KR100803280B1 - Herb-sand and its manufacturing method - Google Patents
Herb-sand and its manufacturing method Download PDFInfo
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- KR100803280B1 KR100803280B1 KR1020070051318A KR20070051318A KR100803280B1 KR 100803280 B1 KR100803280 B1 KR 100803280B1 KR 1020070051318 A KR1020070051318 A KR 1020070051318A KR 20070051318 A KR20070051318 A KR 20070051318A KR 100803280 B1 KR100803280 B1 KR 100803280B1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/10—Coating or impregnating
- C04B20/1018—Coating or impregnating with organic materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/06—Quartz; Sand
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/04—Heat treatment
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Abstract
Description
도 1은 본 발명의 일 실시예에 따른 허브샌드의 제조방법에 대한 블럭도.1 is a block diagram of a method for producing a herb sand according to an embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 허브샌드의 제조방법에 의해 제조된 허브샌드의 암모니아 가스 탈취율을 측정한 도표.Figure 2 is a chart measuring the ammonia gas deodorization rate of the herb sand prepared by the method for producing a herb sand according to an embodiment of the present invention.
본 발명은 허브샌드의 제조방법에 관한 것으로, 더욱 상세하게는 완전건조상태의 모래에 허브정유를 도포하여 흡착시킨 후 벽돌, 콘크리트, 시멘트몰탈 등의 건축용 시멘트 제품에 함유시켜 완공된 건축물에서 발생되는 다양한 유해물질을 효과적으로 탈취함으로써 주거환경을 개선시킬 수 있으며, 새로운 재료의 첨가가 불필요함에 따라 건축물의 내구성 및 강도에는 변화가 없을 뿐만 아니라 유해가스 제거를 위해 설치되는 부가적인 자재비용을 절감할 수 있는 허브샌드의 제조방법에 관한 것이다.The present invention relates to a method for producing a herb sand, and more particularly, by applying the herb essential oil to the sand in a completely dry state and then adsorbed in a building cement product such as brick, concrete, cement mortar, etc. By effectively deodorizing various harmful substances, it is possible to improve the residential environment, and as there is no need to add new materials, there is no change in the durability and strength of the building, and it is possible to reduce the additional material costs installed to remove harmful gases. It relates to a method for producing herbal sand.
일반적으로 사람이 거주하는 주택이나 건물을 건축하기 위해서는 철근과 콘 크리트를 이용하여 시공하게 된다.In general, in order to build a house or building inhabited by humans, construction is performed using rebar and concrete.
즉, 내부 골조로 철근을 이용하고 상기 철근 구조물에 콘크리트를 양생하여 주택을 시공하게 된다. That is, the housing is constructed by using reinforcing bars as internal frames and curing concrete in the reinforcing structures.
그런데, 최근에는 주택이나 건물 등을 새로 지을 때 사용되는 건축자재 등에서 나오는 유해물질로 인해 거주자들이 느끼는 불쾌감, 즉 새집 증후군이 증가하고 있는 실정이다.However, recently, the discomfort that residents feel due to harmful materials from building materials used to build a house or a building, ie, a new house syndrome, is increasing.
이러한 새집 증후군을 발생시키는 유해물질은 벤젠, 톨루엔, 아세톤, 스틸렌, 포름알데히드 등의 발암물질을 포함하고 있으며 암모니아, 라돈, 석면, 일산화탄소, 질소산화물, 오존, 미세먼지, 부유세균 등과 같은 오염물질도 시공시에 추가적으로 발생하게 된다.Hazardous substances that cause sick house syndrome include carcinogens such as benzene, toluene, acetone, styrene, and formaldehyde. It occurs additionally during construction.
또한, 전술한 오염물질에 단기간 노출되게 되면 두통, 눈,목,코의 자극, 기침, 가려움증, 현기증, 피로감, 집중력저하 등의 증상이 나타날 수 있으며, 장기간 노출되게 되면 호흡기 질환, 심장병, 암 등의 질병이 나타날 수 있다.In addition, short-term exposure to the above-mentioned contaminants may cause symptoms such as headache, eyes, throat, nose irritation, coughing, itching, dizziness, fatigue, decreased concentration, and long-term exposure may cause respiratory disease, heart disease, cancer, etc. May appear.
이러한 문제점을 극복하기 위하여 최근에는 친환경 소재로 이루어진 단열재, 각종 보드판 또는 타일 등의 패널을 사용하고 있는데, 전술한 단열재, 각종 보드판 또는 타일 등의 패널의 경우, 추가적인 비용을 부담해야 하는 문제점이 있었고, 화학 접착제를 사용하여 벽면에 접착시킴에 따라 오히려 화학 접착제로부터 발생되는 각종 화학물질에 의해 친환경 소재의 사용이 무색해 지는 문제점이 있었다.In order to overcome these problems, recently, panels such as insulation, various boards or tiles made of environmentally friendly materials have been used. In the case of the panels, such as the insulation, various boards or tiles, there has been a problem of having to bear additional costs. As the adhesive is attached to the wall using a chemical adhesive, there is a problem in that the use of environmentally friendly materials is colorless due to various chemicals generated from the chemical adhesive.
또한, 입주전 보일러를 통해 실내의 온도를 상승시켜 바닥재 또는 벽 등에 포함되어 있는 유해물질을 제거하는 방법을 사용하고 있으나, 이러한 방법으로는 유해무질을 완벽하게 제거하는데 한계가 있는 실정이었다.In addition, the method of removing the harmful substances contained in the flooring or the wall by raising the temperature of the room through the boiler before moving in, but this method was limited to completely remove the harmful substances.
따라서, 본 발명의 목적은 완전건조상태의 모래에 허브정유를 도포하여 흡착시킨 후 벽돌, 콘크리트, 시멘트몰탈 등의 건축용 시멘트 제품에 함유시켜 완공된 건축물에서 발생되는 다양한 유해물질을 효과적으로 탈취함으로써 주거환경을 개선시킬 수 있도록 한 허브샌드의 제조방법을 제공하는 것이다.Therefore, the object of the present invention is to apply the herbal essential oil to the sand in a completely dry state, and then adsorbed in the building cement products, such as brick, concrete, cement mortar, effectively deodorizes various harmful substances generated in the completed building residential environment It is to provide a method of manufacturing a herbal sand to improve the.
또한, 본 발명의 다른 목적은 새로운 재료의 첨가가 불필요함에 따라 건축물의 내구성 및 강도에는 변화가 없을 뿐만 아니라 유해가스 제거를 위해 설치되는 부가적인 자재비용을 절감할 수 있는 허브샌드의 제조방법을 제공하는 것이다.In addition, another object of the present invention is to provide a manufacturing method of the hub sand can reduce the additional material cost to be installed for removing harmful gases as well as no change in the durability and strength of the building as it is not necessary to add a new material. It is.
전술한 본 발명의 목적들은 제조방법은 모래를 건조시키는 건조단계와, 건조된 모래를 흡착로 내에 투입한 후, 허브정유를 분사하는 흡착단계와, 허브정유가 도포된 모래를 흡착로 내에서 균일하게 교반하는 혼합단계와, 혼합된 모래를 숙성로 내에 투입한 후, 숙성시키는 숙성단계를 포함하여 이루어지는 것을 특징으로 하는 허브샌드의 제조방법을 제공함에 의해 달성된다.The above-described objects of the present invention are a drying method of drying the sand, the drying step of injecting the dried sand into the adsorption furnace, and then injecting the herbal refinery, and the sand is coated with the hub essential oil uniformly in the adsorption furnace It is achieved by providing a method for producing a herb sand, characterized in that it comprises a mixing step of stirring, and mixing the mixed sand into a aging furnace, followed by aging step.
본 발명의 바람직한 특징에 따르면, 전술한 건조단계에서는, 모래를 열풍건조로 내에서 125℃ 내지 145℃의 온도로 건조시키는 것으로 한다.According to a preferred feature of the present invention, in the drying step described above, the sand is dried at a temperature of 125 ℃ to 145 ℃ in a hot air drying furnace.
본 발명의 더 바람직한 특징에 따르면, 전술한 도포단계에서는, 모래 1Kg 당 0.05g 내지 0.15g의 허브정유가 도포되는 것으로 한다.According to a more preferable feature of the invention, in the above-described application step, 0.05g to 0.15g of herbal essential oil is applied per 1Kg of sand.
본 발명의 더욱 바람직한 특징에 따르면, 전술한 숙성단계에서는, 숙성로 내의 온도는 25℃ 내지 35℃로 유지하고 습도는 5% 이하로 유지하여 10일 내지 15일간 숙성시키는 것으로 한다.According to a more preferable feature of the present invention, in the above-described aging step, the temperature in the aging furnace is maintained at 25 ℃ to 35 ℃ and the humidity is maintained at 5% or less to be aged for 10 to 15 days.
이하에는 본 발명의 바람직한 실시예를 첨부도면을 참조하여 상세하게 설명하되, 이는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 발명을 용이하게 실시할 수 있을 정도로 상세하게 설명하기 위한 것이지, 이로 인해 본 발명의 기술적인 사상 및 범주가 한정되는 것을 의미하지는 않는다.DETAILED DESCRIPTION Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, which are intended to explain in detail enough to enable those skilled in the art to easily practice the present invention. This does not mean that the technical spirit and scope of the present invention is limited.
도 1에는 본 발명의 일 실시예에 따른 허브샌드의 제조방법에 대한 블럭도가 도시되고, 도 2에는 본 발명의 일 실시예에 따른 허브샌드의 제조방법에 의해 제조된 허브샌드의 암모니아 가스 탈취율을 측정한 도표가 도시된다.1 is a block diagram of a method for producing a herbal sand according to an embodiment of the present invention, Figure 2 is ammonia gas deodorization rate of the herbal sand prepared by the method for producing a herbal sand according to an embodiment of the present invention A chart measuring the is shown.
본 발명의 일 실시예에 따른 허브샌드의 제조방법은 모래를 건조시키는 건조단계와, 건조된 모래를 흡착로 내에 투입한 후, 허브정유를 분사하는 흡착단계와, 허브정유가 도포된 모래를 흡착로 내에서 균일하게 교반하는 혼합단계와, 혼합된 모래를 숙성로 내에 투입한 후, 숙성시키는 숙성단계를 포함한다.According to an embodiment of the present invention, a method for manufacturing a herb sand includes a drying step of drying sand, an adsorption step of injecting the dried sand into an adsorption furnace, and then spraying an herbal refinery, and adsorbing the sand to which the herbal refining oil is applied. And a mixing step of uniformly stirring in the furnace, and a ripening step of putting the mixed sand into the aging furnace and then aging.
여기서 건조단계는 허브샌드의 제조에 사용될 모래를 건조시키는 단계로서, 이러한 건조에는 열풍건조로가 사용되며, 그 온도는 125℃ 내지 145℃인 것이 바람직하다.The drying step is a step of drying the sand to be used in the manufacture of the herb sand, a hot air drying furnace is used for such drying, the temperature is preferably 125 ℃ to 145 ℃.
전술한 건조단계에서 모래가 완벽하게 건조됨에 따라 벽돌, 시멘트몰탈, 콘크리트 등의 시멘트를 이용한 다양한 건축분야에서 응용이 가능하며 각각의 제품에서 동일한 효과를 기대할 수 있게 된다.As the sand is completely dried in the above-mentioned drying step, it can be applied in various construction fields using cement such as brick, cement mortar, concrete, and the same effect can be expected in each product.
전술한 건조단계를 거친 모래는 흡착로에 투입된 후 흡착단계가 진행되는데, 이 흡착단계는 건조단계를 통해 완전건조된 모래에 허브정유가 분사되어 흡착되는 단계로서, 허브정유는 스프레이를 통해서 모래에 균일하게 분사되도록 하는 것이 바람직하다.The sand passed through the above drying step is introduced into the adsorption furnace, and then the adsorption step proceeds. The adsorption step is a step in which the herbal oil is sprayed and adsorbed onto the sand completely dried through the drying step. It is desirable to spray uniformly.
전술한 허브정유는 허브식물의 꽃·잎·줄기·뿌리 등에서 얻어지는 휘발성의 기름인 것으로 하며, 스프레이를 통해서 분사되는 허브정유의 양은 모래 1Kg 당 0.05g 내지 0.15g인 것이 바람직하다.The above-mentioned herbal essential oils are volatile oils obtained from flowers, leaves, stems, roots, etc. of herbal plants, and the amount of the herbal essential oils sprayed through the spray is preferably 0.05 g to 0.15 g per 1 kg of sand.
또한, 허브정유가 모래에 용이하게 흡착되도록 하기 위해서 허브정유 내에 미량의 흡착제가 포함되는데, 이러한 흡착제는 종래기술에 따른 흡착제와 동일한 것으로 하여 그 상세한 설명은 생략하기로 한다. In addition, a small amount of adsorbent is included in the hub essential oil so that the hub essential oil is easily adsorbed on sand, and this adsorbent is the same as the adsorbent according to the prior art, and a detailed description thereof will be omitted.
전술한 흡착단계를 거친 모래는 흡착로 내에서 혼합단계가 진행되는데, 이 혼합단계는 허브정유가 모래입자와 균일하게 흡착되도록 하는 역할을 하는 것으로, 흡착로 내에 설치되는 스크류바에 의해서 교반되어 혼합된다.The sand that has passed through the above-mentioned adsorption step is mixed in the adsorption furnace. This mixing step serves to ensure that the hub oil is uniformly adsorbed with the sand particles, and is stirred and mixed by a screw bar installed in the adsorption furnace. .
전술한 혼합단계를 거친 모래는 숙성로에 투입된 후 숙성단계가 진행되는데, 이 숙성단계는 전술한 혼합단계를 통해 균일하게 흡착된 허브정유가 모래입자 내부로 깊숙하게 흡착되도록 하는 역할을 하는 것이다.After the above-mentioned mixing step is put into the aging furnace, the aging step is carried out. This aging step serves to make the hub oil refined evenly adsorbed deeply into the sand particles through the above mixing step.
이때 숙성로 내의 온도는 25℃ 내지 35℃로 유지하고 습도는 5% 이하로 유지 하여 10일 내지 15일간 숙성시키는 것이 바람직하며, 흡착로에서와 마찬가지로 숙성로 내부에 스크류바가 구비되어 모래를 균일하게 교반하면서 숙성시킨다.At this time, the temperature in the aging furnace is maintained at 25 ℃ to 35 ℃ and the humidity is maintained at 5% or less it is preferable to ripen for 10 to 15 days, as in the adsorption furnace is equipped with a screw bar inside the aging furnace to uniform sand Aged with stirring.
전술한 바와 같이 제조된 허브샌드는 건조몰탈 1ton 당 45g 내지 55g 혼합되어 사용되고, 물과 혼합되는 믹싱과정에서 몰탈 전체로 분산되며 시공이 완료되어 건조된 후에도 휘발작용으로 인해 지속적으로 유해물질을 흡착 및 제거하게 된다.Herb sand prepared as described above is used by mixing 45g to 55g per ton of dry mortar, dispersed throughout the mortar during mixing with water and continuously adsorbs harmful substances due to volatilization even after construction is completed and dried. Will be removed.
이하에는 도 1 및 도 2에 도시되는 바와 같이 본 발명을 실시예에 의거하여 더욱 상세하게 설명한다.Hereinafter, the present invention will be described in more detail with reference to Examples as shown in FIGS. 1 and 2.
실시예;Example;
먼저 모래를 열풍건조로에 투입시킨 후 125℃의 열풍으로 완전건조시킨 다음, 완전건조된 모래를 흡착로 내에 투입한다.First, sand is introduced into a hot air drying furnace, followed by complete drying with hot air at 125 ° C., and then completely dried sand is introduced into the adsorption furnace.
흡착로에서는 투입된 모래 1Kg 당 0.1g의 허브정유를 스프레이를 통해 분사하는데, 이때 분사되는 허브정유 내에는 미량의 흡착제가 포함되어 있다.In the adsorption furnace, 0.1 g of herbal refining oil is sprayed through a spray per 1 Kg of sand injected, and a small amount of adsorbent is contained in the injected herbal refining oil.
허브정유가 흡착된 모래는 흡착로 내에 구비되는 스크류바에 의해 교반되면서 모래입자에 허브정유가 균일하게 혼합되도록 한 다음, 모래를 숙성로 내에 투입한다.The sand to which the hub essential oil is adsorbed is stirred by a screw bar provided in the adsorption furnace so that the hub essential oil is uniformly mixed with the sand particles, and then sand is introduced into the aging furnace.
숙성로는 35℃, 습도 5%이하로 유지되도록 하여 14일간 숙성시킴으로써 모래입자 내로 허브정유가 깊숙하게 흡착되도록 하는데, 이때 숙성로 내에는 흡착로에서와 마찬가지로 스크류바가 구비되어 모래를 균일하게 교반하면서 숙성되도록 한 다.The aging furnace is maintained at 35 ° C and 5% humidity, and aged for 14 days to deeply adsorb herb essential oil into the sand particles.At this point, the aging furnace is equipped with a screw bar to uniformly stir the sand. Allow it to mature.
전술한 바와 같이 제조된 허브샌드는, 건조몰탈 1ton 당 50g이 혼합되어 사용된다.Herb sand prepared as described above, 50g per ton of dry mortar is mixed and used.
전술한 바와 같은 방법으로 제조된 허브샌드는 한국원적외선 응용평가 연구원에서 암모니아 가스의 탈취율을 시험한 바, Herb sand prepared by the above-described method was tested by the Korea Far Infrared R & D Institute to test the deodorization rate of ammonia gas.
( 발급번호 : KFIG-167 , 시료명 : 몰탈(허브샌드-2) )(Issue Number: KFIG-167, Sample Name: Mortar (Herb Sand-2))
(주) Blank : 시료를 넣지 않은 상태에서 측정한 것임.(Note) Blank: Measured without sample.
와 같이, 습윤상태의 콘크리트에서는 88%의 탈취율을 나타났고, 완전건조상태에서는 94%의 탈취율을 보이는 것으로 나타났으며, 시험결과는 도 2에 도시되는 바와 같다.As shown, in the wet concrete showed a deodorization rate of 88%, in a completely dry state was shown to exhibit a deodorization rate of 94%, the test results are shown in FIG.
이상에서와 같이, 본 발명에 따른 허브샌드의 제조방법은 완전건조상태의 모래에 허브정유를 도포하여 흡착시킨 후 벽돌, 콘크리트, 시멘트몰탈 등의 건축용 시멘트 제품에 함유시켜 완공된 건축물에서 발생되는 다양한 유해물질을 효과적으로 탈취함으로써 주거환경을 개선시킬 수 있는 탁월한 효과가 있다.As described above, the manufacturing method of the herb sand according to the present invention is applied to the herb refined by applying the essential oil to the sand in a completely dry state and then included in the building cement products such as brick, concrete, cement mortar, etc. Effective deodorization of harmful substances has an excellent effect to improve the living environment.
또한, 유해물질의 제거를 위해 새로운 재료의 첨가가 불필요함에 따라 건축물의 내구성 및 강도에는 변화가 없을 뿐만 아니라 유해가스 제거를 위해 설치되는 부가적인 자재비용을 절감할 수 있는 장점이 있다.In addition, there is no change in the durability and strength of the building as it is not necessary to add a new material for the removal of harmful substances, there is an advantage that can reduce the additional material costs installed for removing harmful gases.
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