KR100888703B1 - Color pattern sidewalk block manufacturing method and color pattern sidewalk block - Google Patents

Color pattern sidewalk block manufacturing method and color pattern sidewalk block Download PDF

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KR100888703B1
KR100888703B1 KR1020080070314A KR20080070314A KR100888703B1 KR 100888703 B1 KR100888703 B1 KR 100888703B1 KR 1020080070314 A KR1020080070314 A KR 1020080070314A KR 20080070314 A KR20080070314 A KR 20080070314A KR 100888703 B1 KR100888703 B1 KR 100888703B1
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weight
color
mortar
sidewalk block
construction waste
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KR1020080070314A
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Korean (ko)
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지상호
유병철
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삼중건설화학 주식회사
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06—Aluminous cements
    • C04B28/065—Calcium aluminosulfate cements, e.g. cements hydrating into ettringite
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04—Portland cements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B82—NANOTECHNOLOGY
    • B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00—Manufacture or treatment of nanostructures

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Road Paving Structures (AREA)

Abstract

A method of manufacturing color pattern sidewalk block using construction waste sand pebble is provided to protect environment by construction waste sand pebble falling into disuse in the construction site or workplaces. A method of manufacturing color pattern sidewalk block using construction waste sand pebble comprises steps of: filling mortar mixing a flowing water reducing agent of 4~6 weight%, portland cement 25~30 weight%, calcium sulfoaluminate(CAS) 3~5 weight% and construction waste sand pebble 65~72 weight% into a mold of specific figure(S10); coating color powder at an upper side of the filled mortar in constant thickness(S20); jetting color release of liquid on an upper side of the color powder(S30); pressurizing the mortar to the press and forming the pattern of the specific figure(S40); drying mortar passing through a pattern forming step in a temperature of 60~80°C for 30~40 minutes; and coating a penetration type coating material at the upper side of the mortar.

Description

건설폐골재를 이용한 칼라무늬 보도블록 제조방법과 이 방법에 의하여 제조된 칼라무늬 보도블록{Color pattern sidewalk block Manufacturing method and color pattern sidewalk block}Color pattern sidewalk block manufacturing method using construction waste aggregate and color pattern sidewalk block manufactured by this method {Color pattern sidewalk block Manufacturing method and color pattern sidewalk block}

본 발명은 보도블록 제조방법과 이 방법에 의하여 제조된 칼라무늬 보도블록에 관한 것으로서, 특히 보도블록의 표면에 2중 칼라를 연출하여 도시경관과 조화를 이룰 수 있는 건설폐골재를 이용한 칼라무늬 보도블록 제조방법과 이 방법에 의하여 제조된 칼라무늬 보도블록에 관한 것이다.The present invention relates to a method for manufacturing a sidewalk block and a colored patterned sidewalk block manufactured by the method, and in particular, to produce a double color on the surface of the sidewalk block, the color patterned sidewalk using construction waste aggregate which can be harmonized with the urban landscape. It relates to a block manufacturing method and a colored patterned sidewalk block produced by the method.

일반적으로, 인도는 보행자의 안전을 위하여 미끄러짐 등의 사고를 방지하기 위해 우수(雨水)의 배수가 잘되고, 지열로 인해 더위를 느끼는 등의 불편함을 최소화하며, 가스관, 상하수도관, 전기선 등이 매립된 후 교체 등이 편리하도록 하기 위하여 소정의 두께와 크기를 가지는 단위 보도블록을 사방으로 맞닿도록 연결하는 구조를 갖고 있다.In general, in India, drainage of rainwater is good to prevent accidents such as slipping for the safety of pedestrians, and the inconvenience of feeling heat due to geothermal heat is minimized, and gas pipes, water and sewage pipes, and electric lines are buried. In order to facilitate replacement and the like, it has a structure for connecting unit sidewalk blocks having a predetermined thickness and size to abut in all directions.

이러한 종래의 종래 보도블록은 대량생산을 고려한 콘크리트의 소재의 단순 한 형상으로 성형한 제품이 주종을 이룬 것으로서, 사측면을 갖는 형상으로 제작되어 보도블록들이 사측면을 상호 맞대어 연속적으로 연결되는 구조를 이루거나, 둘레면에 홈과 돌기들을 갖추어 상호 형합하는 구조를 갖도록 구성된다. The conventional conventional sidewalk block is mainly composed of products molded into a simple shape of the concrete material in consideration of mass production, it is manufactured in a shape having a four-sided sidewalk block is a structure in which the four sides are continuously connected to each other. Or have grooves and protrusions on the circumferential surface so as to have a mutually matching structure.

이렇게 대량생산과 설치의 편리함만을 보도블록 제작의 최우선 순위로 생각하다 보니, 종래의 보도블록은 그 색상이 일률적인 하나의 색상으로만 이루어져 도시경관과 조화를 이루지 못하는 문제점이 있었다.Since only the convenience of mass production and installation is considered as the top priority of the production of sidewalk blocks, the conventional sidewalk blocks have a problem that their colors do not harmonize with the urban landscape because they consist of only one color.

본 발명은 상기한 종래 기술의 문제점을 해결하기 위하여 안출된 것으로서, 건설현장이나 각종 작업장에서 폐기되는 건설폐골재를 이용하여 2중 칼라를 연출하는 보도블록을 제작함으로써 환경보호에 일조를 함과 아울러 미관을 향상시키고 도시경관과 조화를 이룰 수 있는 건설폐골재를 이용한 칼라무늬 보도블록 제조방법과 이 방법에 의하여 제조된 칼라무늬 보도블록을 제공하는데 그 목적이 있다.The present invention has been made to solve the above problems of the prior art, by using a construction waste aggregate that is discarded at the construction site or various workshops to contribute to environmental protection by producing a sidewalk block to produce a double collar. The purpose of the present invention is to provide a method for manufacturing a colored patterned sidewalk block using construction waste aggregate that can enhance aesthetics and harmonize with the urban landscape, and a colored patterned sidewalk block manufactured by the method.

상기한 과제를 해결하기 위한 본 발명에 의한 건설폐골재를 이용한 칼라무늬 보도블록 제조방법은 포틀랜트 시멘트 25~30중량%와, 칼슘설포알루미네이트(CAS) 3~5중량%와, 건설폐골재 65~72중량%로 이루어진 혼합물 100에 대하여 4~6 중량%의 유동화감수재가 혼합되어 이루어진 몰탈을 특정형태의 몰드에 충진하는 몰탈충진단 계와; 충진된 몰탈의 상면에 칼라파우더를 일정두께로 도포하여 특정색상을 발현시키는 칼라파우더 도포단계와; 상기 칼라파우더의 상면에 액상의 칼라릴리즈를 살포하는 릴리즈 분사단계와; 칼라릴리즈가 살포된 몰탈을 무늬성형기의 프레스로 가압하여 특정형태의 무늬를 형성시키는 무늬성형단계와; 상기 무늬성형단계를 거친 몰탈을 60~80℃의 온도에서 30~40분간 건조시키는 양생단계와; 양생이 끝난 몰탈의 상면에 침투형 코팅재를 도포하는 코팅재 도포단계;로 구성된다.Method for producing a collar patterned sidewalk block using construction waste aggregate according to the present invention for solving the above problems 25 to 30% by weight of Portland cement, 3 to 5% by weight of calcium sulfoaluminate (CAS), construction waste aggregate A mortar filling step of filling a mold of a specific type with mortar formed by mixing 4 to 6% by weight of a fluidizing sensitizer with respect to the mixture 100 consisting of 65 to 72% by weight; A color powder applying step of expressing a specific color by applying a color powder to a top surface of the filled mortar; A release spraying step of spreading a liquid color release on an upper surface of the color powder; A pattern forming step of pressing the mortar sprayed with the color release with a press of a pattern molding machine to form a pattern of a specific shape; A curing step of drying the patterned mortar at a temperature of 60 to 80 ° C. for 30 to 40 minutes; Consists of a coating material coating step of applying a penetration-type coating material on the upper surface of the curing mortar.

여기서, 상기 칼라파우더는 포틀랜트 시멘트 30~50중량%와, 천연골재 50~70중량%로 이루어진 혼합물 100에 대하여 3~4중량%의 유동화감수재와 4~6중량%의 안료가 혼합되어 이루어지고,Here, the color powder is made of a mixture of 3 to 4% by weight of the fluidizing water repellent and 4 to 6% by weight with respect to the mixture 100 consisting of 30 to 50% by weight of Portland cement, 50 to 70% by weight of natural aggregate under,

상기 칼라릴리즈는 에틸렌 비스 스테아르아미드(EBS)를 이소프로필알콜(IPA, isoprophyl alcohol)에 녹인 용액 50~60중량%에 실리콘오일 40~50중량%를 혼합한 혼합용액 100에 대하여 5~10의 중량%로 안료가 혼합되어 이루어지며,The calalise is 5 to 10 weight percent based on 100 mixed solution of 40 to 50 weight percent of silicone oil in 50 to 60 weight percent of a solution of ethylene bis stearamide (EBS) dissolved in isoprophyl alcohol (IPA). Made by mixing the pigment in%,

상기 침투형 코팅재는 MMA(Methylmetacrylate)수지 5~10중량%와, 나노실리게이트 20~30중량%와, 알콜 5~10중량%와, 실란 2~3중량%와, 물 47~68중량%가 혼합되어 이루어진다.The penetrating coating material is 5-10% by weight of MMA (Methylmetacrylate) resin, 20-30% by weight of nanosilicon, 5-10% by weight of alcohol, 2-3% by weight of silane, 47-68% by weight of water. It is made by mixing.

상기와 같이 구성되는 본 발명에 의한 건설폐골재를 이용한 칼라무늬 보도블록 제조방법 및 이 방법에 의하여 제조된 칼라무늬 보도블록은 보도블록은 제조함에 있어서, 폐기되는 건설폐골재를 이용하므로 환경을 보호할 수 있는 이점이 있 다.The method for manufacturing a collar patterned sidewalk block using the construction waste aggregate according to the present invention configured as described above and the collared sidewalk block manufactured by the method use the construction waste aggregate which is discarded in manufacturing the sidewalk block, thereby protecting the environment. There is an advantage to this.

또한, 에틸렌 비스 스테아르아미드(EBS)와 실리콘오일 및 안료로 구성된 액상의 칼라릴리즈를 양생되지 않은 칼라파우더의 상측에 도포함으로써 칼라릴리즈의 일부는 칼라파우더의 상면에 잔류하고 다른 일부는 칼라파우더에 스며들어 2중 칼라를 구현할 수 있을 뿐만 아니라 무늬성형기의 프레스에 칼라파우더가 부착되어 떨어지는 것을 방지할 수 있는 이점이 있다.In addition, by applying a liquid colored release composed of ethylene bis stearamide (EBS), silicone oil and pigments on the upper side of the uncured color powder, a part of the colored release remains on the upper surface of the color powder and the other part penetrates into the color powder. For example, it is possible not only to implement a double collar, but also to prevent the color powder from being attached to the press of the pattern molding machine.

이하, 본 발명에 의한 건설폐골재를 이용한 칼라무늬 보도블록 제조방법의 실시 예를 첨부된 도면을 참조하여 상세히 설명한다.Hereinafter, with reference to the accompanying drawings, an embodiment of a method for manufacturing a collar pattern sidewalk block using construction waste aggregate according to the present invention will be described in detail.

도 1은 본 발명에 의한 건설폐골재를 이용한 칼라무늬 보도블록의 제조방법을 보인 블록도이고, 도 2는 본 발명에 의한 건설폐골재를 이용한 칼라무늬 보도블록의 제조방법을 간단하게 보인 개략도이다.1 is a block diagram showing a manufacturing method of a colored patterned sidewalk block using construction waste aggregate according to the present invention, Figure 2 is a schematic diagram showing a simplified method of manufacturing a colored patterned sidewalk block using construction waste aggregate according to the present invention. .

본 발명에 의한 건설폐골재를 이용한 칼라무늬 보도블록 제조방법은 몰탈충진단계(S10)와, 칼라파우더 도포단계(S20)와, 릴리즈 분사단계(S30)와, 무늬성형단계(S40)와, 양생단계(S50)와, 코팅재 도포단계(S60)로 구성된다.The method for manufacturing a collar patterned sidewalk block using construction waste aggregate according to the present invention comprises a mortar filling step (S10), a color powder applying step (S20), a release spraying step (S30), a pattern forming step (S40), and curing It consists of a step (S50), and a coating material applying step (S60).

상기 몰탈충진단계(S10)는 몰탈(10)을 특정형태, 즉 보도블록 형태의 몰드(M)에 충진하는 공정으로서, 상기 몰탈(10)은 포틀랜트 시멘트와 칼슘설포알루미 네이트(CAS) 및 건설폐골재로 이루어진 혼합물과 유동화감수재의 혼합으로 이루어진다.The mortar filling step (S10) is a process of filling the mortar (10) in a mold (M) of a specific form, that is, the sidewalk block form, the mortar (10) is a portland cement and calcium sulfoaluminate (CAS) and construction It consists of a mixture of waste aggregate and a fluidization supervisor.

상기 혼합물의 조성에 대하여 자세히 설명하면 포틀랜트 시멘트 25~30중량%와, 칼슘설포알루미네이트 3~5중량%, 그리고 건설폐골재 65~72중량%로 이루어진다.Detailed description of the composition of the mixture consists of 25 to 30% by weight of Portland cement, 3 to 5% by weight of calcium sulfoaluminate, and 65 to 72% by weight of construction waste aggregate.

상기 건설폐골재는 한전에서 발생되는 폐기물인 버텀애쉬나 그 밖의 건설현장에서 발생되는 콘크리트나 석재 등의 폐기물을 말한다.The construction waste aggregate refers to waste such as concrete or stone generated from bottom ash, which is waste generated from KEPCO, and other construction sites.

상기 유동화감수재는 폴리카본산계, 멜라민계, 니그닌계, 나프타닌계 중에서 선택된 어느 하나로서, 포틀랜트 시멘트와 칼슘설포알루미네이트 및 건설폐골재로 이루어지는 혼합물 100 중량에 대하여 4~6 중량%로 혼합된다.The fluidizing supervisor is any one selected from polycarboxylic acid, melamine, nignin, and naphtanine, and is mixed in an amount of 4 to 6 wt% based on 100 wt% of the mixture consisting of portland cement, calcium sulfoaluminate and construction waste aggregate. .

상기 칼라파우더 도포단계(S20)는 상기 몰탈충진단계(S10)에서 몰드(M)에 충진된 몰탈(10)의 상면에 칼라파우더(21)를 일정두께로 도포하여 특정색상을 발현시키는 공정이다.The color powder applying step (S20) is a process of expressing a specific color by applying the color powder 21 to a predetermined thickness on the upper surface of the mortar (10) filled in the mold (M) in the mortar filling step (S10).

여기서, 상기 칼라파우더(21)는 포틀랜트 시멘트와 천연골재로 이루어진 혼합물과 유동화감수재 및 안료로 이루어진다.Here, the color powder 21 is composed of a mixture made of portland cement and natural aggregate, fluidizing materials and pigments.

상기 칼라파우더(21)를 구성하는 혼합물의 조성에 대하여 자세히 설명하면 포틀랜트 시멘트 30~50중량%와, 천연골재 50~70중량%로 이루어진다.Detailed description of the composition of the mixture constituting the color powder 21 is made of 30 to 50% by weight of Portland cement, 50 to 70% by weight of natural aggregate.

상기 칼라파우더(21)를 구성하는 유동화감수재는 상기 몰탈(10)을 구성하는 유동화감수재와 동일한 구성으로서 폴리카본산계, 멜라민계, 니그닌계, 나프타닌계 중에서 선택된 어느 하나로 이루어지고, 포틀랜트 시멘트와 천연골재로 이루어지는 혼합물 100 중량에 대하여 3~4의 중량%로 혼합된다.The fluidization sensitizer constituting the color powder 21 is the same configuration as the fluidization sensitizer constituting the mortar 10, made of any one selected from polycarboxylic acid, melamine, nignin, and naphtanine, and portland cement. It is mixed with 3 to 4% by weight based on 100% by weight of the mixture consisting of natural aggregates.

그리고, 상기 안료는 포틀랜트 시멘트와 천연골재로 이루어지는 혼합물 100 중량에 대하여 4~6의 중량%로 혼합된다. 이러한 안료는 이미 시중에 많이 유통되고 있으므로 이에 대한 자세한 설명은 피하도록 한다. 즉, 원하는 특정색상이 있는 경우에는 그러한 색상을 시중에서 구매하여 칼라파우더에 혼합시키면 되는 것이다.In addition, the pigment is mixed with 4 to 6% by weight based on 100 weight of the mixture consisting of portland cement and natural aggregate. Since such pigments are already widely distributed in the market, a detailed description thereof will be avoided. In other words, if there is a specific color desired, such a color can be purchased commercially and mixed in the color powder.

상기 릴리즈 분사단계(S30)는 아직 양생되지 않은 상기 칼라파우더(21)의 상면에 수용성 액상의 칼라릴리즈(22)를 살포하는 공정이다.The release spraying step (S30) is a process of spraying the water-soluble liquid color release 22 on the upper surface of the color powder 21 which is not cured yet.

상기 칼라릴리즈(22)는 보도블록의 표면층에 2중 칼라가 구현되도록 함과 동시에 후술할 무늬성형기의 프레스(P)에 칼라파우더가 부착되는 것을 방지하여 무늬를 그대로 유지하도록 하는 것으로서, 에틸렌 비스 스테아르아미드(EBS)를 이소프로필알콜(IPA, isoprophyl alcohol)에 녹인 용액에 실리콘오일을 혼합한 혼합용액에 안료를 혼합하여 이루어진다.The color release 22 is to maintain the pattern as it is to prevent the color powder is attached to the press (P) of the pattern molding machine to be implemented at the same time the double layer is implemented on the surface layer of the sidewalk block, ethylene bis stear It is made by mixing a pigment in a mixed solution in which silicon oil is mixed with a solution of amide (EBS) dissolved in isoprophyl alcohol (IPA).

그 조성에 대해서 좀 더 자세히 설명하면, 상기 칼라릴리즈(22)는 에틸렌 비스 스테아르아미드(EBS)를 이소프로필알콜(IPA, isoprophyl alcohol)에 녹인 용액 50~60중량%에 실리콘오일 40~50중량%를 혼합한 혼합용액 100에 대하여 안료를 5~10의 중량%로 혼합하여 이루어진다.In more detail about the composition, the calalise 22 is a 50 to 60% by weight solution of ethylene bis stearamide (EBS) dissolved in isopropyl alcohol (IPA, isoprophyl alcohol) 40 to 50% by weight silicone oil It is made by mixing the pigment in 5 to 10% by weight based on the mixed solution 100 mixed with.

이와 같이 칼라릴리즈(22)를 칼라파우더(21) 위에 도포하면 실리콘오일의 성질에 의하여 칼라파우더(21)가 프레스(P)에 달라붙지 않게 되며, 더불어 칼라릴리즈(22)의 일부는 칼라파우더(21)의 상면에 잔류하고 다른 일부는 칼라파우더에 스 며들어 칼라파우더(21)의 색상과 칼라릴리즈(22)의 색상이 조화를 이루면서 자연스러운 2중 칼라가 연출되는 것이다.When the color release 22 is applied to the color powder 21 as described above, the color powder 21 does not stick to the press P due to the nature of the silicone oil, and a part of the color release 22 is formed of the color powder ( The remaining part of the upper surface of 21) penetrates the color powder, and the color of the color powder 21 and the color of the color release 22 are harmonized to produce a natural double color.

상기 무늬성형단계(S40)는 칼라릴리즈(22)가 살포된 몰탈을 무늬성형기의 프레스(P)로 가압하여 특정형태의 무늬를 형성시키는 공정이다.The pattern forming step (S40) is a process of forming a pattern of a specific shape by pressing the mortar sprayed with the color release 22 with a press P of the pattern molding machine.

상기 양생단계(S50)는 상기 무늬성형단계(S40)를 거친 몰탈을 60~80℃의 온도에서 30~40분간 건조시키는 공정이다.The curing step (S50) is a process of drying the mortar through the pattern forming step (S40) for 30 to 40 minutes at a temperature of 60 ~ 80 ℃.

상기 코팅재 도포단계(S60)는 양생이 끝난 몰탈(10)의 상면, 좀 더 자세하게는 칼라릴리즈(22)가 도포되어 양생된 칼라파우더(21)의 상면에 침투형 코팅재(23)를 도포하는 공정이다.The coating material applying step (S60) is a process of applying the penetration type coating material 23 to the upper surface of the cured mortar 10, more specifically the color release 22 is applied to the upper surface of the cured color powder 21 to be.

상기 침투형 코팅재(23)는 보도블록의 표면강도를 향상시킴과 아울러 미끄럼을 방지하고 보도블록 표면의 색상의 변화를 방지하기 위하여 도포하는 것으로서, MMA(Methylmetacrylate)수지 5~10중량%와, 나노실리게이트 20~30중량%와, 알콜 5~10중량%와, 실란 2~3중량%와, 물 47~68중량%가 혼합되어 이루어진다.The penetration coating 23 is applied to improve the surface strength of the sidewalk block and to prevent slippage and to change the color of the sidewalk block surface, MMA (Methylmetacrylate) resin 5 to 10% by weight, and nano It consists of 20-30 weight% of silicides, 5-10 weight% of alcohols, 2-3 weight% of silanes, and 47-68 weight% of water.

이렇게 침투형 코팅재(23)의 도포가 끝나고 나면 이것을 20~25시간정도 양생을 시켜 침투형 코팅재(23)가 완전히 건조되도록 함으로써 본 발명에 의한 칼라무늬 보조블록의 제조방법은 완성된다.After the coating of the permeable coating material 23 is finished, the method of curing the colored pattern auxiliary block according to the present invention is completed by curing the permeable coating material 23 by curing it for about 20 to 25 hours.

한편, 본 발명에 의한 칼라무늬 보도블록은 상기와 같은 공정으로 이루어지므로, 몰탈(10)과, 상기 몰탈(10)의 상면에 형성된 표면층(21)으로 구성된다.On the other hand, since the colored patterned sidewalk block according to the present invention is made of the above process, it is composed of a mortar (10), and the surface layer 21 formed on the upper surface of the mortar (10).

상기 몰탈(10)은 상기한 것처럼 포틀랜트 시멘트 25~30중량%와, 칼슘설포알루미네이트(CAS) 3~5중량%와, 건설폐골재 65~72중량%로 이루어진 혼합물 100에 대하여 4~6의 중량%로 유동화감수재가 혼합되어 이루어진다.The mortar 10 is 4 to 6 with respect to the mixture 100 consisting of 25 to 30% by weight of portland cement, 3 to 5% by weight of calcium sulfoaluminate (CAS), and 65 to 72% by weight of construction waste aggregate. It is made by mixing the fluidizing supernatant in the weight percent of.

그리고, 상기 표면층(21)은 상기 몰탈(10)의 상면에 일정두께로 도포되는 칼라파우더(21)와, 상기 칼라파우더(21)의 상면에 살포되는 칼라릴리즈(22)와, 상기 칼라릴리즈(22)의 상면에 도포되는 침투형 코팅재(23)로 구성된다.The surface layer 21 may include a color powder 21 coated on a top surface of the mortar 10, a color release 22 spread on an upper surface of the color powder 21, and the color release ( It consists of a penetration coating material 23 applied to the upper surface of 22).

상기 칼라파우더(21)는 상기한 것처럼 포틀랜트 시멘트 30~50중량%와, 천연골재 50~70중량%로 이루어진 혼합물 100에 대하여 3~4중량%의 유동화감수재와 4~6중량%의 안료가 혼합되어 이루어지고, 상기 칼라릴리즈(22)는 상기한 것처럼 에틸렌 비스 스테아르아미드(EBS)를 이소프로필알콜(IPA, isoprophyl alcohol)에 녹인 용액 50~60중량%에 실리콘오일 40~50중량%를 혼합한 혼합용액 100에 대하여 5~10의 중량%로 안료가 혼합되어 이루어지며, 상기 침투형 코팅재(23)는 MMA(Methylmetacrylate)수지 5~10중량%와, 나노실리게이트 20~30중량%와, 알콜 5~10중량%와, 실란 2~3중량%와, 물 47~68중량%가 혼합되어 이루어진다.The color powder 21 is 3 to 4% by weight of the fluidizing water repellent and 4 to 6% by weight with respect to the mixture 100 consisting of 30 to 50% by weight of portland cement, 50 to 70% by weight of natural aggregate as described above And the color release 22 is 40-50% by weight of silicone oil in 50-60% by weight of a solution of ethylene bis stearamide (EBS) dissolved in isopropyl alcohol (IPA, isoprophyl alcohol) as described above. The pigment is mixed by 5 to 10% by weight with respect to the mixed solution 100, the penetration coating material 23 is 5 to 10% by weight of MMA (Methylmetacrylate) resin, 20 to 30% by weight of nanosilicone and , 5 to 10% by weight of alcohol, 2 to 3% by weight of silane and 47 to 68% by weight of water are mixed.

도 1은 본 발명에 의한 건설폐골재를 이용한 칼라무늬 보도블록의 제조방법을 보인 블록도.1 is a block diagram showing a method of manufacturing a collar-patterned sidewalk block using construction waste aggregate according to the present invention.

도 2는 본 발명에 의한 건설폐골재를 이용한 칼라무늬 보도블록의 제조방법을 간단하게 보인 개략도.Figure 2 is a schematic diagram showing a simplified method of manufacturing a collar patterned sidewalk block using construction waste aggregate according to the present invention.

<도면의 주요 부분에 관한 부호의 설명><Explanation of symbols on main parts of the drawings>

10: 몰탈 20: 표면층10: mortar 20: surface layer

21: 칼라파우더 22: 칼라릴리즈21: Color Powder 22: Color Release

23: 침투형 파우더 M: 몰드23: Penetrating Powder M: Mold

P: 프레스P: press

Claims (6)

포틀랜트 시멘트 25~30중량%와, 칼슘설포알루미네이트(CAS) 3~5중량%와, 건설폐골재 65~72중량%로 이루어진 혼합물 100에 대하여 4~6 중량%의 유동화감수재가 혼합되어 이루어진 몰탈(10)을 특정형태의 몰드(M)에 충진하는 몰탈충진단계(S10)와; 충진된 몰탈(10)의 상면에 칼라파우더(21)를 일정두께로 도포하여 특정색상을 발현시키는 칼라파우더 도포단계(S20)와; 상기 칼라파우더(21)의 상면에 액상의 칼라릴리즈(22)를 살포하는 릴리즈 분사단계(S30)와; 칼라릴리즈(22)가 살포된 몰탈을 무늬성형기의 프레스(P)로 가압하여 특정형태의 무늬를 형성시키는 무늬성형단계(S40)와; 상기 무늬성형단계(S40)를 거친 몰탈(10)을 60~80℃의 온도에서 30~40분간 건조시키는 양생단계(S50)와; 양생이 끝난 몰탈(10)의 상면에 침투형 코팅재(23)를 도포하는 코팅재 도포단계(S60);로 구성되는 건설폐골재를 이용한 칼라무늬 보도블록 제조방법에 있어서,A mixture of 25 to 30% by weight of Portland cement, 3 to 5% by weight of calcium sulfoaluminate (CAS), and 65 to 72% by weight of construction waste aggregate, and 4 to 6% by weight of a fluidizing water reducing agent Mortar filling step (S10) for filling the mold (M) of a specific type mortar (10); Color powder coating step (S20) to express a specific color by applying a color powder 21 to the upper surface of the filled mortar (10); A release spraying step (S30) of spraying a liquid color release 22 on an upper surface of the color powder 21; A pattern forming step (S40) of pressing the mortar sprayed with the color release 22 with a press P of the pattern forming machine to form a pattern of a specific shape; Curing step (S50) for drying the mortar (10) through the pattern forming step (S40) for 30 to 40 minutes at a temperature of 60 ~ 80 ℃; In the method of manufacturing a collar patterned sidewalk block using construction waste aggregate consisting of; coating material applying step (S60) for applying the penetration-type coating material 23 to the upper surface of the mortar (10) cured, 상기 칼라릴리즈(22)는 에틸렌 비스 스테아르아미드(EBS)를 이소프로필알콜(IPA, isoprophyl alcohol)에 녹인 용액 50~60중량%에 실리콘오일 40~50중량%를 혼합한 혼합용액 100에 대하여 5~10 중량%로 안료가 혼합된 것을 특징으로 하는 건설폐골재를 이용한 칼라무늬 보도블록 제조방법.The cally release 22 is 5 to about 50 to 60% by weight of a solution in which ethylene bis stearamide (EBS) is dissolved in isopropyl alcohol (IPA, isoprophyl alcohol) and 40 to 50% by weight of silicone oil. Method for producing a colored patterned sidewalk block using construction waste aggregate, characterized in that the pigment is mixed by 10% by weight. 청구항 1에 있어서,The method according to claim 1, 상기 칼라파우더(21)는 포틀랜트 시멘트 30~50중량%와, 천연골재 50~70중량% 로 이루어진 혼합물 100에 대하여 3~4중량%의 유동화감수재와 4~6중량%의 안료가 혼합된 것을 특징으로 하는 건설폐골재를 이용한 칼라무늬 보도블록 제조방법.The color powder 21 is a mixture of 3 to 4% by weight of the fluidizing supervisor and 4 to 6% by weight of the mixture of 30 to 50% by weight of Portland cement, 50 to 70% by weight of natural aggregate Color patterned sidewalk block manufacturing method using the construction waste aggregate, characterized in that. 청구항 2에 있어서,The method according to claim 2, 상기 유동화감수재는 폴리카본산계, 멜라민계, 니그닌계, 나프타닌계 중에서 선택된 어느 하나인 것을 특징으로 하는 건설폐골재를 이용한 칼라무늬 보도블록 제조방법.The fluidization susceptor is a poly-patterned sidewalk block manufacturing method using a construction waste aggregate, characterized in that any one selected from polycarboxylic acid-based, melamine-based, nignin-based, naphtanine-based. 삭제delete 청구항 1 또는 청구항 2에 있어서,The method according to claim 1 or 2, 상기 침투형 코팅재(23)는 MMA(Methylmetacrylate)수지 5~10중량%와, 나노실리게이트 20~30중량%와, 알콜 5~10중량%와, 실란 2~3중량%와, 물 47~68중량%가 혼합되어 이루어진 것을 특징으로 하는 건설폐골재를 이용한 칼라무늬 보도블록 제조방법.The penetration coating material 23 is 5 to 10% by weight of MMA (Methylmetacrylate) resin, 20 to 30% by weight of nanosilicon, 5 to 10% by weight of alcohol, 2 to 3% by weight of silane, and water of 47 to 68 Color pattern sidewalk block manufacturing method using a construction waste aggregate, characterized in that the mixture by weight%. 청구항 1의 방법에 의하여 제조되어,Prepared by the method of claim 1, 포틀랜트 시멘트 25~30중량%와, 칼슘설포알루미네이트(CAS) 3~5중량%와, 건설폐골재 65~72중량%로 이루어진 혼합물 100에 대하여 4~6 중량%의 유동화감수재가 혼합되어 이루어진 몰탈(10)과; 상기 몰탈(10)의 상면에 형성된 표면층(21);으로 구성되되,A mixture of 25 to 30% by weight of Portland cement, 3 to 5% by weight of calcium sulfoaluminate (CAS), and 65 to 72% by weight of construction waste aggregate, and 4 to 6% by weight of a fluidizing water reducing agent Mortar (10); Consists of; surface layer 21 formed on the upper surface of the mortar (10), 상기 표면층(21)은 포틀랜트 시멘트 30~50중량%와, 천연골재 50~70중량%로 이루어진 혼합물 100에 대하여 3~4중량%의 유동화감수재와 4~6중량%의 안료가 혼합되어 상기 몰탈(10)의 상면에 일정두께로 도포되는 칼라파우더(21)와;The surface layer 21 is a mixture of 30 to 50% by weight of Portland cement, 50 to 70% by weight of natural aggregates 3 to 4% by weight of the fluidizing supervisor and 4 to 6% by weight of the pigment is mixed A color powder 21 coated on the upper surface of the mortar 10 at a predetermined thickness; 에틸렌 비스 스테아르아미드(EBS)를 이소프로필알콜(IPA, isoprophyl alcohol)에 녹인 용액 50~60중량%에 실리콘오일 40~50중량%를 혼합한 혼합용액 100에 대하여 5~10 중량%의 안료가 혼합되어 상기 칼라파우더(21)의 상면에 살포하는 칼라릴리즈(22)와;50 to 60% by weight of a solution of ethylene bis stearamide (EBS) dissolved in isopropyl alcohol (IPA) is mixed with 5 to 10% by weight of pigment based on 100 mixed solution of 40 to 50% by weight of silicone oil. A color release 22 which is sprayed onto the upper surface of the color powder 21; MMA(Methylmetacrylate)수지 5~10중량%와, 나노실리게이트 20~30중량%와, 알콜 5~10중량%와, 실란 2~3중량%와, 물 47~68중량%가 혼합되어 상기 칼라릴리즈(22)의 상면에 도포되는 침투형 코팅재(23);로 구성된 것을 특징으로 하는 칼라무늬 보도블록.5-10% by weight of MMA (Methylmetacrylate) resin, 20-30% by weight of nanosilicon, 5-10% by weight of alcohol, 2-3% by weight of silane, 47-68% by weight of water are mixed The penetrating coating material 23 is applied to the upper surface of the 22; collar patterned sidewalk block, characterized in that consisting of.
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KR101076017B1 (en) 2008-10-08 2011-10-21 삼중씨엠텍(주) Constructing Method of Color pattern floors
CN103964777A (en) * 2014-04-25 2014-08-06 纳谷新材料(杭州)有限公司 Marble-imitated material dry powder and construction method of highlight antiskid marble-imitated terrace
KR101978156B1 (en) * 2018-12-14 2019-05-14 태재근 Apparatus for manufacturing sidewalk block
KR101978238B1 (en) * 2018-12-14 2019-05-14 태재근 Apparatus for manufacturing sidewalk block
CN111908883A (en) * 2020-07-31 2020-11-10 上海航烯环保科技有限公司 Composite binder and permeable surface layer coated particles and permeable material prepared from same
KR20230036703A (en) 2021-09-08 2023-03-15 김동욱 Method for layering of block by selectively adjusting ratio of slice piece
KR20230036702A (en) 2021-09-08 2023-03-15 김동욱 System for air gap control of block by selectively incorporating slice piece

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JPH09189030A (en) * 1996-01-09 1997-07-22 Kensetsu Kiso Eng Co Ltd Surface protective method of cement structure
KR20020043146A (en) * 2000-12-01 2002-06-08 이강주 Color pattern gypsum concrete and construction method thereby
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101076017B1 (en) 2008-10-08 2011-10-21 삼중씨엠텍(주) Constructing Method of Color pattern floors
CN103964777A (en) * 2014-04-25 2014-08-06 纳谷新材料(杭州)有限公司 Marble-imitated material dry powder and construction method of highlight antiskid marble-imitated terrace
KR101978156B1 (en) * 2018-12-14 2019-05-14 태재근 Apparatus for manufacturing sidewalk block
KR101978238B1 (en) * 2018-12-14 2019-05-14 태재근 Apparatus for manufacturing sidewalk block
CN111908883A (en) * 2020-07-31 2020-11-10 上海航烯环保科技有限公司 Composite binder and permeable surface layer coated particles and permeable material prepared from same
KR20230036703A (en) 2021-09-08 2023-03-15 김동욱 Method for layering of block by selectively adjusting ratio of slice piece
KR20230036702A (en) 2021-09-08 2023-03-15 김동욱 System for air gap control of block by selectively incorporating slice piece

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