KR100894446B1 - The method of manufacturing aqueous painting composite with water resistance - Google Patents
The method of manufacturing aqueous painting composite with water resistanceInfo
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- KR100894446B1 KR100894446B1 KR1020080123591A KR20080123591A KR100894446B1 KR 100894446 B1 KR100894446 B1 KR 100894446B1 KR 1020080123591 A KR1020080123591 A KR 1020080123591A KR 20080123591 A KR20080123591 A KR 20080123591A KR 100894446 B1 KR100894446 B1 KR 100894446B1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/43—Thickening agents
- C09D7/44—Combinations of two or more thickening agents
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/80—Processes for incorporating ingredients
Abstract
Description
본 발명은 수용성 방수도료의 제조방법에 관한 것으로, 더욱 상세하게는 인체에 유해한 성분을 제거하고 방수성, 내후성, 내알칼리성, 내구성이 우수하며 동시에 도료의 저장안정성, 작업성이 우수한 수용성 방수도료의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a water-soluble waterproof coating, and more particularly, to remove a harmful component to the human body, and to produce a water-soluble waterproof coating excellent in waterproofing, weather resistance, alkali resistance, durability and excellent storage stability and workability of the paint at the same time. It is about a method.
일반적으로 시멘트 구조물의 외벽 및 내벽에는 환경이나 미학적인 측면을 고려하여 주로 페인트로 치장하고 있다. 또한 화학공학의 발달로 인하여 페인트 조성물도 점차적으로 환경 친화적인 물질로 대체되고 있는 형편이다. 건축물의 주거 공간 내부벽에 도장되는 수성도료는 단순하게 시멘트 벽면에 도막을 형성하여 미적인 효과를 주는 것으로 사용하고 있는 실정이다. 최근에는 삶의 질이 향상되고 주거문화의 안정성, 보건성 등을 고려하여 기본적인 성능 이외에 추가적인 균열방지 기능을 갖춘 수용성도료가 요구되고 있다. In general, the exterior and interior walls of cement structures are mainly decorated with paints in consideration of environmental and aesthetic aspects. Also, due to the development of chemical engineering, paint compositions are gradually being replaced by environmentally friendly materials. Water-based paint, which is painted on the interior wall of a building's residential space, is simply used as a coating on the cement wall to give an aesthetic effect. Recently, water-soluble paints with additional crack prevention functions are required in addition to basic performance in consideration of improved quality of life, stability of the living culture, and health.
종래의 수용성도료는 KS규격에 준하여 설게된 제품들로서 기본적인 성능을 만족시키고는 있으나, 그 기능이 조잡하다. 따라서, 수성도료에 방수성, 내후성, 내구성, 탄성 등 기능성을 부가할 필요가 있다.Conventional water-soluble paints are based on KS standards, but satisfy the basic performance, but its function is crude. Therefore, it is necessary to add functionality such as waterproofness, weather resistance, durability and elasticity to the aqueous coating.
최근에는 삶의 질이 향상됨에 따라 주거문화의 안정성, 보건성등을 중요시 여김에 따라 인체에 유해한 휘발성 유기화합물(VOC)에 의해서 실내공기가 오염되는것을 해결 할수 있는 기술이 필요하다. 종래의 방수도료는 유성도료로 설계 및 생산됨으로 기본적인 성능은 만족시키고 있으나, 새집증후군을 일으키는 휘발성 유기화합물(VOC)에 대한 규정이 미흡하거나 없기 때문에 환경친화적인 성능이 부족한 실정이다. 따라서 옥상방수용도료에도 VOC 함량을 최소화 하거나 대체하여 친환경 인증기준에 적합한 제품 개발이 요구되고 있다.Recently, as the quality of life is improved, the importance of stability and health of the living culture is important, and therefore, a technology that can solve indoor air pollution by volatile organic compounds (VOC), which is harmful to the human body, is needed. Conventional waterproofing paints are designed and produced with oil-based paints to satisfy basic performance, but lack of environmentally friendly performance due to insufficient or lacking regulations on volatile organic compounds (VOC) that cause sick house syndrome. Therefore, it is required to develop products that meet the eco-friendly certification standards by minimizing or replacing VOC content in roofing waterproofing paints.
본 발명은 방수성, 내후성, 내구성이 우수하며 동시에 신축성이 우수하여 건축물 내/외부의 수축팽창에 의한 미세한 균열을 방지할 수 있는 신축성이 우수한 수용성 도료조성물의 제조방법을 제공하는 것이다.The present invention is to provide a method for producing a water-soluble coating composition excellent in elasticity that is excellent in water resistance, weather resistance, durability and at the same time excellent in elasticity to prevent the micro-cracks due to the expansion and contraction of the building.
본 발명은 상술한 기술적 과제를 해결하기 위하여,The present invention to solve the above technical problem,
교반기에 물 1 내지 5 중량부를 투입후 셀룰로오스계증점제 0.01 내지 0.05 중량부를 첨가하고 1200 내지 1300rpm의 속도로 교반하며 수산화암모늄 0.01 내지 0.05 중량부로 증점하는 단계(S1단계)와, 상기 교반기에 프로필렌글리콜 0.1 내지 0.8 중량부, 분산제 0.1 내지 0.5 중량부 및 크롬옥사이드(chrome oxide) 2 내지 8 중량부를 첨가하여 15 내지 25분동안 3단롤러로 3 내지 6회 분산시키는 단계(S2단계)와, 상기 교반기에 아크릴에멀젼수지 30 내지 60 중량부, 물 1 내지 3 중량부를 첨가하고 800 내지 1000rpm의 속도로 교반하면서 탄산칼슘 20 내지 40 중량부, 탈크(Talc) 1 내지 5 중량부, 텍사놀(Texanol) 0.5 내지 2 중량부, 발수제 0.1 내지 0.3 중량부와 미네랄오일 0.1 내지 0.5 중량부, 방부제 0.01 내지 0.1 중량부를 추가로 첨가하여 25 내지 35분동안 조색하는 단계(S3단계) 및 물 0.2 내지 0.8 중량부 및 우레탄 증점제 0.05 내지 0.3 중량부로 이루어진 혼합물을 상기 반응기에 중량기준으로 균등하게 3번에 나누어 첨가하며 투입하여 점도를 조절하는 단계(S4단계)를 포함하는 것을 특징으로 하는 수용성 방수도료의 제조방법을 제공한다.1 to 5 parts by weight of water was added to the stirrer, followed by adding 0.01 to 0.05 parts by weight of cellulose thickener, stirring at a speed of 1200 to 1300 rpm, and thickening to 0.01 to 0.05 parts by weight of ammonium hydroxide (step S1), and propylene glycol 0.1 to the stirrer. To 0.8 parts by weight, 0.1 to 0.5 parts by weight of dispersant and 2 to 8 parts by weight of chromium oxide (chromium oxide) to disperse three to six times in a three-stage roller for 15 to 25 minutes (step S2), and in the stirrer 30 to 60 parts by weight of an acrylic emulsion resin, 1 to 3 parts by weight of water, 20 to 40 parts by weight of calcium carbonate, 1 to 5 parts by weight of Talc, and 0.5 to 10% by weight of Texanol while stirring at a speed of 800 to 1000 rpm. 2 parts by weight, 0.1 to 0.3 parts by weight of water repellent, 0.1 to 0.5 parts by weight of mineral oil, 0.01 to 0.1 parts by weight of preservatives are added to colorize for 25 to 35 minutes (step S3) and 0.2 to water Water-soluble waterproof coating, characterized in that it comprises the step of adjusting the viscosity by adding a mixture consisting of 0.8 parts by weight and 0.05 to 0.3 parts by weight of a urethane thickener evenly divided into three times by weight based on the reactor (S4 step). It provides a manufacturing method.
본 발명의 일 실시예에 의하면, 상기 방부제는 1,2-벤지소시아졸린-3-온(1,2-Benzisothiazolin-3-one)일 수 있다.According to one embodiment of the invention, the preservative may be 1,2-benzisothiazolin-3-one (1,2-Benzisothiazolin-3-one).
본 발명의 다른 실시예에 의하면, 상기 미네랄오일은 광물(mineral), 비이온계면활성제 및 지방산을 함유하는 것일 수 있다.According to another embodiment of the present invention, the mineral oil may contain minerals, nonionic surfactants and fatty acids.
본 발명에 따르는 수용성 방수도료의 제조방법에 따르면 인체에 유해한 성분을 제거하고 방수성, 내후성, 내알칼리성, 내구성이 우수하며 동시에 도료의 저장안정성, 작업성이 우수한 수용성 방수도료를 얻을 수 있다.According to the manufacturing method of the water-soluble waterproofing paint according to the present invention, it is possible to obtain a water-soluble waterproofing coating which is excellent in water resistance, weather resistance, alkali resistance and durability, and at the same time storage stability and workability of the harmful substances to the human body.
이하, 본 발명을 더욱 상세하게 설명한다.Hereinafter, the present invention will be described in more detail.
교반기에 물 1 내지 5 중량부를 투입후 셀룰로오스계증점제 0.01 내지 0.05 중량부를 첨가하고 1200 내지 1300rpm의 속도로 교반하며 수산화암모늄 0.01 내지 0.05 중량부로 증점하는 단계(S1단계)와, 상기 교반기에 프로필렌글리콜 0.1 내지 0.8 중량부, 분산제 0.1 내지 0.5 중량부 및 크롬옥사이드(chrome oxide) 2 내지 8 중량부를 첨가하여 15 내지 25분동안 3단롤러로 3 내지 6회 분산시키는 단계(S2단계)와, 상기 교반기에 아크릴에멀젼수지 30 내지 60 중량부, 물 1 내지 3 중량부를 첨가하고 800 내지 1000rpm의 속도로 교반하면서 탄산칼슘 20 내지 40 중량부, 탈크(Talc) 1 내지 5 중량부, 텍사놀(Texanol) 0.5 내지 2 중량부, 발수제 0.1 내지 0.3 중량부와 미네랄오일 0.1 내지 0.5 중량부, 방부제 0.01 내지 0.1 중량부를 추가로 첨가하여 25 내지 35분동안 조색하는 단계(S3단계) 및 물 0.2 내지 0.8 중량부 및 우레탄 증점제 0.05 내지 0.3 중량부로 이루어진 혼합물을 상기 반응기에 중량기준으로 균등하게 3번에 나누어 첨가하며 투입하여 점도를 조절하는 단계(S4단계)를 포함하는 특징이 있다.1 to 5 parts by weight of water was added to the stirrer, followed by adding 0.01 to 0.05 parts by weight of cellulose thickener, stirring at a speed of 1200 to 1300 rpm, and thickening to 0.01 to 0.05 parts by weight of ammonium hydroxide (step S1), and propylene glycol 0.1 to the stirrer. To 0.8 parts by weight, 0.1 to 0.5 parts by weight of dispersant and 2 to 8 parts by weight of chromium oxide (chromium oxide) to disperse three to six times in a three-stage roller for 15 to 25 minutes (step S2), and in the stirrer 30 to 60 parts by weight of an acrylic emulsion resin, 1 to 3 parts by weight of water, 20 to 40 parts by weight of calcium carbonate, 1 to 5 parts by weight of Talc, and 0.5 to 10% by weight of Texanol while stirring at a speed of 800 to 1000 rpm. 2 parts by weight, 0.1 to 0.3 parts by weight of water repellent, 0.1 to 0.5 parts by weight of mineral oil, 0.01 to 0.1 parts by weight of preservatives are added to colorize for 25 to 35 minutes (step S3) and 0.2 to water The mixture consisting of 0.8 parts by weight and 0.05 to 0.3 parts by weight of a urethane thickener is added to the reactor in equal parts by weight and added in three portions to adjust the viscosity (step S4).
먼저, S1단계를 보면, 교반기에 물 1 내지 5 중량부를 투입후 셀룰로오스 증점제 0.01 내지 0.05 중량부를 첨가하고 1200 내지 1300rpm의 속도로 교반하며 수산화암모늄 0.01 내지 0.05 중량부로 증점하는 단계이다.First, in the step S1, 1 to 5 parts by weight of water is added to the stirrer, and then 0.01 to 0.05 parts by weight of cellulose thickener is added and stirred at a speed of 1200 to 1300 rpm and thickened to 0.01 to 0.05 parts by weight of ammonium hydroxide.
상기 물은 통상의 용매로 사용되는 것으로 그 사용량은 1 내지 5 중량부인데, 만일 이 범위를 벗어나면 분산에 어려움이 생길 수 있다.The water is used as a common solvent and the amount is 1 to 5 parts by weight, if it is out of this range may cause difficulty in dispersion.
상기 셀룰로오스는 증점제로 사용되는 것으로 그 사용량은 0.01 내지 0.05 중량부인데, 만일 0.01 중량부 미만이면 증점이 미미할 수 있으며, 반대로, 0.05 중량부를 초과하면 증점이 과하여 물이 추가로 요구되므로 물성이 열악해질 수 있다.The cellulose is used as a thickener and its amount is 0.01 to 0.05 parts by weight. If less than 0.01 parts by weight, the thickening may be insignificant. On the contrary, when the amount is over 0.05 parts by weight, the cellulose may be excessively required to add water, thereby deteriorating physical properties. Can be.
상기 수산화암모늄은 산도(pH)를 조절하기 위하여 사용하는 것으로 그 사용량은 0.01 내지 0.05 중량부인데, 만일 0.01 중량부 미만이면 산도가 pH 8 내지 10을 유지하기 어려우며, 반대로 0.05 중량부를 초과하면 점도를 조절하기 어려울 수 있다.The ammonium hydroxide is used to adjust the acidity (pH) and its amount is 0.01 to 0.05 parts by weight. If it is less than 0.01 parts by weight, it is difficult to maintain the pH of 8 to 10, on the contrary, if it exceeds 0.05 parts by weight, the viscosity is increased. It can be difficult to adjust.
또한, 본 S1단계에서 교반속도는 1200 내지 1300rpm의 속도를 유지하는데, 만일 1200rpm 미만이면 교반과 배합이 균일하게 진행되지 않을 수 있으며, 반대로 1300rpm을 초과하면 기포가 생성되어 포장이 어려울 수 있다.In addition, the stirring speed in the step S1 maintains a speed of 1200 to 1300rpm, if less than 1200rpm may not uniformly proceed with stirring and mixing, on the contrary, if it exceeds 1300rpm can be difficult to pack the packaging.
한편, 본 S1단계의 증점은 후 공정에서 진행되는 반응이 원활하게 되도록 분산을 균일하게 하기 위한 것이다.On the other hand, the thickening of the step S1 is to make the dispersion uniform so that the reaction proceeding in the subsequent process is smooth.
다음으로, S2단계를 보면, 상기 교반기에 프로필렌글리콜 0.1 내지 0.8 중량부, 분산제 0.1 내지 0.5 중량부, 크롬옥사이드(chrome oxide) 2 내지 8 중량부를 첨가하여 15 내지 25분동안 3단롤러로 3 내지 6회 분산시키는 단계이다.Next, in the step S2, by adding 0.1 to 0.8 parts by weight of propylene glycol, 0.1 to 0.5 parts by weight of dispersant, and 2 to 8 parts by weight of chromium oxide, 3 to 3 rollers for 15 to 25 minutes. Dispersion six times.
상기 프로필렌글리콜은 저장안정성을 고려하여 사용하는 것으로 만일 0.1 중량부 미만이면, 저장안정성에 악영향을 미칠 수 있으며, 반대로 0.8 중량부를 초과하면, 불필요한 자원의 낭비를 초래하여 제조원가를 상승시킬 수 있다.The propylene glycol is used in consideration of storage stability, if less than 0.1 parts by weight, may adversely affect the storage stability, on the contrary, if it exceeds 0.8 parts by weight, it may cause unnecessary resource waste and increase the manufacturing cost.
상기 분산제는 그 사용량은 0.1 내지 0.5 중량부인데, 만일 0.1 중량부 미만이면, 응집 불량이 생길 수 있고 반대로 0.5 중량부를 초과하면 내수성이 저하되며 불필요한 제조원가 상승의 요인이 될 수 있다.The dispersant may be used in an amount of 0.1 to 0.5 parts by weight, but if less than 0.1 part by weight, poor coagulation may occur.
상기 크롬옥사이드는 색상의 발현을 위하여 사용하는 것으로 그 사용량은 2 내지 8 중량부이다. 만일 2 중량부 미만이면 색상의 발현이 미미할 수 있으며, 반대로 8 중량부를 초과하면 물성의 열화 요인이 될 수 있다.The chromium oxide is used for the expression of the color is used is 2 to 8 parts by weight. If the content is less than 2 parts by weight, the appearance of color may be insignificant. On the contrary, if the content is more than 8 parts by weight, it may cause deterioration of physical properties.
본 S2단계에서의 분산은 15 내지 25분동안 3단롤러로 3 내지 6회 분산시키는 과정으로 수행되는데, 상기 3단롤러는 혼합물의 균일한 분산을 수행하는 것으로 만일 3회미만이면 균일한 분산이 어려울 수 있고, 반대로 6회를 초과하면 분산이 과하여 색상, 광택이 달라지며 제조시간이 길어질 수 있다.Dispersion in this step S2 is carried out in a process of dispersing three to six times with a three-stage roller for 15 to 25 minutes, the three-stage roller performs a uniform dispersion of the mixture, if less than three times the uniform dispersion is On the contrary, if it exceeds 6 times, the dispersion may be excessive and the color and gloss may be changed, and the manufacturing time may be long.
다음으로, S3단계를 보면, 상기 교반기에 아크릴에멀젼수지 30 내지 60 중량부, 물 1 내지 3 중량부를 첨가하고 800 내지 1000rpm의 속도로 교반하면서 탄산칼슘 20 내지 40 중량부, 탈크(Talc) 1 내지 5 중량부, 텍사놀(Texanol) 0.5 내지 2 중량부, 발수제 0.1 내지 0.3 중량부와 미네랄오일 0.1 내지 0.5 중량부, 방부제 0.01 내지 0.1 중량부를 추가로 첨가하여 25 내지 35분동안 조색하는 단계이다.Next, in the step S3, 30 to 60 parts by weight of the acrylic emulsion resin and 1 to 3 parts by weight of water are added to the stirrer, and 20 to 40 parts by weight of calcium carbonate while stirring at a speed of 800 to 1000 rpm, Talc 1 to 5 parts by weight, 0.5 to 2 parts by weight of Texanol, 0.1 to 0.3 parts by weight of water repellent, 0.1 to 0.5 parts by weight of mineral oil, and 0.01 to 0.1 parts by weight of preservative are added to colorize for 25 to 35 minutes.
상기 아크릴에멀젼수지는 바인더로 사용되는 것으로 그 사용량은 30 내지 60 중량부인데, 만일 이 범위를 벗어나면 바인더의 역할에 어려움이 생길 수 있다.The acrylic emulsion resin is used as a binder is used in the amount of 30 to 60 parts by weight, if out of this range may cause difficulties in the role of the binder.
상기 물은 1 내지 3 중량부를 사용하는데, 그 이유는 점도의 조절을 위하여 사용하는 것으로 만일 1 중량부 미만이면 점도 조절이 어려울 수 있으며, 반대로 3 중량부를 초과하면 점도가 낮아져서 증점제를 추가로 사용하게 되어 도료조성물 자체의 물성에 악영향을 미칠 수 있다.The water is used in 1 to 3 parts by weight, because it is used for the control of the viscosity, if less than 1 part by weight may be difficult to control the viscosity, on the contrary, if it exceeds 3 parts by weight, the viscosity is lowered to further use the thickener This can adversely affect the physical properties of the paint composition itself.
또한, 상기 탄산칼슘은 도막의 두께를 유지시키기 위하여 사용하는 것으로 그 사용량은 20 내지 40 중량부인데, 만일 20 중량부 미만이면 도료조성물을 실제로 시공하는데 도막의 두께가 낮아져 반복되는 도장을 유발할 수 있으며 반대로 40 중량부를 초과하면 도막의 강도가 떨어질 수 있다.In addition, the calcium carbonate is used to maintain the thickness of the coating film is used in the amount of 20 to 40 parts by weight, if less than 20 parts by weight of the coating composition is actually used to reduce the thickness of the coating film may cause repeated coating On the contrary, if it exceeds 40 parts by weight, the strength of the coating film may be reduced.
상기 탈크(Talc)는 1 내지 5 중량부를 사용하는데, 만일 1 중량부 미만이면 도막의 두께를 유지하기 어려울 수 있으며, 반대로 5 중량부를 초과하면 내수성이 저하되고 도막이 약해질 수 있다.The talc may be used in an amount of 1 to 5 parts by weight, and if it is less than 1 part by weight, it may be difficult to maintain the thickness of the coating film. It may lower and the coating may weaken.
상기 텍사놀(Texanol)은 도막의 형성을 위하여 사용하는 것으로 그 사용량은 0.5 내지 2 중량부인데, 만일 0.5 중량부 미만으로 사용되면 도막의 형성이 어려울 수 있으며, 반대로 2 중량부를 초과하여 사용하면 도막 형성시 별개의 피막을 형성하여 도료조성물의 도막형성을 방해할 수 있다.The texanol is used to form a coating film, and its amount is 0.5 to 2 parts by weight. If it is used below 0.5 parts by weight, it may be difficult to form a coating film. When formed, a separate film may be formed to prevent the coating composition from forming.
또한, 상기 발수제는 그 사용량이 0.1 내지 0.3 중량부인데, 만일 0.1 중량부 미만으로 사용하면 발수의 효과가 미미할 수 있고, 반대로 0.3 중량부를 초과하면 도료조성물의 물성에 악영향을 미치거나 제조원가 상승을 초래할 수 있다.In addition, the amount of the water repellent is 0.1 to 0.3 parts by weight, if less than 0.1 parts by weight of the water repellent effect may be insignificant, on the contrary 0.3 parts by weight may adversely affect the physical properties of the paint composition or increase the manufacturing cost Can be.
한편, 상기 미네랄오일은 도료조성물에서 발생되는 기포를 제거하기 위하여 사용하는 것으로 그 사용량은 0.1 내지 0.5 중량부인데, 만일 0.1 중량부 미만이면 그 효과가 미미할 수 있으며 만일 0.5 중량부를 초과하면 도료조성물의 물성에 악영향을 줄 수 있고 제조원가에도 불리할 수 있다.On the other hand, the mineral oil is used to remove bubbles generated in the paint composition, the amount of use is 0.1 to 0.5 parts by weight, if less than 0.1 parts by weight of the effect may be insignificant, if it exceeds 0.5 parts by weight of the paint composition It may adversely affect the physical properties and may be disadvantageous to the manufacturing cost.
상기 미네랄오일은 광물(mineral), 비이온계면활성제 및 지방산을 함유하는 것일 수 있다.The mineral oil may contain minerals, nonionic surfactants and fatty acids.
아울러, 상기 방부제는 0.01 내지 0.1 중량부를 사용하는데, 만일 이 범위를 벗어나면 도료조성물의 물성에 악영향을 미칠 수 있거나 제조원가 상승을 초래할 수 있다.In addition, the preservative is used 0.01 to 0.1 parts by weight, if out of this range may adversely affect the physical properties of the paint composition or may lead to an increase in manufacturing cost.
여기서 상기 교반기에 아크릴에멀젼수지, 물을 첨가하고 800 내지 1000rpm의 속도로 교반하면서 탄산칼슘, 탈크, 텍사놀(Texanol), 발수제, 미네랄오일, 방부제를 추가로 첨가하여 25 내지 35분동안 조색하는데, 만일 800rpm 미만이면 교반이 어려울 수 있으며 반대로 1000rpm을 초과하면 기포가 다량 발생하여 제품 포장이나 사용에 어려움이 있을 수 있다. Here, the acrylic emulsion resin and water are added to the stirrer, and calcium carbonate, talc, texanol, water repellent, mineral oil, and preservatives are further added and stirred for 25 to 35 minutes while stirring at a speed of 800 to 1000 rpm. If it is less than 800rpm, stirring may be difficult. On the contrary, if it exceeds 1000rpm, a large amount of bubbles may be generated, which may cause difficulty in packaging or using the product.
또한, 상기 25 내지 35분 동안 조색을 실시하는데, 만일 25분 미만이면 교반이 어려울 수 있으며, 반대로, 35분을 초과하면 도료조성물의 색상이나 광택을 조절하기 어려울 수 있다. In addition, the color is carried out for 25 to 35 minutes, if less than 25 minutes, it may be difficult to agitate, on the contrary, if it exceeds 35 minutes, it may be difficult to control the color or gloss of the paint composition.
다음으로, S4단계를 보면, 물 0.2 내지 0.8 중량부 및 우레탄 증점제 0.05 내지 0.3 중량부로 이루어진 혼합물을 상기 반응기에 중량기준으로 균등하게 3번에 나누어 첨가하며 투입하여 점도를 조절하는 단계이다.Next, in the step S4, a mixture consisting of 0.2 to 0.8 parts by weight of water and 0.05 to 0.3 parts by weight of a urethane thickener is added to the reactor in equal parts by weight and added in three portions to adjust the viscosity.
상기 물은 점도 조절을 위하여 사용하는 것으로, 상수도에서 공급되는 물을 사용할 수 있으며, 특별하게 증류수, 이온수도 폭 넓게 사용할 수 있으며, 여기서의 물은 상술한 S1단계에서의 물과는 달리, S1단계에서는 안료분산이 용이하게 하기 위해 점도를 조정하는 것인데 반해, 본 공정에서는 저장안정성, 가업성을 고려하기 위하여 최종점도를 조정하는 것이다. 또한, 그 사용량이 0.2 내지 0.8 중량부인데, 만일 0.2중량부 미만이면, 점도가 높아서 제조공정 및 실제 도장시공시에 교반이나 도색이 어렵고, 반대로 0.8중량부를 초과하면 실제 도장시에 흘러내림 불량이 발생할 수 있다.The water is used to control the viscosity, it is possible to use water supplied from the tap water, in particular distilled water, ionized water can also be widely used, the water here is different from the water in step S1, step S1 In the present invention, the viscosity is adjusted to facilitate pigment dispersion, whereas the final viscosity is adjusted in order to consider storage stability and workability. In addition, if the amount is 0.2 to 0.8 parts by weight, if less than 0.2 parts by weight, the viscosity is high, it is difficult to agitate or paint during the manufacturing process and the actual coating work, on the contrary, if it exceeds 0.8 parts by weight, there is a bad flow down during the actual coating May occur.
또한, 상기 우레탄 증점제는 최종 공정이후에 저장안정성을 고려하여 장기간 보관하는 경우에 침전물이 발생하는 것을 방지하며 또한, 실제 건설현장에서 시공하는 경우에 흘러내림 불량의 발생을 방지하며 시공완료후에 접착력을 부여하는 역할을 하는데, 그 사용량은 0.05 내지 0.3 중량부이다. 만일 0.05 중량부 미만이면, 색상이 균일하지 않을 수 있고 저장안정성에 악영향을 미칠 수 있으며, 반대로 0.3 중량부를 초과하면 점도가 높아져서 실제 시공시에 도장의 어려움이 생길 수 있다.In addition, the urethane thickener prevents the occurrence of deposits when stored for a long time in consideration of the storage stability after the final process, and also prevents the occurrence of poor flow when the construction site in the actual construction site and adhesive strength after completion of construction It serves to give, the amount of use is 0.05 to 0.3 parts by weight. If less than 0.05 parts by weight, the color may not be uniform and may adversely affect the storage stability, on the contrary, if it exceeds 0.3 parts by weight, the viscosity may increase, which may cause difficulty in painting during actual construction.
한편, 상술한 바와 같이 물 및 우레탄 증점제를 혼합하여 중량기준으로 균등하게 3번에 나누어 투입하게 되는데, 이를 한번에 한다든지 그 이상으로 추가하게 되면 고형분, 안료분, 수지분, 은폐율 등과 같은 물성을 관리하기 어려울 수 있다.Meanwhile, as described above, water and urethane thickeners are mixed and divided into three parts on a weight basis evenly. If this is added once or more, the properties such as solid content, pigment content, resin content, hiding rate, etc. Can be difficult to manage
실시예 1Example 1
먼저, 교반기에 물 3 중량부를 투입후 셀룰로오스 0.05 중량부를 첨가하고 1300rpm의 속도로 교반하며 수산화암모늄 0.04 중량부로 증점하였다. 다음으로, 상기 교반기에 프로필렌글리콜 0.5 중량부, 분산제 0.4 중량부, 크롬옥사이드(chrome oxide) 5 중량부를 첨가하여 20 분동안 3단롤러로 3회 분산시켰다. 다음으로, 상기 교반기에 아크릴에멀젼수지 50 중량부, 물 3 중량부를 첨가하고 1000rpm의 속도로 교반하면서 탄산칼슘 30 중량부, 탈크(Talc) 3 중량부, 텍사놀 1 중량부, 발수제(FC533) 0.2 중량부, 미네랄오일(NXZ, 한국산노프코 (주) 제조) 0.4, 방부제로 1,2-벤지소시아졸린-3-온(1,2-Benzisothiazolin-3-one) 0.1 중량부를 추가로 첨가하여 30분동안 조색하였다. 다음으로, 물 0.5 중량부 및 우레탄 증점제(RM825) 0.2 중량부의 혼합물을 상기 반응기에 중량기준으로 균등하게 3번에 나누어 첨가하여 본 발명에 따르는 수용성 방수도료를 제조하였다.First, 3 parts by weight of water was added to the stirrer, 0.05 parts by weight of cellulose was added, and the mixture was stirred at a speed of 1300 rpm and thickened to 0.04 parts by weight of ammonium hydroxide. Next, 0.5 parts by weight of propylene glycol, 0.4 parts by weight of dispersant, and 5 parts by weight of chromium oxide were added to the stirrer and dispersed three times with a three-stage roller for 20 minutes. Next, 50 parts by weight of an acrylic emulsion resin and 3 parts by weight of water were added to the stirrer, while stirring at a speed of 1000 rpm, 30 parts by weight of calcium carbonate, 3 parts by weight of talc, 1 part by weight of texanol, and a water repellent (FC533) 0.2 Parts by weight, mineral oil (NXZ, manufactured by Novofo Co., Ltd.) 0.4, and 0.1 part by weight of 1,2-benzisothiazolin-3-one (1,2-Benzisothiazolin-3-one) as an antiseptic 30 Toning for minutes. Next, a mixture of 0.5 parts by weight of water and 0.2 parts by weight of urethane thickener (RM825) was added equally to the reactor in three portions by weight to prepare a water-soluble waterproof coating according to the present invention.
실험예 1Experimental Example 1
실시예 1에 의하여 제조된 수용성방수도료를 아래 표 1에 나타난 실험방법과 규격으로 시험하여 그 결과를 나타내었다.The water-soluble waterproof coating prepared according to Example 1 was tested according to the experimental methods and specifications shown in Table 1 below, and the results are shown.
위 <표 1>을 참조하면, 본 발명에 따르는 수용성방수도료은 인체에 유해한 성분을 제거하고 방수성, 내후성, 내알칼리성, 내구성이 우수하며 동시에 도료의 저장안정성, 작업성이 우수함을 알 수 있다.Referring to <Table 1>, the water-soluble waterproof paint according to the present invention can be seen to remove the harmful components to the human body, waterproof, weather resistance, alkali resistance, durability and at the same time excellent storage stability, workability of the paint.
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KR101138638B1 (en) * | 2011-08-25 | 2012-04-26 | 김종일 | The waterproof paint conposition and its making method |
CN102618140A (en) * | 2012-04-01 | 2012-08-01 | 刘娜 | Water-based environment-friendly waterproof coating, preparation method and application as well using method thereof |
KR101261565B1 (en) * | 2011-08-25 | 2013-05-06 | 김종일 | The Non-Slip Paint and Its Maikng Method |
KR101261805B1 (en) * | 2011-08-25 | 2013-05-06 | 김종일 | The Paint To Prevent Sticking of Adversting Material And Its Making Method |
KR20140022782A (en) * | 2010-12-03 | 2014-02-25 | 3쥐 머멧 코퍼레이션 | Near infrared reflecting composition and coverings for architectural openings incorporating same |
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KR20020000752A (en) * | 2001-12-04 | 2002-01-05 | 허기헌 | The method for manufacturing of Pearl paints using fragrant water paint |
KR100595530B1 (en) * | 2005-03-02 | 2006-07-03 | 범미건설화학 주식회사 | Acrylic resin composition, water proofing agent containing the same and manufacturing method thereof |
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KR20000075547A (en) * | 1997-02-21 | 2000-12-15 | 아크 캐미컬스 인크 | Discoloration prevention in pyrithione-containing coating compositions |
KR20020000752A (en) * | 2001-12-04 | 2002-01-05 | 허기헌 | The method for manufacturing of Pearl paints using fragrant water paint |
KR100595530B1 (en) * | 2005-03-02 | 2006-07-03 | 범미건설화학 주식회사 | Acrylic resin composition, water proofing agent containing the same and manufacturing method thereof |
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Publication number | Priority date | Publication date | Assignee | Title |
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KR20140022782A (en) * | 2010-12-03 | 2014-02-25 | 3쥐 머멧 코퍼레이션 | Near infrared reflecting composition and coverings for architectural openings incorporating same |
KR102015145B1 (en) * | 2010-12-03 | 2019-08-27 | 3쥐 머멧 코퍼레이션 | Near infrared reflecting composition and coverings for architectural openings incorporating same |
KR101138638B1 (en) * | 2011-08-25 | 2012-04-26 | 김종일 | The waterproof paint conposition and its making method |
KR101261565B1 (en) * | 2011-08-25 | 2013-05-06 | 김종일 | The Non-Slip Paint and Its Maikng Method |
KR101261805B1 (en) * | 2011-08-25 | 2013-05-06 | 김종일 | The Paint To Prevent Sticking of Adversting Material And Its Making Method |
CN102618140A (en) * | 2012-04-01 | 2012-08-01 | 刘娜 | Water-based environment-friendly waterproof coating, preparation method and application as well using method thereof |
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