KR100932629B1 - A process of making blended spun hair yarn which use polyester staple fiber and viscose rayon staple fiber - Google Patents
A process of making blended spun hair yarn which use polyester staple fiber and viscose rayon staple fiber Download PDFInfo
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- KR100932629B1 KR100932629B1 KR1020090087871A KR20090087871A KR100932629B1 KR 100932629 B1 KR100932629 B1 KR 100932629B1 KR 1020090087871 A KR1020090087871 A KR 1020090087871A KR 20090087871 A KR20090087871 A KR 20090087871A KR 100932629 B1 KR100932629 B1 KR 100932629B1
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
본 발명 폴리에스테르 단섬유와 비스코스 레이온 단섬유의 헤어 혼방사 생산방법은 규격이 서로 상이한 단섬유 원료들을 사용하여 혼방할 경우 제기되는 방적상의 난이성을 해결하기 위하여 면방 정방기의 방적조건을 조정하여,주로 소모방 설비에서 생산하고 있는 고가의 울(Wool), 헤어(Hair)나 아크릴/울(Acrylic/Wool) 혼방사가 면방설비에서도 저렴한 가격에 P/R Hair 혼방사의 생산이 가능하도록 한다.Hair blend yarn production method of the polyester short fibers and viscose rayon short fibers of the present invention by adjusting the spinning conditions of the cotton spinning machine in order to solve the difficulty of spinning caused when blended using different short-fiber raw materials, mainly Expensive wool, hair or acrylic / wool blended yarns produced at the consuming facilities will enable the production of P / R hair blended yarns at low prices even in cotton spinning facilities.
본 발명 폴리에스테르 단섬유와 비스코스 레이온 단섬유의 헤어 혼방사 생산방법의 기술분야로는 폴리에스테르 단섬유와 레이온 단섬유의 혼방사 방적방법과, 원단의 염색시 분산염료를 사용하여 폴리에스테르만 염색이 되도록 하여 원단의 표면에 나와있는 레이온이 염색이 되지 않아 백색 그대로 유지되도록 하여 헤어(Hair)나 모(Wool)와 동일한 시각적 효과를 가져 오는 가공방법이 사용된다. As a technical field of the hair blend yarn production method of the polyester short fibers and viscose rayon short fibers of the present invention, only the polyesters are dyed by using a dye spinning method of the polyester short fibers and rayon short fibers and a disperse dye when dyeing the fabric. As the rayon on the surface of the fabric is not dyed, it is maintained as white so that the processing method that brings the same visual effect as the hair or hair is used.
본 발명 폴리에스테르 단섬유와 비스코스 레이온 단섬유의 헤어 혼방사 생산 방법의 배경기술로는 모(Wool)를 소량 첨가하여 혼방이면서도 덜 따뜻한 효과를 볼 수는 있었으나 모(Wool)자체를 첨가하지 않고 모(Wool)를 첨가한 듯한 느낌이 드는 원사는 아크릴(Acrylic) 혼방사를 제외하고는 없었다. As a background art of the method for producing a hair blend yarn of the polyester short fibers and the viscose rayon short fibers of the present invention, a small amount of wool was added, but the blend was less warm but the wool was not added without the wool itself. There was no yarn that felt as if wool was added, except for acrylic blend yarns.
또한 정방기로는, 주로 폴리에스테르(Polyester Stable Fiber) 1.2~1.4Denier×38mm 와 레이온(Viscose Rayon Stable Fiber)1.2~1.5Denier×38mm 를 사용하여 방적하였다.In addition, the spinning machine was mainly spun using 1.2 ~ 1.4Denier x 38mm polyester polyester fiber and 1.2 to 1.5Denier x 38mm rayon (Viscose Rayon Stable Fiber).
그러므로 인해 폴리에스테르(Polyester Stable Fiber)와 레이온(Viscose Rayon Stable Fiber)의 혼방원사는 늦봄 내지 초여름정도에만 사용되어 왔다. Therefore, blended yarns of polyester (stable fiber) and rayon (Viscose Rayon Stable Fiber) have been used only in late spring and early summer.
또한 자연모(Wool),헤어(Hair) 사의 경우 방적,편직조,염색,날염 및 후가공을 거쳐 고가에 판매되고 있어 쉽게 구매하기가 어려웠다,In addition, natural wool and hair are sold at high prices through spinning, knitting, dyeing, printing and post-processing, making it difficult to purchase easily.
본 발명 폴리에스테르 단섬유와 비스코스 레이온 단섬유의 헤어 혼방사 생산방법의 발명의 내용으로는 종래 면방설비에서 폴리에스테르와 레이온을 혼방할 경우 폴리에스테르에서 1.2~1.4Denier×38mm 와 레이온 1.2~1.5Denier×38mm 규격의 원료들을 사용하였으나, 본 발명 폴리에스테르 단섬유와 비스코스 레이온 단섬유의 헤어 혼방사 생산방법은 장기간의 연구와 시행착오를 거쳐 정방설비의 방적조건을 변경 및 조정 함으로써 폴리에스테르는 1.4Denier,3.0Denier,5.0Denier 를 ,레이온의 경우 5.0Denier ,8.0Denier 등을 같이 혼용하여 면방설비에서도 방적이 가능하도록 하였다. According to the present invention, the method for producing a hair blend yarn of polyester short fibers and viscose rayon short fibers includes 1.2 to 1.4 Denier × 38 mm and rayon 1.2 to 1.5 Denier × in polyester when blending polyester and rayon in a conventional cotton spinning facility. Although the raw material of 38mm standard is used, the hair blend yarn production method of the polyester short fiber and viscose rayon short fiber of the present invention is made by changing and adjusting the spinning conditions of the spinning equipment through long-term research and trial and error. Denier and 5.0 Denier were mixed with 5.0 Denier and 8.0 Denier in the case of rayon to enable spinning in cotton spinning facilities.
따라서 봄 여름 계절성 의류에 주로 사용되고 있는 레이온이 봄, 여름, 가을, 겨울에 걸쳐 사계절용으로 사용될 수 있고, 헤어(Hair), 모(Wool)또는 Acrylic과 Wool 혼방사등 고가의 의류를 대체할 수 있는 획기적인 변화를 기대할 수 있다.Therefore, rayon, which is mainly used in spring and summer seasonal clothing, can be used for all seasons in spring, summer, autumn and winter, and can replace expensive clothes such as hair, wool, or acrylic and wool blend yarns. You can expect a dramatic change.
본 발명 폴리에스테르 단섬유와 비스코스 레이온 단섬유의 헤어 혼방사 생산방법의 해결하고자 하는 과제로는 The problem to be solved of the method for producing a hair blend yarn of the polyester short fibers and viscose rayon short fibers of the present invention
1. 폴리에스테르(Polyester Stable Fiber)와 레이온(Viscose Rayon Stable Fiber)의 혼방사만으로 헤어(Hair)나 모(Wool)가 첨가되지 않고도 헤어(Hair)나 모(Wool)가 첨가된 느낌의 시각적 효과를 가져올 수 있도록 한다.1. It is a blend of polyester Stable Fiber and Rayon (Viscose Rayon Stable Fiber) to provide the visual effect of hair or wool added without hair or wool added. To be imported.
2. 면방적설비의 방적조건과 환경의 조정 및 변화를 통해 생산된 혼방사에서 헤어(Hair)가 살아나도록 하여 시각적 효과(Lookling Effect)를 좋게 한다. 2. It improves the visual effect by making hair survive in the mixed yarn produced through adjustment and change of spinning condition and environment of cotton spinning equipment.
3. 상기 1. 의 과제가 실현가능한 최적의 폴리에스테르(Polyester Stable Fiber)와 레이온(Viscose Rayon Stable Fiber)의 혼용율을 찾아낸다.3. Finding the optimum mixing ratio of polyester (table polyester fiber) and rayon (Viscose Rayon Stable Fiber) that the problem of 1. can be realized.
4. 상기 1.의 과제가 실현가능하도록 면방설비중 최상의 방적조건과 환경을 찾아낸다,4. To find out the best spinning condition and environment among cotton spinning facilities to realize the above task 1.
본 발명 폴리에스테르 단섬유와 비스코스 레이온 단섬유의 헤어 혼방사 생산방법의 과제해결수단으로는 As a problem solving means of the method for producing a hair blend yarn of the polyester short fibers and viscose rayon short fibers of the present invention
1. 폴리에스테르 (Polyester Stable Fiber)를 방적원료로 사용할 때 적정규격으로 1.4 Denier ×38mm , 3.0 Denier ×51mm , 5.0 Denier ×51~60mm 를 사용하 고, 레이온(Viscose Rayon Stable Fiber)을 방적원료로 사용할때 적정규격으로 5.0 Denier ×51~60mm ,8.0 Denier × 60~65mm 를 사용함으로서 모(Wool)가 첨가되지 않고도 헤어(Hair)가 살아나게 제작이 가능하여 시각적 효과(Looking Effect) 를 낼수있다. 1. When using Polyester Stable Fiber as spinning material, use 1.4 Denier × 38mm, 3.0 Denier × 51mm, 5.0 Denier × 51 ~ 60mm as appropriate standard, and use Rayon (Viscose Rayon Stable Fiber) as spinning material. When using it, 5.0 Denier × 51 ~ 60mm and 8.0 Denier × 60 ~ 65mm are used as appropriate standards, so hair can be made alive without adding hair, and it can produce a visual effect.
2. 방적공적중에서 정방기 롤러(Roller)의 간격,Spindlle의 회전수, 견신배수통제, 연계수, 온도 및 습도 등을 조절하여 방적의 난이성을 해결하고자 한다.2. We will solve the difficulty of spinning by controlling the interval of roller roller, spindlle's rotation speed, shoulder drainage control, linkage, temperature and humidity in spinning ball.
3. 상기 1과 같은 방적원료를 사용하여 폴리에스테르(Polyester Stable Fiber)를 75~92%, 레이온(Viscose Rayon Stable Fiber)을 8~25%의 혼용율로 혼용하여 20's~30's 번수의 혼방사로 헤어(Hair)의 시각적효과(Looking Effect)를 증대시킬 수 있다.3. Using a spinning material such as 1, 75-92% of polyester (Polyester Stable Fiber) and 8 to 25% of rayon (Viscose Rayon Stable Fiber) are mixed and mixed with 20's ~ 30's number of yarns. It can increase the visual effect of the hair.
본 발명 폴리에스테르 단섬유(Polyester Stable Fiber)와 비스코스 레이온 단섬유의 혼방사 생산방법의 효과로는 As an effect of the mixed yarn production method of the present invention polyester short fiber (Polyester Stable Fiber) and viscose rayon short fiber
1. 4계절 내내 모(Wool), 헤어(Hair)나 Acrylic/wool 혼방사를 이용한 듯한 옷감을 사용하여 패션계에 혁명을 일으킬 수 있다.1. You can revolutionize the fashion world by using fabrics that look like wool, hair or acrylic / wool blends all four seasons.
2. 모(Wool),헤어(Hair)나 Acrylic/wool 혼방사의 경우 실내에서 옷을 착용하고 있을때 땀이 차는등 옷감으로서 실외에 비하여 불편한 점이 많았으나 모(Wool), 헤어(Hair)나 Acrylic/wool 혼방사로 만든 옷을 착용한듯 하면서도 실제로는 레이온(Rayon) 원단의 옷을 입고 있는 듯한 느낌이면서도 시각적으로는 모(Wool)나 헤어(Hair)또는 Acrylic/wool 혼방사로 만든 옷을 입은듯 럭셔리한 느 낌을 줄 수 있는 효과가 있다2. Wool, Hair, or Acrylic / wool blended yarns are often uncomfortable compared to the outdoors, such as sweating when wearing clothes indoors, but Wool, Hair or Acrylic / wool blended yarns. It looks like you're wearing a wool blend, but you're actually wearing a rayon fabric, but you're visually as luxurious as a wool, hair, or acrylic / wool blend. There is effect to be able to feel
본 발명 폴리에스테르 단섬유와 비스코스 레이온 단섬유의 혼방사 생산방법의 발명의 실시를 위한 구체적인 내용으로는 Specific details for the practice of the invention of the mixed yarn production method of the polyester short fibers and viscose rayon short fibers
1. 혼용율을 폴리에스테르(Polyester Stable Fiber) 75~92% 레이온(Viscose Rayon Stable Fiber) 8~25% 비율로 혼용한다. 1. Mix the blending rate at 75 ~ 92% of polyester rayon fiber (Viscose Rayon Stable Fiber) 8 ~ 25%.
2. 번수2. Count
번수는 20's~30's 로 한다Number of times is 20's-30's
3. 규격과 혼용률3. Specification and compatibility
1) 폴리에스테르(Polyester Stable Fiber) 1.2~1.4Denier×38~44mm를 75%~92%,, 레이온(Viscose Rayon Stable Fiber) 5.0 Denier ×51mm~60mm 를 8~25%로 혼용 1) Polyester Stable Fiber 1.2 ~ 1.4Denier × 38 ~ 44mm 75% ~ 92%, Rayon (Viscose Rayon Stable Fiber) 5.0 Denier × 51mm ~ 60mm 8 ~ 25%
2) 폴리에스테르(Polyester Stable Fiber) 1.2~1.4 Denier ×38~44mm ,폴리에스테르(Polyester Stable Fiber) 3.0 Denier ×51mm ,레이온(Viscose Rayon Stable Fiber) 5.0 Denier× 51~60mm 를 75~87%, 5% ,8~20%로 혼용 2) Polyester Stable Fiber 1.2 ~ 1.4 Denier × 38 ~ 44mm, Polyester Stable Fiber 3.0 Denier × 51mm, Viscose Rayon Stable Fiber 5.0 Denier × 51 ~ 60mm 75 ~ 87%, 5 %, 8-20%
3) 폴리에스테르(Polyester Stable Fiber) 1.2~1.4 Denier ×38~44mm 를 75~92%,레이온(Viscose Rayon Stable Fiber) 8.0 Denier × 60~65mm 를 8~25%로 혼용 3) Polyester Stable Fiber 1.2 ~ 1.4 Denier × 38 ~ 44mm 75 ~ 92%, Rayon (Viscose Rayon Stable Fiber) 8.0 Denier × 60 ~ 65mm 8 ~ 25%
4) 폴리에스테르(Polyester Stable Fiber) 1.2~1.4 Denier ×38~44mm ,폴리에스테르(Polyester Stable Fiber) 5.0 Denier ×51mm~60mm ,레이온(Viscose Rayon Stable Fiber) 8.0 Denier×60~65mm 를 75~87%, 5% ,8~20%로 혼용 4) Polyester Stable Fiber 1.2 ~ 1.4 Denier × 38 ~ 44mm, Polyester Stable Fiber 5.0 Denier × 51mm ~ 60mm, Viscose Rayon Stable Fiber 8.0 Denier × 60 ~ 65mm 75 ~ 87% , 5%, 8-20% mixed
4. 방적기계의 주위환경 4. Surrounding environment of spinning machine
정방(Ring spinning)단계에서 스핀들(Spindle)의 회전속도를 12,100~12,500RPM,롤러(Roller)간격(롤러4개중 1번과 2번 롤러의 간격 42mm, 3번과 4번 롤러의 간격 50mm),견신배수통제 26배, 연계수 305,온도 29~33℃,습도 58~60%의 방적조건으로 한 폴리에스테르와 레이온의 헤어 혼방사의 생산이 가능하다. In the spinning spinning stage, the rotation speed of the spindle is 12,100 ~ 12,500RPM, roller interval (42mm gap between rollers 1 and 2 of 4 rollers, 50mm gap between rollers 3 and 4), It is possible to produce polyester and rayon hair blend yarns with spinning conditions of 26 times, control water 305, temperature 29-33 ℃ and humidity 58-60%.
상기와 같은 방법으로 면방적 기계의 방적조건과 주위환경을 변경하여 종래에 면방적 설비에서 사용하지 않았던 레이온의 규격인 5.0 Denier ×51mm~60mm 와 8.0 Denier×60~65mm가 방적이 가능하도록 방적설비를 조정하였고 염색가공시 분산염료를 사용하여 폴리에스테르만 염색하고 레이온은 염색을 하지 않아 모(Wool)나 헤어(Hair)가 원단의 표면에 살아 있는 시각적 효과(Looking Effect) 를 가질 수 있다. By changing the spinning conditions and the surrounding environment of the cotton spinning machine in the same way as above, the spinning equipment is adjusted to allow for the spinning of 5.0 Denier × 51mm ~ 60mm and 8.0 Denier × 60 ~ 65mm, which are not used in the conventional cotton spinning equipment. In dyeing process, only dye using polyester and dye does not dye rayon, so wool or hair can have a living effect on the surface of the fabric.
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KR1020090087871A KR100932629B1 (en) | 2009-09-17 | 2009-09-17 | A process of making blended spun hair yarn which use polyester staple fiber and viscose rayon staple fiber |
PCT/KR2009/007344 WO2011034257A1 (en) | 2009-09-17 | 2009-12-09 | Method for manufacturing hair-blended yarn consisting of polyester stable fiber and viscose rayon stable fiber |
CN2009801003767A CN102112674B (en) | 2009-09-17 | 2009-12-09 | Manufacturing hair-blended yarn consisting of polyester stable fiber and viscose rayon stable fiber |
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Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101956270A (en) * | 2010-08-27 | 2011-01-26 | 江阴市茂达棉纺厂有限公司 | Novel yarn AB production process |
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KR20050122584A (en) * | 2004-06-25 | 2005-12-29 | 안병훈 | A textured and mixed yarn and a method of manufacturing the same |
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JP2716695B2 (en) * | 1986-08-06 | 1998-02-18 | 花王株式会社 | Blended yarn for clothing with humidity control function |
JP3286447B2 (en) * | 1994-01-11 | 2002-05-27 | 旭化成株式会社 | Mixed yarn |
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- 2009-09-17 KR KR1020090087871A patent/KR100932629B1/en active IP Right Grant
- 2009-12-09 WO PCT/KR2009/007344 patent/WO2011034257A1/en active Application Filing
- 2009-12-09 CN CN2009801003767A patent/CN102112674B/en not_active Expired - Fee Related
Patent Citations (2)
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KR920008960B1 (en) * | 1990-08-24 | 1992-10-12 | 한얼앙고라모직 주식회사 | Producing method of angora-wool yarn |
KR20050122584A (en) * | 2004-06-25 | 2005-12-29 | 안병훈 | A textured and mixed yarn and a method of manufacturing the same |
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KR101216302B1 (en) | 2010-06-28 | 2012-12-28 | 박창숙 | A process of making blended twinkle yarn which use flat polyester staple fiber |
CN101956270A (en) * | 2010-08-27 | 2011-01-26 | 江阴市茂达棉纺厂有限公司 | Novel yarn AB production process |
KR101321569B1 (en) | 2012-06-29 | 2013-10-28 | 박창숙 | Producing method of blended bulky t/r hair yarn and knit fabrics made thereof |
CN102747478A (en) * | 2012-07-05 | 2012-10-24 | 奉化市双盾纺织帆布实业有限公司 | Pearl cotton blended yarn and preparation method thereof in rotor spinning |
CN102747480A (en) * | 2012-07-17 | 2012-10-24 | 南通市苏中纺织有限公司 | Bamboo fiber, viscose and polyester fiber blended yarn |
KR101402257B1 (en) | 2013-04-15 | 2014-06-02 | 주식회사 주성실업 | Yarn for textiles and weaved textile using thereof |
CN103266378A (en) * | 2013-05-21 | 2013-08-28 | 南通市苏中纺织有限公司 | Blended yarn of bamboo fibers, mucilage glue and dacron |
CN104846501A (en) * | 2015-05-19 | 2015-08-19 | 中原工学院 | Anti-bacteria deodorizing and health-care blending yarn of coconut carbon polyester fiber, preparation method thereof and application |
CN105220287A (en) * | 2015-08-31 | 2016-01-06 | 安徽天威羊绒制品有限公司 | A kind ofly add strong cashmere fiber of milk protein fiber blending pro-skin durability and preparation method thereof |
CN105239174A (en) * | 2015-08-31 | 2016-01-13 | 安徽天威羊绒制品有限公司 | Machine washable anti-pilling anti-bacterial cashmere finer and manufacturing method thereof |
CN109811443A (en) * | 2019-03-25 | 2019-05-28 | 合肥岸鲁意科技有限公司 | A kind of production method of polyester cotton blended yarn |
WO2024191206A1 (en) * | 2023-03-16 | 2024-09-19 | (주)아코플레닝 | Long-short composite yarn having excellent uniformity |
WO2024191204A1 (en) * | 2023-03-16 | 2024-09-19 | (주)아코플레닝 | Fabric comprising filament-staple fiber composite yarn with excellent evenness |
WO2024191202A1 (en) * | 2023-03-16 | 2024-09-19 | (주)아코플레닝 | Method for manufacturing long fiber-short fiber composite yarn comprising long fiber and short fiber |
WO2024191203A1 (en) * | 2023-03-16 | 2024-09-19 | (주)아코플레닝 | Apparatus for manufacturing long-short composite yarn containing long fibers and short fibers |
Also Published As
Publication number | Publication date |
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CN102112674A (en) | 2011-06-29 |
WO2011034257A1 (en) | 2011-03-24 |
CN102112674B (en) | 2012-10-10 |
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