KR100843299B1 - Textile embossing device - Google Patents

Textile embossing device Download PDF

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Publication number
KR100843299B1
KR100843299B1 KR1020070056820A KR20070056820A KR100843299B1 KR 100843299 B1 KR100843299 B1 KR 100843299B1 KR 1020070056820 A KR1020070056820 A KR 1020070056820A KR 20070056820 A KR20070056820 A KR 20070056820A KR 100843299 B1 KR100843299 B1 KR 100843299B1
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South Korea
Prior art keywords
embossing
fabric
roller
embossed
heat
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KR1020070056820A
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Korean (ko)
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김진출
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김진출
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00—Making patterns or designs on fabrics
    • D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D06B23/028—Rollers for thermal treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
    • D06C15/04—Calendering, pressing, ironing, glossing or glazing textile fabrics between rollers and co-operating concave surfaces
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C2700/00—Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
    • D06C2700/31—Methods for making patterns on fabrics, e.g. by application of powder dye, moiréing, embossing

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

A textile embossing device is provided to raise the quality of embossing textile by forming the precise and three dimensional patterns through an embossing roller having the rapid and uniform heating function. A cloth(1) is laminated on both sides of a cushion material(2). A roller is installed at the cloth and cushion material supply part for supplying the material(10') by loosing from the wound roll. An embossing textile(10) is wound on an embossing textile winding part. The heat medium oil is filled among the cloth, the cushion material supply part and the embossing textile winding part so as to transmit the heat to the cloth and the cushion material. A heat medium roller(4) is installed with a heater(40). An electrical heater(50) is installed around the heat medium roller in circular arc shape, and is enclosed by a cover(5). An embossing roller(6) is installed at one side of the heat medium roller, and forms the embossing patterns.

Description

직물 엠보싱 장치{Textile embossing device}Textile embossing device

도 1은 본 발명에 의한 엠보싱 장치의 전체 구성도1 is an overall configuration diagram of an embossing apparatus according to the present invention

도 2는 본 발명의 요부 확대 단면도2 is an enlarged cross-sectional view of the main part of the present invention;

3은 본 발명에 의한 엠보싱 장치에 의해서 생산된 엠보싱 직물의 단면도3 is a cross-sectional view of an embossed fabric produced by the embossing apparatus according to the present invention.

***도면의 주요 부분에 대한 부호설명***** Explanation of symbols on main parts of drawings **

1: 직물1: fabric

2: 쿳션재2: cushion material

3: 직물 및 쿳션재 공급부3: Fabric and cushioning material supply part

4: 열매롤러4: fruit roller

5: 커버5: cover

6: 엠보싱 롤러6: embossing roller

30: 엠보싱 직물 권취부30: embossed fabric winding

40: 히터40: heater

50: 전기히터50: electric heater

본 발명은 직물의 표면에 엠보싱(embossing)을 가하는 직물 엠보싱 장치에 관한 것으로, 좀 더 구체적으로는, 직물에 쿳션재가 합지되어 두꺼워진 직물에 엠보싱이 더욱 명확하고 선명하게 형성될 수 있도록 하는 직물 엠보싱 장치에 관한 것이다.The present invention relates to a fabric embossing apparatus for applying embossing to the surface of the fabric, and more specifically, to embossing the fabric to make the embossing more clearly and vividly formed in the thickened fabric by the cushioning material is laminated to the fabric Relates to a device.

주지된 바와 같이 직물을 돋보이게 하는 장식 방법으로 문양이나 그림 등을 표현하는 평면적인 장식 외에 입체적인 장식을 가하는 방법으로 엠보싱을 가하는 방법이 있는데, 그 예로는 표면에 털이 돌출된 직물의 경우에는 돌출된 털의 일부분을 문양과 같은 형으로 눌러 납작하게 만들어 줌으로서 입체적인 장식이 되도록 하고, 또는 일반적인 직물에 스폰지와 같이 쿳션이 있는 재질을 합지한 후 문양과 같은 형태로 눌러 줌으로써 문양부분의 쿳션재가 눌러 붙으면서 입체적인 문양이 형성되는 것이다. As is well known, there is a method of embossing by adding a three-dimensional decoration in addition to a flat decoration that expresses a pattern or a picture as a decoration method to make the fabric stand out. By pressing a part of the pattern into a flat shape to make it a three-dimensional decoration, or laminating a material with a cushion like a sponge on a general fabric and then pressing it in the form of a pattern to press the optional material of the pattern. Three-dimensional pattern is formed.

이러한 문양을 가하는 구체적인 수단으로는 표면에 요철형으로 문양이 각인되어 있고 내부에 열을 가할 수 있도록 된 엠보싱 롤러(또는 디자인 롤러라 함) 아래로 직물을 통과시킴으로써 엠보싱 롤러의 돌출된 부분에 해당하는 부분이 압착되면서 문양이 형성되는 것이다. Specific means for applying these patterns correspond to the protruding parts of the embossing rollers by passing the fabric under the embossing rollers (or design rollers) that are imprinted with irregularities on the surface and allowed to heat inside. As the part is pressed, a pattern is formed.

그런데 상기와 같은 엠보싱의 예 중에서 직물의 두께가 비교적 두껍지 않고 표면에 형성된 털을 눌러주는 엠보싱의 경우에는 엠보싱 롤러에만 열을 가한 상태에서 직물을 통과시켜도 엠보싱을 형성하는데 별다른 문제가 없었지만, 직물에 쿳션재를 합지한 경우에 쿳션재의 두께가 상당하고 열이 잘 가해지지 않는 재질이 경우에 문제가 발생하는데, 쿳션재가 충분히 가열되지 않은 상태에서 엠보싱 롤러를 통과하므로 쿳션재가 원하는 만큼 압착되지 않으므로 엠보싱 정도가 불균일하고 선명하지 못하였으므로 품질이 저하되는 문제가 있었던 것이다.However, in the case of the embossing as described above, in the case of the embossing that presses the hair formed on the surface without being relatively thick in thickness, even though the fabric is passed through the heat applied only to the embossing roller, there is no problem in forming the embossing. The problem arises when the material is thick and the heat is hardly applied to the laminated material, but because the cushion material is not heated enough, it passes through the embossing roller, so the cushion material does not squeeze as much as desired so that the degree of embossing Uneven and unclear, there was a problem that the quality is degraded.

상기한 문제점을 해결하기 위한 본 발명은 직물에 쿳션재를 합지하여 그 두께가 상당하고, 열이 잘 가해지지 않는 재질인 경우에도 직물 및 쿳션재를 충분히 신속하게 가열하여 엠보싱 롤러를 통과하게 함으로써, 직물 및 쿳션재가 상호 확실하게 용착되고, 아울러 엠보싱 롤러에 충분히 압착되어 엠보싱이 보다 확실하고 선명하게 입체적으로 표현되는 엠보싱 직물을 제조할 수 있는 직물 엠보싱장치를 제공하는데 소기의 목적하는 바가 있다.The present invention for solving the above problems by laminating the cushioning material to the fabric, the thickness of the material, even if the material is not applied well by heating the fabric and the cushioning material sufficiently quickly to pass through the embossing roller, It is an object of the present invention to provide a fabric embossing apparatus capable of producing an embossed fabric in which a fabric and a cushioning material are reliably welded to each other, and are sufficiently compressed to an embossing roller to express embossing more clearly and vividly in three dimensions.

상기와 같은 목적을 달성하기 위한 본 발명의 직물 엠보싱장치는 직물과 쿳션재가 합지되어 공급되는 직물 및 쿳션재 공급부, 그리고 제조된 엠보싱 직물을 권취하기 위한 엠보싱 직물 권취부들 사이에 합지된 직물과 쿳션재에 충분한 열이 가해지도록 열매롤러, 그리고 외부에 간격을 두고 전기히터가 구비된 커버를 구성하며,Fabric embossing apparatus of the present invention for achieving the above object is a fabric and cushioning material supplying the fabric and the cushioning material is laminated and supplied, and the fabric and cushioning material laminated between the embossed fabric windings for winding the manufactured embossed fabric It consists of a heat roller and a cover provided with an electric heater at intervals so that sufficient heat is applied to the outside.

상기 열매롤러는 내부에 열매유가 채워지면서 히터가 구성되고, 일측에 밀착되도록 엠보싱롤러를 설치하여 구성됨을 특징으로 하며, 이하 첨부된 도면에 의거 본 발명의 바람직한 실시 예를 살펴보면 다음과 같다.The fruit roller is characterized in that the heater is configured while the fruit oil is filled in the inside, by installing an embossing roller to be in close contact with one side, looking at a preferred embodiment of the present invention according to the accompanying drawings as follows.

도 1은 본 발명에 의한 엠보싱 장치의 전체 구성도, 도 2는 본 발명의 요부 확대 단면도, 도 3은 본 발명에 의한 엠보싱 장치에 의해서 생산된 엠보싱 직물의 단면도이다.1 is an overall configuration diagram of an embossing apparatus according to the present invention, Figure 2 is an enlarged cross-sectional view of the main portion of the present invention, Figure 3 is a cross-sectional view of the embossed fabric produced by the embossing apparatus according to the present invention.

본 발명의 직물 엠보싱장치는 직물(1)이 쿳션재(2)의 양면에 합지된 상태이면서 롤 형태로 감긴 소재(10')가 풀려나오면서 공급될 수 있도록 롤러(3')가 구성된 직물 및 쿳션재 공급부(3)가 일측에 구비되고, 제조된 엠보싱 직물(10)를 권취하기 위한 엠보싱 직물 권취부(30)를 구성하며,The fabric embossing apparatus of the present invention is a fabric and cushion configured by the roller (3 ') so that the fabric (1) is laminated on both sides of the cushioning material (2) and supplied while the rolled material (10') is released. The re-supply part 3 is provided on one side, and constitutes an embossed fabric winding part 30 for winding the manufactured embossed fabric 10,

상기 직물 및 쿳션재 공급부(3)와 엠보싱 직물 권취부(30)사이에는 합지된 소재(10')가 이동하는 과정에서 충분한 열이 가해지도록 열매롤러(4)를 설치하였는데, 상기 열매롤러(4)의 내부에는 열매유를 채우고 수개의 히터(40)를 구성한 것이다. Between the fabric and cushion material supply portion 3 and the embossed fabric winding portion 30 was installed a heat roller (4) so that sufficient heat is applied in the process of moving the laminated material (10 '), the heat roller (4) ) Is filled with the fruit oil and constituted several heaters (40).

또한 열매롤러(4)의 주변에는 원호형으로 전기히터(50)를 구성하며, 전기히터(50)를 감싸도록 커버(5)를 구비하였다.In addition, the heat roller (4) surrounding the electric heater 50 in an arc shape, the cover 5 was provided to surround the electric heater (50).

상기 열매롤러(4)의 일측에는 스크류봉(7)에 의해서 상하로 승하강하도록 구성되면서 내부에 히터(60)를 구성한 엠보싱롤러(6)를 설치하여 구성된 것이다.One side of the heat roller (4) is configured to move up and down by the screw rod (7) is configured by installing an embossing roller (6) constituting the heater 60 therein.

도면의 미설명부호 70은 안내롤러, 71은 엠보싱 무늬를 표시한 것이다.In the drawing, reference numeral 70 denotes a guide roller and 71 denotes an embossed pattern.

상기와 같이 구성된 본 발명의 직물 엠보싱장치에 관한 작용을 상세하게 설명하면 다음과 같다.Referring to the operation of the fabric embossing apparatus of the present invention configured as described above in detail.

우선, 직물 및 쿳션재 공급부(3)에서 직물(1)이 쿳션재(2)의 양면에 합지된 소재(10')가 안내롤러(70)들을 경유하고, 열매롤러(4)에 밀착되면서 커버(5)가 구비된 전기히터(50)사이를 지나고, 이어서 엠보싱 롤러(6)에 눌려지면서 엠보싱 무늬(71)가 형성되고 계속적으로 이동하여 최종에는 엠보싱 직물 권취부(30)에 도달하게 되는 것이다.First, the material 10 'in which the fabric 1 is laminated on both sides of the cushioning material 2 in the fabric and cushioning material supply part 3 passes through the guide rollers 70 and is in close contact with the heat roller 4, and covers the cover. After passing between the electric heater 50 provided with (5), and then is pressed by the embossing roller 6, the embossed pattern 71 is formed and continuously moved to reach the end of the embossed fabric winding 30 .

이러한 과정에서 본 발명에 의한 핵심적인 엠보싱장치의 작용을 더욱 구체적으로 설명한다.In this process, the operation of the core embossing apparatus according to the present invention will be described in more detail.

먼저, 소재(10')를 이루는 직물(1)과 쿳션재(2)의 종류에 따라서 열매롤러(4)의 내부에 설치된 열매유와 히터(40)와 전기히터(50), 엠보싱롤러(6)의 내부에 설치된 히터(60)를 통해 열매롤러(4)와 엠보싱롤러(6)를 소정의 온도에 도달하도록 가열하고 유지시킨다. 열매유는 히터(40)의 열을 균일하게 전달하는 작용을 한다. First, the fruit oil, the heater 40, the electric heater 50, and the embossing roller 6 installed inside the fruit roller 4 according to the type of the fabric 1 and the cushioning material 2 constituting the material 10 '. The heat roller (4) and the embossing roller (6) is heated and maintained to reach a predetermined temperature through the heater (60) installed inside the. The fruit oil serves to uniformly transfer the heat of the heater 40.

이러한 상태에서 소재(10')가 열매롤러(4)와 전기히터(50)사이를 지나가게 되면, 쿳션재(2) 및 양면에 합지된 직물(1)을 열매롤러(4)와 전기히터(50)가 충분하게 가열시켜줄 수 있다.In this state, when the material 10 'passes between the heat roller 4 and the electric heater 50, the cushioning material 2 and the fabric 1 laminated on both sides are transferred to the heat roller 4 and the electric heater ( 50) can be heated enough.

그렇기 때문에 직물과 쿳션재가 두꺼운 경우에도 엠보싱하기에 적합한 상태로 신속하게 조건을 만들어주게 된다.Therefore, even if the fabric and cushioning material is thick, it will quickly create a condition suitable for embossing.

상기와 같은 가열과정으로 쿳션재(2)의 양면에 합지된 직물(1)을 충분하게 가열하여 열매롤러(4)와 엠보싱 롤러(6) 사이를 지나게 됨으로써 엠보싱 롤러(6)에 의해서 직물(1)과 쿳션재(2)가 눌려지면서 상호 용착되고 엠보싱 무늬(71)가 형성되는 작용이 원만하게 이루어질 수 있게 된다.By the heating process as described above sufficiently heats the fabric (1) laminated on both sides of the cushioning material (2) to pass between the heat roller (4) and the embossing roller (6) by the embossing roller (6) ) And the cushioning material (2) is pressed to be mutually welded and the embossed pattern 71 is formed can be made smoothly.

상기와 같이 직물과 쿳션재로 구성되는 엠보싱 직물에 엠보싱 무늬를 형성하는 과정에서 전기히터의 커버는 전기히터 및 열매롤러(4)의 열이 외부로 손실되는 것을 방지하는 동시에 안전성을 높여주고, 또 엠보싱 롤러와 연결된 스크류봉은 엠 보싱 롤러를 승하강시켜 엠보싱 롤러의 가압력을 조절하는 작용을 하게 된다.The cover of the electric heater in the process of forming the embossed pattern on the embossed fabric consisting of the fabric and cushioning material as described above to prevent the heat of the electric heater and the heat roller (4) to the outside and at the same time increase the safety, The screw rod connected to the embossing roller raises and lowers the embossing roller to adjust the pressing force of the embossing roller.

이상과 같은 본 발명의 직물 엠보싱장치에 의하면, 열매롤러와 전기히터가 직물과 쿳션재의 양면을 동시에 골고루, 그리고 신속하게 가열하여 엠보싱 롤러에 의해서 엠보싱 무늬를 형성하기 때문에 직물과 쿳션재의 두께가 두꺼운 경우에도 상호 용착이 잘 되기 때문에 직물에 엠보싱 무늬를 더욱 명확하고 선명하게 입체적으로 형성시킬 수 있어 엠보싱 직물의 품질을 향상시키는데 기여할 수 있다.According to the fabric embossing apparatus of the present invention as described above, since the heat roller and the electric heater are both sides of the fabric and the cushioning material evenly, and rapidly heated to form an embossed pattern by the embossing roller, the thickness of the fabric and the cushioning material is thick. Since the inter-welding is good, the embossed pattern can be more clearly and vividly formed three-dimensionally on the fabric, thereby contributing to improving the quality of the embossed fabric.

Claims (1)

직물(1)이 쿳션재(2)의 양면에 합지되고 롤 형태로 감긴 소재(10')가 풀려나오면서 공급될 수 있도록 롤러(3')가 구성된 직물 및 쿳션재 공급부(3)와, 엠보싱 직물(10)를 권취하기 위한 엠보싱 직물 권취부(30)를 갖는 직물 엠보싱장치에 있어서,Fabric and cushioning material supply part 3 and embossed fabric, in which the roller 3 'is configured so that the fabric 1 is laminated on both sides of the cushioning material 2 and the rolled material 10' is supplied as it is released. In the fabric embossing apparatus having an embossed fabric winding portion 30 for winding up (10), 직물 및 쿳션재 공급부(3)와 엠보싱 직물 권취부(30) 사이에 직물(1)과 쿳션재(2)에 열이 가해지도록 열매유가 채워지고 히터(40)가 구성된 열매롤러(4)를 설치하고, Between the fabric and cushion material supply part 3 and the embossed fabric winding part 30, a fruit roller 4 is provided which is filled with fruit oil so that heat is applied to the fabric 1 and the cushion material 2 and the heater 40 is configured. and, 열매롤러(4) 주변에 원호형으로 전기히터(50)를 설치하며, 전기히터(50)를 감싸는 커버(5)를 설치하고, Install the electric heater 50 in an arc shape around the heat roller (4), install a cover (5) surrounding the electric heater 50, 열매롤러(4)의 일측에 설치되어 엠보싱 무늬를 형성하기 위한 엠보싱 롤러(6)로 구성됨을 특징으로 하는 직물 엠보싱장치.Fabric embossing apparatus, characterized in that composed of an embossing roller (6) for forming an embossed pattern is installed on one side of the heat roller (4).
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KR100978908B1 (en) 2008-05-14 2010-08-31 김진출 Textile embossing device
KR101212784B1 (en) * 2009-08-19 2012-12-17 박명수 Transcription equipment for metal board
CN103572539A (en) * 2013-10-31 2014-02-12 吴江永固纺配有限公司 Textile ironing device
CN105084083A (en) * 2014-12-15 2015-11-25 江苏六甲科技有限公司 Simple parallel spreading and laminating device and technology for wide ultrathin membrane
KR101751283B1 (en) 2015-11-26 2017-06-27 한철운 Micro ambo making apparatus for fabric
CN110438718A (en) * 2019-08-30 2019-11-12 江阴金凤特种纺织品有限公司 A kind of process units and production method of strong anti-static nonwoven fabric
CN112226909A (en) * 2020-10-09 2021-01-15 蚌埠泰鑫材料技术有限公司 Melt-blown fabric conveying, slitting and winding production line
CN112746424A (en) * 2020-12-24 2021-05-04 吴江极地纺织有限公司 Manufacturing method of crumpled sunflower fabric

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100978908B1 (en) 2008-05-14 2010-08-31 김진출 Textile embossing device
KR101212784B1 (en) * 2009-08-19 2012-12-17 박명수 Transcription equipment for metal board
CN103572539A (en) * 2013-10-31 2014-02-12 吴江永固纺配有限公司 Textile ironing device
CN105084083A (en) * 2014-12-15 2015-11-25 江苏六甲科技有限公司 Simple parallel spreading and laminating device and technology for wide ultrathin membrane
KR101751283B1 (en) 2015-11-26 2017-06-27 한철운 Micro ambo making apparatus for fabric
CN110438718A (en) * 2019-08-30 2019-11-12 江阴金凤特种纺织品有限公司 A kind of process units and production method of strong anti-static nonwoven fabric
CN112226909A (en) * 2020-10-09 2021-01-15 蚌埠泰鑫材料技术有限公司 Melt-blown fabric conveying, slitting and winding production line
CN112746424A (en) * 2020-12-24 2021-05-04 吴江极地纺织有限公司 Manufacturing method of crumpled sunflower fabric
CN112746424B (en) * 2020-12-24 2023-04-28 苏州极地纺织科技有限公司 Manufacturing method of bubble-wrinkled sun flower fabric

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