KR100918650B1 - Method for manufacturing paper for floor having at least one between prescribed letters including family precepts and prescribed pattern, and manufacturing paper for floor manufactured by the method - Google Patents

Abstract

The present invention provides a method for manufacturing a flooring material having at least one of a character and a pattern including garoon and a flooring material produced by the first method, the method comprising the steps of: pre-treating a release paper; Injecting the preprocessed release paper into a printer, and printing at least one of a character and a pattern preset in a computer on the release paper fed into the printer, and simultaneously outputting the printed paper. And a transfer step of attaching the transfer paper for printing to a sheet of paper, and then applying heat and pressure to print at least one of the pattern and the pattern on the sheet of paper. The flooring manufactured by the method of manufacturing the flooring, the base paper; And a printed layer formed by transfer on one surface of the base paper, wherein the printed layer is characterized by expressing at least one of letters and patterns. In particular, this flooring material can be different from house to house in the case of Garun expressing the characters and patterns desired by customers, in particular, the philosophy of each house in writing, can be printed as required by the customer to maximize customer satisfaction. As well as a gargoyle, various characters and patterns such as soldiers, famous paintings, poems, etc. can be expressed, and there is an excellent effect of selecting and installing a unique and distinctive flooring material for each customer.

 Flooring, Digital Printing Printing, Transfer

Description

Method for manufacturing paper for floor having at least one between prescribed letters including family precepts and prescribed pattern, and manufacturing paper for floor manufactured by the method}

The present invention relates to a method of manufacturing a flooring material having at least one of a character and a pattern including garun using a digital printing printing method and a transfer method, and a flooring material produced thereby.

In general, there are various types of flooring materials, such as monolithic flooring, decotiles, general flooring, and parquet, and these floorings are usually produced by printing a pattern using a gravure printing method.

1 is a block diagram showing a method for manufacturing a flooring according to the prior art.

As shown in FIG. 1, the conventional method for manufacturing flooring includes selecting a pattern capable of mass production (S1), developing a roll with the selected patterns (S2), and processing a raw paper to be printed. The step S3, the step of gravure printing so that the printed layer is formed on the base paper (S4), the post-processing step (S5), and finally the step of packaging the finished product (S6).

However, the prior art as described above has the following problems.

First, in the case of the conventional manufacturing method, the selection of the pattern had to be selected based on a general-purpose pattern that can be easily mass-produced and sold a lot, and in order to print gravure for each of the selected patterns, a plurality of rolls must be manufactured separately. In addition, the rolls have an uncomfortable problem of having to be made to match the width and length according to the size of the product.

Secondly, in the case of conventional manufacturing methods, gravure printing and post-treatment processes are very complicated, large apparatuses are required, which increases manufacturing time and cost, and in particular, a roll for gravure printing is expensive. The manufacturing cost was inevitably very burdensome, and due to the characteristics of gravure printing, there was a fatal problem that the print clarity was lowered and the pattern could not be produced in various ways.

Third, the printing of gravure with expensive rolls made it impossible to produce only the same pattern of flooring material during the payback period, and there was a problem that it was practically difficult to order the flooring material of letters and patterns desired by the customer.

The present invention has been made to solve the above problems, it is possible to easily select and print a variety of characters and patterns by using the digital printing printing method and transfer method, the printing process is simple and requires expensive equipment separately The present invention provides a method of manufacturing a flooring material having at least any one of letters and patterns including garfish, which can significantly reduce manufacturing time and cost, have excellent print clarity, and allow customers to customize letters and patterns. There is a purpose.

In addition, the above-described flooring manufacturing method to customize the various characters and patterns desired by the customer, for example, Garun, Sagunja, famous painting, poetry, etc. to provide a flooring material that can maximize the product satisfaction according to the customer's personal preferences There is a second purpose.

According to an aspect of the present invention for achieving the above object, a method for producing a flooring material, comprising: pre-treating a release paper; Injecting the preprocessed release paper into a printer, and outputting the printing paper while printing at the same time as at least one of a character and a pattern including garmin pre-set in a computer on the release paper fed into the printer; And a transfer step of attaching the printing transfer sheet to a sheet of paper, and applying heat and pressure to print at least one of the characters and patterns including the garnet on the sheet of paper. It provides a method of manufacturing a flooring having one.

In the pretreatment of the release paper, the release paper has a structure in which a kraft paper layer, a clay layer or a polyethylene layer, and a silicon coating layer are sequentially stacked from the bottom to the top thereof, and further a resin coating layer is formed on the top of the silicon coating layer to increase smoothness. It is characterized by applying.

In a first embodiment, prior to the transfer step, the paper processing step of processing the base paper by impregnating a glass fiber with a fever sol sol, spraying a foamed sol on the upper surface of the heated workpiece, then gelling; And a skin coating step of spraying a skin sol on the upper surface of the printed paper after the transfer step, a foaming step of foaming the printed paper impregnated with the skin sol through an oven, and a high concentration of filler on the back of the paper. After the injection further comprises a post-treatment step consisting of a back coating step of winding after low-temperature galling.

In a second embodiment, prior to the transfer step, the paper processing step of mixing the filler, FB, and the pigment and squeezed through a roll; And after the transfer step, press the transparent sheet on the upper surface of the printed paper, cut the sheet of paper on which the transparent sheet is compressed according to a pattern, and then apply an ultraviolet coating on the upper surface of the cut paper, and then UV lamp It further comprises a post-treatment step of curing again with.

In a third embodiment, prior to the transfer step, the filler, F. C, and pigment from the bottom to the top is mixed and compressed through a roll to process the base paper, the glass fiber impregnated sheet, glass fiber, and Paper processing step of forming a glass fiber impregnated sheet to produce a processing paper; And after the transfer step, press the transparent sheet on the upper surface of the printed processing paper, press the printed processing paper press on which the transparent sheet is pressed, and then press the printed sheet on which the transparent sheet is pressed. It further comprises a post-treatment step of applying an ultraviolet coating on the upper surface of the base paper.

In a fourth embodiment, before the transfer step, the paper processing step of processing a sponge-like base paper; And a post-treatment step of heating and fixing the transparent sheet on the upper surface of the printed paper after the transfer step.

According to another aspect of the present invention for achieving the above object, a base paper; And a printed layer formed by transfer on one surface of the base paper, wherein the printed layer provides at least one of a character and a pattern.

It is preferable that the letter is Garon, and the pattern is a picture.

In the first embodiment, the base paper has a structure in which a foam layer is laminated on a glass fiber layer impregnated with F. C. from the bottom to the top, and a skin layer is laminated on the printed layer laminated on the base paper, At the bottom of the back layer is laminated.

In a second embodiment, the base paper is a mixture of a filler, FB, and pigment mixed and compressed, and a transparent sheet layer and a surface treatment layer are sequentially stacked on top of the printed layer laminated on the base paper.

In a third embodiment, the base paper is a mixture of a filler, FV, and a pigment mixed and compressed, and the base paper is a sheet layer for impregnating a first glass fiber, a glass fiber layer, and a second glass fiber impregnated sheet. It has a layer, the transparent sheet layer, and the surface treatment layer is sequentially stacked on the second glass fiber impregnated sheet layer.

In a fourth embodiment, the base paper is made of a sponge, and a transparent sheet layer is stacked on top of the printed layer laminated on the base paper.

The method of manufacturing the flooring according to the present invention can not only easily select and print characters and patterns such as various garfishes using digital printing printing method and transfer method, but also the printing process is much simpler than the conventional gravure printing method. In addition, it does not require expensive equipment, and can significantly reduce manufacturing time and cost. Compared to the gravure printing method, the printing is excellent in vividness and the user can customize various characters and patterns desired by the customer.

The flooring manufactured by the method of manufacturing the flooring according to the present invention, in the case of Garun expressing the letter and pattern desired by the customer, in particular, the unique philosophy of each house in writing, can be different from house to house, which is printed by the customer as required. It is possible to maximize the satisfaction of the above, as well as the above, can express a variety of characters and patterns, such as soldiers, famous paintings, poems, etc. There is an excellent effect that can be selected by the customer unique and distinctive flooring and construction.

Hereinafter, with reference to the accompanying drawings will be described a preferred embodiment of a method for producing a flooring material having at least one of the characters and patterns including garun according to the present invention and the flooring manufactured thereby.

Figure 2 is a block diagram showing a method of manufacturing a flooring having at least one of the characters and patterns including garun according to the present invention.

As shown in Figure 2, the manufacturing method of the flooring having at least any one of the characters and patterns including garun according to the present invention, the release paper pre-treatment step (S10), the printing paper production step (S20), and the transfer step ( S40).

First, the release paper pre-treatment step (S10), as shown in Figure 3a, the release paper (1, 2, 3) from the bottom to the kraft paper layer (1), the clay (Clay) layer or polyethylene (PE) layer (2) The silicon (silicone) coating layer (3) has a structure laminated sequentially, it is preferable to further apply a separate resin coating layer (4) to the top of the silicon coating layer (3) to increase the smoothness.

That is, the reason why the resin coating layer 4 is applied to the upper portion of the silicone coating layer 3 on the release papers 1, 2 and 3 is to completely print the surface to be printed in order to perform digital inkjet printing on the release papers 1, 2 and 3. The planar state is made to optimize printing aptitude, and for this purpose, the resin coating layer 4 is applied, and the resin coating layer 4 is preferably coated with a thin film. When the resin coating layer 4 is coated with a thin film, the smoothness of the release papers 1, 2, and 3 may be increased, and the cohesion of the ink may be increased.

The printing transfer paper production step (S20), the pre-treated release paper (1, 2, 3, 4) is put into a printer (not shown) and the release paper (1, 2, 3, 4) fed into the printer (computer (not shown) At least one of a character and a pattern including garoon preset in Si) is printed and simultaneously printed to produce a transfer paper for printing.

Here, the portion to be printed is the resin coating layer 4 side, the cohesive force of the ink is increased due to the resin coating layer 4 as described above, it is possible to reliably print on the release paper (1, 2, 3, 4).

3B illustrates a lamination structure of the transfer paper having the ink layer 5 formed on the upper surfaces of the release papers 1, 2, 3, and 4.

On the other hand, the transfer step (S40), after attaching the transfer paper for printing on the base paper by applying heat and pressure so that at least any one of the characters and patterns including garun to be printed on the base paper.

Hereinafter, a method of manufacturing a flooring material having at least one of letters and patterns including gargoon including the steps S10, S20, and S40 will be described in more detail.

In the following first and fourth embodiments, the detailed description of the release paper pretreatment step S10, the printing transfer paper production step S20, and the transfer step S20 described above are omitted, and some differences are provided for each embodiment. The paper processing steps (S31, S32, S33, S34) and post-processing steps (S51, S52, S53, S54) will be described mainly. In addition, the description of the finished product packaging step, which has already been described in the prior art, is omitted.

(First embodiment)

Figure 4 is a block diagram showing a method of manufacturing a monolium jangpan of the flooring according to the present invention.

As shown in Figure 4, the method for producing a monolium sheet according to the present invention, the release paper pre-treatment step (S10), the printing paper production step (S20), the paper processing step (S31), the transfer step (S40), and Post-processing step S51 is included.

The paper processing step (S31) is performed before the transfer step (S40), the glass fiber impregnated with PVC sol (PVC Sol) is heated, and the foamed sol ( After spraying the solvent, the gel is gelled and the finished paper is wound up.

In this case, the resultant article (hereinafter, referred to as 'original paper') has a structure in which the foam layer 30 is laminated on the glass fiber layer 20 impregnated with PVC from the bottom to the top (FIG. 5). Reference).

On the other hand, the post-treatment step (S51) is made after the transfer step (S40), consisting of a skin (Skin) coating step, foaming step, and the back layer coating step.

First, the skin coating step sprays a skin sol on the upper surface of the transfer printed paper.

The foaming step foams the printed base paper impregnated with the skin sol through an oven.

In this case, the dark ink in the printing layer usually contains a foaming inhibitor, and in the case of the foaming layer in which the ink containing the foaming inhibitor is coated on the upper surface, the foaming is weakly performed. For this reason, after the foaming step, the foamed layer is formed with the weak foaming and the activated foaming portion mutually irregularities, it is possible to achieve an embossed shape.

White layer coating step is sprayed with a high concentration of filler (Filler) on the back of the base paper, the low-temperature galling (Gelling) and then wound up.

Here, the produced object (hereinafter referred to as 'finished product'), as shown in Figure 5, from bottom to top, the back layer 10, the printed paper (20, 30, 40), and the skin layer 50 This has a stacked structure sequentially.

The printed layer 40 of the original paper printed on the finished product (10,20,30,40,50) may be made of at least one of a character and a pattern including garun, and the character is a poem, a saying, a idiom in addition to garun. , The pattern is preferably a painting such as a masterpiece, a soldier.

However, if necessary, the letters may be letters such as numbers, and the patterns may be simple figures or symbols in addition to pictures.

(2nd Example)

Figure 6 is a block diagram showing a method for manufacturing a general decor tile in the flooring according to the invention.

As shown in Figure 6, the method for manufacturing a general decor tile according to the present invention, the release paper pre-treatment step (S10), the printing paper transfer step (S20), the paper processing step (S32), the transfer step (S40), And a post-processing step (S52).

The paper processing step (S32) is made before the transfer step (S40), the filler (Filler), FBC (PVC), and a mixture of pigments and the like is compressed through a roll. In this case, the produced object is hereinafter referred to as 'base paper 10a' (see Fig. 7).

The post-treatment step (S52) is made after the transfer step (S40), the transparent sheet is pressed onto the upper surface of the transfer-printed base paper and cut it out piece by piece according to the pattern, after which the upper surface of the UV coating, Recure with an ultraviolet lamp.

In this case, the resultant article (hereinafter referred to as 'finished product') is from the bottom to the top, as shown in Figure 7, the transparent sheet layer 30a, and the surface treatment layer (printed on the printed paper (10a, 20a) 40a) has a stacked structure sequentially.

The printed layer 20a of the original paper printed on the finished product 10a, 20a, 30a, 40a may be made of at least one of a character and a pattern including garun, and the character is a poem, a saying, a idiom, in addition to gargoyle. The glyph is preferably a painting such as a painting or a soldier.

However, if necessary, the letters may be letters such as numbers, and the patterns may be simple figures or symbols in addition to pictures.

(Third Embodiment)

Figure 8 is a block diagram showing a method of manufacturing a high-grade decorative tiles of the flooring according to the invention.

As shown in Figure 8, the method for producing a high-grade decorative tile according to the present invention, the release paper pre-treatment step (S10), the printing paper production step (S20), the paper processing step (S33), the transfer step (S40) , And post-processing step (S53).

First, the paper processing step (S33) is made before the transfer step (S40), the filler (Filler), FBC (PVC), a pigment, etc. are mixed and pressed through a roll. In this case, the produced object is hereinafter referred to as 'paper S10b' (see Fig. 9).

The glass fiber impregnated sheet, the glass fiber impregnated glass sheet, and the glass fiber impregnated sheet are sequentially laminated on the base paper.

In this case, the produced article, namely, the article in which the first glass fiber impregnated sheet layer 20b, the glass fiber layer 30b, and the second glass fiber impregnated sheet layer 40b are laminated on the base paper 10b is as follows. It is referred to as 'processing paper 10b, 20b, 30b, 40b' (see Fig. 9).

On the other hand, the post-treatment step (S53) is made after the transfer step (S40), the transparent sheet is pressed on the upper surface of the transfer-printed processing paper, it is further compressed by a press of high temperature and high pressure, and then the upper surface of the UV coating Do it.

In this case, the resultant article (hereinafter referred to as 'finished product') is from the bottom to the top, as shown in Figure 9, the transparent sheet layer 60b on the printed processing paper (10b, 20b, 30b, 40b, 50b) ) And the surface treatment layer 70b are sequentially stacked.

The printed layer 50b of the processed paper printed on the finished product 10b, 20b, 30b, 40b, 50b, 60b, 70b may be made of at least one of a letter and a pattern including garun, and the letter is a poem, Sayings, idioms, and the pattern is preferably a painting such as famous paintings, four soldiers.

However, if necessary, the letters may be letters such as numbers, and the patterns may be simple figures or symbols in addition to pictures.

(Example 4)

10 is a block diagram showing a method of manufacturing a general floor plate of the flooring according to the invention.

As shown in Figure 10, the method for manufacturing a general jangpan according to the present invention, the release paper pre-treatment step (S10), printing paper for printing step (S20), paper processing step (S34), transfer step (S40), and Post-processing step S54 is included.

First, the paper processing step (S34) is made before the transfer step (S40), to create a sponge-like back (Back) layer, which is made of a foam material. In this case, the produced object is hereinafter referred to as "paper 10c" (see Fig. 11).

On the other hand, the post-processing step (S54) is to fix the transparent sheet by heating on the upper surface of the transfer paper, in this case, the resulting article (hereinafter referred to as 'finished product') is shown in Figure 11, In the upper part, the transparent sheet layer 30c is laminated on the transfer printed sheets of paper 10c and 20c.

The printed layer 20c of the original paper printed on the finished products 10c, 20c, and 30c may be made of at least one of a character and a pattern including garun, and the character is a poem, a saying, a lion's idiom, in addition to the garfish. It is preferable to be a painting such as a masterpiece or a soldier.

However, if necessary, the letters may be letters such as numbers, and the patterns may be simple figures or symbols in addition to pictures.

12 to 20 are images showing an embodiment of the flooring manufactured by the flooring manufacturing method according to the present invention.

Specifically, FIGS. 12 and 13 are flooring materials printed with bok gangnyeong (壽 福康寧), Figure 14 is a flooring material printed with a classic pattern, Figure 15 is a flooring material printed with chrysanthemum, Figure 16 is a wooden pattern It is a printed flooring, Figure 17 is an orchid-printed flooring, Figure 18 is a bamboo-printed flooring, Figure 19 is a plum printed flooring, Figure 20 is a flooring printed hanji pattern.

As can be seen through the above embodiments, the manufacturing method according to the present invention can not only easily select and print various characters and patterns by using the digital printing printing method and transfer method, but also the printing process is simple and separate There is no need for expensive equipment, which can significantly reduce manufacturing time and cost, provide excellent print clarity, and allow customers to customize the letters and patterns they want. In addition, the flooring manufactured by the above-described manufacturing method can maximize the product satisfaction according to the personal preferences of the customer by customizing a variety of characters and patterns, such as gargoon, soldiers, famous paintings, poems, etc. desired by the customer.

In addition, the manufacturing method of the flooring according to the present invention can be applied to any object that requires wallpaper or other printing, even if not necessarily flooring.

1 is a block diagram showing a method for manufacturing a flooring according to the prior art,

Figure 2 is a block diagram showing a method of manufacturing a flooring according to the present invention,

Figure 3a is a view showing a laminated structure of the release paper used in the manufacturing method of the flooring according to the present invention,

Figure 3b is a view showing a laminated structure of the transfer paper used in the manufacturing method of the flooring according to the present invention,

Figure 4 is a block diagram showing a method of manufacturing a monolium sheet in the flooring according to the invention,

5 is a view showing a laminated structure of the flooring manufactured by the method of FIG.

Figure 6 is a block diagram showing a method of manufacturing a general decor tile in the flooring according to the invention,

7 is a view showing a laminated structure of the flooring manufactured by the method of FIG.

8 is a block diagram showing a method of manufacturing a high-grade decor tile of the flooring according to the invention,

9 is a view showing a laminated structure of a flooring manufactured by the method of FIG.

10 is a block diagram showing a method of manufacturing a general floor plate of the flooring according to the invention,

11 is a view showing a laminated structure of a flooring manufactured by the method of FIG.

12 to 20 is a view showing an embodiment of the flooring manufactured by the flooring manufacturing method according to the present invention.

Explanation of symbols on the main parts of the drawing

1: kraft paper layer 2: clay layer or polyethylene layer

3: silicone coating layer 4: resin coating layer

5: ink layer 10: white layer

20: glass fiber layer 30: foamed layer

40, 20a, 20c, 50b: printed layer 50: skin layer

10a, 10b, 10c: base paper 20b: first glass fiber impregnated sheet layer

30a, 30c, 60b: transparent sheet layer 30b: glass fiber layer

40a, 70b: surface treatment layer 40b: second glass fiber impregnated sheet layer

Claims (12)

Pre-processing the release paper, and inserting the pre-processed release paper into a printer, and printing at least one of a character and a pattern including garmin preset in a computer on the release paper fed into the printer, and simultaneously outputting the printed paper. And attaching the transfer paper for printing to a sheet of paper, and applying a heat and pressure so that at least one of the characters and patterns including the garnet is printed on the sheet of paper. Prior to the transfer step, the paper processing step of impregnating the glass fiber with a fever sol, spraying the foamed sol on the upper surface of the heated workpiece, and then gelling to process the base paper; And After the transfer step, the skin coating step of spraying a skin sol on the upper surface of the printed paper, the foaming step of foaming the printed paper impregnated with the skin sol through an oven, and a high concentration of filler on the back of the paper Method for producing a flooring having at least any one of the characters and patterns including garun, characterized in that it further comprises a post-treatment step consisting of a back coating step of spraying and cold galling. Pre-processing the release paper, and inserting the pre-processed release paper into a printer, and printing at least one of a character and a pattern including garmin preset in a computer on the release paper fed into the printer, and simultaneously outputting the printed paper. And attaching the transfer paper for printing to a sheet of paper, and applying a heat and pressure so that at least one of the characters and patterns including the garnet is printed on the sheet of paper. Prior to the transfer step, the base paper processing step of mixing the filler, FB, and the pigment and pressed through a roll; And After the transfer step, the transparent sheet is pressed on the upper surface of the printed paper, the transparent sheet is cut into pieces according to the pattern according to the pattern, and after the ultraviolet coating on the upper surface of the cut paper, and then with an ultraviolet lamp Method for producing a flooring material having at least one of the characters and patterns, including garun, characterized in that it further comprises a post-treatment step of curing again. Pre-processing the release paper, and inserting the pre-processed release paper into a printer, and printing at least one of a character and a pattern including garmin preset in a computer on the release paper fed into the printer, and simultaneously outputting the printed paper. And attaching the transfer paper for printing to a sheet of paper, and applying a heat and pressure so that at least one of the characters and patterns including the garnet is printed on the sheet of paper. Prior to the transfer step, the filler, FV, and pigment are mixed and compressed through a roll to process the base paper, and the glass fiber impregnated sheet, glass fiber impregnated sheet, and glass fiber impregnated sheet are applied to the base sheet from the bottom to the top. Paper processing step of forming to produce a processing paper; And After the transfer step, the transparent sheet is pressed on the upper surface of the printed processing paper, the printed processing paper on which the transparent sheet is pressed is pressed by a press, and then the printed processing paper on which the transparent sheet is pressed by the press is pressed. Method for producing a flooring having at least one of the characters and patterns, including garun, characterized in that it further comprises a post-treatment step of the ultraviolet coating on the upper surface of the. The method according to any one of claims 1 to 3, Pre-processing the release paper, The release paper has a structure in which a kraft paper layer, a clay layer or a polyethylene layer, and a silicon coating layer are sequentially stacked from the bottom to the top, and further comprising a resin coating layer further coated on top of the silicon coating layer to increase smoothness. Method of producing a flooring having at least one of the characters and patterns included. As a flooring manufactured by any one of claims 1 to 3, A base paper and a printed layer formed by transfer on one surface of the base paper, The printed layer expresses at least one of characters and patterns, including garun, The base paper has a structure in which a foam layer is laminated on a glass fiber layer impregnated with a fiber seed from top to bottom, and a skin layer is stacked on an upper portion of the printed layer laminated on the base paper, and a white layer is stacked on the bottom of the base paper. Flooring characterized in that. As a flooring manufactured by any one of claims 1 to 3, A base paper and a printed layer formed by transfer on one surface of the base paper, The printed layer expresses at least one of characters and patterns, including garun, The base paper is a mixture of a filler, FB, and a pigment mixed and compressed, and a transparent sheet layer and a surface treatment layer are sequentially stacked on top of the printed layer laminated on the base paper. As a flooring manufactured by any one of claims 1 to 3, A base paper and a printed layer formed by transfer on one surface of the base paper, The printed layer expresses at least one of characters and patterns, including garun, The base paper is a mixture of a filler, a fib seed, and a pigment mixed and compressed, and the base paper has a first glass fiber impregnated sheet layer, a glass fiber layer, and a second glass fiber impregnated sheet layer at the top. 2, a glass sheet impregnated sheet layer for impregnating the transparent sheet layer, and the flooring, characterized in that the surface treatment layer is sequentially stacked. The method of claim 5, The character is a poem, a quote, a idiom in addition to Garun, and the pattern is a flooring, characterized in that the picture. delete delete delete delete

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