KR100947014B1 - Construction method for suppressing neutralization of neutralizaed concrete and enlarging durability - Google Patents

Construction method for suppressing neutralization of neutralizaed concrete and enlarging durability Download PDF

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KR100947014B1
KR100947014B1 KR1020090081324A KR20090081324A KR100947014B1 KR 100947014 B1 KR100947014 B1 KR 100947014B1 KR 1020090081324 A KR1020090081324 A KR 1020090081324A KR 20090081324 A KR20090081324 A KR 20090081324A KR 100947014 B1 KR100947014 B1 KR 100947014B1
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concrete
parts
weight
neutralized
construction method
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Korean (ko)
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정형대
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알루텍 주식회사
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • C09D5/1681Antifouling coatings characterised by surface structure, e.g. for roughness effect giving superhydrophobic coatings or Lotus effect
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/34Filling pastes
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D22/00Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D37/00Repair of damaged foundations or foundation structures
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/64Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
    • E04B1/644Damp-proof courses
    • E04B1/646Damp-proof courses obtained by removal and replacement of a horizontal layer of an existing wall
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/20Concrete, stone or stone-like material

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Organic Chemistry (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Electromagnetism (AREA)
  • Physics & Mathematics (AREA)
  • Electrochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • General Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

PURPOSE: A construction method for improving durability and restraining neutralization of neutralized concrete is provided to control neutralization of neutralized concrete, and to extend service life of the concrete. CONSTITUTION: A construction method for improving durability and restraining neutralization of neutralized concrete is as follows. A neutralized concrete surface is polished(S10). Foreign materials attached on the polished concrete surface are removed(S20). Air gaps of the concrete surface are filled(S30). A permeable primer is spread on the concrete in which the air gaps are filled(S40). A concrete protective corrosion-proof material is spread on the concrete in which the permeable primer is spread(S50).

Description

중성화된 콘크리트 중성화 억제 및 내구성 증대 시공방법{Construction method for suppressing neutralization of neutralizaed concrete and enlarging durability}Construction method for suppressing neutralization of neutralizaed concrete and enlarging durability}

본 발명은 중성화된 콘크리트 중성화 억제 및 내구성 증대 시공방법에 관한 것으로서, 더욱 상세하게는 콘크리트 구조물에 산소와 자외선이 침투하게 되면 콘크리트 내부에 구비된 철근이 부식되고 이에 따라 콘크리트가 중성화되어 수명이 단축되기 때문에 중성화된 콘크리트면을 연마하고 연마된 콘크리트 표면에 부착된 이물질을 제거하고 이물질이 제거된 콘크리트 표면에 공극충진하고 상기 공극충진된 콘크리트에 침투성 프라이머를 도포하고 상치 침투성 프라이머가 도포된 콘크리트에 콘크리트 보호 방식재를 도포하여 중성화를 억제하고 중성화된 콘크리트의 내구성을 증대하기 위한 것이다.The present invention relates to a method for constructing neutralized concrete neutralization and increasing durability. More specifically, when oxygen and UV light penetrate the concrete structure, the steel provided in the concrete is corroded and the concrete is neutralized to shorten the lifespan. Therefore, the neutralized concrete surface is polished, foreign matter adhered to the polished concrete surface is removed, voids are filled in the concrete surface from which the foreign materials are removed, the permeable primer is applied to the pore-filled concrete, and concrete protection is applied to the concrete coated with the permeable primer. The anticorrosive material is applied to suppress the neutralization and increase the durability of the neutralized concrete.

종래의 기술로서, 콘크리트와 관련된 기술의 대부분은 콘크리트가 갖는 독성을 제거하는 기술이 전반적이였다. 대표적으로 공개특허공보 제 10-2006-0120551호 인 "콘크리트 구조물 또는 건축물에 함유된 독성과 건축물을 구성하는데 사용한 모든 건축물 구성재료 속에 함유된 무기 또는 유기물질성 독성들을 제거하는 방법을 이용하여 건축물을 구성하는 공법"은 다수의 통공이 형성된 제 1파이프의 외부에 콘크리트 속에 섞여 있는 고체 또는 액체들이 상기 제 1파이프 내부로 유입되지 못하도록 부직포, 천, 발수천, 스펀지 중 선택된 재질로 된 포장지를 감싸고, 상기 제 1파이프의 내부에는 솜, 섬유사, 화학섬유사, 숯ㅇ모래ㅇ흙과 같은 광물성 물질 또는 식물성 부재를 분쇄한 분쇄물, 펄프 슬러지 중 선택된 함수성 물질로 이루어진 삽입부재를 충전하며, 상기 제 1파이프와 상기 포장지의 파손을 방지하기 위하여 내외부가 통하도록 다수의 통공이 형성된 제 2파이프를 상기 포장지가 싸여진 제 1파이프의 외부에 끼우고, 상기 제 2파이프의 외부에는 포장지를 감싸 파이프 조립체를 구성하며, 상기 파이프 조립체를 콘크리트 몰탈 타설을 위해 구성되는 거푸집의 내부에 일정한 간격을 두고 철근과 결합하여 안치하고, 상기 제 1파이프의 내부로 콘크리트 몰탈에 함유된 수분이나 고체들이 유입되는 것을 방지하기 위하여 상기 제 1파이프의 일단부를 통하여 물 또는 액체를 유입시켜 상기 삽입부재가 수분을 함유하고 있는 상태에서 상기 거푸집 내부에 콘크리트 몰탈을 타설하고, 상기 콘크리트 몰탈의 양생이 충분히 이루어진 5 ~ 30시간의 시간이 경과한 상태에서 상기 제 1파이프와 상기 제 2파이프의 일단부를 밀봉하여 주고, 상기 제 1파이프와 상기 제 2파이프의 반대측 단부를 통하여 물 또는 액체를 일정한 시간동안 계속하여 유입시켜주는 콘크리트 구조물에 함유된 시멘트 독성을 제거시켜주는 방법에 있어서, 상기 콘크리트 구조물에 투입되어 있는 상기 제 1파이프와 상기 제 2파이프 의 내부에 물 30 ~ 60wt%, 흙 40 ~ 70wt%를 혼합하여 만든 흙 혼합물을 2 ~ 6회 순차 투입하여 상기 흙 혼합물의 수분은 상기 콘크리트 구조물 속의 시멘트 독성을 제거 또는 중화시키면서 배출되고 그 침전물이 상기 제 1파이프와 상기 제 2파이프의 내부를 완전히 메워주도록 하는 콘크리트 구조물에 함유된 시멘트 독성 제거방법에 관한 발명이 있었다.As a conventional technique, most of the techniques related to concrete have been generally used to remove the toxicity of concrete. Representatively, Korean Patent Publication No. 10-2006-0120551 discloses that "a structure is removed by using a method of removing the toxicity contained in the concrete structure or the building and the inorganic or organic material toxicity contained in all the building materials used to construct the building. The construction method "wraps the wrapping paper made of a non-woven fabric, cloth, water-repellent cloth, or sponge so that solids or liquids mixed in concrete outside the first pipe having a plurality of through holes are not introduced into the first pipe. The inside of the first pipe is filled with an insertion member made of a mineral material such as cotton, fiber yarn, chemical fiber yarn, charcoal sand soil, or a pulverized product obtained by pulverizing a vegetable member, and a selected functional material among pulp sludge. A second pie in which a plurality of through holes are formed to pass through the inside and the outside to prevent breakage of the first pipe and the wrapping paper; Is inserted into the outside of the first pipe wrapped with the wrapping paper, and the outside of the second pipe wraps the wrapping paper to form a pipe assembly, and the pipe assembly is reinforced at regular intervals inside the formwork configured for concrete mortar casting. And the insert member contains water by introducing water or liquid through one end of the first pipe to prevent the water or solids contained in the concrete mortar from flowing into the first pipe. When the concrete mortar is poured into the form in the state, and the one end of the first pipe and the second pipe is sealed in a state of 5-30 hours after curing of the concrete mortar has sufficiently elapsed, Water or liquid through a pipe and the opposite end of the second pipe In the method for removing the cement toxicity contained in the concrete structure to be continuously introduced, 30 ~ 60wt% water, 40 ~ 70wt soil inside the first pipe and the second pipe introduced into the concrete structure The soil mixture made by mixing% was added two to six times in sequence so that the moisture of the soil mixture was discharged while removing or neutralizing the toxicity of cement in the concrete structure, and the precipitate completely prevented the inside of the first pipe and the second pipe. There was an invention relating to a method for removing cement toxicity contained in concrete structures to be filled.

이외에도 공개특허공보 제 10-2006-0120551호에는 시멘트 독성 제거방법에 대하여 여러 가지 기술이 공개된 바 있다.In addition, Korean Patent Publication No. 10-2006-0120551 discloses various techniques for removing cement toxicity.

그러나, 상기한 종래의 기술은 시멘트의 독성을 방지하는 것일 뿐 중성화된 콘크리트에 대해서 중성화되는 과정을 억제하는 기술은 없었다.However, the above-described conventional technique merely prevents the toxicity of cement, and there is no technique for suppressing the process of neutralization for the neutralized concrete.

또한, 콘크리트가 중성화를 방지하는 기술은 있었으나 완벽히 방지되지 않음은 물론이고 중성화된 콘크리트를 억제하는 기술은 없었다.In addition, there were techniques for preventing concrete from neutralizing, but not completely prevented, and of course, there was no technique for suppressing neutralized concrete.

따라서, 본 발명은 상술한 문제점을 해결하기 위하여 안출된 것으로서, 본 발명의 목적은 중성화된 콘크리트에 대하여 중성화를 억제하는데 그 목적이 있다.Therefore, the present invention has been made to solve the above problems, the object of the present invention is to suppress the neutralization of the neutralized concrete.

상기 목적을 달성하기 위한 본 발명의 일실시예에 따르면, 중성화된 콘크리트 중성화 억제 및 내구성 증대 시공방법은 중성화된 콘크리트면을 연마하는 제 1 단계와, 상기 연마된 콘크리트 표면에 부착된 이물질을 제거하는 제 2 단계와, 상기 이물질이 제거된 콘크리트에 공극충진하는 제 3 단계와, 상기 공극충진된 콘크리트에 침투성 프라이머를 도포하는 제 4 단계, 및 상기 침투성 프라이머가 도포된 콘크리트에 아크릴우레탄수지 100 중량부에 무기계포타슘실리케이트수지 5-25 중량부, 실리콘수지 5-35 중량부, 이산화티탄(TiO2) 35-45 중량부, 알루미나(Al2O3) 10-40 중량부, 흑연 10-90 중량부, 가교형폴리스틸렌 5-20 중량부, 탄산칼슘(CaCo3) 5-20 중량부, 기타첨가안료 1-3 중량부, 계면활성제 1-2 중량부로 이루어진 콘크리트 보호 방식재를 도포하는 제 5 단계로 이루어진 것을 해결 수단으로 한다.According to an embodiment of the present invention for achieving the above object, the neutralized concrete neutralization suppression and durability increase construction method is a first step of polishing the neutralized concrete surface, and removing the foreign matter adhered to the polished concrete surface A second step, a third step of pore filling the concrete from which the foreign substances have been removed, a fourth step of applying a permeable primer to the pore-filled concrete, and 100 parts by weight of an acrylic urethane resin on the permeable primer-coated concrete 5-25 parts by weight of inorganic potassium silicate resin, 5-35 parts by weight of silicone resin, 35-45 parts by weight of titanium dioxide (TiO 2 ), 10-40 parts by weight of alumina (Al 2 O 3 ), graphite 10-90 parts by weight The fifth step of applying the concrete protection anticorrosive material consisting of 5-20 parts by weight of crosslinked polystyrene, 5-20 parts by weight of calcium carbonate (CaCo 3 ), 1-3 parts by weight of other additives and 1-2 parts by weight of surfactant The system consists of a solution.

이상 설명한 바와 같이, 본 발명은 중성화된 콘크리트의 중성화 진행을 억제 함으로써 수명이 콘크리트의 수명이 연장되는 효과가 있고 특히 본 발명 콘크리트 보호 방식재가 도포됨에 따라 중성화된 콘크리트가 다시 결속력이 생겨서 내구성이 증대하는 효과가 있다.As described above, the present invention has the effect of extending the life of the concrete by inhibiting the progress of neutralization of the neutralized concrete, and in particular, the neutralized concrete is bound again as the concrete protection anticorrosive material of the present invention is applied to increase durability. It works.

이하, 본 발명의 최적 실시예에 대하여 첨부된 도면을 참조하여 그 구성 및 작용을 설명한다.Best Mode for Carrying Out the Invention Hereinafter, the configuration and operation of the preferred embodiments of the present invention will be described with reference to the accompanying drawings.

도 1은 본 발명에 따른 중성화 진행 억제 시공방법 공정도로써, 상기 중성화 진행 억제 시공방법 공정도는 다음과 같은 단계로 이루어진다.1 is a process diagram of the neutralization progress suppression construction method according to the present invention, the process diagram of the neutralization progress suppression construction method consists of the following steps.

중성화된 콘크리트면을 연마하는 단계(S10)와, 상기 연마된 콘크리트 표면에 부착된 이물질을 제거하는 단계(S20)와, 상기 이물질이 제거된 콘크리트에 공극충진하는 단계(S30)와, 상기 공극충진된 콘크리트에 침투성 프라이머를 도포하는 단계(S40), 및 상기 침투성 프라이머가 도포된 콘크리트에 아크릴우레탄수지 100 중량부에 무기계포타슘실리케이트수지 5-25 중량부, 실리콘수지 5-35 중량부, 이산화티탄(TiO2) 35-45 중량부, 알루미나(Al2O3) 10-40 중량부, 흑연 10-90 중량부, 가교형폴리스틸렌 5-20 중량부, 탄산칼슘(CaCo3) 5-20 중량부, 기타첨가안료 1-3 중량부, 계면활성제 1-2 중량부로 이루어진 콘크리트 보호 방식재를 도포하는 단계(S50)로 이루어진다.Polishing the neutralized concrete surface (S10), removing the foreign matter attached to the polished concrete surface (S20), filling the voids in the concrete from which the foreign matter is removed (S30), and filling the voids Applying the permeable primer to the concrete (S40), and the inorganic permeate silicate resin 5-25 parts by weight, silicon resin 5-35 parts by weight, titanium dioxide on 100 parts by weight of the acrylic urethane resin TiO 2 ) 35-45 parts by weight, 10-40 parts by weight of alumina (Al 2 O 3 ), 10-90 parts by weight of graphite, 5-20 parts by weight of crosslinked polystyrene, 5-20 parts by weight of calcium carbonate (CaCo 3 ), 1-3 parts by weight of other additives, 1-2 parts by weight of the concrete consists of applying a protective anticorrosive material (S50).

상기 각각의 단계에 대해서 보다 상세하게 설명하면 다음과 같다.Each step will be described in more detail below.

상기 중성화된 콘크리트면을 연마하는 단계(S10)는, 도 2에 도시된 바와 같이 콘크리트(100)를 이용하여 시공이 완료된 구조물의 경우에 시간이 경화하게 되며서 상기 콘크리트(100) 내부에 산소와 자외선이 침투하게 되고 이때 상기 콘크리트(100) 내부에 구축된 철근(200)은 상기 산소, 자외선에 의해서 부식이 발생하고 상기 부식으로부터 콘크리트(100)가 중성화되며 상기 중성화된 콘크리트(100)가 더 이상의 중성화를 억제하기 위하여 우선적으로 작업하는 것이 도 3에 도시된 바와 같이 연마기를 이용하여 중성화된 콘크리트 외부표면을 연마한다.Polishing the neutralized concrete surface (S10), as shown in Figure 2, the time is hardened in the case of the construction is completed using the concrete 100 and oxygen and the inside of the concrete 100 The ultraviolet rays penetrate and the steel reinforcement 200 built in the concrete 100 is corroded by the oxygen and ultraviolet rays, and the concrete 100 is neutralized from the corrosion and the neutralized concrete 100 is no longer present. The first thing to do to suppress neutralization is to polish the neutralized concrete outer surface using a grinder as shown in FIG.

또한, 콘크리트를 연마하는 것 자체가 이물질을 제거하지만 완벽히 제거되지 않기 때문에 다음 단계인 S20 단계에서 불과 고압 물을 이용하여 보다 완벽히 제거하는 것이 바람직하다.In addition, since polishing the concrete itself removes foreign substances but is not completely removed, it is preferable to remove them more completely by using only high pressure water in the next step S20.

즉 연마하는 것은 중성화된 콘크리트면을 박리해주는 것이다.In other words, polishing removes the neutralized concrete surface.

상기 연마된 콘크리트 표면에 부착된 이물질을 제거하는 단계(S20)는, 중성화된 콘크리트면을 연마하여도 콘크리트 표면의 미세 구멍 및 미세 틈에 이물질이 존재하기 때문에 이를 제거하여 본 발명 콘크리트 보호 방식재가 잘 부착되도록 하기 위하여 이물질을 제거한다.Removing the foreign matter adhered to the polished concrete surface (S20), even when polishing the neutralized concrete surface, because the foreign matter is present in the fine holes and fine gaps of the concrete surface to remove it well the concrete protective anticorrosive material of the present invention Remove debris to allow adhesion.

특히, 상기 이물질은 세월에 의해서 콘크리트에 형성된 미세구멍에 생기는 바, 이와 같이 생긴 이물질이 유기물인 경우에는 불을 이용하여 이물질을 제거하며, 상기 유기물 이외의 물질인 경우에는 고압의 물로 이물질을 제거하는 것이 바람직하다.In particular, the foreign matter is formed in the micro-pores formed in the concrete over time, if the foreign matter thus formed is an organic material to remove the foreign matter by using a fire, in the case of a material other than the organic material to remove the foreign material with high pressure water. It is preferable.

상기 이물질이 제거된 콘크리트에 공극충진하는 단계(S30)는, 이물질이 제거 된 콘크리트의 표면이 울퉁불퉁한 형태 즉, 공극이 발생되고 상기 발생된 공극에 엑폭시수지로 표면을 매끄럽게 처리한다.Filling the voids in the concrete is removed foreign matter (S30), the surface of the concrete is removed foreign matter, that is, the pores are generated, the surface is smoothly treated with an epoxy resin in the generated voids.

상기 공극충진된 콘크리트에 침투성 프라이머를 도포하는 단계(S40), 상기 불 또는 고압의 물로 이물질을 제거한 이후에 중성화된 콘크리트의 중성화를 억제하기 위하여 도포하는 콘크리트 보호 방식재가 보다 콘크리트에 보다 잘 부착되기 위하여 침투성 프라이머를 도포한다.Applying a permeable primer to the pore-filled concrete (S40), after removing the foreign matter with the fire or high pressure water concrete protection anticorrosive material applied to suppress the neutralization of the neutralized concrete to better adhere to the concrete Permeable primer is applied.

상기 침투성 프라이머는 엑폭시를 바탕으로 제작된 것으로 콘크리트면하고 본 발명 콘크리트 보호 방식재와 더욱 부착력이 좋아지도록 하는 것이다.The permeable primer is to be made on the basis of epoxy to concrete and to improve the adhesion with the concrete protective anticorrosive material of the present invention.

또한 침투성 프라이머는 콘크리트 고유의 특징 중 하나인 공극을 메워준다. 이는 상기 공극을 메워줌으로써 산소와 자외선이 콘크리트 내부에 구축된 철근에 침투되지 않아 상기 철근의 부식을 방지하고 상기 철근 부식을 방지함에 따라 콘크리트의 중성화를 방지한다.Permeable primers also fill voids, one of the unique characteristics of concrete. This fills the voids so that oxygen and ultraviolet light do not penetrate into the reinforcing bars built in the concrete, thereby preventing corrosion of the reinforcing bars and preventing corrosion of the reinforcing bars.

상기 침투성 프라이머가 도포된 콘크리트에 아크릴우레탄수지 100 중량부에 무기계포타슘실리케이트수지 5-25 중량부, 실리콘수지 5-35 중량부, 이산화티탄(TiO2) 35-45 중량부, 알루미나(Al2O3) 10-40 중량부, 흑연 10-90 중량부, 가교형폴리스틸렌 5-20 중량부, 탄산칼슘(CaCo3) 5-20 중량부, 기타첨가안료 1-3 중량부, 계면활성제 1-2 중량부로 이루어진 콘크리트 보호 방식재를 도포하는 단계(S50)는 중성화를 억제하기 위한 콘크리트 보호 방식재를 도포하는 단계로써, 콘크리트 보호 방식재의 조성물의 구성요소에 대하여 보다 상세하게 설명한다.5-25 parts by weight of inorganic potassium silicate resin, 5-35 parts by weight of silicon resin, 35-45 parts by weight of titanium dioxide (TiO 2 ), alumina (Al 2 O) 3 ) 10-40 parts by weight, graphite 10-90 parts by weight, cross-linked polystyrene 5-20 parts by weight, calcium carbonate (CaCo 3 ) 5-20 parts by weight, other additives 1-3 parts by weight, surfactant 1-2 Applying the concrete protective anticorrosive material (S50) consisting of parts by weight is a step of applying a concrete protective anticorrosive for suppressing neutralization, will be described in more detail with respect to the components of the composition of the concrete protective anticorrosive.

상기 아크릴우레탄수지 100중량부는 상기 침투성 프라이머가 도포된 콘크리트와 부착성이 좋게 함과 동시에 내후성(물성이 오래도록 유지되는 성질), 내약품성, 색유지성을 높일 뿐만 아니라 자외선에 강하며 주바인더 역할을 수행한다.100 parts by weight of the acrylic urethane resin improves the adhesion with the concrete coated with the permeable primer and at the same time improves weather resistance (property maintained for a long time), chemical resistance, color retention, as well as being resistant to ultraviolet rays and serves as a main binder. do.

상기 무기계포타슘실리케이트수지 5-25 중량부가 포함됨으로써 접착성을 높임과 동시에 상기 침투성 프라이머가 도포된 콘크리트와의 부착력을 강화하고 보조 바인더 역할을 수행한다.5-25 parts by weight of the inorganic potassium silicate resin is included to increase adhesion and at the same time strengthen the adhesion to the concrete coated with the permeable primer and serves as a secondary binder.

특히, 상기 S10단계에서도 설명한 바와 같이 산소와 자외선에 의해서 부식된 철근에는 산화물이 있고 상기 산화물과 상기 아크릴우레탄수지, 무기계포타슘실리케이트수지 접촉하게 되면 상기 산화물은 안료로 인식하게 된다.In particular, as described in step S10, the oxide corroded by oxygen and ultraviolet light has an oxide, and when the oxide comes into contact with the acrylic urethane resin or the inorganic potassium silicate resin, the oxide is recognized as a pigment.

상기 실리콘수지 5-35 중량부가 포함됨으로써 내열성, 내후성, 내한성, 난연성, 발수성이 우수하며 보조바인더 역할을 수행한다.5-35 parts by weight of the silicone resin is included, thereby providing excellent heat resistance, weather resistance, cold resistance, flame retardancy, and water repellency, and serve as an auxiliary binder.

상기 이산화티탄(TiO2) 35-45 중량부가 포함됨으로써, 각종 유/무기산, 알칼리, 가스에 강하고 친수성이 우수함과 동시에 빛과 반응하여 균 등을 분해한다.By containing 35-45 parts by weight of the titanium dioxide (TiO 2 ), it is resistant to various organic / inorganic acids, alkalis and gases, and has excellent hydrophilicity and reacts with light to decompose bacteria.

상기 알루미나(Al2O3) 10-40 중량부가 포함됨으로써, 자체발열기능 갖고 상기 자체발열기능에 의하여 습도가 높은 환경에서 작업성을 증대하는 작용을 수행한다.By including 10-40 parts by weight of the alumina (Al 2 O 3 ), it has a self-heating function and performs the action of increasing workability in a high humidity environment by the self-heating function.

상기 흑연 10-90 중량부가 포함됨으로써, 전도성, 내약품성, 내마모성 및 내마찰성이 높은 작용을 수행한다.By including 10 to 90 parts by weight of the graphite, it performs a high conductivity, chemical resistance, wear resistance and friction resistance.

상기 가교형폴리스틸렌 5-20 중량부가 포함됨으로써 경화성을 갖는다. 즉, 상기 가교형폴리스틸렌은 본 발명 콘크리트 보호 방식재가 도포되면 경화시간을 단축하는 작용을 한다.5 to 5 parts by weight of the crosslinked polystyrene is curable. That is, the cross-linked polystyrene serves to shorten the curing time when the concrete protective anticorrosive material of the present invention is applied.

상기 탄산칼슘(CaCo3) 5-20 중량부가 포함됨으로써, 중화제 역할을 수행한다.By including 5-20 parts by weight of the calcium carbonate (CaCo 3 ), it serves as a neutralizer.

상기 기타첨가안료 1-3 중량부는 각종 색상 안료에 해당한다. 따라서, 상기 기타첨가안료 1-3 중량부가 포함됨으로써 콘크리트 고유의 색 이외에 주변 환경과 친화적인 색상을 사용하여 미관에 유리하게 한다.1-3 parts by weight of the other additive pigments correspond to various color pigments. Therefore, 1-3 parts by weight of the other additives are included, so that it is advantageous to the aesthetics by using colors that are friendly to the surrounding environment in addition to the color of the concrete.

상기 계면활성제 1-2 중량부는 상기 기타첨가안료인 색상 안료의 분산을 위해 첨가한다.1-2 parts by weight of the surfactant is added to disperse the color pigment which is the other additive pigment.

한편, 본 발명 콘크리트 보호 방식재는 각종 건축물 중에서 H 빔 같은 철골 구조물의 철골에 직접 도포하여 철골이 부식되는 것을 방지 또는 부식된 철골의 부식진행을 방지하는 것도 바람직하다.On the other hand, the present invention concrete protection anticorrosive material is preferably applied directly to the steel frame of the steel structure, such as H beam among various buildings to prevent the corrosion of the steel frame or corrosion progress of the corroded steel frame.

아울러, 도 4에 도시된 바와 같이 콘크리트와 콘크리트 구조물 사이에 이음역할을 수행하는 철근, 콘크리트와 결합되어 외부에 돌출된 철근, 콘크리트 내부에 삽입되어 표면에 노출된 철근 등과 같이 콘크리트와 결합되어 일부 노출된 모든 철근에 직접 도포하여 철근의 부식을 막음과 동시에 철근과 콘크리트의 이음부분에서 발생되는 콘크리트 중성화를 억제하고 콘크리트의 내구성을 증대한다.In addition, as shown in FIG. 4, some exposure is performed by combining with concrete such as reinforcing bars performing a joint role between the concrete and the concrete structure, reinforcing bars combined with concrete to protrude to the outside, and reinforcing bars inserted into the concrete and exposed to the surface. It is applied directly to all rebars to prevent corrosion of the reinforcing bars and at the same time, it suppresses the neutralization of concrete generated at the joints of reinforcing bars and concretes and increases the durability of concrete.

도면과 상세한 설명에서 최적 실시예들이 개시되고, 이상에서 사용된 특정한 용어는 단지 본 발명을 설명하기 위한 목적에서 사용된 것일 뿐, 의미 한정이나 특 허청구범위에 기재된 본 발명의 범위를 제한하기 위하여 사용된 것이 아니다.In the drawings and detailed description of the preferred embodiments are disclosed, the specific terms used above are only used for the purpose of illustrating the present invention, in order to limit the scope of the invention described in the meaning limitations or claims It is not used.

그러므로 본 기술분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하고, 본 발명의 진정한 기술적 보호 범위는 특허청구범위의 기술적 사상에 의해 정해져야 할 것이다.Therefore, those skilled in the art can be various modifications and other equivalent embodiments from this, and the true technical protection scope of the present invention should be determined by the technical spirit of the claims.

도 1은 본 발명에 따른 중성화된 콘크리트 중성화 억제 및 내구성 증대 시공방법 흐름도1 is a neutralized concrete neutralization suppression and durability increase construction method flow diagram according to the present invention

도 2는 본 발명에 따른 중성화된 콘크리트 예시도Figure 2 is an illustration of the neutralized concrete according to the present invention

도 3은 본 발명에 따른 중성화된 콘크리트 연마 예시도Figure 3 is an illustration of neutralized concrete polishing according to the present invention

도 4는 본 발명에 따른 철근 콘크리트구조물의 철근에 콘크리트 보호 방식재가 도포된 예시도4 is an exemplary view in which the concrete protection anticorrosive material is applied to the rebar of the reinforced concrete structure according to the present invention

* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

100 : 콘크리트 200 : 철근100: concrete 200: rebar

Claims (4)

중성화된 콘크리트면을 연마하는 제 1 단계와;A first step of polishing the neutralized concrete surface; 상기 연마된 콘크리트 표면에 부착된 이물질을 제거하는 제 2 단계와;A second step of removing foreign matter adhering to the polished concrete surface; 상기 이물질이 제거된 콘크리트에 공극충진하는 제 3 단계와;A third step of void filling the concrete from which the foreign substances have been removed; 상기 공극충진된 콘크리트에 침투성 프라이머를 도포하는 제 4 단계; 및Applying a permeable primer to the pore-filled concrete; And 상기 침투성 프라이머가 도포된 콘크리트에 아크릴우레탄수지 100 중량부 기준에 무기계포타슘실리케이트수지 5-25 중량부, 실리콘수지 5-35 중량부, 이산화티탄(TiO2) 35-45 중량부, 알루미나(Al2O3) 10-40 중량부, 흑연 10-90 중량부, 가교형폴리스틸렌 5-20 중량부, 탄산칼슘(CaCo3) 5-20 중량부, 기타첨가안료 1-3 중량부, 계면활성제 1-2 중량부로 이루어진 콘크리트 보호 방식재를 도포하는 제 5 단계로 이루어진 것을 특징으로 하는 중성화된 콘크리트 중성화 억제 및 내구성 증대 시공방법.5-25 parts by weight of inorganic potassium silicate resin, 5-35 parts by weight of silicon resin, 35-45 parts by weight of titanium dioxide (TiO 2 ), alumina (Al 2) O 3 ) 10-40 parts by weight, graphite 10-90 parts by weight, cross-linked polystyrene 5-20 parts by weight, calcium carbonate (CaCo 3 ) 5-20 parts by weight, other additives 1-3 parts by weight, surfactant 1- Neutralized concrete neutralization suppression and durability increase construction method comprising the fifth step of applying a concrete protective anticorrosive material consisting of 2 parts by weight. 청구항 1에 있어서, 상기 제 2 단계는The method of claim 1, wherein the second step 이물질이 유기물인 경우에는 불을 이용하여 제거하고 유기물 이외의 물질인 경우에는 고압의 물로 제거하는 것을 특징으로 하는 중성화된 콘크리트 중성화 억제 및 내구성 증대 시공방법.If foreign matters are organic materials, remove them using fire, and in the case of non-organic materials, remove them with high pressure water. 청구항 1에 있어서, 상기 제 3 단계는The method of claim 1, wherein the third step 엑폭시 수지로 공극을 충전하는 것을 특징으로 하는 중성화된 콘크리트 중성화 억제 및 내구성 증대 시공방법.Neutralized concrete neutralization suppression and durability increase construction method characterized in that the voids are filled with epoxy resin. 청구항 1에 있어서, 상기 제 5 단계는The method of claim 1, wherein the fifth step 콘크리트 보호 방식재를 일부 노출된 철근에 직접 도포하는 것을 특징으로 하는 중성화된 콘크리트 중성화 억제 및 내구성 증대 시공방법.Neutralized concrete neutralization suppression and durability increase construction method characterized in that the concrete protective anticorrosive material is directly applied to the partially exposed rebar.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101004613B1 (en) 2010-10-14 2010-12-28 영광건설산업주식회사 A flexible waterborne acrylic coating system for waterproofing and carbonation protection of reinforced concrete structures
KR101013031B1 (en) * 2010-11-09 2011-02-14 가원건설 주식회사 Method for preventing a salt damage and carbonation of concrete structure
KR101031067B1 (en) 2010-09-27 2011-04-25 (주)실리칼플로어 Crack repair method for waterproofing and painting of apartment's exterior wall
KR101952074B1 (en) 2018-07-18 2019-02-25 주식회사 디와이케미칼 Paint composition and construction method for preventing salt damage and enhancing reflective property and visibility of concrete structure at roadside

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KR20060020067A (en) * 2004-08-30 2006-03-06 주식회사 준별에프알피산업 A protection method of the exterior concrete structure and that construction

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101031067B1 (en) 2010-09-27 2011-04-25 (주)실리칼플로어 Crack repair method for waterproofing and painting of apartment's exterior wall
KR101004613B1 (en) 2010-10-14 2010-12-28 영광건설산업주식회사 A flexible waterborne acrylic coating system for waterproofing and carbonation protection of reinforced concrete structures
KR101013031B1 (en) * 2010-11-09 2011-02-14 가원건설 주식회사 Method for preventing a salt damage and carbonation of concrete structure
KR101952074B1 (en) 2018-07-18 2019-02-25 주식회사 디와이케미칼 Paint composition and construction method for preventing salt damage and enhancing reflective property and visibility of concrete structure at roadside

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