KR100799754B1 - Manufacturing method of a sculpture tile - Google Patents

Manufacturing method of a sculpture tile Download PDF

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Publication number
KR100799754B1
KR100799754B1 KR1020060098565A KR20060098565A KR100799754B1 KR 100799754 B1 KR100799754 B1 KR 100799754B1 KR 1020060098565 A KR1020060098565 A KR 1020060098565A KR 20060098565 A KR20060098565 A KR 20060098565A KR 100799754 B1 KR100799754 B1 KR 100799754B1
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South Korea
Prior art keywords
tile
firing
coloring
tiles
glaze
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KR1020060098565A
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Korean (ko)
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김옥수
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김옥수
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/001—Applying decorations on shaped articles, e.g. by painting
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/04—Clay; Kaolin
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/131—Inorganic additives
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/32—Burning methods
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81—Coating or impregnation
    • C04B41/85—Coating or impregnation with inorganic materials
    • C04B41/86—Glazes; Cold glazes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/91—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics involving the removal of part of the materials of the treated articles, e.g. etching
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Dispersion Chemistry (AREA)
  • Civil Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

A method for manufacturing a carved tile is provided to impart a value as an art work to a tile, and to realize a pastel-like color tone and texture when the tile used as an interior material. A method for manufacturing a carved tile(1) comprises the steps of: mixing silica, feldspar, pottery stone with clay, finely dividing mixed powder, kneading the powder with water, firing a molded body(2)(primary baking), applying a glaze thereon, and further firing the glazed body(main baking) to provide a tile; adhering a ground pattern to the tile; chipping the glazed layer(3) by an etching machine to form an intaglio pattern corresponding to the ground pattern; coloring the tile, and firing the tile by heating the tile at 150-250 deg.C for 10 minutes; and cooling the fired tile and removing the glaze attached on a non-carved portion. The coloring step is performed by coloring the tile preheated to 15-250 deg.C in a kiln with a dye solution(5) dropped through a spuit at the engraved portion. The dye solution is prepared by heating 100g of paraffin mixed with 0.1-5g of a dye to 100 deg.C., and is rapidly absorbed to the heated tile upon contact therewith, so that a pastel-tone soft color is realized.

Description

조각 타일의 제조방법{Manufacturing method of a sculpture tile}Manufacturing method of a sculpture tile

도 1은 본 발명에서 제공하는 조각 타일의 일 실시예를 보인 평면도1 is a plan view showing an embodiment of a fragment tile provided by the present invention

도 2는 본 발명에서 제공하는 조각타일의 단면도2 is a cross-sectional view of the engraving tile provided by the present invention.

도 3은 본 발명으로 제조된 조각 타일의 실물 평면 사진Figure 3 is a real flat picture of the fragment tiles produced by the present invention

도 4는 본 발명에서 제공하는 조각 타일의 제조공정을 보인 개략적인 블록도Figure 4 is a schematic block diagram showing a manufacturing process of the fragment tile provided by the present invention

■ 도면의 주요부분에 사용된 부호의 설명 ■■ Explanation of symbols used in main part of drawing ■

1:조각 (타일) 2:본체1: piece (tile) 2: body

3:유약층 4:치핑부3: glaze layer 4: chipping part

5:염액5: salt

본 발명은 조각 타일의 제조방법에 관한 것으로서, 보다 구체적으로는 타일 표면에 음각으로 파스텔 톤의 그림을 제공하여 외관이 미려한 고급 타일을 제공코자 한 것이다.The present invention relates to a method of manufacturing a piece of tile, and more specifically, to provide a high-quality tile with a beautiful appearance by providing a picture of a pastel tone engraved on the surface of the tile.

일반적으로 사용되고 있는 타일은 규석·장석·도석의 분말에 점토를 혼합하고 미분쇄하여 물로 반죽하고 성형해서 소성(초벌구이)하고 유약을 시유한 다음 재차 소성(본구이)하여 만들게 되는데 대부분의 타일은 표면이 단일 색으로 구성되어 있으며, 문양이나 색상을 가하기 위해서는 소성하기 전에 조각하거나 혹은 유약을 도포한 후 소성하고 시유한 다음 재차 소성하여 만든다.Tiles commonly used are made by mixing clay with crushed stone, feldspar and pottery powder, pulverizing it with water, kneading it with water, forming it, baking it (preliminary roasting), glazing and then baking it again (main roasting). It is composed of a single color, and in order to add a pattern or color, it is made by engraving before firing or applying glaze, firing, lubricating and firing again.

그러나 상기한 방법으로 타일을 만들 경우 그림의 표현이 극히 제한적이고, 다양한 색상 표현도 어려웠다.However, when the tile is made in the above manner, the expression of the painting is extremely limited, and various colors are difficult to express.

이에 본 발명자는 상기한 종래 타일이 갖는 제반 문제점을 일소코자 본 발명을 연구 개발한 것으로서, The present inventors have studied and developed the present invention to solve the problems of the conventional tiles described above,

본 발명에서는 완성된 초벌구이와 본구이를 통해서 완성된 타일에 음각으로 다양하게 밑그림을 그리고 이에 파라핀과 염료를 혼합한 염액으로 채색한 후 저온에서 재차 소성하여 파스텔 톤이 아름답게 채색된 고급 조각 타일 제조방법을 제공함에 발명의 기술적 과제를 두고 본 발명을 완성한 것이다.In the present invention, a variety of sketches of the finished tile through the roasting and the main grilling in the engraved sketch, and then colored with a salt solution mixed with paraffin and dye, and then calcined again at low temperature to produce a beautifully-colored finely-colored tile tiles In order to provide a technical problem of the present invention to complete the present invention.

본 발명은 규석·장석·도석의 분말에 점토를 혼합하고 미분쇄하여 물로 반죽하고 성형한 본체를 소성(초벌구이)하고 유약을 시유한 다음 재차 소성(본구이)하는 순서로 만들어진 표면에 유약층을 형성한 타일을 이용하여 고급스러운 음각으로 조각된 조각 타일 제조방법을 제공함에 그 특징이 있는 것이다.The present invention mixes clay with powder of silica, feldspar, and pottery, kneads with water, kneads with water, and calcinates the molded body (pre-baking), lubricates the glaze and then calcines (bakes) the surface again. It is characterized by providing a method of manufacturing a sculpture tile carved in a luxury engraving using the formed tiles.

도 1은 본 발명에서 제공하는 조각타일의 일 실시예를 보인 평면도이고, 도 2는 본 발명에서 제공하는 조각타일의 단면도이며, 도 3은 본 발명으로 제조된 조각 타일의 실물 평면 사진을 도시한 것으로서, 이하에서 본 발명의 구성을 설명한다.1 is a plan view showing an embodiment of the engraving tile provided by the present invention, Figure 2 is a cross-sectional view of the engraving tile provided by the present invention, Figure 3 shows a real plan photo of the engraving tile produced by the present invention. As such, the configuration of the present invention will be described below.

본 발명은 규석·장석·도석의 분말에 점토를 혼합하고 미분쇄하여 물로 반죽하고, 성형한 본체(2)를 소성(초벌구이)하고, 유약을 시유한 다음 재차 소성(본구이)하는 순서로 만들어진 표면에 백색의 유약층(3)을 형성한 타일로 제조한 조각 타일(1)에 있어서, 상기 본체(2) 표면에 형성된 유약층(3)을 치핑(chipping)하여 치핑부(4)가 음각으로 그림이 되게 성형하고, 타일(1)을 150~250도의 온도로 예열한 후 음각된 치핑부(4)에 염액(5)으로 다양한 색상을 채색하여 150~250도의 온도가 유지되는 가마에서 소성하되, 상기 염액(5)은 파라핀 100g에 염료 0.1~5g를 섞어서 100도로 가열한 것이다.The present invention is made in the order of mixing clay and pulverizing with powder of silica, feldspar and pottery, kneading with water, firing (preliminary roasting) the molded main body (2), lubricating glaze and then firing (main roasting) again. In the piece tile (1) made of a tile having a white glaze layer (3) formed on the surface, the chipping portion (4) is engraved by chipping the glaze layer (3) formed on the surface of the main body (2) It is molded to be a picture, and preheated the tile (1) to a temperature of 150 ~ 250 degrees and then baked in a kiln where the temperature of 150 ~ 250 degrees is maintained by coloring various colors with the salt solution (5) on the engraved chipping part (4) However, the salt solution (5) is heated to 100 degrees by mixing 0.1-5 g of dye to 100 g of paraffin.

본 발명은 도 3에 도시된 바와 같이 염액(5)이 본체(2)에 침투되면서 파스텔 톤의 아름다운 채색이 이루어진다.As shown in FIG. 3, the salt solution 5 penetrates into the main body 2 to form a beautiful color of pastel tones.

도 4는 본 발명에서 제공하는 조각 타일(1)의 제조공정을 보인 개략적인 블록도를 도시한 것으로서, 4 is a schematic block diagram showing a manufacturing process of the fragment tile (1) provided by the present invention,

규석·장석·도석의 분말에 점토를 혼합하고 미분쇄하여 물로 반죽하고, 성형한 본체를 소성(초벌구이)하고, 유약을 시유한 다음 재차 소성(본구이)하는 순서로 만들어진 표면에 유약층을 형성한 타일을 이용한 조각타일을 제조함에 있어서, 타일에 밑그림을 접착하는 단계와; 애칭기계로 유약층을 치핑(chipping)하여 밑그림에 맞게 치핑부가 음각으로 그림이 되게 성형하는 단계와; 음각으로 그림이 성형된 타일을 가마에 넣고 150~250도의 온도로 가열하는 단계와; 가열된 타일을 가마에서 인출한 후 음각되어 노출된 치핑부에 파라핀 100g에 염료 0.1~5g를 섞어서 100도로 가열한 염액을 스포이트로 떨어뜨려 채색하는 단계와; 채색된 타일을 가마에 넣고 150~250도의 온도로 10분 가열하여 소성하는 단계와; 소성된 타일을 냉각 후 조각되지 않은 부분에 묻어 있는 유약을 제거하는 단계로 이루어진다.A clay layer is formed on the surface of clay, feldspar and pottery powder, mixed with fine grinding, kneading with water, firing the molded body (preliminary roasting), lubricating the glaze, and then firing (main roasting) again. In preparing a piece of tile using a tile, the step of adhering the sketch to the tile; Chipping the glaze layer with a nicking machine and molding the chipping portion to be engraved according to the sketch; Engraving the engraved tiles into the kiln and heating them to a temperature of 150 to 250 degrees; Taking out the heated tile from the kiln and mixing 0.1-5 g of dye with 100 g of paraffin in an engraved exposed chipping portion, dropping the salt solution heated to 100 degrees with a dropper to color; Putting the colored tiles into a kiln and baking by heating at a temperature of 150 to 250 degrees for 10 minutes; After cooling the calcined tile is made to remove the glaze on the unsculpted portion.

이상과 같이 구성 및 제조되는 본 발명은 장식용이나 실내외 인테리어용으로 사용될 수 있는 것으로서, The present invention configured and manufactured as described above can be used for decoration or indoor and outdoor interior,

본 발명은 유약층(3)을 치핑하여 치핑부(4)가 음각으로 그림이 되게 성형한 타일(1)의 본체(2)를 가열한 상태에서 파라핀에 염료를 섞어서 100도로 가열한 염액(5)을 스포이트로 떨어뜨려 채색한 후 가마에 넣고 150~250도의 온도로 10분 소성하는 것으로, 기존 타일에서 제공할 수 없는 다양한 디자인 연출이 가능하고, 마치 파스텔로 그림을 그린 것과 같은 색감을 제공할 수 있는 고급스러운 조각 타일(1)을 제공할 수 있는 것이다.According to the present invention, a salt solution (5) is prepared by mixing dyes in paraffin while heating the main body (2) of the tile (1) formed by chipping the glaze layer (3) so that the chipping portion (4) is engraved in an engraved manner (5). ) By dropping them into the dropper, and then putting them in a kiln and firing them at a temperature of 150 to 250 degrees for 10 minutes to produce various designs that cannot be provided with existing tiles, and provide a color like painting with pastels. It can provide a luxurious carved tile (1).

이상에서 살펴본 바와 같이 본 발명은 통상의 방법으로 제조된 타일(1)에 음각으로 그림을 그리고 채색한 조각 타일(1)로서, 본 발명에 의하면 사용자가 소망하는 다양한 그림을 조각 채색할 수 있어 작품으로서의 가치가 있으므로 선물용으로 사용이 가능하며, 또한 제조된 타일(1)로 실내외를 인테리어 할 경우 파스텔 톤 질감으로 독특한 분위기 연출을 할 수 있는 등 기대 이상의 효과를 제공할 수 있는 매우 유용한 발명이다.As described above, the present invention is a sculpture tile (1) engraved and painted engraved on a tile (1) manufactured by a conventional method, according to the present invention can be a variety of paintings that the user desires sculpture It is a very useful invention that can be used as a gift because it can be used as a gift, and it can provide more than expected effects such as a unique atmosphere with a pastel tone texture when the interior and exterior of the manufactured tile (1).

Claims (2)

삭제delete 규석·장석·도석의 분말에 점토를 혼합하고 미분쇄하여 물로 반죽하고, 성형한 본체를 소성(초벌구이)하고, 유약을 시유한 다음 재차 소성(본구이)하는 순서로 만들어진 표면에 유약층을 형성한 타일을 이용한 조각타일을 제조하고,A clay layer is formed on the surface of clay, feldspar and pottery powder, mixed with fine grinding, kneading with water, firing the molded body (preliminary roasting), lubricating the glaze, and then firing (main roasting) again. Making a piece of tile using one tile, 타일에 밑그림을 접착하는 단계와; 애칭기계로 유약층을 치핑(chipping)하여 밑그림에 맞게 음각으로 그림을 성형하는 단계와; 음각으로 그림이 성형된 타일을 채색한 후 150~250도의 온도로 10분 가열하여 소성하는 단계와, 소성된 타일을 냉각 후 조각되지 않은 부분에 묻어 있는 유약을 제거하는 단계로 제조되는 조각타일의 제조방법에 있어서,Adhering the sketch to the tile; Chipping the glaze layer with a nicking machine to form a drawing intaglio in accordance with the sketch; The engraving tiles are manufactured by coloring the tiles which are formed in an intaglio and then heating them at a temperature of 150 to 250 degrees for 10 minutes, and then removing the glazes on the unsculpted parts after cooling the baked tiles. In the manufacturing method, 상기 채색은 음각으로 그림이 성형된 타일을 가마에 넣고 150~250도의 온도로 가열하는 단계를 거친 예열된 타일의 음각된 부분에 염액을 스포이트로 떨어뜨려 채색하며,The coloring is to paint the engraved tiles in the engraved in the kiln and heated to a temperature of 150 ~ 250 degrees by dropping the salt solution with a dropper to the engraved portion of the preheated tile, 상기 염액은 파라핀 100g에 염료 0.1~5g를 섞어서 100도로 가열한 것으로서, 가열된 타일에 접할 때 신속하게 흡수되어 파스텔 톤의 부드러운 색상이 연출되도록 한 것을 특징으로 하는 조각타일의 제조방법.The salt solution is heated to 100 degrees by mixing the dye 0.1 ~ 5g in 100g of paraffin, it is quickly absorbed when contacting the heated tile to produce a soft color of the pastel tone.
KR1020060098565A 2006-10-10 2006-10-10 Manufacturing method of a sculpture tile KR100799754B1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR840003469A (en) * 1983-02-07 1984-09-08 이성우 How to display raw patterns on the surface of ceramics
JPH0465377A (en) * 1990-07-03 1992-03-02 Masuo Mizuno Production of decorative tile
KR20020030861A (en) * 2000-10-18 2002-04-26 유민호 Charnel box making method
KR200338357Y1 (en) 2003-10-30 2004-01-13 이영란 Porcelain

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR840003469A (en) * 1983-02-07 1984-09-08 이성우 How to display raw patterns on the surface of ceramics
JPH0465377A (en) * 1990-07-03 1992-03-02 Masuo Mizuno Production of decorative tile
KR20020030861A (en) * 2000-10-18 2002-04-26 유민호 Charnel box making method
KR200338357Y1 (en) 2003-10-30 2004-01-13 이영란 Porcelain

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