressing the effects of ocher and charcoal simultaneously. .

상기의 기술적 과제를 달성하기 위하여 본 발명은,According to an aspect of the present invention,

황토, 백운모 또는 금운모, 사문석, 목분, 패갑 및 규조토를 포함하는 구성물을 건조하는 구성물 건조단계;A component drying step of drying a component including loess, dolomite or gold mica, serpentine, wood flour, shellfish and diatomaceous earth;

상기 구성물을 개별 분쇄하되, 황토의 직경은 100 ~ 200 μm로 하고, 백운모 또는 금운모, 사문석, 목분, 패갑 및 규조토의 직경은 5 mm 이하로 제한하는 구성물 분쇄단계;Individually pulverizing the components, the diameter of the loess is 100 ~ 200 μm, the diameter of the dolomite or gold mica, serpentine, wood flour, shell and diatomaceous earth crushing step to limit to 5 mm or less;

황토 60 ~ 80 중량%, 백운모 또는 금운모 5 ~ 10 중량%, 사문석 5 ~ 10 중량%, 목분 5 ~ 10 중량%, 패갑과 규조토와 수성 아크릴 수지를 5 ~ 10 중량%의 비율로 혼합해 겔 상태의 혼합물로 교반하는 교반단계;Ocher 60 to 80% by weight, dolomite or gold mica, 5-10% by weight, serpentine 5-10% by weight, wood powder 5-10% by weight, shellfish, diatomaceous earth and aqueous acrylic resin in a ratio of 5-10% by weight A stirring step of stirring the mixture in a state;

상기 혼합물을 압출하면서 출구를 통해 유출되는 혼합물을 일정 간격으로 타격 또는 절단해 황토볼 블록으로 성형하는 성형단계;A molding step of molding the ocher ball block by striking or cutting the mixture flowing through the outlet while extruding the mixture at regular intervals;

상기 황토볼 블록을 수평이동하는 평판에 안착시켜서 황토볼 블록을 구형으로 연마하는 연마단계;Polishing the ocher ball block into a sphere by seating the ocher ball block on a horizontal plate;

구형으로 변형된 황토볼을 불연성 재질의 랩으로 감싸되, 황토볼로부터 배출 되는 가스가 일방향으로 배출되도록 유출구를 한 개만 형성시키는 랩핑단계;Wrapping the spherical deformed ocher ball wrapped with a non-combustible material, forming only one outlet so that the gas discharged from the ocher ball in one direction;

랩핑된 황토볼을 700 ~ 1700 도의 가마에서 3 ~ 7 시간 가열하는 소성 단계; 및 Firing step of heating the wrapped ocher ball in a kiln of 700 to 1700 degrees for 3 to 7 hours; And

황토볼의 랩을 제거하고 5 ~ 15 도에서 9 ~ 20 시간 냉각처리하는 냉각단계;Cooling step of removing the ocher ball wrap and cooling for 9 to 20 hours at 5 to 15 degrees;

를 포함하는 수질정화용 황토볼 제작방법이다.Ocher ball production method for water purification comprising a.

상기의 본 발명은, 황토와 숯이 결합된 고형체로서의 황토볼 제작을 가능케 하고, 이를 통해 황토와 숯이 갖는 고유한 효과를 동시에 발현할 수 있어서, 황토볼을 통해 개선된 웰빙 환경을 조성할 수 있는 효과가 있다.According to the present invention, it is possible to manufacture ocher balls as a solid body combined with ocher and charcoal, and thereby to simultaneously express the unique effects of ocher and charcoal, thereby creating an improved well-being environment through ocher balls. It can be effective.

이하 본 발명을 첨부된 예시도면에 의거하여 상세히 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 황토볼 제작방법을 도시한 플로우차트인 바, 이를 참조해 설명한다.1 is a flowchart illustrating a method for manufacturing ocher balls according to the present invention, which will be described with reference to this.

본 발명에 따른 황토볼은 황토와 숯을 포함하는 볼 형상을 이루고, 각종 토목 및 건축용 블록과, 내장 또는 미장용 마감재 또는 바닥재와, 각종 기구 등에 내설 또는 적용된다.The ocher ball according to the present invention forms a ball shape including loess and charcoal, and is installed or applied to various civil and building blocks, interior or plastering finishes or floorings, and various appliances.

황토볼은 필요에 따라 그 직경과 형상을 다양하게 조정 및 제작할 수 있으므로, 이하에서는 황토볼 제작의 구체적인 과정을 위주로 설명한다.As the ocher ball can be adjusted and manufactured in various ways and diameters, if necessary, the following description will focus on the specific process of the ocher ball production.

S11; 구성물 건조단계S11; Component drying stage

본 발명에 따른 황토볼의 구성물은 황토와 숯을 포함하는데, 숯의 경우에는 구성물 건조단계(S11)에서 직접 건조되지 않고 숯의 주재료인 해당 목재가 건조될 것이다. 본 발명에 따른 실시예에서는 목재를 참나무로 한다.The composition of the ocher ball according to the present invention includes ocher and charcoal, in the case of charcoal, the wood, which is the main material of charcoal, is not dried directly in the component drying step (S11). In the embodiment according to the invention the timber is oak.

이외에 구성물은 운모와 사문석이 포함될 수 있다.In addition, the composition may include mica and serpentine.

운모, 특히 백운모는 내화성(耐火性)이 강하고 전기의 부도체이므로, 전기절연물ㆍ내화재 등에 사용된다. 또한 분말은 은백색으로 번쩍이므로, 금은니(金銀泥)로도 이용된다. 백운모 이외에 금운모도 질이 좋은 것은 백운모와 마찬가지로 쓰이나, 흑운모는 철분이 많아 황토볼의 구성물로 적합치 않다.Mica, especially white mica, has strong fire resistance and is an insulator for electricity, so it is used for electric insulators and fireproof materials. In addition, since the powder is silvery white, it is also used as gold and silver teeth. In addition to dolomite, gold mica is also of good quality as do mica, but biotite is rich in iron and is not suitable for the composition of ocher balls.

이러한 기능을 갖는 백운모 또는 금운모는 황토볼의 외관미를 개선한다.Dolomite or gold mica having this function improves the appearance of ocher balls.

사문석은 미려한 외형으로 인해 황토볼의 미장효과를 높일 수 있어서, 백운모 또는 금운모와 더불어 황토볼의 외관미를 개선한다. The serpentine can enhance the plastering effect of the ocher ball due to its beautiful appearance, and improves the appearance beauty of the ocher ball together with dolomite or gold mica.

이외에도 본 발명에 따른 황토볼의 구성물은 패갑(貝甲)이 포함될 수 있다.In addition to the constituents of the ocher ball according to the present invention may include a shell (貝 甲).

패갑은 황토볼의 광 반사효과를 높여서 고급스러우면서도 화려한 외관을 강조할 수 있는 것으로, 황토볼의 미장을 극대화한다.The shellfish can emphasize the luxurious and colorful appearance by enhancing the light reflection effect of the ocher ball, maximizing the ocher ball's plastering.

계속해서, 황토볼의 구성물은 규조토(硅藻土, diatomaceous earth)가 포함될 수 있다. Subsequently, the composition of the ocher ball may include diatomaceous earth.

규조토는 규조의 유해(遺骸)로 만들어진 연질의 암석과 토양을 말하는데, 해양성과 담수성으로 구분하며, 니트로글리세린 등과 같은 폭발제의 흡수제 및 촉매운반체ㆍ탈지제(脫脂劑)ㆍ흡착제ㆍ여과제ㆍ소성단열재ㆍ시멘트ㆍ혼화제 및 연마재 등으로 쓰인다. Diatomaceous earth is soft rock and soil made of diatomaceous earth. It is divided into marine and freshwater. Used as insulation, cement, admixture and abrasive.

S12; 구성물 분쇄단계S12; Component Grinding Step

황토볼의 구성물이 충분히 건조되면 구성물 간의 결합이 용이하도록, 상기 구성물을 미세 직경으로 분쇄한다.When the composition of the ocher ball is sufficiently dried, the composition is pulverized to a fine diameter to facilitate the bonding between the components.

여기서, 상기 직경은 구성물별로 차등화할 수 있으므로, 구성물의 분쇄는 개별적으로 이루어지는 것이 바람직할 것이다. 참고로, 황토는 입자의 직경이 100 ~ 200 μm인 것이 바람직하고, 숯 제작을 위한 목재(참나무; 이하 '목분')와, 백운모 또는 금운모와, 사문석, 패갑 및 규조토 등의 직경은 5 mm를 초과하지 않는 것이 바람직하다. 참고로, 숯의 경우에는 숯 자체가 갖는 공극 효과를 충분히 구현할 수 있도록, 황토볼의 크기에 따라 숯의 직경을 가능한 대형화하는 것이 바람직하다.Here, since the diameter can be differentiated for each component, it is preferable that the grinding of the components is performed separately. For reference, the ocher is preferably a particle diameter of 100 ~ 200 μm, the wood for charcoal (oak; `` wood flour ''), dolomite or gold mica, serpentine, shell and diatomaceous earth diameter of 5 mm It is preferred not to exceed. For reference, in the case of charcoal, it is preferable to enlarge the diameter of the char as much as possible according to the size of the ocher ball so as to fully realize the pore effect of the charcoal itself.

S13; 교반단계S13; Stirring Step

구성물의 분쇄가 완료되면, 목분 및 황토를 포함하는 구성물을 교반기(미도시함)에 일정비율로 삽입한다.When the pulverization of the constituents is completed, the constituents, including wood powder and loess, are inserted into the stirrer (not shown) at a predetermined ratio.

본 발명에 따른 실시예에서는 황토 60 ~ 80 중량%와, 백운모 또는 금운모 5 ~ 10 중량%와, 목분 5 ~ 10 중량%와, 사문석 5 ~ 10 중량%와, 각 구성물 간의 결속을 매개하기 위한 수성 아크릴수지와 기타 혼합물 5 ~ 10 중량%을 포함한다. 여기서 기타 혼합물이란, 패갑 또는 규조토가 될 것이다.In the embodiment according to the present invention, 60 to 80% by weight of ocher, 5 to 10% by weight of dolomite or gold mica, 5 to 10% by weight of wood powder, 5 to 10% by weight of serpentine, and to mediate the binding between each component 5 to 10 weight percent of aqueous acrylic resins and other mixtures. The other mixture here will be shell or diatomaceous earth.

계속해서, 상기 구성물은 분말 형태의 고체이므로, 균일한 혼합을 위해 수평 상태에서 일정시간 교반을 진행하는 것이 바람직하고, 수성 아크릴수지의 경우에는 구성물을 수용할 만큼 충분한 부피를 가지므로, 황토와 목분을 포함하는 구성물의 혼합물은 외관상 겔 상태를 유지할 것이다.Subsequently, since the composition is a solid in powder form, it is preferable to proceed stirring for a predetermined time in a horizontal state for uniform mixing, and in the case of an aqueous acrylic resin, since it has a volume sufficient to accommodate the composition, ocher and wood flour The mixture of constituents comprising will remain in appearance gel.

S14; 성형단계S14; Molding Step

겔 상태의 혼합물은 볼 형상으로 성형된다. The gel mixture is shaped into a ball shape.

겔 상태의 혼합물을 볼 형상으로 성형하기 위해서는 다양한 수단이 적용될 수 있으나, 본 발명에 따른 실시예에서는 압출성형 방식을 적용한다.Various means may be applied to form the gel mixture in a ball shape, but the embodiment according to the present invention applies an extrusion method.

압출성형 방식의 실시예를 간단히 설명하면, (1)교반이 완료된 혼합물을 압출기(미도시함)의 수용부에 담고, (2)수용부에 압력을 가하면, (3)수용부에 형성된 일정한 직경의 출구를 통해 혼합물이 유출되고, (4)유출된 혼합물을 일정간격으로 타격 또는 절단해 끊어서 일정 크기의 혼합물 블록을 완성한다.Exemplary embodiments of the extrusion molding method will be described briefly as follows: (1) a mixture having been stirred is placed in a receiving part of an extruder (not shown), and (2) pressure is applied to the receiving part, and (3) a constant diameter formed in the receiving part. The mixture flows out through the outlet of (4) and blows or breaks the spilled mixture at regular intervals to complete a mixture block of a certain size.

참고로, 겔 상태의 혼합물은 충분한 교반(반죽)과 수성 아크릴 수지에 의한 구성물 간의 상호 결속을 통해, 혼합물 블록으로의 완성시에도 자체 분산없이 성형된 형상을 유지한다.For reference, the gel-like mixture maintains the molded shape without self dispersion even upon completion to the mixture block through sufficient agitation (dough) and mutual binding between the components with the aqueous acrylic resin.

S15; 연마단계S15; Polishing Step

혼합물 블록은 압출 성형을 통해 완성되므로, 볼과 같은 구형이 아닌 기둥형상을 이루게 된다. 따라서 수평이동을 하는 평판 상에 혼합물 블록을 안착한 후 평판을 일정한 주기로 수평왕복 시키면, 혼합물 블록은 관성에 의해 현위치에서 회 전을 지속하면서 구형인 황토볼로 변형된다.Since the mixture block is completed through extrusion molding, it forms a column shape rather than a sphere like a ball. Therefore, when the mixture block is seated on the horizontal moving plate and the plate is horizontally reciprocated at regular intervals, the mixture block is transformed into a spherical ocher ball while continuing to rotate at the current position by inertia.

물론, 구형인 황토볼로 변형이 완료되어도 평판의 수평이동을 일정횟수 반복해서 황토볼의 표면강도가 증가하도록 연마를 지속한다.Of course, even after the deformation of the spherical ocher ball is completed, the horizontal movement of the plate is repeated a certain number of times to continue polishing to increase the surface strength of the ocher ball.

S16; 랩핑단계S16; Wrapping Step

황토볼에 대한 연마가 완료되면, 황토볼을 개별 단위 또는 다수 개를 하나의 군으로 묶어 분류한 후, 불연성 재질의 랩으로 감싼다. 이때, 랩은 황토볼의 통기가 가능하도록 해서, 포장된 황토볼의 가열로 배출되는 수증기 또는 각종 기화물질이 원활히 유출될 수 있도록 한다. 물론, 산소의 유입을 최소화하기 위해 랩핑된 황토볼은 유출구 하나만이 형성되도록 해서, 건조 및 가열시 목분이 효과적으로 탄화되도록 한다.When the polishing of the ocher ball is completed, the ocher ball is classified into individual units or a plurality of groups into one group, and then wrapped with a wrap of a non-combustible material. At this time, the wrap allows the ocher ball to be ventilated, so that the vapor or various vaporized substances discharged by heating the packed ocher ball can be smoothly flowed out. Of course, in order to minimize the inflow of oxygen, the wrapped ocher ball allows only one outlet to be formed, so that the wood powder is effectively carbonized during drying and heating.

S17; 소성단계S17; Firing stage

랩핑이 완료된 황토볼은 가마(미도시함)에 삽입돼 가열된다.The completed ocher ball is inserted into a kiln (not shown) and heated.

가마의 온도는 황토볼의 개수와 그 용도에 따라 다양할 수 있으나, 통상적으로 700 ~ 1700℃를 유지하고, 가열시간은 3 ~ 7 시간을 지속하는 것이 바람직하다.The temperature of the kiln may vary depending on the number of ocher balls and its use, but is usually maintained at 700 to 1700 ° C., and the heating time is preferably maintained for 3 to 7 hours.

또한, 가열시에는 랩핑된 황토볼을 직접 가열하지 않고 복사열에 의해 간접 가열하므로, 황토볼의 산화 가능성을 최소화하고, 아울러 랩핑된 황토볼의 목분이 효과적으로 탄화되어 참숯이 되도록 지속한다.In addition, during heating, the wrapped ocher ball is not heated directly but indirectly by radiant heat, thereby minimizing the possibility of oxidizing the ocher ball, and continuing to make the wood powder of the wrapped ocher ball effectively carbonized to become true charcoal.

S18; 냉각단계S18; Cooling stage

소성가 완료되면 황토볼을 감싼 랩을 벗겨낸 후 냉각처리를 진행한다. 이때의 냉각온도는 5 ~ 15℃를 유지하고, 냉각처리시간은 9 ~ 20 시간을 지속하는 것이 바람직하다.When firing is completed, take off the wrap wrapped with ocher balls and proceed with cooling. At this time, the cooling temperature is maintained at 5 ~ 15 ℃, the cooling treatment time is preferably maintained for 9 to 20 hours.

이러한 급냉 처리를 통해 장시간의 가열로 인해 확장된 황토볼의 다공 상태를 유지시켜서 황토볼의 기능성을 향상시키고, 형상변화에 대한 가능성을 줄여서 황토볼의 외관이미지가 유지되도록 한다.Through such quenching process, the porcelain of the expanded ocher ball is maintained due to prolonged heating, thereby improving the functionality of the ocher ball, and reducing the possibility of shape change to maintain the appearance image of the ocher ball.

도 1은 본 발명에 따른 황토볼 제작방법을 도시한 플로우차트이다.1 is a flowchart illustrating a method for manufacturing ocher balls according to the present invention.

Claims (3)

황토와, 백운모 또는 금운모ㆍ사문석ㆍ목분ㆍ패갑ㆍ규조토가 혼합된 구성물을 건조하는 구성물 건조단계;A constituent drying step of drying constituents in which ocher and muscovite or gold mica, serpentine, wood meal, shellfish and diatomaceous earth are mixed; 상기 구성물을 개별 분쇄하되, 황토의 직경은 100 ~ 200μm로 제한하는 구성물 분쇄단계;Separately crushing the components, the diameter of the loess is limited to 100 ~ 200μm constituent grinding step; 황토 60 ~ 80 중량%, 백운모 또는 금운모 5 ~ 10 중량%, 사문석 5 ~ 10 중량%, 목분 5 ~ 10 중량%, 패갑과 규조토와 수성 아크릴 수지를 5 ~ 10 중량%의 비율로 혼합해 겔 상태의 혼합물로 교반하는 교반단계;Ocher 60 to 80% by weight, dolomite or gold mica, 5-10% by weight, serpentine 5-10% by weight, wood powder 5-10% by weight, shellfish, diatomaceous earth and aqueous acrylic resin in a ratio of 5-10% by weight A stirring step of stirring the mixture in a state; 상기 혼합물을 압출하면서 출구를 통해 유출되는 혼합물을 일정 간격으로 타격 또는 절단해 황토볼 블록으로 성형하는 성형단계;A molding step of molding the ocher ball block by striking or cutting the mixture flowing through the outlet while extruding the mixture at regular intervals; 상기 황토볼 블록을 수평이동하는 평판에 안착시켜서 황토볼 블록을 구형으로 연마하는 연마단계;Polishing the ocher ball block into a sphere by seating the ocher ball block on a horizontal plate; 구형으로 변형된 황토볼을 불연성 재질의 랩으로 감싸되, 황토볼로부터 배출되는 가스가 일방향으로 배출되도록 유출구를 한 개만 형성시키는 랩핑단계; 및Wrapping the spherical deformed ocher ball wrapped with a non-combustible material, forming only one outlet so that the gas discharged from the ocher ball is discharged in one direction; And 황토볼의 랩을 제거하고 5 ~ 15℃에서 9 ~ 20 시간 냉각처리하는 냉각단계;Cooling step of removing the ocher ball wrap and cooling for 9 to 20 hours at 5 ~ 15 ℃; 를 포함하는 것을 특징으로 하는 수질정화용 황토볼 제작방법.Ocher ball production method for water purification, comprising a. 제 1 항에 있어서, The method of claim 1, 상기 구성물 분쇄단계에서, 구성물 건조단계에서 선택된 백운모 또는 금운모, 사문석, 목분, 패갑 및 규조토 중 하나 이상은 5 mm 이하로 분쇄하는 것을 특징으로 하는 수질정화용 황토볼 제작방법.In the component crushing step, at least one of the mica or gold mica, serpentine, wood powder, shell and diatomaceous earth selected in the component drying step is pulverized to less than 5 mm, characterized in that the ocher ball for water purification. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2, 상기 랩핑단계 및 냉각단계 사이에, 랩핑된 황토볼을 700 ~ 1700℃의 가마에서 3 ~ 7 시간 가열하는 소성 단계를 더 포함하는 것을 특징으로 하는 수질정화용 황토볼 제작방법.Between the lapping step and the cooling step, the ocher ball manufacturing method for water purification, characterized in that it further comprises a firing step of heating the wrapped ocher ball in a kiln of 700 ~ 1700 ℃ for 3 to 7 hours.
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KR100393267B1 (en) 2001-02-15 2003-07-31 에코그린텍 (주) Staircase type waste water disposal system and adsorbent for purification of livestock waste water
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