KR100980445B1 - Manufacturing method for brassiere cup - Google Patents

Manufacturing method for brassiere cup Download PDF

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KR100980445B1
KR100980445B1 KR1020080044221A KR20080044221A KR100980445B1 KR 100980445 B1 KR100980445 B1 KR 100980445B1 KR 1020080044221 A KR1020080044221 A KR 1020080044221A KR 20080044221 A KR20080044221 A KR 20080044221A KR 100980445 B1 KR100980445 B1 KR 100980445B1
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South Korea
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bra cup
fabric
bra
cup
sponge sheet
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KR1020080044221A
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Korean (ko)
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KR20090118440A (en
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임선환
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임선환
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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41C—CORSETS; BRASSIERES
    • A41C5/00—Machines, appliances, or methods for manufacturing corsets or brassieres
    • A41C5/005—Machines, appliances, or methods for manufacturing corsets or brassieres by moulding

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Textile Engineering (AREA)
  • Corsets Or Brassieres (AREA)

Abstract

본 발명은 여성이 착용하는 브래지어의 주요 구성요소인 브래지어컵의 제조방법 및 그 브래지어컵에 관한 것이다.The present invention relates to a method for manufacturing a bra cup which is a main component of a bra worn by a woman and a bra cup.

다양한 색상의 무늬로 날염된 브래지어컵(10)을 간단한 방법으로 제조할 수 있도록 한 것으로서,     As a bra cup (10) printed in a variety of colors to be manufactured in a simple way,

브래지어컵(10)의 심재가 되는 스펀지시트(16)의 겉쪽면 및 안쪽면에 각각 접착제(21)를 도포하여, 겉쪽면에는 무늬가 날염된 겉감원단(15)을 부착하고, 안쪽면에는 염색된 안감원단(14)을 부착하여 2개의 접합롤러(22) 사이로 통과시켜 겉감원단(15), 스펀지시트(16), 안감원단(14)을 일체로 접합한 브래지어컵 소재(23)를 성형하고,    Adhesive 21 is applied to the outer surface and the inner surface of the sponge sheet 16, which is the core of the bra cup 10, and the outer surface is attached with the printed fabric fabric 15, and the inner surface is dyed. Attached to the lining fabric 14 and passed between the two bonding rollers 22 to form a bra cup material (23) in which the outer fabric 15, the sponge sheet 16, the lining fabric (14) integrally bonded together ,

브래지어컵 소재(23)를 상부금형(11)과 하부금형(12) 사이에 넣고 115℃로 100초 동안 가열압착하여 반구형의 브래지어컵(10) 형태로 성형한 후에 절단구멍(24)이 형성된 받침판(25)과 절단구멍(24)이 형성된 누름판(26) 사이에 넣고, 절단날(27)로 가압절단하여 브래지어컵(10) 형상으로 재단한 다음에 컵주변에 재봉으로 테두리를 형성하고 끈을 부착하여 브래지어의 제조를 완성하도록 창안한 발명이다. The bra cup material 23 is sandwiched between the upper mold 11 and the lower mold 12 and heated and pressed at 115 ° C. for 100 seconds to form a hemispherical bra cup 10. Inserted between the pressing plate 26 formed with the 25 and the cutting hole 24, press-cut with a cutting blade 27 to cut into a bra cup 10 shape, and then form a border around the cup by sewing and lace The invention was devised to complete the manufacture of a bra by attaching.

브래지어컵, 스펀지시트, 겉감원단, 안감원단, 날염  Brassiere Cup, Sponge Sheet, Outer Fabric, Lining Fabric, Printing

Description

브래지어컵의 제조방법{MANUFACTURING METHOD FOR BRASSIERE CUP}MANUFACTURING METHOD FOR BRASSIERE CUP}

본 발명은 여성이 착용하는 브래지어의 주요 구성요소인 브래지어컵의 제조방법 및 그 브래지어컵에 관한 것이다.The present invention relates to a method for manufacturing a bra cup which is a main component of a bra worn by a woman and a bra cup.

다양한 색상의 무늬로 날염된 브래지어컵(10)을 간단한 방법으로 제조할 수 있도록 한 것으로서,     As a bra cup (10) printed in a variety of colors to be manufactured in a simple way,

브래지어컵(10)의 심재가 되는 스펀지시트(16)의 겉쪽면 및 안쪽면에 각각 접착제(21)를 도포하여, 겉쪽면에는 무늬가 날염된 겉감원단(15)을 부착하고, 안쪽면에는 염색된 안감원단(14)을 부착하여 2개의 접합롤러(22) 사이로 통과시켜 겉감원단(15), 스펀지시트(16), 안감원단(14)을 일체로 접합한 브래지어컵 소재(23)를 성형하고,    Adhesive 21 is applied to the outer surface and the inner surface of the sponge sheet 16, which is the core of the bra cup 10, and the outer surface is attached with the printed fabric fabric 15, and the inner surface is dyed. Attached to the lining fabric 14 and passed between the two bonding rollers 22 to form a bra cup material (23) in which the outer fabric 15, the sponge sheet 16, the lining fabric (14) integrally bonded together ,

브래지어컵 소재(23)를 상부금형(11)과 하부금형(12) 사이에 넣고 115℃로 100초 동안 가열압착하여 반구형의 브래지어컵(10) 형태로 성형한후에 절단구멍(24)이 형성된 받침판(25)과 절단구멍(24)이 형성된 누름판(26) 사이에 넣고, 절단날(27)로 가압절단하여 브래지어컵(10)형상으로 재단한 다음에 컵주변에 재봉으로 테두리를 형성하고 끈을 부착하여 브래지어의 제조를 완성하도록 창안한 발명이 다. The bra cup material 23 is sandwiched between the upper mold 11 and the lower mold 12 and heated and pressed at 115 ° C. for 100 seconds to form a hemispherical bra cup 10. 25) and the pressing plate 26 formed with a cutting hole 24, press-cut with a cutting blade 27 to cut into a bra cup 10 shape, and then form a rim around the cup by sewing and attach a string Invented to complete the manufacture of a bra.

종래의 브래지어컵의 제조방법은 먼저, 스펀지시트(16)로서 브래지어컵(10)을 반구형으로 성형한 다음에 여기에 겉감원단(15) 및 안감원단(14)을 재단하여 감싸고 봉제작업을 한 후에 이어서 겉감원단(15)의 표면에 레이스천이나 자수천등의 장식물을 부착하고, 끈을 부착하는 봉제작업을 함으로서, 완성된 브래지어를 얻을 수 있는 것이어서, 봉제작업이 중첩되고, 레이스등의 부착작업이 추가되기 때문에 작업공정이 번거롭고 복잡하여 소요인력 및 제조비용이 과다하게 발생되는 문제점이 있었다.Conventional method of manufacturing a bra cup, first, the bra cup 10 as a sponge sheet 16 is formed into a hemispherical shape, and then the outer fabric 15 and lining fabric 14 is cut and wrapped and sewn after Subsequently, by attaching a decorative material such as a lace cloth or an embroidery cloth to the surface of the outer fabric 15, and sewing a string to attach a string, a finished bra can be obtained. Because of this addition, the work process is cumbersome and complex, there was a problem that excessive labor and manufacturing costs are generated.

본 발명은 브래지어컵(10)의 제조공정을 효율성 높게 간소화하여 최소의 인력과 제조비용으로서 대량생산이 가능하고, 미리 날염공정에 의하여 다양한 색상의 무늬로 날염된 겉감원단(15)을 사용하도록 하므로서, 종래와 같이 별도의 레이스천등의 부착작업이 없이도 다양한 색상의 무늬가 브래지어컵(10)에 형성되도록 하는 것이 본 발명이 해결하고자 하는 과제이다. The present invention is to simplify the manufacturing process of the bra cup 10 with high efficiency to mass production as a minimum manpower and manufacturing cost, and to use the outer fabric 15 printed in a pattern of various colors by the printing process in advance It is a problem to be solved by the present invention that a pattern of various colors is formed on the bra cup 10 without attaching a separate lace cloth as in the related art.

브래지어컵의 제조방법에 있어서,In the manufacturing method of the bra cup,

브래지어컵(10)을 피복할 겉감원단(15)의 표면을 날염롤러(28)로서 다양한 색상의 무늬로 날염하는 겉감원단의 날염공정(S1)과,    Printing process (S1) of the outer fabric fabric for printing the surface of the outer fabric fabric 15 to cover the bra cup 10 in a pattern of various colors,

스펀지시트(16)의 양면에 접착제(21)를 도포하고, 스펀지시트(16)의 겉쪽면에 무늬가 날염된 겉감원단(15)을 부착하고, 스펀지시트(16)의 안쪽면에 염색된 안감원단(14)을 부착하여 2개의 접합롤러(22) 사이로 통과시켜 겉감원단(15), 스펀지시트(16) 및 안감원단(14)이 일체가 되는 브래지어컵 소재(23)로 접합하는 브래지어컵 소재의 접합공정(S2)과,    The adhesive 21 is applied to both sides of the sponge sheet 16, the printed fabric fabric 15 is attached to the outer surface of the sponge sheet 16, and the inner lining of the sponge sheet 16 is dyed. Bra cup material attached with a fabric 14 and bonded between two bonding rollers 22 and the bra fabric material 23 in which the outer fabric 15, the sponge sheet 16 and the lining fabric 14 are integrated. Joining process (S2),

브래지어컵 소재(23)를 상부금형(11)과 하부금형(12) 사이에 넣고, 115℃로 100초동안 가열압착하여 반구형의 브래지어컵(10)으로 성형하는 브래지어컵의 성형공정(S3)과,    The bra cup material 23 is sandwiched between the upper mold 11 and the lower mold 12, and is heated and pressed at 115 ° C. for 100 seconds to form a bra cup bra 10 of a hemispherical shape (S3) and ,

반구형으로 성형된 브래지어컵(10)을 받침판(25)과 누름판(26) 사이에 넣고, 절단날(27)로 가압절단하여 일정한 형상의 브래지어컵(10)으로 재단하는 브래지어컵의 재단공정(S4)으로 이루어지는 것을 특징으로 하는 브래지어컵(10)의 제조방법과,    A bra cup (10) shaped into a hemispherical shape is inserted between the support plate (25) and the pressing plate (26), and press-cut with a cutting blade (27) to cut the bra cup to be cut into a bra cup (10) of a predetermined shape (S4). Method for manufacturing a bra cup 10, characterized in that consisting of,

그러한 제조방법에 의한 브래지어컵(10)을 얻도록 한 것이 본 발명의 해결수단이다. It is a solution of the present invention to obtain a bra cup 10 by such a manufacturing method.

본 발명의 제조방법으로 제조되는 브래지어컵(10)은 스펀지시트(16), 겉감원단(15) 및 안감원단(14)이 일체적으로 접합되는 것이므로, 반구형으로 성형된 브래지어컵(10)의 겉쪽면과 안쪽면에 피복되는 겉감원단(15) 및 안감원단(14)을 종래와 같이 봉제로 부착하여야 하는 공정이 생략되는 효과를 얻을 수 있고,The bra cup 10 manufactured by the manufacturing method of the present invention is because the sponge sheet 16, the outer fabric 15 and the lining fabric 14 are integrally bonded, so that the outer surface of the bra cup 10 formed in a hemispherical shape It is possible to obtain the effect of eliminating the process of attaching the outer fabric 15 and the lining fabric 14 to the side and the inner surface by sewing as conventional,

본 발명에서는 다양한 색상의 무늬가 날염된 겉감원단(15)이 브래지어컵(10)과 일체적으로 접합된 것이므로, 종래와 같이 겉감원단(15) 표면의 외관적인 미감을 위하여 별도로 레이스천이나 자수천을 부착하는 봉제작업공정이 생략되는 효과를 얻을 수 있는 것이므로, In the present invention, since the outer fabric 15, which is printed in various colors, is integrally bonded with the bra cup 10, lace cloth or embroidery cloth separately for the external aesthetic appearance of the outer fabric 15 as in the prior art. Since the sewing work process of attaching the effect can be omitted,

브래지어컵(10)의 제조능률이 획기적으로 향상될 수 있는 발명이다.It is an invention that the manufacturing efficiency of the bra cup 10 can be significantly improved.

본 발명은 도 2에서와 같이 브래지어의 가장 중요한 구성요소인 브래지어컵(10)의 겉쪽면을 피복할 겉감원단(15)을 날염염료를 공급하는 회전하는 날염롤 러(28)와 이를 받쳐주고 회전하는 고무롤러(31) 사이로 통과시켜 다양한 색상의 무늬롤 날염하는 겉감원단(15)의 날염공정(S1)이 있고,The present invention supports and rotates the rotating printing roller 28 for supplying printing dye to the outer fabric 15 to cover the outer surface of the bra cup 10, which is the most important component of the bra, as shown in FIG. There is a printing step (S1) of the outer fabric 15 to pass through the rubber roller 31 to print a pattern roll of various colors,

도 3에서와 같이 양면에 접착제(21)가 도포된 스펀지시트(16)의 겉쪽면에는 날염된 겉감원단(15)이 부착되고, 안쪽면에는 염색된 안감원단(14)이 부착되면서, 회전하는 2개의 접합롤러(22) 사이로 통과되어 겉감원단(15), 스펀지시트(16) 및 안감원단(14)이 일체가 되어 브래지어컵 소재(23)로 접합되는 브래지어컵 소재의 접합공정(S2)이 있으며,    As shown in FIG. 3, the outer surface of the sponge sheet 16 coated with the adhesive 21 on both sides is attached to the printed outer fabric 15, and the inner surface of the dyed lining fabric 14 is attached and rotated. The bonding process (S2) of the bra cup material, which is passed between the two bonding rollers 22 and the outer fabric 15, the sponge sheet 16, and the lining fabric 14 are integrated into the bra cup material 23, is joined. And

도 4a 내지 도 4b에서와 같이 겉감원단(15), 스펀지시트(16) 및 안감원단(14) 이 일체로 접합된 브래지어컵 소재(23)를 상부금형(11)과 하부금형(12)의 사이에 넣고, 115℃로 100초 동안 가열압착하여 반구형의 브래지어컵(10)으로 성형하는 브래지어컵의 성형공정(S3)이 있고,     As shown in FIGS. 4A to 4B, the bra cup material 23 in which the outer fabric 15, the sponge sheet 16, and the inner fabric 14 are integrally bonded is interposed between the upper mold 11 and the lower mold 12. There is a molding process (S3) of a bra cup which is put into a cup, and heat-pressed at 115 ° C. for 100 seconds to form a hemispherical bra cup 10.

도 5에서와 같이 반구형으로 성형된 브래지어컵(10)을 절단구멍(24)이 형성된 받침판(25)과 절단구멍(24)이 형성된 누름판(26) 사이에 넣고, 상하운동하는 절단날(27)을 하강시켜 소정의 브래지어컵(10)의 외곽형상으로 재단하는 브래지어컵의 재단공정(S4)을 거쳐 재단된 브래지어컵(10)을 그 변두리에 재봉작업으로 테두리를 형성하고, 끈을 부착하여 브래지어 제조작업의 완성을 이루도록 한 것이다. As shown in FIG. 5, the bra cup 10 formed in a hemispherical shape is inserted between the support plate 25 having the cutting hole 24 and the pressing plate 26 having the cutting hole 24, and the cutting blade 27 vertically moving. The bra cup 10 cut through the cutting process (S4) of the bra cup which is cut to the outer shape of the predetermined bra cup 10 by forming a rim by sewing on the edge thereof, and attaching a strap to the bra It is to complete the manufacturing work.

도1은 본 발명의 브래지어컵 제조공정도.1 is a bra cup manufacturing process of the present invention.

도 2는 본 발명 브래지어컵의 겉감원단에 대한 날염롤러에 의한 무늬 날염공정의 측면도.Figure 2 is a side view of the pattern printing process by a printing roller for the outer fabric fabric bra cup of the present invention.

도 3은 본 발명의 겉감원단과 안감원단 사이에 스펀지시트가 끼워져서 일체로 접합되는 접합공정의 측면도.Figure 3 is a side view of the bonding process in which the sponge sheet is sandwiched between the outer fabric and the lining fabric of the present invention integrally bonded.

도 4a 내지 도 5b는 본 발명의 상부금형과 하부금형에 의하여 반구형의 브래지어컵이 성형되는 성형공정의 사시도.Figures 4a to 5b is a perspective view of a molding process of molding the hemispherical bra cup by the upper mold and the lower mold of the present invention.

도 5는 본 발명의 브래지어컵이 재단되는 공정의 측단면도. Figure 5 is a side cross-sectional view of the process of cutting the bra cup of the present invention.

도 6은 본 발명의 제조방법으로 제조된 브래지어의 사시도.Figure 6 is a perspective view of a bra manufactured by the manufacturing method of the present invention.

<도면의 주요부분에 대한 부호설명><Code Description of Main Parts of Drawing>

10 : 브래지어컵10: bra cup

11 : 상부금형11: upper mold

12 : 하부금형12: lower mold

14 : 안감원단14: lining fabric

15 : 겉감원단15: table cloth

16 : 스펀지시트16: sponge sheet

21 : 접착제21: adhesive

22 : 접합롤러22: bonding roller

23 : 브래지어컵 소재23: bra cup material

24 : 절단구멍24: cutting hole

25 : 받침판25: support plate

26 : 누름판26: pressing plate

27 : 절단날27: cutting blade

28 : 날염롤러28: printing roller

31 : 고무롤러31: rubber roller

S1 : 겉감원단의 날염공정S1: Printing Process of Outer Fabric

S2 : 브래지어컵 소재의 접합공정S2: Bonding process of bra cup material

S3 : 브래지어컵의 성형공정S3: Molding process of bra cup

S4 : 브래지어컵의 재단공정S4: Cutting process of bra cup

Claims (2)

브래지어컵의 제조방법에 있어서,In the manufacturing method of the bra cup, 브래지어컵(10)을 피복할 겉감원단(15)의 표면을 날염롤러(28)로서 다양한 색상의 무늬로 날염하는 겉감원단의 날염공정(S1)과,Printing process (S1) of the outer fabric fabric for printing the surface of the outer fabric fabric 15 to cover the bra cup 10 in a pattern of various colors, 스펀지시트(16)의 양면에 접착제(21)를 도포하고, 겉쪽면에 무늬가 날염된 겉감원단(15)과 안쪽면에 염색된 안감원단(14)을 부착하여 2개의 접합롤러(22) 사이로 통과시켜 겉감원단(15), 스펀지시트(16) 및 안감원단(14)이 일체가 되는 브래지어컵 소재(23)로 접합하는 브래지어컵 소재의 접합공정(S2)과,The adhesive 21 is coated on both sides of the sponge sheet 16, and the outer fabric 15, which is printed on the outer surface, and the inner lining fabric 14, which is dyed on the inner surface, are attached to the two bonding rollers 22. Bonding process (S2) of the bra cup material which passes and bonds to the bra cup material 23 which the outer fabric 15, the sponge sheet 16, and the lining fabric 14 become one, 브래지어컵 소재(23)를 상부금형(11)과 하부금형(12)의 사이에 넣고, 115℃로 100초동안 가열압착하여 반구형의 브래지어컵(10)으로 성형하는 브래지어컵의 성형공정(S3)과,The bra cup material 23 is sandwiched between the upper mold 11 and the lower mold 12, and heat-pressed at 115 ° C. for 100 seconds to form a bra cup bra 10 having a hemispherical shape (S3). and, 반구형으로 성형된 브래지어컵(10)을 받침판(25)과 누름판(26) 사이에 넣고, 절단날(27)로 가압절단하여 일정한 형상의 브래지어컵(10)으로 재단하는 브래지어컵의 재단공정(S4)으로 이루어지는 것을 특징으로 하는 브래지컵의 제조방법. A bra cup (10) shaped into a hemispherical shape is inserted between the support plate (25) and the pressing plate (26), and press-cut with a cutting blade (27) to cut the bra cup to be cut into a bra cup (10) of a predetermined shape (S4). Method for producing a bra cup, characterized in that consisting of). 삭제delete
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KR200361018Y1 (en) * 2004-06-18 2004-09-07 이종덕 Molded brassiere cup

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