KR100942355B1 - Photo Curable Pressure sensitive Adhesive Composition?containing ?liquid polyisoprene rubber?and?PSA tape Using?the Same - Google Patents

Photo Curable Pressure sensitive Adhesive Composition?containing ?liquid polyisoprene rubber?and?PSA tape Using?the Same Download PDF

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KR100942355B1
KR100942355B1 KR1020070123409A KR20070123409A KR100942355B1 KR 100942355 B1 KR100942355 B1 KR 100942355B1 KR 1020070123409 A KR1020070123409 A KR 1020070123409A KR 20070123409 A KR20070123409 A KR 20070123409A KR 100942355 B1 KR100942355 B1 KR 100942355B1
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adhesive composition
sensitive adhesive
photocurable
diisocyanate
weight
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KR20090056312A (en
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하경진
황용하
조재현
박백성
정창범
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제일모직주식회사
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • C09J7/381Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/385Acrylic polymers

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

본 발명은 액상 폴리이소프렌 고무를 포함하는 광경화형 아크릴계 점착 바인더, 광개시제, 열경화제 및 용제로 이루어진 광경화형 점착 조성물 및 이를 이용한 점착 테이프에 관한 것으로, 본 발명에 의하면 액상 폴리이소프렌 고무를 도입함으로써, 우수한 부착력 및 픽업성능을 가지게 되어 다이싱 및 다이 접착용 접착필름 층을 포함하는 다이싱 점착 테이프에 효과적으로 적용할 수 있다.The present invention relates to a photocurable acrylic pressure-sensitive adhesive composition comprising a liquid polyisoprene rubber, a photoinitiator, a thermosetting agent and a solvent, and a pressure-sensitive adhesive tape using the same. According to the present invention, by introducing a liquid polyisoprene rubber, The adhesive force and the pickup performance can be effectively applied to a dicing adhesive tape including an adhesive film layer for dicing and die bonding.

액상 폴리이소프렌 고무, 열경화제, 광개시제, 점착 테이프, 광경화, 점착조성물. Liquid polyisoprene rubber, thermosetting agent, photoinitiator, adhesive tape, photocuring, adhesive composition.

Description

액상 폴리이소프렌 고무를 포함하는 광경화형 점착 조성물 및 이를 이용한 광경화형 점착 테이프 {Photo Curable Pressure sensitive Adhesive Composition containing  liquid polyisoprene rubber and PSA tape Using the Same}Photocurable pressure sensitive adhesive composition comprising liquid polyisoprene rubber and photocurable adhesive tape using the same

본 발명은 광경화형 점착 조성물 및 이를 이용한 광경화형 점착 테이프에 관한 것으로 보다 상세하게는 액상 폴리이소프렌 고무를 포함하는 광경화형 아크릴계 점착 바인더, 광개시제 및 열경화제로 이루어진 광경화형 점착 조성물에 있어서, 상기 액상 폴리이소프렌 고무의 도입으로 인하여 부착력 및 픽업성능이 향상되어 우수한 박리력이 요구되는 다이싱 및 다이 접착용 접착필름을 포함하는 다이싱 점착 테이프에 효과적으로 적용될 수 있다.The present invention relates to a photocurable pressure-sensitive adhesive composition and a photocurable pressure-sensitive adhesive tape using the same, and more particularly, to a photocurable pressure-sensitive adhesive composition comprising a photocurable acrylic pressure-sensitive adhesive binder comprising a liquid polyisoprene rubber, a photoinitiator and a thermosetting agent, wherein the liquid poly Due to the introduction of isoprene rubber, it is possible to effectively apply the dicing adhesive tape including an adhesive film for dicing and die bonding, in which adhesion and pick-up performance are improved to require excellent peeling force.

기존의 광경화형 다이싱 및 다이 접착용 접착필름층을 포함하는 다이싱 점착 테이프는 아크릴계 점착 바인더 및 광경화형 올리고머 혼합물에 소량의 광개시제 및 열경화제로 이루어진 혼합 점착 조성물로 제조되어 왔다.Conventional dicing adhesive tapes including photocurable dicing and die-bonding adhesive film layers have been prepared as mixed adhesive compositions consisting of a small amount of photoinitiators and thermosetting agents in an acrylic adhesive binder and a photocurable oligomer mixture.

예로 들어, 일본공개특허 1995-159393호에는 혼합 점착 조성물로 바인더 대비 광경화부의 비율이 0.5%~100%이고 2-에칠헥실아크릴레이디트와 n-부틸아크릴레이트의 공중합체, 폴리이소시아네이트(코로네이트 L), 탄소-탄소 이중 결합을 가지는 화합물(트리스-2-아크릴록시 에틸 이소시아누레이트)로 구성된 것을 개시하고 있다. 하지만, 상기 점착 조성물은 생산 현장에서 조액공정 및 코팅공정에서 로트별 편차가 심하고, 자외선 경화 후에 불균일한 박리력을 제공할 수 있다. 또한, 웨이퍼 또는 다이 접착용 접착필름층을 갖는 다이싱 필름으로 적용할 때에는 광경화형 올리고머의 전이를 완전하게 막을 수가 없기 때문에 반도체 신뢰성에 문제를 발생시킬 수가 있다.For example, Japanese Patent Application Laid-Open No. 1995-159393 discloses a mixed adhesive composition in which the ratio of the photocurable portion to the binder is 0.5% to 100%, a copolymer of 2-ethylhexyl acrylate and n-butyl acrylate, and polyisocyanate (coronate). L) and a compound having a carbon-carbon double bond (tris-2-acryloxy ethyl isocyanurate) is disclosed. However, the pressure-sensitive adhesive composition is a lot-by-lot variation in the preparation and coating process at the production site, can provide a non-uniform peeling force after UV curing. In addition, when applied to a dicing film having a wafer or a die-bonding adhesive film layer, the transition of the photocurable oligomer cannot be completely prevented, which may cause a problem in semiconductor reliability.

이와 같은 혼합 조성물의 단점을 개선하고자 보다 안정적인 물성을 얻기 위한 연구가 진행되어 왔으며, 일본 공개특허 제2006-186305에는 n-부틸아크릴레이트, 2-에칠헥실아크릴레이트, 메틸메타크릴레이트, 메타아크릴산으로 바인더를 합성한 후에 메타크릴산과 에틸렌 글리콜로부터 합성된 2-히드록시 에틸 메타크릴레이트를 상기 바인더에 부가하여 점착 바인더부와 광경화부가 일체화되는 점착 조성물의 제조 방법을 개시하고 있다.In order to improve the disadvantages of such a mixed composition has been researched to obtain more stable physical properties, Japanese Patent Laid-Open No. 2006-186305 is n-butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, methacrylic acid A method for producing a pressure-sensitive adhesive composition in which an adhesive binder portion and a photocuring portion are integrated by adding 2-hydroxy ethyl methacrylate synthesized from methacrylic acid and ethylene glycol after synthesizing a binder is disclosed.

그러나 상기 조성물의 경우 에스테르 반응으로 메타아크릴산과 2-히드록시 에틸 메타크릴레이트를 반응 시키는 합성 공정이 추가로 포함되어야 하고, 높은 온도에서 축중합 반응을 하여야 하기 때문에 2-히드록시 에틸 메타크릴레이트의 이중결합이 부가축합 반응 중에 깨질 우려가 있다. 또한 축합 중합에서 생성된 수분을 제거해야 하므로 공정과정이 매우 복잡하고, 생산성이 매우 낮은 문제점을 지니고 있다.However, in the case of the composition, a synthetic process of reacting methacrylic acid and 2-hydroxy ethyl methacrylate in an ester reaction should be additionally included, and condensation polymerization at a high temperature requires 2-hydroxy ethyl methacrylate. There is a fear that the double bond is broken during the addition condensation reaction. In addition, since the water generated in the condensation polymerization has to be removed, the process is very complicated and the productivity is very low.

따라서, 우수한 부착력 및 픽업성능을 동시에 가지고, 생산성이 우수한 광경화형 점착 바인더 및 이를 이용한 광경화형 점착 조성물에 대한 개발의 필요성이 대두되고 있다.Accordingly, there is a need for development of a photocurable pressure sensitive adhesive binder having excellent adhesion and pick-up performance and excellent productivity, and a photocurable pressure sensitive adhesive composition using the same.

본 발명은 상기와 같은 종래기술의 문제점을 해결하기 위한 것으로, 본 발명의 하나의 목적은 기재에 대한 우수한 부착력 및 픽업성능을 가지는 광경화형 점착 조성물을 제공하는 것이다.The present invention is to solve the problems of the prior art as described above, one object of the present invention is to provide a photocurable pressure-sensitive adhesive composition having excellent adhesion to the substrate and pickup performance.

본 발명의 다른 목적은 상기 점착 조성물을 이용한 광경화형 점착 테이프를 제공하는 것이다.Another object of the present invention is to provide a photocurable adhesive tape using the adhesive composition.

본 발명의 상기 및 기타의 목적들은 하기 설명하는 본 발명에 의해 모두 달성될 수 있다.The above and other objects of the present invention can be achieved by the present invention described below.

상술한 목적을 달성하기 위한 본 발명 하나의 양상은, (A)하기 화학식 1로 표시되는 액상 폴리이소프렌 고무를 포함하는 광경화형 아크릴계 점착 바인더, (B) 광개시제, (C)열경화제 및 (D)용제로 이루어진 광경화형 점착 조성물에 관한 것이다. One aspect of the present invention for achieving the above object, (A) photocurable acrylic adhesive binder comprising a liquid polyisoprene rubber represented by the formula (1), (B) photoinitiator, (C) thermosetting agent and (D) It relates to a photocurable pressure-sensitive adhesive composition consisting of a solvent.

Figure 112007086489310-pat00001
Figure 112007086489310-pat00001

[화학식 1][Formula 1]

상기 화학식 1에서, In Chemical Formula 1,

R은 C4~C9 알킬기 또는 하이드록시기이고, n은 400 ~ 700의 정수이다.R is a C4-C9 alkyl group or a hydroxyl group, n is an integer of 400-700.

본 발명에 의한 액상 폴리이소프렌 고무가 포함된 광경화형 점착 조성물 및 이를 이용한 광경화형 점착 테이프는 광경화 전에는 기재(링프레임, 웨이퍼 및 다이접착용 필름)와 우수한 부착력을 나타내고, 광경화 후에는 액상 폴리이소프렌 고무의 가소성 및 탄력성으로 인하여 에너지 양이 일정하지 않는 자외선 경화시에도 기재에 대한 우수한 박리성 및 픽업성능을 가지고 있으므로, 본 발명에 의한 점착 조성물은 다이싱 및 다이 접착용 접착필름층을 포함하는 다이싱 점착 테이프에 효과적으로 적용할 수 있다.The photocurable adhesive composition containing the liquid polyisoprene rubber according to the present invention and the photocurable adhesive tape using the same exhibit excellent adhesion with a substrate (ring frame, wafer and die-bonding film ) before photocuring, and after the photocuring, Due to the plasticity and elasticity of the isoprene rubber, the adhesive composition according to the present invention includes an adhesive film layer for dicing and die bonding, because it has excellent peelability and pick-up performance to a substrate even when UV energy is not constant. It can be effectively applied to a dicing adhesive tape.

이하에서 실시예 등을 참고하여  본 발명에 대하여 더욱 상세하게 설명한다.Hereinafter, the present invention will be described in more detail with reference to Examples.

 

본 발명에 의한 상기 광경화형 점착 조성물은 전체 조성물에 대하여 (A)하기 화학식 1로 표시되는 액상 폴리이소프렌 고무를 포함하는 광경화형 아크릴계 점착 바인더 45~55 중량부, (B)광개시제 0.2~1.0 중량부, (C)열경화제 1~5 중량부 및 (D)용제 35~50 중량부로 구성되는 것을 특징으로 한다.The photocurable adhesive composition according to the present invention is 45 to 55 parts by weight of the photocurable acrylic pressure-sensitive adhesive binder containing (A) a liquid polyisoprene rubber represented by the following formula (1), (B) 0.2 to 1.0 part by weight of the photoinitiator , (C) 1 to 5 parts by weight of the thermosetting agent and 35 to 50 parts by weight of the (D) solvent.

[화학식 1][Formula 1]

Figure 112007086489310-pat00002
Figure 112007086489310-pat00002

상기 화학식 1에서, In Chemical Formula 1,

R은 C4~C9 알킬기 또는 하이드록시기이고, n은 400 ~ 700의 정수이다.R is a C4-C9 alkyl group or a hydroxyl group, n is an integer of 400-700.

 

이하, 본 발명에 관하여 각 조성 성분별로 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail for each composition component.

(A) 광경화형 아크릴계 점착 바인더(A) Photocurable Acrylic Adhesive Binder

본 발명에 의한 상기 광경화형 아크릴계 점착 바인더는 액상 폴리이소프렌 고무, 아크릴 모노머, 기능성 아크릴 모노머 및 비닐기 도입 모노머로 제조할 수 있다.The photocurable acrylic pressure-sensitive adhesive binder according to the present invention can be prepared from a liquid polyisoprene rubber, an acrylic monomer, a functional acrylic monomer and a vinyl group introduction monomer.

본 발명에 의한 점착 조성물에 부착력 및 픽업공정성을 향상시킬 수 있는 반 응형 가소재인 상기 액상 폴리이소프렌 고무는 하기의 화학식 1로 이루어져 있으며, 수평균 분자량이 2만~10만이고, 점도가 100~2000 cps(25℃), 유리전이 온도가 -100℃~-50℃이고, 비중이 0.85~1.0인 것을 특징으로 한다.The liquid polyisoprene rubber, which is a reactive plastic material capable of improving adhesion and pick-up processability to the adhesive composition according to the present invention, comprises the following Chemical Formula 1, and has a number average molecular weight of 20,000 to 100,000 and a viscosity of 100 to 2000. cps (25 ℃), the glass transition temperature is -100 ℃ ~ -50 ℃, characterized in that the specific gravity is 0.85 ~ 1.0.

[화학식 1][Formula 1]

Figure 112007086489310-pat00003
Figure 112007086489310-pat00003

상기 화학식 1에서,In Chemical Formula 1,

R은 C4~C9 알킬기 또는 하이드록시기이고, n은 400 ~ 700의 정수이다.R is a C4-C9 alkyl group or a hydroxyl group, n is an integer of 400-700.

 

상기 액상 폴리이소프렌 고무의 경우 그 함량이 전체 모노머에 대하여 0.5~10 중량부가 적절하다. 보다 바람직하게는 0.5~5 중량부가 보다 적절하다. 0.5중량부 미만일 경우에는 초기 부착력 증진효과가 거의 나타나지 않으며, 10중량부 초과할 경우, 액상 폴리이소프렌 고무가 가지고 있는 비닐기에 의해 아크릴계 점착 바인더의 중합 과정에서 겔화가 발생할 수 있으며, 합성과정에서 액상 폴리이소프렌 고무의 비닐기가 반응에 참여한 정도에 따라서 합성시 매 로트 마다 불균일한 분자량이 발생 할 수 있다.In the case of the liquid polyisoprene rubber, the content thereof is appropriately 0.5 to 10 parts by weight based on the total monomers. More preferably, 0.5-5 weight part is more suitable. If it is less than 0.5 parts by weight, there is little effect of improving the initial adhesion. If it exceeds 10 parts by weight, gelation may occur in the polymerization process of the acrylic adhesive binder due to the vinyl group of the liquid polyisoprene rubber. Depending on the degree of the vinyl group of the isoprene rubber participating in the reaction, a non-uniform molecular weight may occur in each lot during synthesis.

 

본 발명에 의한 상기 아크릴 모노머로는 2-에칠헥실메타크릴레이트, iso-옥칠 아크릴레이트, iso-부칠아크릴레이트, 2-에칠헥실아크릴레이트, 에칠아크릴레이트, n-부칠아크릴레이트, 및 옥타데실메타크릴레이트 등으로 이루어진 군에서 선택한 1종 또는 2종 이상의 혼합물을 사용하는 것이 바람직하나, 이에 한정하는 것은 아니다.The acrylic monomers according to the present invention include 2-ethylhexyl methacrylate, iso-oxyl acrylate, iso-butyl acrylate, 2-ethylhexyl acrylate, ethyl acrylate, n-butyl acrylate, and octadecyl meta. It is preferable to use one, or a mixture of two or more selected from the group consisting of acrylate and the like, but is not limited thereto.

더욱 바람직하게는 상기 아크릴 모노머는 유리전이 온도가 -100℃~5℃인 모노머 중에서 1종 또는 2 종 이상 혼합하여 사용한다.More preferably, the acrylic monomer is used by mixing one or two or more of the monomers having a glass transition temperature of -100 ° C to 5 ° C.

상기 아크릴 모노머는 전체 모노머에 대하여 50~70 중량부가 적절하다. 50중량부 미만인 경우에는 초기 부착력을 높게 설계하는데 어려움이 있으며, 70중량부 를 초과 할 경우에는 적합한 관능성 모노머 도입이 어려워져 광경화형 점착바인더 물성을 얻기가 힘들어 진다.50-70 weight part of said acrylic monomers is suitable with respect to all monomers. If it is less than 50 parts by weight, it is difficult to design a high initial adhesive force, and if it exceeds 70 parts by weight, it is difficult to introduce suitable functional monomers, making it difficult to obtain photocurable adhesive binder properties.

 

본 발명의 일구현예에 의한 상기 기능성 아크릴 모노머는 하이드록시 또는 에폭시기 모노머를 사용할 수 있다.As the functional acrylic monomer according to one embodiment of the present invention, a hydroxy or epoxy group monomer may be used.

상기 기능성 아크릴 모노머는 하이드록시 아크릴 모노머인  2-하이드록시 에틸 메타아크릴레이트, 하이드록시 에틸 아크릴레이트, 4-하이드록시 부틸 아크릴레이트, 하이드록시 포로필 (메타)아크릴레이트, 비닐 카프로락탐; 및 상기 에폭시기 모노머인 글리시딜 메타크릴레이트 및 글리시딜 아크릴레이트; 등으로 이루어진 군에서 선택한 적어도 1종 또는 2종 이상의 혼합물로 사용할 수 있으나, 이에 한정되는 것은 아니다. The functional acrylic monomer may be selected from the group consisting of hydroxy acryl monomers, 2-hydroxy ethyl methacrylate, hydroxy ethyl acrylate, 4-hydroxy butyl acrylate, hydroxy porophyll (meth) acrylate, vinyl caprolactam; And glycidyl methacrylate and glycidyl acrylate which are the epoxy group monomers. It may be used in at least one or a mixture of two or more selected from the group consisting of, but is not limited to.

본 발명의 일구현예에 따른 상기 조성물은 아크릴 점착 바인더에 비닐기를 도입하기 위해서 비닐기 도입 모노머를 사용할 수 있으며, 상기 도입 모노머는 한쪽 말단에 이소시아네이트기를 가지고 다른 말단에는 비닐기를 갖는 모노머 또는 올리고머를 사용할 수 있다.The composition according to an embodiment of the present invention may use a vinyl group introduction monomer to introduce a vinyl group into the acrylic adhesive binder, the introduction monomer may be a monomer or oligomer having an isocyanate group at one end and a vinyl group at the other end Can be.

 

상기 비닐기 도입 모노머의 예로는 α,α-디메틸-m-이소프로펜닐벤질이소시아네이트(α,α-dimethyl-m-isopropenylbenzyl isocyanate), 2-이소시아네이토에틸메타크릴레이트(2-Isocyanatoethyl Methacrylate), 2-이소시아네이토에틸아크릴레이트(2-Isocyanatoethyl acrylate), 2-(O-[1'-메칠프로필리덴아미노]카르복시아미노)에틸메타크릴레이트(2- (O- [1'-Methylpropylideneamino] carboxyamino)ethyl methacrylate), 2-이소시아네이토에틸 2-프로펜노에이트(2-Isocyanatoethyl 2-propenoate), 1,1-비스아크릴로일록시메틸에틸이소시안네이트 (1,1-bis (acryloyloxy methyl ethyl isocyanate) 등으로 이루어진 군에서 선택한 1종 이상 또는 2종 이상의 혼합물을 사용할 수 있으나, 이에 한정되는 것은 아니다.Examples of the vinyl group introduction monomers include α, α-dimethyl-m-isopropenylbenzyl isocyanate and 2-isocyanatoethyl methacrylate (2-Isocyanatoethyl Methacrylate). 2-Isocyanatoethyl acrylate, 2- (O- [1'-methylpropylideneamino] carboxyamino) ethyl methacrylate (2- (O- [1'-Methylpropylideneamino] carboxyamino) ethyl methacrylate), 2-Isocyanatoethyl 2-propenoate, 1,1-bisacryloyloxymethylethylisocyanate (1,1-bis (acryloyloxy methyl ethyl isocyanate) and the like, but may be used one or more selected from the group consisting of, but is not limited thereto.

상기 비닐기 도입 모노머는 전체 모노머에 대하여 5~30 중량부가 바람직하다. 상기 비닐기 도입 모노머가 5 중량부 미만이면, 광경화시 점착필름의 끈적임의 손실이 적어 반도체 칩 픽업(pick-up)공정 과정에서 성공확률이 매우 낮아진다. 또한 비닐기 모노머 도입량이 30 중량부를 초과하면, 광경화 전의 점착력이 적어 링프레임에 대한 부착력이 약화된다. 따라서, 픽업 공정시 칩 위상차가 발생하여 에러가 발생될 가능성이 매우 높아진다. The vinyl group-introducing monomer is preferably 5 to 30 parts by weight based on the total monomers. When the vinyl group-introduced monomer is less than 5 parts by weight, there is little loss of stickiness of the adhesive film during photocuring, and thus the probability of success during the semiconductor chip pick-up process is very low. In addition, when the amount of the vinyl monomer introduced exceeds 30 parts by weight, the adhesive strength before photocuring is small, and the adhesion to the ring frame is weakened. Therefore, there is a high possibility that an error occurs due to a chip phase difference in the pickup process.

본 발명에 의한 상기 점착 바인더는  아크릴 모노머를 주 모노머로 선정하고 상기 모노머에 기능성 아크릴 모노머 및 액상 폴리이소프렌 고무를 부가하여 아크릴계 점착 폴리올 바인더를 합성하는 단계와, 아크릴계 점착 폴리올 바인더에 비닐기 도입 모노머를 적용하여 저온에서 우레탄 부가반응을 함으로써 비닐기를 포함하는 광경화형 아크릴계 점착 바인더를 합성하는 단계로 제조 할 수 있다.In the adhesive binder according to the present invention, the acrylic monomer is selected as the main monomer, and a functional acrylic monomer and a liquid polyisoprene rubber are added to the monomer to synthesize an acrylic adhesive polyol binder, and a vinyl-based introduction monomer is added to the acrylic adhesive polyol binder. By applying a urethane addition reaction at a low temperature by applying it can be prepared in the step of synthesizing a photo-curable acrylic adhesive binder containing a vinyl group.

 

본 발명에 따른 상기 아크릴계 점착 바인더의 유리전이 온도는 -30℃~-60℃이고, 중량평균 분자량은 150,000 내지 700,000인 것이 바람직하나, 보다 바람직하게는 200,000 내지 600,000인 것이다. 본 발명에 따른 광경화형 아크릴계 점착 바인더는 비닐기가 다량 함유된 액상 폴리이소프렌 고무를 도입하기 때문에, 상기 바인더의 분자량이 700,000을 초과하여 합성될 경우에는 반응 중 겔화가 발생되는 위험이 높으며, 또한 합성 후에도 바인더의 합성 로트별 편차가 심하여 물성이 불균일해지는 문제가 발생한다. 반면에 상기 바인더의 분자량이 150,000 미만이면, 이형 PET(polyethylen terephthalate)필름 코팅시 wetting성이 낮아 표면이 코팅된 도막이 불균일하게 되어, 광경화전의 기재와의 부착력, 광경화 후에는 점착력 소실 및 기재와의 박리력이 불균일해 진다.The glass transition temperature of the acrylic adhesive binder according to the present invention is -30 ℃ ~ -60 ℃, the weight average molecular weight is preferably from 150,000 to 700,000, more preferably from 200,000 to 600,000. Since the photocurable acryl-based adhesive binder according to the present invention introduces a liquid polyisoprene rubber containing a large amount of vinyl groups, there is a high risk of gelation during the reaction when the binder has a molecular weight of more than 700,000. There is a problem in that the physical properties are uneven due to the variation of the binder by the synthetic lot. On the other hand, if the molecular weight of the binder is less than 150,000, when the release PET (polyethylen terephthalate) film coating, the wetting property is low, the coating coating the surface is non-uniform, adhesion with the substrate before photocuring, loss of adhesion and after the photocuring The peeling force of the becomes uneven.

 

(B) 광개시제(B) photoinitiator

본 발명에 의한 상기 광개시제로는 알파-하이드록시 케톤 타입화합물로 1-하이드록시-싸이클로헥실-페닐-케톤, 2-하이드록시 2-메칠-1-페닐-1-프로파논, 2-하 이드록시-1-[4-(2-하이드록시에톡시)페닐]-2-메칠-1-프로파논 등으로 이루어진 군에서 선택한 1종 또는 2종 이상을 혼합하여 사용할 수 있으나, 이에 한정하는 것은 아니다.The photoinitiator according to the present invention is an alpha-hydroxy ketone type compound, such as 1-hydroxy-cyclohexyl-phenyl-ketone, 2-hydroxy 2-methyl-1-phenyl-1-propanone, 2-hydroxy One or two or more kinds selected from the group consisting of -1- [4- (2-hydroxyethoxy) phenyl] -2-methyl-1-propane, etc. may be used, but are not limited thereto.

상기 알파-아미노 케톤 타입 화합물의 녹는점은 4℃, 비중이 1.0~1.2 및 끓는점이 80~81℃인 것이 특징이며, 광경화형 점착 바인더 고형분 기준대비 0.5~2 중량부 투입하는 것이 바람직하다. 광개시제의 함량이 0.5 중량부 미만이면, 광경화후 점착력의 손실이 적어, 광경화 후 픽업성이 나빠지며, 광개시제 함량이 2 중량부 초과하면 점착력 손실이 더 이상 발생되지 않는다. 또한 웨이퍼 또는 다이접착용 접착필름과의 부착력이 증가하여 광경화후 픽업성을 오히려 나쁘게 한다.Melting point of the alpha-amino ketone type compound is characterized in that 4 ℃, specific gravity is 1.0 ~ 1.2 and boiling point 80 ~ 81 ℃, 0.5 to 2 parts by weight relative to the photocurable adhesive binder solids reference. When the content of the photoinitiator is less than 0.5 parts by weight, the loss of adhesion after photocuring is less, the pick-up property is worse after the photocuring, and when the content of the photoinitiator exceeds 2 parts by weight, the adhesion loss no longer occurs. In addition, the adhesive force with the wafer or the die-bonding adhesive film is increased to worsen the pick-up property after photocuring.

 

(C) 열경화제(C) thermosetting agent

본 발명에 의한 상기 열경화제로는 2,4-트릴렌 디이소시아네이트, 2,6-트리렌 디이소시아네이트, 수소화 트릴렌 디이소시아네이트, 1,3-크실렌 디이소시아네이트, 1,4-크실렌 디이소시아네이트, 디페닐 메탄-4,4-디이소시아네이트, 1,3-비스이소시아나토메칠 시클로헥산, 테트라 메틸 크실렌 디이소시아네이트, 1,5-나프탈렌 디이소시아네이트, 2,2,4-트리메틸 헥사메틸렌 디이소시아네이트, 2,4,4-트리메틸 헥사메틸렌 디이소시아네이트, 트리메티롤프로판의 트릴렌 디이소시아네이트 어덕트, 트리메티롤프로판의 크실렌 디이소시아네이트 어덕트, 토리페닐메탄토리이소시아네토, 메틸렌 비스 트리 이소시아네이트 등으로 이루어진 군에서 선택된 1종 이상인 것을 사용할 수 있으나, 이에 한정되는 것은 아니다.The thermosetting agent according to the present invention is 2,4-trilene diisocyanate, 2,6-triene diisocyanate, hydrogenated triylene diisocyanate, 1,3-xylene diisocyanate, 1,4-xylene diisocyanate, di Phenyl methane-4,4-diisocyanate, 1,3-bisisocyanatomethyl cyclohexane, tetra methyl xylene diisocyanate, 1,5-naphthalene diisocyanate, 2,2,4-trimethyl hexamethylene diisocyanate, 2,4 Selected from the group consisting of 4-trimethyl hexamethylene diisocyanate, triylene diisocyanate adduct of trimetholpropane, xylene diisocyanate adduct of trimetholpropane, toriphenylmethane isocyanate, methylene bistri isocyanate and the like One or more may be used, but is not limited thereto.

상기 열경화제를 바인더 고형분 기준대비 3~10 중량부를 도입하는 것이 바람직하다. 이는 3 중량부 미만이면 광경화 전에는 베이스 필름인 폴리올레핀 필름과의 밀착력이 약하고, 광경화 후에는 필름과 점착코팅층 간의 부착력이 낮아지게 되어 웨이퍼 또는 다이 접착용 접착필름면으로 전이될 수 있는 문제가 있다. 또한, 10 중량부 초과이면 미반응 이소시아네이트에 의해 다이 접착용 접착필름과의 박리력이 상대적을 증가하여 픽업성능이 나빠지게 되는 문제가 있기 때문이다.It is preferable to introduce 3 to 10 parts by weight of the thermosetting agent relative to the binder solids. If it is less than 3 parts by weight, the adhesion between the polyolefin film, which is the base film, is weak before the photocuring, and after the photocuring, the adhesion between the film and the adhesive coating layer is lowered, so that there is a problem that the transition to the wafer or die adhesion adhesive film surface may occur. . If the amount is more than 10 parts by weight, the peeling force with the die-bonding adhesive film is increased by the unreacted isocyanate, and thus the pickup performance is deteriorated.

 

 (D)  용제(D) Solvent

본 발명에 의한 상기(D)용제로는  메칠 에칠 케톤, 메칠 이소 부틸 케톤, 메틸 노르말 아밀 케톤, 싸이클로 헥사논 등으로 이루어진 군에서 선택한 1종 이상 또는 2종 이상 혼합하여 사용할 수 있으나, 이에 한정하는 것은 아니다.The solvent (D) according to the present invention may be used by mixing one or more selected from the group consisting of methyl methyl ketone, methyl isobutyl ketone, methyl normal amyl ketone, cyclohexanone, and the like, but is not limited thereto. It is not.

상기 용제는 바인더 고형분 기준대비 70~80중량부를 도입하는 것이 바람직하다. 70 중량부 미만이면 코팅시 점도가 높아, 표면 레벨링성이 떨어져, 표면의 균일성이 떨어지는 문제가 발생하고, 80 중량부를 초과하면 코팅액상의 점도가 너무 낮아 이형 PET필름에 대한 젖음성이 나빠져, 핀홀현상이 발생 가능성 높은 문제가 발생하기 때문이다.The solvent is preferably introduced 70 to 80 parts by weight based on the binder solids. If it is less than 70 parts by weight, the viscosity is high at the time of coating, the surface leveling properties are poor, the uniformity of the surface is a problem occurs, if it exceeds 80 parts by weight, the viscosity of the coating liquid phase is too low, the wettability to the release PET film worsens, pinhole phenomenon This is because a problem that is likely to occur occurs.

 

이하에서는 실시예를 통하여 본 발명을 보다 구체적으로 설명하나, 이는 단지 설명의 목적을 위한 것으로 본 발명의 범위를 제한하고자 아는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples, which are only for the purpose of explanation and are not intended to limit the scope of the present invention.

 

[실시예 1] Example 1

액상 폴리이소프렌 고무를 포함하는 광경화형 점착조성물의 제조Preparation of Photocurable Adhesive Compositions Containing Liquid Polyisoprene Rubber

1. 아크릴 점착 1. Acrylic adhesive 폴리올Polyol 바인더 수지의 제조( Preparation of binder resin HAHA -01)-01)

2L의 4구 플라스크에 다음의 배합조건으로 하여 시약을 투입하였고, 반응공정은 다음과 같다. 유기용매인 에칠아세테이트 540g을 먼저 투입하고, 한쪽에는 환류냉각기를 설치하였고, 다른 한쪽에는 온도계를, 또 다른 한쪽에는 드롭핑 판넬을 설치하였다.The reagent was added to a 2 L four-necked flask under the following compounding conditions, and the reaction process was as follows. 540 g of organic solvent ethyl acetate was added first, a reflux cooler was installed on one side, a thermometer was installed on the other side, and a dropping panel was installed on the other side.

플라스크 용액 온도를 환류온도(73~74℃)로 올린 후, 2-에틸헥실아크릴레이트, 이소옥칠아크릴레이트, 2-하이드록시에틸메타크릴레이트, 글리시딜 메타크릴레이트 모노머 570g과 톨루엔 30g, 액상 폴리이소프렌 고무(LIR-30, KURARAY Co.,LTD(日)) 30g, 아조비스이소부틸로나이트릴 0.18g 혼합액을 제조한 다음, 상기 혼합액을 드롭핑 판넬을 사용하여 73∼85℃에서 3시간 동안 적하하였다.After raising the flask solution temperature to reflux (73-74 ° C.), 2-570 hexyl acrylate, isooxyl acrylate, 2-hydroxyethyl methacrylate, glycidyl methacrylate monomer 570 g, and toluene 30 g, liquid phase 30 g of polyisoprene rubber (LIR-30, KURARAY Co., LTD) was prepared and 0.18 g of azobisisobutyronitrile was prepared. The mixture was then dropped for 3 hours at 73 to 85 ° C. using a dropping panel. It was dripped for a while.

상기 적하시의 교반속도는 250rpm으로 하였으며, 적하 종료후 80∼85℃에서 온도에서 4시간 동안 반응물을 숙성시킨 다음, 톨루엔 120g, 아조비스이소부틸로나이트릴 0.18g을 20분 동안 투입하고, 4시간 동안 유지한 후 점도 및 고형분 측정을 하고, 반응을 중지시켜 아크릴 공중합체인 아크릴 점착 폴리올 바인더 수지(HA-01)를 제조하였다. 중합 후의 점도는 3000~4000cps/25℃ 이고, 고형분의 함량을 40%로 보정하였다.The stirring speed at the dropwise addition was 250rpm, after the completion of dropping, the reaction was aged at 80 to 85 ° C for 4 hours, and then 120g of toluene and 0.18g of azobisisobutylonitrile were added for 20 minutes. After maintaining for a time, the viscosity and solids were measured, and the reaction was stopped to prepare an acrylic adhesive polyol binder resin (HA-01), which is an acrylic copolymer. The viscosity after superposition | polymerization was 3000-4000 cps / 25 degreeC, and the content of solid content was corrected to 40%.

 

2. 바인더제조(2. Manufacture of binders HAAHAA -01)-01)

2L의 4구 플라스크에 다음의 배합조건으로 하여 시약을 투입하였고, 반응공정은 다음과 같다. 상기 합성한 아크릴 점착 폴리올 바인더 수지(250g, HA-1)에 2-Isocyanatoethyl Methacrylate을 아크릴계 점착 폴리올 베이스 고형분 대비  20 중량부, DBTDL(dibutyltin dilaurate) 30ppm을 각각 넣고, 50~55℃×8hr 반응 시켜 2-Isocyanato ethyl Methacrylate(2-이소시아네이트 에틸 메타크릴레이트) 모노머의 이소시아네이트 기가 바인더의 수산기와 반응하여 FT-IR상에서 없어짐을 반응의 종말점으로 하여, 에틸아세테이트를 넣어 냉각시켜, 고형분 45% 광경화형 아크릴계 점착 바인더(HAA-01)를 합성하였다.The reagent was added to a 2 L four-necked flask under the following compounding conditions, and the reaction process was as follows. 2-Isocyanatoethyl Methacrylate is added to the synthesized acrylic adhesive polyol binder resin (250g, HA-1) in an amount of 20 parts by weight, and 30 ppm of DBTDL (dibutyltin dilaurate) 대비 relative to an acrylic adhesive polyol base solid, and reacted at 50 to 55 ° C. for 8 hr. -Isocyanato ethyl Methacrylate (2-isocyanate ethyl methacrylate) The isocyanate group of the monomer reacts with the hydroxyl group of the binder and disappears on the FT-IR as the end point of the reaction. (HAA-01) was synthesized.

 

3. 점착 조성물 제조3. Preparation of adhesive composition

광경화형 아크릴 점착 바인더로 상기 HAA-01를 사용하여 다음과 같은 조성과 함량으로 통상의 방법에 의해 광경화형 점착조성물을 제조하였다. 액상 이소프렌 고무를 포함하는 광경화형 아크릴계 점착 바인더 70g, 용제로서 메틸에틸케톤 47.6g, 광개시제 0.4g(Darocur 1173, Ciba-chemical), 열경화제로서 이소시아네이트 경화제2.2g (AK-75, 애경화학)을 넣고 1시간 이상 교반하여 고형분 25%의 점착조성물을 완성하였다.Using photoHAA-01 as a photocurable acrylic adhesive binder, a photocurable adhesive composition was prepared by a conventional method with the following composition and content. 70 g of a photocurable acrylic adhesive binder containing liquid isoprene rubber, methyl ethyl ketone 47.6 g as a solvent, 0.4 g of photoinitiator (Darocur 1173, Ciba-chemical), and 2.2 g of isocyanate curing agent (AK-75, Aekyung Chemical) as a thermosetting agent Stirring for 1 hour or more to complete a pressure-sensitive adhesive composition of 25% solids.

 

[비교예 1] Comparative Example 1

액상 폴리이소프렌 고무를 포함하는 광경화형 점착조성물의 제조   Preparation of Photocurable Adhesive Compositions Containing Liquid Polyisoprene Rubber

1. 아크릴 점착 1. Acrylic adhesive 폴리올Polyol 바인더 수지의 제조( Preparation of binder resin HAHA -02)-02)

2L의 4구 플라스크에 다음의 배합조건으로 하여 시약을 투입하였고, 반응공정은 다음과 같다. 유기용매인 에칠아세테이트 540g을 먼저 투입하고, 한쪽에는 환류냉각기를 설치하였고, 다른 한쪽에는 온도계를, 또 다른 한쪽에는 드롭핑 판넬을 설치하였다.The reagent was added to a 2 L four-necked flask under the following compounding conditions, and the reaction process was as follows. 540 g of organic solvent ethyl acetate was added first, a reflux cooler was installed on one side, a thermometer was installed on the other side, and a dropping panel was installed on the other side.

플라스크 용액 온도를 환류온도(73~74℃)로 올린 후, 2-에틸헥실아크릴레이트, 이소옥칠아크릴레이트, 2-하이드록시에틸메타크릴레이트 및 글리시딜 메타크릴레이트 모노머 597g과 톨루엔 30g, 액상 폴리이소프렌 고무 3g, 아조비스이소부틸로나이트릴 0.18g 혼합액을 제조한 다음, 혼합액을 드롭핑 판넬을 사용하여 73∼85℃에서 3시간 동안 적하 하였다.After raising the flask solution temperature to reflux (73-74 ° C.), 597 g of 2-ethylhexyl acrylate, isooxyl acrylate, 2-hydroxyethyl methacrylate and glycidyl methacrylate monomers and 30 g of toluene, liquid phase A mixture of 3 g of polyisoprene rubber and 0.18 g of azobisisobutyronitrile was prepared, and the mixed solution was added dropwise at 73 to 85 ° C. using a dropping panel for 3 hours.

상기 적하시의 교반속도는 250rpm으로 하였으며, 적하 종료후 80∼85℃에서 온도에서 4시간 동안 반응물을 숙성시킨 다음, 톨루엔 120g, 아조비스이소부틸로나이트릴 0.18g을 20분 동안 투입하고, 4시간 동안 유지한 후 점도 및 고형분 측정을 하고 반응을 중지시켜 아크릴 공중합체인 아크릴 점착 폴리올 바인더 수지(HA-02)를 제조하였다. 중합 후의 점도는 3000~4000cps/25℃ 이고, 고형분의 함량을 40%로 보정하였다.The stirring speed at the dropwise addition was 250rpm, after the completion of dropping, the reaction was aged at 80 to 85 ° C for 4 hours, and then 120g of toluene and 0.18g of azobisisobutylonitrile were added for 20 minutes. After maintaining for a period of time, the viscosity and solids were measured, and the reaction was stopped to prepare an acrylic adhesive polyol binder resin (HA-02) as an acrylic copolymer. The viscosity after superposition | polymerization was 3000-4000cps / 25 degreeC, and content of the solid content was corrected to 40%.

 

2. 바인더 제조(2. Binder Manufacturing ( HAAHAA -02)-02)

2L의 4구 플라스크에 다음의 배합조건으로 하여 시약을 투입하였고, 반응공정은 다음과 같다. 상기 합성한 아크릴 점착 폴리올 바인더 수지(250g, HA-02)에 2-Isocyanatoethyl Methacrylate를 아크릴계 점착 폴리올 베이스 고형분 대비  20 중량부, DBTDL 30ppm을 각각 넣고, 50~55℃×8hr 반응 시켜 2-Isocyanato ethyl Methacrylate 모노머의 이소시아네이트 기가 바인더의 수산기와 반응하여 FT-IR상에서 없어짐을 반응의 종말점으로 하여, 에틸아세테이트를 넣어 냉각시켜, 고형분 45% 광경화형 아크릴계 점착 바인더(HAA-02)를 합성하였다.The reagent was added to a 2 L four-necked flask under the following compounding conditions, and the reaction process was as follows. 2-Isocyanatoethyl Methacrylate is added to the synthesized acrylic adhesive polyol binder resin (250g, HA-02) in an amount of 20 parts by weight and 30 ppm of DBTDL, respectively, to 50-55 ° C × 8hr. With the end point of the reaction that the isocyanate group of the monomer reacts with the hydroxyl group of the binder and disappears on the FT-IR, ethyl acetate was added and cooled to synthesize a solid content 45% photocurable acrylic adhesive binder (HAA-02).

 

3. 점착 조성물 제조3. Preparation of adhesive composition

광경화형 아크릴 점착 바인더로 상기 HAA-02를 사용하여  다음과 같은 조성과 함량으로 통상의 방법에 의해 광경화형 점착조성물을 제조하였다. 액상 이소프렌 고무를 포함하는 광경화형 아크릴계 점착 바인더 70g, 용제로서 메틸에틸케톤 61.6g, 광개시제 0.4g(Darocur 1173, Ciba-chemical), 열경화제로서 이소시아네이트 경화제2.2g (AK-75, 애경화학)을 넣고 1시간 이상 교반하여 고형분 25%의 점착조성물을 완성하였다.Using photoHAA-02 as a photocurable acrylic adhesive binder, a photocurable pressure-sensitive adhesive composition was prepared by a conventional method in the following composition and content. 70 g of a photocurable acrylic adhesive binder containing liquid isoprene rubber, 61.6 g of methyl ethyl ketone as a solvent, 0.4 g of photoinitiator (Darocur 1173, Ciba-chemical), and 2.2 g of an isocyanate curing agent (AK-75, Aekyung Chemical) as a thermosetting agent Stirring for 1 hour or more to complete a pressure-sensitive adhesive composition of 25% solids.

 

[비교예 2] Comparative Example 2

광경화형 점착조성물의 제조Preparation of Photocurable Adhesive Composition

 

1. One. 폴리올Polyol 바인더 수지의 제조( Preparation of binder resin HAHA -03)-03)

2L의 4구 플라스크에 다음의 배합조건으로 하여 시약을 투입하였고, 반응공정은 다음과 같다. 유기용매인 에칠아세테이트 540g을 먼저 투입하고, 한쪽에는 환류냉각기를 설치하였고, 다른 한쪽에는 온도계를, 또 다른 한쪽에는 드롭핑 판넬을 설치하였다.The reagent was added to a 2 L four-necked flask under the following mixing conditions, and the reaction process was as follows. 540 g of organic solvent ethyl acetate was added first, a reflux cooler was installed on one side, a thermometer was installed on the other side, and a dropping panel was installed on the other side.

플라스크 용액 온도를 환류온도(73~74℃)로 올린 후, 2-에틸헥실아크릴레이트, 이소옥칠아크릴레이트, 2-하이드록시에틸메타크릴레이트, 글리시딜 메타크릴레이트 모노머 600g과 톨루엔 30g, 아조비스이소부틸로나이트릴 0.18g 혼합액을 제조한 다음, 혼합액을 드롭핑 판넬을 사용하여 73∼85℃에서 3시간 동안 적하하였다.After raising the flask solution temperature to reflux (73-74 ° C.), 2-ethylhexyl acrylate, isooxyl acrylate, 2-hydroxyethyl methacrylate, glycidyl methacrylate monomer 600 g and toluene 30 g, azo A bisisobutylonitrile 0.18 g 'mixture was prepared, and the mixed solution was added dropwise at 73 to 85 DEG C using a dropping panel for 3 hours.

상기 적하시의 교반속도는 250rpm으로 하였으며, 적하 종료후 80∼85℃에서 온도에서 4시간 동안 반응물을 숙성시킨 다음, 톨루엔 120g, 아조비스이소부틸로나이트릴 0.18g을 20분 동안 투입하고, 4시간 동안 유지한 후 점도 및 고형분 측정을 하고 반응을 중지시켜 아크릴 공중합체인 아크릴 점착 폴리올 바인더 수지(HA-03)를 제조하였다. 중합 후의 점도는 3000~4000cps/25℃ 이고, 고형분의 함량을 40%로 보정하였다.The stirring speed at the dropwise addition was 250rpm, after the completion of dropping, the reaction was aged at 80 to 85 ° C for 4 hours, and then 120g of toluene and 0.18g of azobisisobutylonitrile were added for 20 minutes. After maintaining for a time, the viscosity and solids were measured, and the reaction was stopped to prepare an acrylic adhesive polyol binder resin (HA-03) which is an acrylic copolymer. The viscosity after superposition | polymerization was 3000-4000 cps / 25 degreeC, and the content of solid content was corrected to 40%.

 

2. 바인더 제조(2. Binder Manufacturing ( HAAHAA -03)-03)

2L의 4구 플라스크에 다음의 배합조건으로 하여 시약을 투입하였고, 반응공정은 다음과 같다. 상기 합성한 아크릴 점착 폴리올 바인더 수지(250g, HA-3)에 2-Isocyanatoethyl Methacrylate을 아크릴계 점착 폴리올 베이스 고형분 대비  20 중량부, DBTDL 30ppm을 각각 넣고, 50~55℃×8hr 반응 시켜 2-Isocyanato ethyl Methacrylate 모노머의 이소시아네이트 기가 바인더의 수산기와 반응하여 FT-IR상에서 없어짐을 반응의 종말점으로 하여, 에틸아세테이트를 넣어 냉각시켜, 고형분 45% 광경화형 아크릴계 점착 바인더(HAA-03)를 합성하였다.The reagent was added to a 2 L four-necked flask under the following compounding conditions, and the reaction process was as follows. 2-Isocyanatoethyl Methacrylate is added to the synthesized acrylic adhesive polyol binder resin (250 g, # HA-3) in an amount of 20 parts by weight, and 30 ppm of DBTDL, respectively, to 50-55 ° C. × 8hr. With the end point of the reaction that the isocyanate group of the monomer reacts with the hydroxyl group of the binder and disappears on FT-IR, ethyl acetate was added and cooled to synthesize a solid content 45% photocurable acrylic adhesive binder (HAA-03).

 

3. 점착조성물의 제조3. Preparation of Adhesion Composition

광경화형 아크릴 점착 바인더로 상기 HAA-03을 사용하여 다음과 같은 조성과 함량으로 통상의 방법에 의해 광경화형 점착조성물을 제조하였다. 액상 이소프렌 고무를 포함하는 광경화형 아크릴계 점착 바인더 70g, 용제로서 메틸에틸케톤 61.6g, 광개시제 0.4g(Darocur 1173, Ciba-chemical), 열경화제로서 이소시아네이트 경화제2.2g (AK-75, 애경화학)을 넣고 1시간 이상 교반하여 고형분 25%의 점착조성물을 완성하였다.Using HAA-03 as a photocurable acrylic adhesive binder, a photocurable adhesive composition was prepared by a conventional method with the following composition and content. 70 g of a photocurable acrylic adhesive binder containing liquid isoprene rubber, 61.6 g of methyl ethyl ketone as a solvent, 0.4 g of photoinitiator (Darocur 1173, Ciba-chemical), 2.2 g of isocyanate curing agent (AK-75, Aekyung Chemical) as a thermosetting agent Stirring for 1 hour or more to complete a pressure-sensitive adhesive composition of 25% solids.

실시예 1 및 비교예 1,2 의 조성을 정리하면 다음 표 1에 나타내었다.The compositions of Example 1 and Comparative Examples 1 and 2 are shown in Table 1 below.

Figure 112007086489310-pat00004
Figure 112007086489310-pat00004

물성평가방법 Property evaluation method

시험예 1 : 점착조성물의 박리력 측정Test Example 1: Measurement of peeling force of the adhesive composition

본 발명에 의한 점착조성물의 물성시험을 위하여 상기 실시예 1 및 비교예 1, 2에서 제조한 점착 조성물을 폴리에틸렌 테레프탈레이트 필름에 코팅하여 건조시키고, 도막이 8∼12㎛인 코팅두께로 코팅한 다음, 폴리올레핀 필름에 전사하고 25∼60℃에서 3일∼7일 동안 에이징한 후 점착 조성물의 점착력 및 박리력측정을 하였다.In order to test the physical properties of the pressure-sensitive adhesive composition according to the present invention, the pressure-sensitive adhesive compositions prepared in Examples 1 and Comparative Examples 1 and 2 were coated on a polyethylene terephthalate film, dried, and coated with a coating thickness of 8 to 12 μm. After transferring to a polyolefin film and aging for 3 to 7 days at 25 ~ 60 ℃ was measured the adhesion and peel force of the pressure-sensitive adhesive composition.

점착력 측정은 한국 공업 규격 KS-A-01107(점착 테이프 및 점착 시이트의 시험 방법)의 8항에 따라 시험하였다. 다이 접착용 접착필름에 25mm, 길이 250mm의 시료를 붙인 후, 다이 접착용 접착필름면에 접착 테이프를 붙인 후 2kg 하중의 압착 롤러를 이용하여 300mm/min의 속도로 1회 왕복시켜 압착하였다. 압착 후 30분 경과 후에 시험편의 접은 부분을 180°로 뒤집어 약 25mm를 벗긴 후, 시험편을 인장강도기의 위쪽 클립에 다이 접착용 접착필름을 시험판 아래쪽 클립에 고정시키고300mm/min의 인장속도로 당겨 벗길 때의 하중을 측정하였다.Adhesion measurement was tested in accordance with Clause 8 of Korean Industrial Standard KS-A-01107 (Test Method of Adhesive Tape and Adhesive Sheet). After attaching a sample having a thickness of 25 mm and a length of 250 mm to the die-bonding adhesive film, the adhesive tape was attached to the die-bonding adhesive film surface, and then reciprocated once by a speed of 300 mm / min using a 2 kg load roller. After 30 minutes after crimping, turn the folded part of the test piece to 180 ° and peel it off about 25mm.Then, fix the test piece to the upper clip of the tensile strength tester, and then attach the die-bonding adhesive film to the lower test clip of the test plate and pull it at a tensile speed of 300mm / min. The load at the time of peeling was measured.

 인장 시험기는 Instron Series lX/s Automated materials Tester-3343을 사용하였는데, 유기접착필름 또는 웨이퍼와 광경화형 점착 필름과 합지 후 고압 수은 램프 30mJ/㎠~ 300mJ/㎠로 조사 전후를 측정한 결과를 표 2에 나타내었다.Tensile tester used Instron Series lX / s Automated materials Tester-3343. After laminating with organic adhesive film or wafer and photocurable adhesive film, the result of measuring before and after irradiation with high pressure mercury lamp 30mJ / ㎠ ~ 300mJ / ㎠ Shown in

 

시험예 2 : 광경화형 점착조성물의 점착성(tackiness) 측정Test Example 2 Measurement of Tackiness of Photocurable Adhesive Composition

상기 시험예 1에서 제작한 시험편을 이용하여 프로브 택 측정기(probe tack tester ; tacktoc-2000)로 점착성(tackiness)을 측정한 결과를 표 2에 나타내었다.Table 2 shows the results of measuring tackiness using a probe tack tester (tacktoc-2000) using the test specimen prepared in Test Example 1.

측정방법은 ASTM D2979-71에 의거하여 깨끗한 프로브의 끝을 10+0.1mm/sec의 속도와 9.79+1.01kPa의 접촉 하중으로 1.0+0.01초 동안 점착제와 접촉시킨 다음 떼었을 때 필요한 최대 힘을 점착성(tackiness)값으로 하였다.The measuring method is based on ASTM D2979-71. The tip of the clean probe is contacted with the adhesive for 1.0 + 0.01 seconds at a speed of 10 + 0.1mm / sec and a contact load of 9.79 + 1.01kPa, and then the maximum force required to release the adhesive It was set as the (tackiness) value.

 

시험예 3 : 광량별 광경화도 측정Test Example 3 Measurement of Light Curing Degree by Light Amount

광량 30, 100, 200, 300mJ/㎠에서 광경화전후의 광경화도를 측정하였다. 측정한 결과는  표 2에 나타내었다.Photocuring degree before and after photocuring was measured in light quantity 30, 100, 200, 300mJ / cm <2>. The measured results are shown in Table 2.

측적방법은 FT-IR Spectrometer(Varian Model Scimitar 800)측정 장치를 이용하여 2270cm-1 부근에서 free-NCO peak의 감소되는 정도로 비교측정하였다. 픽업 성공율과 광경화도에는 일정한 비례값은 존재하지 않으나, 적어도 광경화 효율이 80%이상은 되어야 픽업 성공률에도 유리하다. 측정한 결과는  표 2에 나타내었다.The measurement method was compared to the degree of reduction of free-NCO peak in the vicinity of 2270cm -1 using the FT-IR Spectrometer (Varian Model Scimitar 800) measuring device. There is no constant proportionality between the pickup success rate and the photocurability, but at least 80% of the photocuring efficiency is advantageous for the pickup success rate. The measured results are shown in Table 2.

 

시험예 4 : 표면 에너지 측정Test Example 4 Surface Energy Measurement

상기 실험예 1에서 제작된 점착 필름을 표면장력 측정기(CAM 200 - Optical Surface Tension/Contact angle meter) 를 이용하여 표면에너지를 측정하였다.The surface energy of the adhesive film produced in Experimental Example 1 was measured using a surface tension meter (CAM 200-Optical Surface Tension / Contact angle meter).

측정방법은 Sessile Drop Method로 측정하였다. 물을 필름면위에 떨어뜨려  생성된 물방울의 접촉각을 측정하는 방법이다. 접촉각이 클수록 표면에너지가 낮아지게 되고, 표면에너지가 낮을수록 광경화후 박리력은 더욱 우수하게 된다. 또한 광경화전에는 접촉각이 작을수록 표면에너지가 높아지게 되고, 표면에너지가 높을수록 웨이퍼 또는 다이접착용 접착필름과의 부착이 우수하다. 측정한 결과는 표 2에 나타내었다.The measurement method was measured by the Sessile Drop Method. It is a method of measuring the contact angle of water droplets generated by dropping water on the film surface. The greater the contact angle, the lower the surface energy, and the lower the surface energy, the better the peeling force after photocuring. In addition, before photocuring, the smaller the contact angle, the higher the surface energy, and the higher the surface energy, the better the adhesion with the wafer or die-bonding adhesive film. The measured results are shown in Table 2.

 

시험예 5 : 픽업 성공률Test Example 5: Pickup Success Rate

칩 픽업공정은 웨이퍼 절삭공정후 칩화된 웨이퍼를 PCB기판 또는 쌓여진 칩위에 실장하는 공정을 말한다. 다이싱 필름이 광경화 후에 칩화된 웨이퍼와의 박리력이 우수해야만 성공률이 좋아진다. 측정한 결과는 표 2에 나타내었다.The chip pick-up process refers to a process of mounting a chipped wafer on a PCB substrate or stacked chips after the wafer cutting process. The success rate is improved only when the dicing film has excellent peeling force with the chipped wafer after photocuring. The measured results are shown in Table 2.

 

Figure 112007086489310-pat00005
Figure 112007086489310-pat00005

본 발명에 의한 상기 점착 테이프는 자외선 광량이 30mJ/㎠ ~ 300mJ/㎠ 영역에서 광경화 효율이 80% 이상인 것을 특징한다. 따라서 자외선 경화시 에너지 양이 일정하지 못한 광경화 조건에서도 우수한 경화성을 갖는다. 광경화 전에는 실시예 1의 점착 조성물은 비교예 1 및 비교예 2의 점착 조성물에 비해서 광경화후 웨이퍼 또는 다이 접착용 필름과의 박리력이 우수하고, 광경화전에는 링프레임 및 웨이퍼에 대한 부착력이 우수하며, 광경화 이후에는 액상 폴리이소프렌 고무의 가소성 및 탄력성이 발휘되기 때문에 실시예 1은 비교예 1 및 비교예 2에 비하여 박리력이 우수하여 픽업 성공률이 증가된 것을 확인할 수 있다. 따라서, 본원발명은 광경화 이전에는 부착력이 우수하고, 광경화 이후에는 높은 픽업 성공률을 동시에 가지는 광경화형 점착조성물 및 그 필름을 제공할 수 있다.The adhesive tape according to the present invention is characterized in that the photocuring efficiency is 80% or more in the ultraviolet light amount 30mJ / ㎠ ~ 300mJ / ㎠ region. Therefore, it has excellent curability even in photocuring conditions in which the amount of energy during ultraviolet curing is not constant. Prior to photocuring, the pressure-sensitive adhesive composition of Example 1 was superior to the pressure-sensitive adhesive composition of the wafer or die bonding film after photocuring, and to the ring frame and wafer before photocuring, compared to the pressure-sensitive adhesive compositions of Comparative Example 1 and Comparative Example 2. In addition, since the plasticity and elasticity of the liquid polyisoprene rubber is exhibited after the photocuring, Example 1 has superior peeling force as compared to Comparative Examples 1 and 2, and thus the pickup success rate may be increased. Accordingly, the present invention can provide a photocurable pressure-sensitive adhesive composition and a film having excellent adhesion before photocuring and at the same time having a high pick-up success rate after photocuring.

Claims (14)

전체 조성물에 대하여 하기 화학식 1로 표시되는 액상 폴리이소프렌 고무를 포함하는 광경화형 아크릴계 점착 바인더 45~55 중량부, 광개시제 0.2~1.0 중량부, 열경화제 1~5 중량부 및 용제 35~50 중량부를 포함하는 광경화형 점착 조성물.45 to 55 parts by weight of the photocurable acrylic adhesive binder including the liquid polyisoprene rubber represented by the following formula (1), 0.2 to 1.0 parts by weight of the photoinitiator, 1 to 5 parts by weight of the heat curing agent and 35 to 50 parts by weight of the total composition Photocurable adhesive composition. [화학식 1][Formula 1]
Figure 112009075938184-pat00006
Figure 112009075938184-pat00006
상기 화학식 1에서,In Chemical Formula 1, R은 C4~C9 알킬기 또는 하이드록시기이고, n은 400 ~ 700의 정수이다.R is a C4-C9 alkyl group or a hydroxyl group, n is an integer of 400-700.  
삭제delete 삭제delete 제1항에 있어서, 상기 액상 폴리이소프렌 고무는 전체 모노머에 대하여 0.5~10 중량부인 것을 특징으로 하는 광경화형 점착 조성물.The photocurable pressure-sensitive adhesive composition of claim 1, wherein the liquid polyisoprene rubber is 0.5 to 10 parts by weight based on the total monomers. 제1항에 있어서, 상기 액상 폴리이소프렌 고무는 수평균 분자량이 20,000~100,000, 유리전이온도가 -100℃~-50℃, 비중이 0.85~1.0 및 점도가 100~2000 cps(25℃)인 것을 특징으로 하는 광경화형 점착 조성물.According to claim 1, wherein the liquid polyisoprene rubber has a number average molecular weight of 20,000 ~ 100,000, glass transition temperature of -100 ℃ ~ -50 ℃, specific gravity 0.85 ~ 1.0 and viscosity of 100 ~ 2000 cps (25 ℃) Photocurable pressure-sensitive adhesive composition characterized by.   삭제delete 삭제delete 삭제delete 제1항에 있어서, 상기 광경화형 점착 바인더는 분자량이 15만 ~ 70만인 것을 특징으로 하는 광경화형 점착 조성물.The photocurable pressure-sensitive adhesive composition of claim 1, wherein the photocurable pressure-sensitive adhesive binder has a molecular weight of 150,000 to 700,000.   제1항에 있어서, 상기 광개시제는 녹는점이 4℃, 끓는점이 80∼81℃, 비중이 1.0 ~ 1.2인 알파-아미노 케톤 타입 화합물을 사용하는 것을 특징으로 하는 광경화형 점착 조성물.The photocurable pressure-sensitive adhesive composition of claim 1, wherein the photoinitiator uses an alpha-amino ketone type compound having a melting point of 4 ° C, a boiling point of 80 ° C to 81 ° C, and a specific gravity of 1.0 to 1.2.   제10항에 있어서, 상기 광개시제는 1-하이드록시-싸이클로헥실-페닐-케톤, 2-하이드록시 2-메칠-1-페닐-1-프로파논, 2-하이드록시-1-[4-(2-하이드록시에톡시)페닐]-2-메칠-1-프로파논로 이루어진 군에서 선택한 1종 또는 2종 이상인 것을 특징으로 하는 광경화형 점착 조성물.The photoinitiator of claim 10, wherein the photoinitiator is 1-hydroxy-cyclohexyl-phenyl-ketone, 2-hydroxy 2-methyl-1-phenyl-1-propanone, 2-hydroxy-1- [4- (2 -Hydroxyethoxy) phenyl] -2-methyl-1-propanone. The photocurable pressure-sensitive adhesive composition, characterized in that one or two or more selected from the group consisting of.   제1항에 있어서, 상기 열경화제는 2,4-트릴렌 디이소시아네이트, 2,6-트리렌 디이소시아네이트, 수소화 트릴렌 디이소시아네이트, 1,3-크실렌 디이소시아네이트, 1,4-크실렌 디이소시아네이트, 디페닐 메탄-4,4-디이소시아네이트, 1,3-비스이소시아나토메칠 시클로헥산, 테트라 메틸 크실렌 디이소시아네이트, 1,5-나프탈렌 디이소시아네이트, 2,2,4-트리메틸 헥사메틸렌 디이소시아네이트, 2,4,4-트리메틸 헥사메틸렌 디이소시아네이트, 트리메티롤프로판의 트릴렌 디이소시아네이트 어덕트, 트리메티롤프로판의 크실렌 디이소시아네이트 어덕트, 토리페닐메탄토리이소시아네토, 메틸렌 비스 트리 이소시아네이트로 이루어진 군에서 선택한 1종 이상인 것을 특징으로 하는 광경화형 점착 조성물.The method of claim 1, wherein the thermosetting agent is 2,4-trilene diisocyanate, 2,6-triene diisocyanate, hydrogenated triylene diisocyanate, 1,3-xylene diisocyanate, 1,4-xylene diisocyanate, Diphenyl methane-4,4-diisocyanate, 1,3-bisisocyanatomethyl cyclohexane, tetra methyl xylene diisocyanate, 1,5-naphthalene diisocyanate, 2,2,4-trimethyl hexamethylene diisocyanate, 2, 4,4-trimethyl hexamethylene diisocyanate, triylene diisocyanate adduct of trimetholpropane, xylene diisocyanate adduct of trimetholpropane, toriphenylmethanetoriisocyanato, methylene bistri isocyanate It is 1 or more types, the photocurable adhesive composition.   제1항에 있어서, 상기 용제는 메칠 에틸 케톤, 메칠 이소 부칠 케톤, 메칠 노르말 아밀 케톤, 싸이클로 헥사논으로 이루어진 군에서 선택한 1종 또는 2종 이상의 혼합물인 것을 특징으로 하는 광경화형 점착 조성물.The photocurable adhesive composition according to claim 1, wherein the solvent is one or a mixture of two or more selected from the group consisting of methyl ethyl ketone, methyl isobutyl ketone, methyl normal amyl ketone, and cyclohexanone.   제1항, 제4항, 제5항 또는 제9항 내지 제13항 중 어느 한 항에 따른 광경화형 점착 조성물에 의한 광경화형 점착 테이프.The photocurable pressure-sensitive adhesive tape using the photocurable pressure-sensitive adhesive composition according to any one of claims 1, 4, 5 or 9 to 13.
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