KR100832225B1 - Method for manufcturing a reaction-delayed calcined lime using hydration reaction heat - Google Patents
Method for manufcturing a reaction-delayed calcined lime using hydration reaction heat Download PDFInfo
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- KR100832225B1 KR100832225B1 KR1020070045940A KR20070045940A KR100832225B1 KR 100832225 B1 KR100832225 B1 KR 100832225B1 KR 1020070045940 A KR1020070045940 A KR 1020070045940A KR 20070045940 A KR20070045940 A KR 20070045940A KR 100832225 B1 KR100832225 B1 KR 100832225B1
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Abstract
Description
도 1은 실시예에서 이용한 고속혼합기의 설명도.1 is an explanatory diagram of a high speed mixer used in an embodiment.
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
1: 횡형 원통혼합드럼 2: 수평 1축 구동부1: Horizontal cylindrical mixing drum 2: Horizontal single axis drive
3: 재료투입구 4: 배기구 3: material inlet port 4: exhaust port
5: 배출 게이트 6: 가래형 삽 날개 5: discharge gate 6: sputum shovel blade
7: 초퍼 날개7: chopper wing
본 발명은, 수화반응열을 이용한 반응지연성 생석회의 제조방법에 관한 것이다. 보다 상세하게는, 본 발명은, 생석회입자의 전체표면이 포화지방산에 의해서 피복된 안정성이 우수한 반응지연성 생석회를, 생석회와 물과의 반응열을 이용해서, 가열설비를 이용하는 일없이, 경제적으로 제조할 수 있는 수화반응열을 이용한 반응지연성 생석회의 제조방법에 관한 것이다The present invention relates to a method for producing reactive delayed quicklime using heat of hydration reaction. More specifically, the present invention economically produces a reactive delayed quicklime having excellent stability in which the entire surface of the quicklime particles is covered with saturated fatty acid, without using a heating facility, using the heat of reaction between quicklime and water. The present invention relates to a method for producing reactive delayed quicklime using heat of hydration reaction.
생석회는, 카바이드제조원료 이외에, 그 강(强)반응성을 이용한 화학공업원 료, 고융점인 것을 이용한 공업용 노벽(爐壁)의 내장(內張, lining)재료, 농업용, 건축용 등의 종래부터의 용도 이외에, 최근에는, 환경보전대책으로서, 오염토양정화처리 등에 사용되기 시작하여, 급속히 수요가 증가하고 있다. 국내 각지에서 산출한 석회석(주성분 탄산칼슘)을, 연속식 또는 배치식에 의해 고온 소성하여, 대량생산하고 있다.Quicklime is not only used in the manufacture of carbides, but also for conventional industrial applications, such as chemical raw materials using its strong reactivity, lining materials for industrial furnace walls using high melting points, agriculture and construction. In addition, in recent years, as a measure for environmental conservation, it has begun to be used for polluted soil purification treatment and the like, and demand is rapidly increasing. Limestone (main component calcium carbonate) calculated in various parts of Korea is calcined at high temperature by a continuous or batch type, and is mass-produced.
생석회는 흡습성이 매우 커서, 보관 시에는 수분과의 접촉을 차단해서 완전히 밀봉하는 것이 필요하다. 또, 생석회는, 지나치게 반응성이 크기 때문에, 반응성을 억제해서 사용해야 할 용도도 많다. 이와 같은 유해물질의 무해화처리 등에는, 특정의 조건 하에서 완만하게 반응하는 생석회가 필요하다. 예를 들면, 간단한 방법에 의해서 폐기물질, 특히 사용된 기름 및 유상(油狀)물질을 안전하게 무해화할 수 있는 방법으로서, 유상 또는 고분자유기폐기물질에, 계면활성을 지니며 물과의 반응을 지연시키는 물질에 의해 처리된 산화 칼슘을 첨가하고, 상기 폐기물질을 흡수한 상기 산화 칼슘을 대략 화학양론적 양의 물로 수산화 칼슘으로 될 때까지 반응시키는 방법이 제안되어 있다(특허문헌 1). Quicklime is very hygroscopic, and it is necessary to seal it completely by blocking contact with moisture during storage. Moreover, since quicklime is too reactive, there are many uses which should suppress and use reactivity. Such detoxification of harmful substances requires quicklime reacting slowly under specific conditions. For example, it is possible to safely harm the waste materials, especially used oils and oily substances by a simple method, and have a surface activity and delay the reaction with water to oil or polymer organic waste materials. A method of adding calcium oxide treated with a substance to be added and reacting the calcium oxide absorbing the waste material with calcium in a stoichiometric amount until it becomes calcium hydroxide (Patent Document 1) is proposed.
종래부터, 반응지연성 생석회는, 생석회의 덩어리를, 계면활성제 등의 반응지연제의 존재 하에서 분쇄해서, 반응지연제에 의한 피복이 형성된 생석회입자로서 제조되고 있다. 예를 들면, 반응지연성의 면에서 불균일이 적은 분말형상의 반응지연성 생석회의 합리적인 제조방법으로서, 소정의 입도로 조분쇄(粗粉碎)된 생석회에, 계면활성제 또는 유지(油脂)를, 상기 계면활성제의 액화온도이상 증발온도이하에서 첨가하는 동시에, 상기 계면활성제 또는 유지가 첨가된 생석회를 미분쇄해서 분말형상으로 하는 분말형상 반응지연성 생석회의 제조방법이 제안되어 있다(특허문헌 2). 그러나, 이 제조방법으로는, 균일한 반응지연기능을 지니는 제품을 제조하는 것이 곤란하다. 또, 시판되는 생석회를 원료로서 반응지연성 생석회를 제조하는 경우에는, 석회석의 소성열을 이용할 수 없으며, 생석회나 상기 제품제조기를 가열할 필요가 있다.Background Art Conventionally, reactive delayed quicklime has been produced as quicklime particles in which agglomerates of quicklime are pulverized in the presence of a reactive delaying agent such as a surfactant, and the coating by the reactive delaying agent is formed. For example, as a rational production method of powdery reaction delayed quicklime with less nonuniformity in terms of reaction delayability, a surfactant or fat or oil is added to the quicklime that has been coarsely pulverized to a predetermined particle size. A method for producing a powdery reactive delayed quicklime, which is added at a liquefaction temperature or higher than an evaporation temperature of an active agent and at the same time, finely pulverizes the quicklime added with the surfactant or fat or oil to form a powder (Patent Document 2). However, with this manufacturing method, it is difficult to manufacture a product having a uniform reaction delay function. In addition, in the case of producing reactive delayed quicklime using commercially available quicklime as raw material, calcined heat of limestone cannot be used, and it is necessary to heat quicklime or the product maker.
본 발명자는, 우선, 생석회의 조립자(粗粒子)의 표면이 고급지방산에 의해 피복되고, 물과 접촉했을 때의 반응속도가 지연되는 반응지연성 생석회를, 간단한 설비에 의해 경제적으로 제조할 수 있는 방법으로서, 조분쇄된 생석회를 슈트(chute)에 투입하고, 슈트 내에 있어서 고급지방산을 첨가하고, 슈트로부터 낙하하는 생석회를, 복수 매의 방해판을 양쪽에 교호로 설치한 벨트 컨베이어에 받아서 이송하면서, 생석회의 조립자의 표면을 고급지방산에 의해 피복하는 반응지연성 생석회의 제조방법을 제안하며, 소성 후의 온도 85℃의 생석회의 조립자에, 75℃로 가열 용융한 스테아린산을 분무형상으로 첨가하는 예를 나타냈다(특허문헌 3). 이 예에서는, 석회석의 소성의 여열을 이용하고 있지만, 소성 직후에 생석회의 피복처리를 하지 않는 경우에는, 생석회입자의 가열이 필요하다. 또, 결국, 고급지방산을 용융하는 장치와 분무하는 장치가 필요하다.First, the present inventors can economically produce reactive delayed quicklime whose surface of coarse particles of quicklime is covered with a higher fatty acid and in which the reaction rate when contacted with water is delayed by simple equipment. As a method, coarsely pulverized quicklime is put into a chute, high fatty acid is added to the chute, and quicklime falling from the chute is received by a belt conveyor alternately provided with a plurality of baffles on both sides. In addition, a method for producing reactive delayed quicklime which coats the surface of coarse limestone with high fatty acid is proposed, and stearic acid heated and melted at 75 ° C in a spray form is added to coarse lime of calcined lime at 85 ° C after firing. An example was shown (patent document 3). In this example, the heat of calcining limestone is used, but heating of quicklime particles is necessary when the quicklime coating is not performed immediately after firing. Further, eventually, an apparatus for melting higher fatty acids and an apparatus for spraying are required.
생석회 표면이 부분적으로 노출된 상태에서 지방산 또는 그 유도체에 의해 피복되고, 생석회가 토양 중의 수분과 접촉되기 쉽고, 단시간에 충분한 수화반응이 일어나기 쉬우며, 토양으로 보충한 후에도 충분한 압축강도가 발현되기 쉬운 토질개량제용 지연성 생석회의 제조법으로서, 분말형상 또는 입자형상의 생석회와, 그 생석회에 대해서 0.1~5중량% 범위의 양의 지방산 또는 그 유도체를 혼합한 후, 그 혼합물에 생석회에 대해서 1~10중량% 범위의 양의 물을 첨가하고, 그 수분함유혼합물을 70℃이상의 온도에서 혼합하는 토질개량제용 지연성 생석회의 제조법이 제안되며, 생석회에 스테아린산을 첨가해서 1차 혼합한 후, 물을 첨가해서 2차 혼합함으로써, 수화반응에 의한 발열이 보일 수 있고, 혼합물의 온도가 약 110℃까지 상승한 예가 개시되어 있다(특허문헌 4). 이 방법에 의하면, 생석회와 물과의 반응열을, 생석회와 지방산 등과의 혼합물의 승온에 이용할 수 있고, 상기 혼합물의 가열에 필요한 장치를 생략하여, 열에너지를 절감할 수 있다. 그러나, 이 방법에 의해서는 생석회입자의 전체표면을 지방산 등에 의해 피복할 수 없으며, 생석회 표면이 부분적으로 노출된 상태로 된다. 생석회 표면이 부분적으로 노출되고, 토양 중의 수분과 접촉하기 쉬우며, 단시간에 충분한 수화반응이 일어나기 쉬운 것이 필요하게 되는 용도도 존재하지만, 생석회를 오염토양 중의 유해물질과 반응시켜서 무해화하는 목적으로는 부적당하다. 토양 중의 유해물질을 분산시키고, 반응지연성 생석회입자에 흡착시키기 위해서는, 오염토양과 반응지연성 생석회가 균일하게 혼합되고, 유해물질이 반응지연성 생석회에 흡수될 때까지는, 생석회와 물과의 반응이 일어나지 않도록 할 필요가 있다. 그 전제조건으로서, 생석회입자의 전체표면이 반응지연제에 의해서 피복되어 있을 필요가 있으며, 오염토양 중 등의 유해물질과 충분히 교반혼합된 후에, 생석회입자의 표면이 손상된 단계에서 비로소, 혹은 토양 등에 첨가 혼합된 후, 땅 속 미생물 등에 의해 반응지연제가 분해 내지 박리된 단계에서, 비로소 반응지연제에 흡수된 유해물질과 생석회가 공존하는 상태 하에서, 생석회입자의 표면이 완만하게 물과의 반응을 개시하는 것이 중요하다.The surface of the quicklime is covered by fatty acids or derivatives in a partially exposed state, and the quicklime is liable to come into contact with moisture in the soil, and a sufficient hydration reaction is likely to occur in a short time, and a sufficient compressive strength is easily expressed even after replenishing the soil. As a method for producing delayed quicklime for soil improving agent, a powdery or granular quicklime is mixed with fatty acids or derivatives in an amount in the range of 0.1 to 5% by weight relative to the quicklime, and then 1 to 10 with respect to the quicklime in the mixture. A method of preparing delayed quicklime for soil improver is added, in which water in an amount in the range of weight% is added, and the water-containing mixture is mixed at a temperature of 70 ° C. or higher. After stearic acid is added to the quicklime and mixed firstly, water is added. By second mixing, an exotherm due to a hydration reaction can be seen, and an example in which the temperature of the mixture has risen to about 110 ° C. (Patent Document 4). According to this method, the heat of reaction between quicklime and water can be used to raise the temperature of the mixture of quicklime and fatty acids, and the energy required for heating the mixture can be omitted, and thermal energy can be saved. However, by this method, the entire surface of the quicklime particles cannot be covered with fatty acids or the like, and the quicklime surface is partially exposed. There are also applications where the surface of quicklime is partially exposed, the contact with moisture in the soil is easy, and there is a need for easy hydration reaction to occur in a short time, but for the purpose of reacting quicklime with harmful substances in contaminated soil, Inadequate In order to disperse harmful substances in the soil and adsorb to the reactive delayed quicklime particles, the reaction between quicklime and water until the polluted soil and the reactive delayed quicklime are uniformly mixed and the hazardous substances are absorbed by the reactive delayed quicklime. It is necessary to prevent this from happening. As a precondition, the entire surface of the quicklime particles needs to be covered with a reaction retardant. After sufficient stirring and mixing with harmful substances such as contaminated soil, the surface of the quicklime particles is damaged or damaged until the surface is damaged. After addition and mixing, at the stage where the reaction retardant is decomposed or peeled off by the microorganisms in the ground, the surface of the quicklime particles starts to slowly react with water under the condition that the harmful substances absorbed by the reaction retardant and the quicklime coexist. It is important to do.
[특허문헌 1][Patent Document 1]
일본국 특개소50-32075호 공보Japanese Patent Application Laid-Open No. 50-32075
[특허문헌 2][Patent Document 2]
일본국 특개평9-169551호 공보 Japanese Patent Application Laid-Open No. 9-169551
[특허문헌 3][Patent Document 3]
일본국 특개2001-240436호 공보Japanese Patent Application Laid-Open No. 2001-240436
[특허문헌 4][Patent Document 4]
일본국 특개평10-60431호 공보Japanese Patent Application Laid-Open No. 10-60431
본 발명은, 생석회입자의 전체표면이 포화지방산에 의해서 피복된 안정성이 우수한 반응지연성 생석회를, 생석회와 물과의 반응열을 이용해서, 가열설비를 이용하는 일없이, 경제적으로 제조할 수 있는 수화반응열을 이용한 반응지연성 생석회의 제조방법을 제공하는 것을 목적으로서 이루어진 것이다.The present invention relates to a heat of hydration reaction which can economically produce a reaction-delayable quicklime having excellent stability in which the entire surface of quicklime particles is covered with saturated fatty acid, without using a heating facility, using the heat of reaction between quicklime and water. It is an object of the present invention to provide a method for preparing a reaction delayed quicklime using the above.
본 발명자는, 상기의 과제를 해결하기 위해서 예의 연구를 거듭한 결과, 생석회입자에 물을 첨가해서 교반혼합하고, 생석회와 물과의 반응열에 의해 생석회입자를 승온하고, 다음에 탄소수 12~28의 포화지방산을 첨가해서 교반혼합함으로써, 생석회 표면에 노출부분을 잔존시키는 일없이, 생석회입자의 전체표면을 포화지방산에 의해서 피복하는 것이 가능하게 되는 것을 발견하고, 이 식견에 의거해서 본 발명을 완성하는 데에 이르렀다. MEANS TO SOLVE THE PROBLEM As a result of earnestly researching in order to solve the said subject, as a result of adding the water to quicklime particle and stirring-mixing, it heated up quicklime particle by the heat of reaction of quicklime and water, and then has a C12-C28 By adding a saturated fatty acid and stirring and mixing, it has been found that it is possible to cover the entire surface of the quicklime particles with saturated fatty acids without leaving exposed portions on the quicklime surface, and to complete the present invention based on this knowledge. I have reached.
즉, 본 발명은,That is, the present invention,
(1) 평균입경 0.005~5㎜인 생석회입자 100중량부에 대해서, 물 0.5~5.0중량부를 첨가해서 교반혼합하고, 다음에 탄소수 12~28의 포화지방산 0.1~5.0중량부를 첨가해서 교반혼합하고, 생석회입자의 전체표면을 포화지방산에 의해서 피복하는 것을 특징으로 하는 수화반응열을 이용한 반응지연성 생석회의 제조방법,(1) To 100 parts by weight of quicklime particles having an average particle size of 0.005 to 5 mm, 0.5 to 5.0 parts by weight of water is added and stirred and mixed, and then 0.1 to 5.0 parts by weight of saturated fatty acids having 12 to 28 carbon atoms are added and stirred and mixed. Method for producing a reaction delayed quicklime using heat of hydration, characterized in that the entire surface of the quicklime particles is coated with saturated fatty acid,
(2) 물을 첨가해서 교반혼합할 때에, 생석회입자의 온도가 포화지방산의 융점이상으로 되도록, 물의 첨가량 및 첨가속도를 조절하는 (1)에 기재된 수화반응열을 이용한 반응지연성 생석회의 제조방법,(2) Method of producing delayed reaction quicklime using the heat of hydration reaction as described in (1), in which the amount of water and the rate of addition are adjusted so that the temperature of quicklime particles becomes higher than the melting point of saturated fatty acid when water is added and stirred and mixed.
(3) 생석회입자 100중량부에 대해서, 물 1.5~3.5중량부를 60초 이내에 첨가하는 (1) 또는 (2)에 기재된 수화반응열을 이용한 반응지연성 생석회의 제조방법,(3) A method for producing reactive delayed quicklime using the heat of hydration reaction according to (1) or (2), in which 1.5 to 3.5 parts by weight of water is added within 60 seconds to 100 parts by weight of quicklime particles;
(4) 생석회입자 100중량부에 대해서, 탄소수 14~20의 직쇄 포화지방산 0.3~2.5중량부를 첨가하는 (1)에 기재된 수화반응열을 이용한 반응지연성 생석회의 제조방법, 및, (4) A method of producing delayed quicklime, using hydration reaction heat according to (1), to add 0.3 to 2.5 parts by weight of C14-20 linear saturated fatty acid to 100 parts by weight of quicklime particles, and
(5) 포화지방산이, 스테아린산인 (1) 또는 (4)에 기재된 수화반응열을 이용한 반응지연성 생석회의 제조방법,(5) A method for producing reactive delayed quicklime using the heat of hydration reaction according to (1) or (4), wherein the saturated fatty acid is stearic acid;
을 제공하는 것이다.To provide.
본 발명의 수화반응열을 이용한 반응지연성 생석회의 제조방법에 의하면, 생석회입자의 전체표면이 포화지방산에 의해 피복되고, 반응지연성이 큰 반응지연성 생석회를, 생석회입자의 가열장치를 이용하는 일없이, 경제적으로 제조할 수 있다. 본 발명 방법에 의해 제조된 반응지연성 생석회는, 우수한 반응지연성을 지니므로, 유해물질을 함유한 오염토양과 혼합하여, 유해물질이 생석회입자에 흡착된 후에 분해가 시작되는, 장기간의 반응지연성이 요구되는 용도에 매우 적합하게 이용할 수 있다.According to the manufacturing method of the reaction delayed quicklime using the heat of hydration reaction of the present invention, the entire surface of the quicklime particles is covered with saturated fatty acid, and the reaction delayed quicklime with a large reaction delay is used without using the heating device of quicklime particles. It can be manufactured economically. The reaction delayed quicklime produced by the method of the present invention has a good reaction delay, so that it is mixed with contaminated soils containing harmful substances, and the long-term reaction delays in which decomposition starts after the harmful substances are adsorbed on the quicklime particles. It can be used very suitably for the application | requirement to which sex is required.
<발명을 실시하기 위한 최선의 형태>Best Mode for Carrying Out the Invention
본 발명의 수화반응열을 이용한 반응지연성 생석회의 제조방법에 있어서는, 평균입경 0.005~5㎜인 생석회입자 100중량부에 대해서, 물 0.5~5.0중량부를 첨가해서 교반혼합하고, 다음에 탄소수 12~28의 포화지방산 0.1~5.0중량부를 첨가해서 교반혼합하고, 생석회입자의 전체표면을 포화지방산에 의해서 피복한다.In the production method of the reaction delayed quicklime using the heat of hydration reaction of the present invention, 0.5 to 5.0 parts by weight of water is added to 100 parts by weight of the quicklime particles having an average particle diameter of 0.005 to 5 mm, followed by stirring and mixing. 0.1 to 5.0 parts by weight of saturated fatty acid was added and stirred, and the entire surface of the quicklime particles was coated with saturated fatty acid.
본 발명에 이용하는 생석회입자의 평균입경은, 0.005~5㎜이며, 보다 바람직하게는 0.05~4㎜이며, 한층 더 바람직하게는 0.5~3㎜이다. 생석회입자의 평균입경이 0.005㎜미만이면, 미세한 입자에 의한 발진이 생겨서 취급작업성이 저하되는 동시에, 단위중량당의 표면적이 증가해서, 생석회입자의 전체표면을 피복하기 때문에 필요한 포화지방산의 양이 증대될 우려가 있다. 생석회입자의 평균입경이 5㎜를 초과하면, 단위중량당의 표면적이 감소하고, 토질안정, 토양개량, 유해물질제거 등의 처리에 있어서, 충분한 반응속도가 얻어지지 않을 우려가 있다. 생석회는, 탄산칼슘을 주성분으로 하는 석회석의 소성에 의해 제조되며, 철강용, 화학공업용, 건설용, 공해방지용, 비료용, 농약용 등의 각종의 용도에 다양한 평균입경 및 입도분포를 가지는 제품이 시판되고 있으므로, 시판품 중에서 적당한 평균입경을 가지는 제품을 적절히 선택할 수 있다.The average particle diameter of quicklime particle used for this invention is 0.005-5 mm, More preferably, it is 0.05-4 mm, More preferably, it is 0.5-3 mm. If the average particle size of the quicklime particles is less than 0.005 mm, the oscillation is caused by fine particles, the handling efficiency is lowered, and the surface area per unit weight is increased to cover the entire surface of the quicklime particles, thereby increasing the amount of saturated fatty acid required. There is a concern. If the average particle diameter of quicklime particles exceeds 5 mm, the surface area per unit weight decreases, and there is a concern that sufficient reaction rate may not be obtained in the treatment of soil stability, soil improvement, removal of harmful substances, and the like. Quicklime is produced by calcining limestone, which contains calcium carbonate as its main ingredient, and has a variety of average particle sizes and particle size distributions for various uses such as steel, chemical industry, construction, pollution prevention, fertilizer, and pesticides. Since it is commercially available, the product which has a suitable average particle diameter can be selected suitably from a commercial item.
본 발명 방법에 있어서, 생석회와 물을 교반혼합하는 장치, 및, 생석회와 물을 교반혼합하고, 다음에 포화지방산을 첨가해서 교반혼합하는 장치에는 특별히 제한은 없으며, 예를 들면, 수평 원통형 혼합기, 교반날개부착 V형 혼합기, 이중 원뿔형 혼합기, 요동 회전형 혼합기, 단축 리본형 혼합기, 복축 패들형 혼합기, 회전 가래형 혼합기, 2축 유성 교반형 혼합기, 원뿔 나사형 혼합기, 고속 교반형 혼합기, 회전 원반형 혼합기, 롤러부착 회전용기형 혼합기, 교반부착 회전용기형 혼합기, 고속 타원 로터형 혼합기, 기류교반형 혼합기, 무교반형 혼합기 등을 들 수 있다. 이들 중에서, 짧은 교반혼합 시간으로 높은 혼합분산도달도를 얻을 수 있는 회전 가래형 혼합기, 고속 교반형 혼합기, 교반부착 회전용기형 혼합기 등을 매우 적합하게 이용할 수 있다. In the method of the present invention, the apparatus for stir-mixing quicklime and water, and the apparatus for stir-mixing quicklime and water, and then adding a saturated fatty acid to stir-mixing are not particularly limited. For example, a horizontal cylindrical mixer, V-type mixer with stirring blade, double cone mixer, swinging mixer, single-axis ribbon mixer, double shaft paddle mixer, rotary sputum mixer, two-axis planetary mixer, conical screw mixer, high speed stirring mixer, rotary disk type A mixer, a rotating container mixer with a roller, a rotating container mixer with a stirring, a high speed elliptic rotor type mixer, an airflow stirring mixer, an agitator type mixer, etc. are mentioned. Among them, a rotary sputum mixer, a high speed stirrer mixer, a rotating vessel mixer with agitation, etc., which can achieve a high mixing dispersion degree with a short stirring mixing time, can be suitably used.
본 발명 방법에 있어서는, 생석회입자 100중량부에 대해서, 물 0.5~5.0중량부, 보다 바람직하게는 1.5~3.5중량부를 첨가해서 교반혼합한다. 생석회에 대해서 물을 첨가해서 교반혼합하면, 다음식과 같이 생석회와 물이 반응해서 소석회가 생성되고, 1몰당 15.2kcal의 반응열이 발생한다.In the method of this invention, 0.5-5.0 weight part of water with respect to 100 weight part of quicklime particle | grains, More preferably, 1.5-3.5 weight part is added and stirred and mixed. When water is added and stirred and mixed with quicklime, quicklime reacts with water to generate calcined lime, and heat of reaction of 15.2 kcal per mole is generated as shown in the following equation.
CaO + H2O → Ca(OH)2 + 15.2kcalCaO + H 2 O → Ca (OH) 2 + 15.2 kcal
이 반응열에 의해서 생석회입자의 온도가 상승하고, 다음에 첨가되는 포화지방산의 융점이상에 도달한다. 생석회입자 100중량부에 대한 물의 첨가량이 0.5중량부 미만이면, 반응열의 발생량이 부족해서, 생석회입자의 온도가 충분히 상승하지 않을 우려가 있다. 생석회입자 100중량부에 대한 물의 첨가량이 5.0중량부를 초과 하면, 필요 이상의 반응열이 발생하는 동시에, 생석회가 필요 이상으로 소석회로 되며, 얻어지는 반응지연성 생석회의 유효성분량이 저하될 우려가 있다.This heat of reaction increases the temperature of the quicklime particles, and reaches the melting point of the saturated fatty acid added next. When the amount of water added to 100 parts by weight of the quicklime particles is less than 0.5 parts by weight, the amount of heat generated for reaction is insufficient, and the temperature of the quicklime particles may not sufficiently increase. When the amount of water added to 100 parts by weight of quicklime particles exceeds 5.0 parts by weight, heat of reaction is generated more than necessary, and quicklime is further calcined more than necessary, and the effective amount of reactive delayed quicklime obtained may be lowered.
본 발명 방법에 있어서는, 생석회입자에 물을 첨가해서 교반혼합할 때에, 생석회입자의 온도가 다음에 첨가하는 포화지방산의 융점이상으로 되도록, 물의 첨가량을 조절하는 것이 바람직하다. 교반혼합장치를 이용해서 생석회입자와 물을 교반혼합할 때, 생석회입자가 도달되는 온도는, 원재료인 생석회입자와 물의 온도, 외부공기의 온도, 교반혼합기의 용기의 온도 등에 의해서 영향을 받는다. 원재료, 외부공기, 교반혼합기의 용기의 온도가 낮은 경우에는, 첨가하는 물의 양을 증가해서 발생하는 반응열의 양을 증가시켜서, 생석회입자의 온도가 포화지방산의 융점이상으로 되도록 조절하는 것이 바람직하다. 또, 동일자의 제조일지라도, 최초의 배치의 제조에 있어서는, 용기의 온도는 외부공기의 온도에 거의 동일하지만, 다음의 배치의 제조에 있어서는, 용기는 최초의 배치의 제조에 있어서 데워져 있으므로, 첨가하는 물의 양을 감소할 수 있다. 필요 이상으로 물을 첨가하면, 생석회가 필요 이상으로 소석회로 되며, 얻어지는 반응지연성 생석회의 유효성분량이 저하되므로, 환경조건에 따라서 물의 첨가량을 조절하는 것이 바람직하다.In the method of the present invention, when water is added to the quicklime particles and mixed with stirring, it is preferable to adjust the amount of water added so that the temperature of the quicklime particles becomes higher than the melting point of the saturated fatty acid to be added next. When stirring and mixing quicklime particles and water using a stirring mixer, the temperature at which quicklime particles are reached is influenced by the temperature of the quicklime particles and water as raw materials, the temperature of external air, the temperature of the vessel of the stirring mixer, and the like. When the temperature of the container of raw materials, external air, and stirring mixer is low, it is preferable to increase the amount of water to be added to increase the amount of reaction heat generated, so that the temperature of the quicklime particles is adjusted to be above the melting point of saturated fatty acid. In addition, even in the manufacture of the same batch, in the manufacture of the first batch, the temperature of the container is almost equal to the temperature of the outside air, but in the manufacture of the next batch, since the container is warmed in the manufacture of the first batch, Can reduce the amount of water. When water is added more than necessary, quicklime turns into calcined more than necessary, and since the effective amount of reactive delayed quicklime obtained falls, it is preferable to adjust the addition amount of water according to environmental conditions.
본 발명 방법에 있어서는, 생석회입자에 물을 첨가해서 교반혼합할 때에, 생석회입자의 온도가 다음에 첨가하는 포화지방산의 융점이상으로 되도록, 물의 첨가속도를 조절하는 것이 바람직하다. 물의 첨가속도가 지연되며, 물의 첨가에 필요로 하는 시간이 길어지면, 생석회입자와 물의 반응에 의한 반응열의 발생이 완료되기 전에, 생석회입자로부터 방열에 의해서 소실되는 열량이 많아지며, 첨가해야 할 물 의 양이 증가한다. 생석회입자에 물을 첨가하기 위해서 필요로 하는 시간은, 60초 이내인 것이 바람직하며, 30초 이내인 것이 보다 바람직하고, 10초 이내인 것이 한층 더 바람직하다.In the method of the present invention, when water is added to the quicklime particles and mixed with stirring, it is preferable to adjust the rate of addition of water so that the temperature of the quicklime particles becomes higher than the melting point of the saturated fatty acid to be added next. If the rate of addition of water is delayed and the time required for the addition of water is long, the amount of heat lost by heat dissipation from the quicklime particles is increased before the generation of heat of reaction due to the reaction of quicklime particles and water is completed. The amount of increases. The time required for adding water to quicklime particles is preferably within 60 seconds, more preferably within 30 seconds, and even more preferably within 10 seconds.
본 발명 방법에 있어서는, 생석회입자 100중량부에 대해서, 물 0.5~5.0중량부를 첨가해서 교반혼합하고, 다음에 탄소수 12~28의 포화지방산 0.1~5.0중량부를 첨가해서 교반혼합하고, 생석회입자의 전체표면을 포화지방산에 의해서 피복한다. 본 발명 방법에 있어서는, 생석회입자 100중량부에 대해서, 탄소수 14~20의 직쇄 포화지방산 0.3~2.5중량부를 첨가하는 것이 보다 바람직하다.In the method of the present invention, 0.5 to 5.0 parts by weight of water is added and stirred and mixed with 100 parts by weight of quicklime particles, and then 0.1 to 5.0 parts by weight of saturated fatty acid having 12 to 28 carbon atoms is added and stirred and mixed, and the total of the quicklime particles The surface is covered with saturated fatty acid. In the method of this invention, it is more preferable to add 0.3-2.5 weight part of C14-C20 linear saturated fatty acids with respect to 100 weight part of quicklime particles.
본 발명 방법에 이용하는 탄소수 12~28의 포화지방산으로서는, 예를 들면, 라우린산(lauric acid), 미리스트산(myristic acid), 팔미틴산(palmitic aicd), 스테아린산(stearic acid), 아라키딕산(arachidic acid), 비헤닉산(behenic acid), 리그노세르산(lignoceric acid), 세로틴산(cerotinic acid), 몬탄산(montanic acid) 등의 직쇄 포화지방산, 12-메틸트리데칸산, 14-메틸펜타데칸산, 16-메틸헵타데칸산, 17-메틸옥타데칸산, 2-메틸이코산산, 2-메틸도코산산, 2-메틸트리코산산, 3-메틸트리코산산, 22-메틸트리코산산, 20-에틸도코산산, 2-메틸테트라코산산, 3-메틸테트라코산산, 23-메틸테트라코산산, 24-메틸헵타코산산, 2-에틸테트라코산산, 2-부틸도코산산, 2-헥실이코산산, 2-메틸헥사코산산 등의 분기포화지방산 등을 들 수 있다. 이들의 포화지방산은, 1종을 단독으로 이용할 수 있으며, 2종 이상의 포화지방산의 혼합물을 이용할 수 있고, 소량의 불포화지방산을 함유한 혼합물을 이용할 수 있다. 이들 중에서, 직쇄 포화지방산은, 천연물을 원료로서 용이하게 제조 할 수 있고, 융점이 비교적 높으므로 매우 적합하게 이용할 수 있으며, 스테아린산을 특히 매우 적합하게 이용할 수 있다.Examples of the saturated fatty acid having 12 to 28 carbon atoms used in the method of the present invention include lauric acid, myristic acid, palmitic acid, stearic acid and arachidic acid. straight-chain saturated fatty acids such as acid, behenic acid, lignoceric acid, cerotinic acid, and montanic acid, 12-methyltridecanoic acid, 14-methylpentadecane Acid, 16-methylheptadecanoic acid, 17-methyloctadecanoic acid, 2-methylicosanoic acid, 2-methyldocoic acid, 2-methyltricoic acid, 3-methyltricoic acid, 22-methyltricoic acid, 20-ethyldoco Acid, 2-methyltetracoic acid, 3-methyltetracoic acid, 23-methyltetracoic acid, 24-methylheptacoic acid, 2-ethyltetracoic acid, 2-butyldocosanic acid, 2-hexylicosanic acid, 2 And branched saturated fatty acids such as methylhexanoic acid. These saturated fatty acids can be used individually by 1 type, the mixture of 2 or more types of saturated fatty acids can be used, and the mixture containing a small amount of unsaturated fatty acids can be used. Among these, straight-chain saturated fatty acids can be easily produced from natural products as raw materials, have a relatively high melting point, and can be used suitably, and stearic acid can be particularly suitably used.
본 발명 방법에 있어서, 첨가하는 포화지방산의 탄소수가 12미만이면, 포화지방산의 융점이 낮으며, 생석회입자의 전체표면을 안정적으로 피복하는 것이 곤란하게 될 우려가 있다. 첨가하는 포화지방산의 탄소수가 28을 초과하면, 포화지방산의 융점이 높으며, 생석회입자의 온도를 포화지방산의 융점이상으로 상승시키기 때문에 첨가하는 물의 양이 지나치게 많아질 우려가 있다. 첨가하는 포화지방산의 양이 생석회입자 100중량부에 대해서 0.1중량부 미만이면, 포화지방산의 양이 부족해서 생석회입자의 전체표면을 피복하는 것이 곤란하게 되며, 생석회입자의 표면에 노출된 부분이 잔존할 우려가 있다. 첨가하는 포화지방산의 양은, 생석회입자 100중량부에 대해서 5.0중량부 이하로 충분히 생석회입자의 전체표면을 피복할 수 있고, 첨가하는 포화지방산의 양이 생석회입자 100중량부에 대해서 5.0중량부를 초과하면, 생석회입자를 피복하는 포화지방산의 막이 지나치게 두꺼워져서, 반응지연성이 현저히 높아지거나, 혹은, 생석회입자의 피복에 기여하지 않는 포화지방산이 반응지연성 생석회 중에 혼재되거나 할 우려가 있다.In the method of the present invention, if the carbon number of the saturated fatty acid to be added is less than 12, the melting point of the saturated fatty acid is low, and there is a concern that it is difficult to stably cover the entire surface of the quicklime particles. When the carbon number of the saturated fatty acid to add exceeds 28, the melting point of saturated fatty acid is high, and since the temperature of quicklime particle rises above the melting point of saturated fatty acid, there exists a possibility that the quantity of water added may become too large. If the amount of saturated fatty acid to be added is less than 0.1 part by weight with respect to 100 parts by weight of quicklime particles, the amount of saturated fatty acids is insufficient, making it difficult to cover the entire surface of the quicklime particles, and the part exposed on the surface of the quicklime particles remains. There is a concern. The amount of saturated fatty acid to be added can sufficiently cover the entire surface of the quicklime particles to 5.0 parts by weight or less with respect to 100 parts by weight of quicklime particles, and when the amount of saturated fatty acids to be added exceeds 5.0 parts by weight with respect to 100 parts by weight of quicklime particles. The saturated fatty acid film covering the quicklime particles becomes too thick, so that the reaction delay is remarkably increased, or saturated fatty acids that do not contribute to the coating of the quicklime particles may be mixed in the reactive delayed quicklime.
본 발명 방법에 있어서, 생석회입자에 물을 첨가해서 교반혼합하고, 다음에 포화지방산을 첨가해서 교반혼합하면, 제 1의 단계에서는 생석회입자와 물의 화학반응에 의해 반응열이 발생해서 생석회입자의 온도가 포화지방산의 융점이상으로 상승하고, 제 2의 단계에서는 포화지방산이 용융해서 액상으로 되며 생석회입자의 전체표면을 균일하게 피복하고, 온도가 저하되어서 적정농도(titer)이하로 되면 전 체표면을 피복한 채의 상태로 응고한다. 이런 연유로, 생석회입자의 전체표면이 응고된 포화지방산에 의해 피복되고, 우수한 반응지연성을 지니는 생석회입자로 된다. 이것에 대해서, 생석회입자에 포화지방산을 첨가해서 교반혼합한 후에 물을 첨가해서 교반혼합하면, 생석회입자와 물의 화학반응과, 포화지방산의 용융과 용융한 포화지방산에 의한 생석회입자의 피복이라고 하는 물리적 변화가 병행되어서 일어나기 때문에, 생석회입자의 전체표면을 균일하게 피복하는 것이 곤란하게 되며, 생석회입자의 표면에 노출된 부분이 잔존한다고 고려된다.In the method of the present invention, when water is added to the quicklime particles and stirred and mixed, and then saturated fatty acid is added and stirred and mixed, in the first step, heat of reaction is generated by the chemical reaction between the quicklime particles and water and the temperature of the quicklime particles is increased. The melting point of saturated fatty acid rises above it, and in the second step, saturated fatty acid melts and becomes a liquid, and evenly covers the entire surface of quicklime particles. When the temperature decreases and falls below a titer, it covers the entire surface. Solidify in one state. For this reason, the entire surface of the quicklime particles is covered with solidified saturated fatty acid, and the quicklime particles have excellent reaction lag. On the other hand, when saturated fatty acid is added to the quicklime particles and stirred and mixed, then water is added to the mixed solution to stir-mix and the physical reaction of the quicklime particles and the water is carried out by chemical reaction of the quicklime particles and melting of saturated fatty acids and the coating of the quicklime particles by molten saturated fatty acid Since the change occurs in parallel, it becomes difficult to uniformly cover the entire surface of the quicklime particles, and it is considered that portions exposed on the surfaces of the quicklime particles remain.
본 발명 방법에 이용하는 포화지방산은 고순도인 것을 필요로 하지 않으며, 불포화지방산을 함유하는 포화지방산이나, 탄소수가 다른 포화지방산의 혼합물을 이용할 수 있다. 예를 들면, 우지(牛脂)를 분해해서 얻어진 지방산을 냉각 프레스해서 액체산을 제거한 생성물은, 주성분이 스테아린산이며, 소량의 올레인산 등의 불포화지방산과, 상당량의 미리스트산, 팔미틴산 등의 탄소수가 다른 포화지방산을 함유하지만, 이와 같은 혼합물을 포화지방산으로서 이용할 수 있다.The saturated fatty acid used in the method of the present invention does not need to be of high purity, and a saturated fatty acid containing an unsaturated fatty acid or a mixture of saturated fatty acids having different carbon numbers can be used. For example, a product obtained by cold pressing fatty acids obtained by decomposing tallow and removing liquid acid has a stearic acid as a main component, and a small amount of unsaturated fatty acids such as oleic acid and a significant amount of carbon number such as myristic acid and palmitic acid. Although saturated fatty acid is contained, such a mixture can be used as saturated fatty acid.
본 발명 방법에 있어서, 생석회입자의 전체표면이 포화지방산에 의해서 피복되어 있는지의 여부는, 생석회입자를 물에 침지했을 때의 상태변화를 관찰함으로써 판정할 수 있다. 예를 들면, 반응지연성 생석회를 25℃의 정제수에 침지하면, 생석회입자의 전체표면이 포화지방산에 의해 피복되어 있는 경우는, 30분경과 후에도 상태의 변화는 전혀 확인되지 않는 데에 대해서, 생석회입자의 표면에 노출되어 있는 부분이 있으면, 1~5분에 입자의 형상이 붕괴하기 시작하여, 30분경과 후에는 거의 본래의 형상을 유지하지 않은 상태로 된다. 또, 반응지연성 생석회를 25℃의 정 제수에 침지하면, 생석회입자의 전체표면이 포화지방산에 의해 피복되어 있는 경우는, 30분경과 후의 물의 pH의 상승은 0.75정도인 데에 대해서, 생석회입자의 표면에 노출되어 있는 부분이 있으면, 1~5분에 물의 pH는 급격히 상승한다.In the method of the present invention, whether or not the entire surface of the quicklime particles is covered with saturated fatty acid can be determined by observing the state change when the quicklime particles are immersed in water. For example, when the reaction-delayed quicklime is immersed in purified water at 25 ° C., if the entire surface of the quicklime particles is covered with saturated fatty acid, no change of state is observed after 30 minutes. If there is a part exposed on the surface of the particle, the shape of the particle starts to collapse in 1 to 5 minutes, and after 30 minutes, the shape is almost maintained in its original shape. When the reaction delayed quicklime is immersed in purified water at 25 ° C., when the entire surface of the quicklime particles is covered with saturated fatty acid, the pH of the water after 30 minutes is about 0.75. If there is a part exposed to the surface of the water, the pH of water rises rapidly in 1 to 5 minutes.
<실시예><Example>
이하에, 실시예를 들어서 본 발명을 보다 상세히 설명하지만, 본 발명은 이들의 실시예에 의해 하등 한정되는 것은 아니다.Although an Example is given to the following and this invention is demonstrated in detail below, this invention is not limited at all by these Examples.
또한, 실시예 및 비교예에 있어서는, 도 1에 도시하는 횡형 원통혼합드럼(1), 수평 1축 구동부(2), 재료투입구(3), 배기구(4), 배출 게이트(5), 가래형 삽 날개(6)에 의한 부유확산혼합기구 및 초퍼 날개(7)에 의한 고속전단분산기구를 구비한 고속혼합기[타이헤이요 키코(Taiheiyo-Kikou)(주), 쟁기믹서(Plough Share Mixer)(상품명) WB-75형]를 이용해서 교반혼합을 실행하였다.In addition, in the Example and the comparative example, the horizontal cylindrical mixing drum 1 shown in FIG. 1, the horizontal
참고예 1Reference Example 1
고속혼합기에 입경 0.5~2.0㎜인 생석회[JIS R 9001, 특별호] 35kg을 투입하고, 주축 167min-1, 초퍼 3,000min-1로 1분간 교반혼합하였다. 이때, 혼합드럼의 내부온도는 17℃였다. 다음에, 교반혼합을 계속하면서 물 1.050kg을 8초 동안에 첨가하였다. 물의 첨가를 종료했을 때, 혼합드럼의 내부온도는 86℃이며, 1분경과 후 81℃, 2분경과 후 69℃, 3분경과 후 64℃, 4분경과 후 61℃로 되었다.35 kg of quicklime (JIS R 9001, Special Issue) having a particle diameter of 0.5 to 2.0 mm was added to a high speed mixer, and stirred and mixed for 1 minute with a spindle 167 min −1 and a chopper 3,000 min −1 . At this time, the internal temperature of the mixing drum was 17 ℃. Next, 1.050 kg of water was added for 8 seconds while stirring mixing was continued. When the addition of water was completed, the internal temperature of the mixing drum was 86 ° C, and after 81 minutes, it was 81 ° C, after 2 minutes, 69 ° C, after 3 minutes, 64 ° C, and after 4 minutes, 61 ° C.
실시예 1Example 1
고속혼합기에 입경 0.5~2.0㎜인 생석회[JIS R 9001, 특별호] 35kg을 투입하 고, 주축 167min-1, 초퍼 3,000min-1로 1분간 교반혼합하였다. 이때, 혼합드럼의 내부온도는 24℃였다. 다음에, 교반을 계속하면서 물 1.050kg을 8초 동안에 첨가하고, 계속해서 1분간 교반혼합한바, 혼합드럼의 내부온도는 최고온도 108℃를 경유해서 95℃로 되었다.35 kg of quicklime (JIS R 9001, Special Issue) having a particle diameter of 0.5-2.0 mm was added to the high speed mixer, and the mixture was stirred and mixed for 1 minute with a spindle 167 min -1 and a chopper 3,000 min -1 . At this time, the internal temperature of the mixing drum was 24 ℃. Next, 1.050 kg of water was added for 8 seconds while continuing stirring, and stirring and mixing were continued for 1 minute, and the internal temperature of the mixing drum became 95 degreeC via the maximum temperature of 108 degreeC.
교반혼합을 계속하면서, 공업용 스테아린산[스테아린산 66중량%, 팔미틴산 32중량%, 미리스트산 1중량%, 아라킨산(arachic acid) 1중량%] 0.350kg을 첨가하고, 교반혼합을 계속하며, 스테아린산 첨가종료로부터 1분경과 할 때마다, 혼합드럼의 내부온도를 기록하는 동시에, 생석회입자를 샘플링하였다.While continuing stirring, 0.350 kg of industrial stearic acid (66% by weight of stearic acid, 32% by weight of palmitic acid, 1% by weight of myristic acid, 1% by weight of arachic acid) was added, and stirring and mixing were continued. Each time one minute passed from the end of the addition, the internal temperature of the mixing drum was recorded and the quicklime particles were sampled.
혼합드럼의 내부온도는, 1분 후 80℃, 2분 후 76℃, 3분 후 73℃, 4분 후 70℃, 5분 후 69℃였다. 샘플링한 5점의 스테아린산에 의해서 피복된 생석회입자 각 10g을, 각각 25℃의 정제수 200mL에 투입하고, 1분, 5분, 10분 및 30분경과 후의 상태를 관찰하였다. 5점의 샘플은, 모두 30분경과 후에도 상태의 변화는 전혀 확인되지 않았고, 생석회입자의 전체표면이 스테아린산에 의해서 피복되며, 우수한 반응지연성을 지니는 것이 확인되었다.The internal temperature of the mixed drum was 80 ° C. after 1 minute, 76 ° C. after 2 minutes, 73 ° C. after 3 minutes, 70 ° C. after 4 minutes, and 69 ° C. after 5 minutes. Each 10 g of quicklime particles coated with five samples of stearic acid sampled were put in 200 mL of purified water at 25 ° C., respectively, and the state after 1 minute, 5 minutes, 10 minutes and 30 minutes was observed. In all of the five samples, no change of state was observed after 30 minutes, and the entire surface of the quicklime particles was covered with stearic acid, and it was confirmed that the sample had excellent reaction delay.
또, 온도 20℃의 항온실에 있어서, 스테아린산 첨가 종료로부터 3분 후에 샘플링한 생석회입자 10g을 비커에 담은 정제수 200mL에 투입하고, 5분마다 pH와 수온을 측정하였다. 생석회입자를 투입하기 전의 정제수의 pH는 7.00이며, 수온은 19.7℃였다. 생석회입자를 투입해서 교반하고, 30분 경과했을 때, 물의 pH는 7.75까지 상승했지만, 수온은 그동안 계속 19.7℃를 유지하고 있었다. pH는 0.75 상승 하지만, 수온이 상승하지 않았기 때문에, 생석회입자와 물의 반응은 매우 조금밖에 일어나지 않은 것을 알 수 있다. 측정한 pH 및 수온을, 표 1에 나타낸다.In addition, in a constant temperature room at a temperature of 20 ° C, 10 g of quicklime particles sampled 3 minutes after the end of stearic acid addition were added to 200 mL of purified water in a beaker, and the pH and water temperature were measured every 5 minutes. PH of the purified water before injecting quicklime particle was 7.00, and the water temperature was 19.7 degreeC. The quicklime particles were added and stirred, and when 30 minutes had elapsed, the pH of the water rose to 7.75, but the water temperature was kept at 19.7 ° C during that time. pH rises 0.75, but since the water temperature does not rise, it turns out that reaction of quicklime particle and water only occurs very little. Table 1 shows the measured pH and water temperature.
실시예 2Example 2
생석회 35kg에 첨가하는 물의 양을 0.700kg으로 하고, 물의 첨가에 필요로 하는 시간을 5.5초 동안으로 한 것 이외는, 실시예 1과 동일한 조작을 실행하였다.The same operation as in Example 1 was carried out except that the amount of water added to 35 kg of quicklime was 0.700 kg, and the time required for adding water was 5.5 seconds.
생석회를 혼합드럼 속에서 1분간 교반혼합했을 때, 혼합드럼의 내부온도는 26℃였다. 다음에, 교반혼합을 계속하면서 물 0.700kg을 5.5초 동안에 첨가하고, 계속해서 1분간 교반혼합한바, 혼합드럼의 내부온도는 최고온도 86℃를 경유해서 80℃로 되었다.When quicklime was stirred and mixed in the mixing drum for 1 minute, the internal temperature of the mixing drum was 26 ° C. Next, 0.700 kg of water was added for 5.5 second, continuing stirring mixing, and it stirred continuously for 1 minute, and the internal temperature of the mixing drum became 80 degreeC via the maximum temperature of 86 degreeC.
교반혼합을 계속하면서, 실시예 1과 동일한 공업용 스테아린산 0.350kg을 첨가하고, 교반혼합을 계속하며, 스테아린산 첨가종료로부터 1분경과 할 때마다, 혼합드럼의 내부온도를 기록하는 동시에, 생석회입자를 샘플링하였다.While stirring and stirring continued, 0.350 kg of industrial stearic acid same as Example 1 was added, stirring mixing was continued, and each time passed one minute from the end of stearic acid addition, the internal temperature of the mixing drum was recorded and the quicklime particles were sampled. It was.
혼합드럼의 내부온도는, 1분 후 71℃, 2분 후 69℃, 3분 후 67℃, 4분 후 66℃, 5분 후 66℃였다. 샘플링한 5점의 스테아린산에 의해서 피복된 생석회입자 각 1Og을, 각각 25℃의 정제수 20OmL에 투입하고, 1분, 5분, 10분 및 30분경과 후의 상태를 관찰하였다. 5점의 샘플은, 모두 30분경과 후에도 상태의 변화는 전혀 확인되지 않았고, 생석회입자의 전체표면이 스테아린산에 의해서 피복되며, 우수한 반응지연성을 지니는 것이 확인되었다.The internal temperature of the mixed drum was 71 ° C. after 1 minute, 69 ° C. after 2 minutes, 67 ° C. after 3 minutes, 66 ° C. after 4 minutes, and 66 ° C. after 5 minutes. 100 g of each quicklime particle coated with 5 points of stearic acid sampled was charged into 20 mL of purified water at 25 ° C., respectively, and the state after 1 minute, 5 minutes, 10 minutes and 30 minutes was observed. In all of the five samples, no change of state was observed after 30 minutes, and the entire surface of the quicklime particles was covered with stearic acid, and it was confirmed that the sample had excellent reaction delay.
실시예 3Example 3
생석회 35kg에 물 0.700kg을 5.5초 동안에 첨가하고, 물의 첨가를 종료한 후, 30초 후에 스테아린산 0.420kg을 첨가한 것 이외는, 실시예 1과 동일한 조작을 실행하였다.The same operation as in Example 1 was carried out except that 0.700 kg of water was added to 35 kg of quicklime for 5.5 seconds, and 0.420 kg of stearic acid was added after 30 seconds after the addition of water was completed.
생석회를 혼합드럼 속에서 1분간 교반혼합했을 때, 혼합드럼의 내부온도는 31℃였다. 다음에, 교반혼합을 계속하면서 물 0.700kg을 5.5초 동안에 첨가하고, 계속해서 30초 동안 교반혼합한바, 혼합드럼의 내부온도는 최고온도 86℃를 경유해서 91℃로 되었다.When quicklime was stirred and mixed in the mixing drum for 1 minute, the internal temperature of the mixing drum was 31 ° C. Next, 0.700 kg of water was added in 5.5 second, continuing stirring mixing, and stirring mixing was continued for 30 second, and the internal temperature of the mixing drum became 91 degreeC via the maximum temperature of 86 degreeC.
교반혼합을 계속하면서, 실시예 1과 동일한 공업용 스테아린산 0.420kg을 첨가하고, 교반혼합을 계속하며, 스테아린산 첨가종료로부터 1분경과 할 때마다, 혼합드럼의 내부온도를 기록하는 동시에, 생석회입자를 샘플링하였다.While stirring and stirring continued, 0.420 kg of industrial stearic acid same as Example 1 was added, stirring mixing was continued, and each minute passed from the end of stearic acid addition, the internal temperature of the mixing drum was recorded, and the quicklime particles were sampled. It was.
혼합드럼의 내부온도는, 1분 후 73℃, 2분 후 70℃, 3분 후 67℃, 4분 후 66℃, 5분 후 65℃였다. 샘플링한 5점의 스테아린산에 의해서 피복된 생석회입자 각 1Og을, 각각 25℃의 정제수 200mL에 투입하고, 1분, 5분, 10분 및 30분경과 후의 상태를 관찰하였다. 5점의 샘플은, 모두 30분경과 후에도 상태의 변화는 전혀 확인되지 않았고, 생석회입자의 전체표면이 스테아린산에 의해서 피복되며, 우수한 반응지연성을 지니는 것이 확인되었다.The internal temperature of the mixed drum was 73 ° C. after 1 minute, 70 ° C. after 2 minutes, 67 ° C. after 3 minutes, 66 ° C. after 4 minutes, and 65 ° C. after 5 minutes. 100 g of each quicklime particle coated with 5 points of stearic acid sampled was put in 200 mL of purified water at 25 ° C., respectively, and the state after 1 minute, 5 minutes, 10 minutes and 30 minutes was observed. In all of the five samples, no change of state was observed after 30 minutes, and the entire surface of the quicklime particles was covered with stearic acid, and it was confirmed that the sample had excellent reaction delay.
실시예 4Example 4
고속혼합기에의 생석회의 투입량을 42kg으로 하고, 생석회에 물 0.842kg을 6초 동안에 첨가하고, 물의 첨가를 종료한 후, 30초 후에 스테아린산 0.462kg을 첨가한 것 이외는, 실시예 1과 동일한 조작을 실행하였다.The same operation as in Example 1 was repeated except that the amount of quicklime added to the high speed mixer was 42 kg, 0.842 kg of water was added to the quicklime for 6 seconds, and 0.462 kg of stearic acid was added after 30 seconds after the addition of water was completed. Was run.
생석회를 혼합드럼 속에서 1분간 교반혼합했을 때, 혼합드럼의 내부온도는 27℃였다. 다음에, 교반혼합을 계속하면서 물 0.842kg을 6초 동안에 첨가하고, 계속해서 30초 동안 교반혼합한바, 혼합드럼의 내부온도는 최고온도 98℃를 경유해서 96℃로 되었다.When quicklime was stirred and mixed in the mixing drum for 1 minute, the internal temperature of the mixing drum was 27 ° C. Next, 0.842 kg of water was added for 6 seconds while continuing stirring mixing, and stirring mixing was continued for 30 seconds, and the internal temperature of the mixing drum became 96 degreeC via the maximum temperature of 98 degreeC.
교반혼합을 계속하면서, 실시예 1과 동일한 공업용 스테아린산 0.462kg을 첨가하고, 교반혼합을 계속하며, 스테아린산 첨가종료로부터 1분경과 할 때마다, 혼합드럼의 내부온도를 기록하는 동시에, 생석회입자를 샘플링하였다.While stirring and stirring continued, 0.462 kg of industrial stearic acid same as Example 1 was added, stirring mixing was continued, and each time passed one minute from the end of stearic acid addition, the internal temperature of the mixing drum was recorded and the quicklime particles were sampled. It was.
혼합드럼의 내부온도는, 1분 후 81℃, 2분 후 77℃, 3분 후 75℃, 4분 후 74℃, 5분 후 73℃였다. 샘플링한 5점의 스테아린산에 의해서 피복된 생석회입자 각 10g을, 각각 25℃의 정제수 20OmL에 투입하고, 1분, 5분, 10분 및 30분경과 후의 상태를 관찰하였다. 5점의 샘플은, 모두 30분경과 후에도 상태의 변화는 전혀 확인되지 않았고, 생석회입자의 전체표면이 스테아린산에 의해서 피복되며, 우수한 반응지연성을 지니는 것이 확인되었다.The internal temperature of the mixed drum was 81 ° C. after 1 minute, 77 ° C. after 2 minutes, 75 ° C. after 3 minutes, 74 ° C. after 4 minutes, and 73 ° C. after 5 minutes. Each 10 g of quicklime particles coated with 5 points of stearic acid sampled were put into 20 mL of purified water at 25 ° C., respectively, and the state after 1 minute, 5 minutes, 10 minutes, and 30 minutes was observed. In all of the five samples, no change of state was observed after 30 minutes, and the entire surface of the quicklime particles was covered with stearic acid, and it was confirmed that the sample had excellent reaction delay.
비교예 1Comparative Example 1
고속혼합기에 실시예 1과 동일한 생석회 35kg과 공업용 스테아린산 0.350kg을 동시에 투입하고, 주축 167min-1, 초퍼 3,000min-1로 1분간 교반혼합하였다. 이때, 혼합드럼의 내부온도는 24℃였다. 다음에, 교반혼합을 계속하면서 물 1.050kg을 8초 동안에 첨가하고, 물의 첨가종료로부터 1분경과 할 때마다, 혼합드럼의 내부온도를 기록하는 동시에, 생석회입자를 샘플링하였다.35 kg of quicklime and 0.350 kg of industrial stearic acid, which were the same as in Example 1, were charged at the same time into a high-speed mixer, followed by stirring and mixing for 1 minute at a spindle of 167 min −1 and a chopper of 3,000 min −1 . At this time, the internal temperature of the mixing drum was 24 ℃. Next, 1.050 kg of water was added for 8 seconds while stirring and mixing was continued, and each time 1 minute passed from the addition of water, the internal temperature of the mixing drum was recorded, and the quicklime particle was sampled.
혼합드럼의 내부온도는, 1분 후 99℃, 2분 후 85℃, 3분 후 80℃, 4분 후 77℃, 5분 후 75℃였다. 샘플링한 5점의 스테아린산에 의해서 피복된 생석회입자 각 10g을, 각각 25℃의 정제수 200mL에 투입하고, 1분, 5분, 10분 및 30분경과 후의 상태를 관찰하였다. 5점의 샘플은, 모두 1분경과 후에는 입자의 형상이 붕괴하기 시작하여, 10분경과 후에는 거의 본래의 형상을 유지하지 않고, 생석회입자의 표면이 적어도 부분적으로 노출되어 있는 것이 확인되었다.The internal temperature of the mixed drum was 99 ° C. after 1 minute, 85 ° C. after 2 minutes, 80 ° C. after 3 minutes, 77 ° C. after 4 minutes, and 75 ° C. after 5 minutes. Each 10 g of quicklime particles coated with five samples of stearic acid sampled were put in 200 mL of purified water at 25 ° C., respectively, and the state after 1 minute, 5 minutes, 10 minutes and 30 minutes was observed. After five minutes, the shape of the particles began to collapse after about one minute, and after 10 minutes, it was confirmed that the surface of the quicklime particles was at least partially exposed without maintaining the original shape.
비교예 2Comparative Example 2
생석회 35kg과 공업용 스테아린산 0.350kg의 혼합물에 첨가하는 물의 양을 0.700kg으로 하고, 물의 첨가에 필요로 하는 시간을 5초 동안으로 한 것 이외는, 비교예 1과 동일한 조작을 실행하였다.The same operation as in Comparative Example 1 was carried out except that the amount of water added to the mixture of 35 kg of quicklime and 0.350 kg of industrial stearic acid was 0.700 kg, and the time required for adding water was 5 seconds.
혼합드럼의 내부온도는, 물의 첨가종료 1분 후 78℃, 2분 후 69℃, 3분 후 65℃, 4분 후 63℃, 5분 후 62℃였다. 샘플링한 5점의 스테아린산에 의해서 피복된 생석회입자 각 1Og을, 각각 25℃의 정제수 200mL에 투입하고, 1분, 5분, 10분 및 30분경과 후의 상태를 관찰하였다. 물의 첨가종료 1분 후의 샘플과 2분 후의 샘플은, 1분경과 후에는 입자의 형상이 붕괴하기 시작하여, 10분경과 후에는 거의 본래의 형상을 유지하지 않았다. 또, 물의 첨가종료 3분 후, 4분 후, 5분 후의 샘플은, 5분경과 후에는 입자의 형상이 붕괴하기 시작하여, 30분경과 후에는 거의 본래의 형상을 유지하지 않았다. 이 결과에서, 생석회와 스테아린산의 혼합물에 물을 첨가해서 교반혼합했을 경우, 얻어지는 반응지연성 생석회는, 생석회입자의 표면이 적어도 부분적으로 노출되어 있는 것이 확인되었다.The internal temperature of the mixed drum was 78 ° C. after 1 minute of water addition, 69 ° C. after 2 minutes, 65 ° C. after 3 minutes, 63 ° C. after 4 minutes, and 62 ° C. after 5 minutes. 100 g of each quicklime particle coated with 5 points of stearic acid sampled was put in 200 mL of purified water at 25 ° C., respectively, and the state after 1 minute, 5 minutes, 10 minutes and 30 minutes was observed. The sample of 1 minute after the end of the addition of water and the sample of 2 minutes after the addition of water began to collapse the shape of the particles after 1 minute, and remained almost intact after 10 minutes. In addition, after 3 minutes, 4 minutes, and 5 minutes after the end of the addition of water, the shape of the particles began to collapse after 5 minutes, and the original shape was almost maintained after 30 minutes. As a result, when water was added to the mixture of quicklime and stearic acid and stirred and mixed, it was confirmed that the reaction delayed quicklime obtained obtained at least partially the surface of quicklime particles.
실시예 1~4의 원재료의 혼합조건을 표 2에, 혼합드럼의 내부온도의 경시변화와 얻어진 생석회입자의 반응지연성을 표 3에, 비교예 1~2의 원재료의 혼합조건을 표 4에, 혼합드럼의 내부온도의 경시변화와 얻어진 생석회입자의 반응지연성을 표 5에 나타낸다.The mixing conditions of the raw materials of Examples 1 to 4 are shown in Table 2, the temporal change of the internal temperature of the mixing drum and the reaction delay of the obtained quicklime particles are shown in Table 3, and the mixing conditions of the raw materials of Comparative Examples 1 to 2 are shown in Table 4. The change in the internal temperature of the mixed drum over time and the reaction delay of the obtained quicklime particles are shown in Table 5.
표 2~5에서 볼 수 있는 바와 같이, 실시예 1~4와 비교예 1~2에 있어서는, 고속혼합기의 혼합드럼의 내부온도는, 거의 동일한 경시적 변화의 과정을 겪었다. 그러나, 실시예 1~4에서 얻어진 생석회입자는 우수한 반응지연성을 지니는 데에 대해서, 비교예 1~2에서 얻어진 생석회입자는 반응지연성이 불량이다. 이 결과에서, 생석회입자와 물과 스테아린산을 혼합할 시에, 우선 생석회입자와 물을 혼합해서 반응열에 의해서 승온시키고, 다음에 스테아린산을 첨가함으로써, 생석회입자의 전체표면이 스테아린산에 의해서 피복되며, 우수한 반응지연성을 얻을 수 있는 데에 대해서, 생석회입자와 스테아린산을 혼합한 후, 물을 첨가해서 반응열에 의해서 승온시키면, 생석회입자의 표면에는 적어도 부분적으로 노출된 부분이 잔존하며, 충분한 반응지연성을 얻을 수 없는 것을 알 수 있다.As can be seen from Tables 2 to 5, in Examples 1 to 4 and Comparative Examples 1 to 2, the internal temperature of the mixing drum of the high speed mixer experienced almost the same time course of change. However, the quicklime particles obtained in Examples 1 to 4 have excellent reaction delay characteristics, whereas the quicklime particles obtained in Comparative Examples 1 to 2 have poor reaction delay characteristics. As a result, when the quicklime particles, water and stearic acid are mixed, the quicklime particles and water are first mixed and heated by the reaction heat, and then stearic acid is added to cover the entire surface of the quicklime particles with stearic acid. When the reaction delay can be obtained, when quicklime particles and stearic acid are mixed, water is added and the temperature is raised by the heat of reaction. At least partially exposed portions remain on the surface of the quicklime particles, and sufficient reaction delay is achieved. You can see that it can not be obtained.
본 발명의 수화반응열을 이용한 반응지연성 생석회의 제조방법에 의하면, 생석회입자의 전체표면이 포화지방산에 의해 피복되고, 반응지연성이 큰 반응지연성 생석회를, 생석회입자의 가열장치를 이용하는 일없이, 경제적으로 제조할 수 있다. 본 발명 방법에 의해 제조된 반응지연성 생석회는, 우수한 반응지연성을 지니므로, 유해물질을 함유한 오염토양과 혼합하여, 유해물질이 생석회입자에 흡착된 후에 분해가 시작되는, 장기간의 반응지연성이 요구되는 용도에 매우 적합하게 이용할 수 있다.According to the manufacturing method of the reaction delayed quicklime using the heat of hydration reaction of the present invention, the entire surface of the quicklime particles is covered with saturated fatty acid, and the reaction delayed quicklime with a large reaction delay is used without using the heating device of quicklime particles. It can be manufactured economically. The reaction delayed quicklime produced by the method of the present invention has a good reaction delay, so that it is mixed with contaminated soils containing harmful substances, and the long-term reaction delays in which decomposition starts after the harmful substances are adsorbed on the quicklime particles. It can be used very suitably for the application | requirement to which sex is required.
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JPH02234684A (en) * | 1989-03-08 | 1990-09-17 | Morinaga Milk Ind Co Ltd | Production of fatty acid calcium salt |
KR20050074079A (en) * | 2004-01-13 | 2005-07-18 | (주)라임테크 | Special-lime for steel-making and preparation method thereof |
KR20050096429A (en) * | 2004-03-30 | 2005-10-06 | 이대생 | Method for producing calcium oxide with high degree of purity |
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JPH02234684A (en) * | 1989-03-08 | 1990-09-17 | Morinaga Milk Ind Co Ltd | Production of fatty acid calcium salt |
KR20050074079A (en) * | 2004-01-13 | 2005-07-18 | (주)라임테크 | Special-lime for steel-making and preparation method thereof |
KR20050096429A (en) * | 2004-03-30 | 2005-10-06 | 이대생 | Method for producing calcium oxide with high degree of purity |
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