KR100760688B1 - The manufacturing method and multipurpose function bio material - Google Patents

Abstract

A multipurpose functional bio-material and a method for manufacturing the same are provided to show favorable functions including fatigue recovery, antibacterial effects and deodorization by using an anions and far infrared rays-emitting material. A multipurpose functional bio-material is manufactured by a method comprising the steps of: (S10) mixing polyethylene, a pigment, a natural mineral and an expandable polystyrene; (S11) extruding the mixture by melting the mixture with higher heat and transferring the molten mixture toward one side; (S12) molding the extruded mixture into a predetermined shape; (S14) cooling the molded article by passing it through water; (S15) removing moisture on the molded article; and (S16) applying a patterned film onto the molded article. In the method, the polyethylene, the pigment, the natural mineral and the expandable polystyrene are employed in a content of 4-10 wt%, 2-4 wt%, 5-7 wt% and 83-85 wt%, respectively. The natural mineral comprises a mixture of SiO2, Fe2O3, TiO2, Al2O3, CaO, MgO, K2O, Na2O and Ge which are pulverized into 600-1000 mesh.

Description

Multipurpose functional biomaterial and its manufacturing method {The manufacturing method and multipurpose function bio material}

(A) is a perspective view of a conventional far-infrared mat,

        (b) is sectional drawing along the line A-A of FIG. 1 (a).

Figure 2 is a flow chart of a method for producing a multi-functional functional biomaterial applied to the present invention.

Figure 3 is the image and on the infrared radiation energy emitted from the various mats of the present invention

        The result value processed by the degree data.

Figure 4 is the antimicrobial test results by E. coli of the present invention various mats.

5 is an antimicrobial test results by Pseudomonas aeruginosa of the present invention various mats.

Figure 6 is a graph of the gas concentration curve of the various mats of the present invention over time.

7 is a graph showing the emissivity of various mats of the present invention.

8 is a graph showing the radiation energy of the various mats of the present invention.

9 is an antibacterial test result by E. coli of the various scaffold of the present invention.

10 is the antimicrobial test results by Pseudomonas aeruginosa of the various scaffolds of the present invention.

11 is an image and on the infrared radiation energy emitted from the various scaffold of the present invention

        The result value processed by the degree data.

12 is a graph showing the emissivity of the various scaffold of the present invention.

13 is a graph showing the radiation energy of the various scaffold of the present invention.

14 is a graph of the gas concentration curve with time elapse of the various scaffold of the present invention.

<Explanation of symbols for main parts of the drawings>

S 10: Mixing Step S 11: Extrusion Step

S 12: molding step S 13: germanium liquid injection

S 14: Cooling Step S 15: Water Removal Step

S 16: Film Coating

The present invention relates to a versatile functional biomaterial and a method for manufacturing the same, and more specifically, to produce mats, bathroom scaffolds, prefabricated floors, floorings, moldings and other various building materials using materials that emit negative ions and far infrared rays. In particular, it is possible to improve fatigue recovery and exercise effect by anion and far-infrared rays generated from functional materials, and to prevent the causative agent of bacterial diseases by antibacterial and deodorizing effect, and to improve indoor pollution that is clouded by activities. This significantly improves the quality and reliability of the product, allowing consumers to plant a good image.

As it is known, far-infrared rays are called light of life, energy of vitality, light of mystery, etc.It is beneficial to human body such as promoting blood circulation, strengthening metabolism, removing waste, and it is effective for maintaining normal body temperature and relieving muscle pain of human body. It is known to be useful as a household item.

In addition, the negative ions have effects such as cell reactivation and autonomic control have been recently used in a variety of medical and well-being products. And germanium is known to increase the amount of oxygen and activation of cells to increase the body's resistance as well as to release toxic substances in the body.

As described above, far infrared rays and negative ions have a good effect, and many technologies using the same have been filed and registered in the related art.

Among them, Utility Model Registration Application No. 193-0018658 (Publication No. 1996-0006339) (name: far-infrared mat) has been filed and registered.

Looking at the conventional technical configuration described above, as shown in Fig. 1 (a) (b), after mixing the synthetic rubber (3) and zeolite (2) powder in an 8: 2 ratio, compression molding at a pressure of about 500 kg It is a far-infrared mat which is characterized by continuously drilling a hole 4 having a predetermined diameter on the surface of the mat 1.

 The effect of the prior art described above is that the far infrared mat (1) is unique to the synthetic rubber by the water hole (4) perforated on the surface of the far-infrared mat (1) when it is laid or laid down in a bath or sauna of a bath. As buoyancy is lost, it sinks directly in water. When the skin comes into contact with the water hole (4), it causes acupressure, which facilitates blood circulation of the human body, and the mat (1) is heated by the hot water and the heat of the sauna. At this time, the far infrared rays are generated from the zeolite 2 contained in the mat 1 so that the far infrared rays beneficial to the human body can be easily absorbed into the body during the bath without a separate heat source supply. ) Emits far-infrared rays even in lukewarm, so if you use it in a bath with low water temperature, sweat will come out after a reasonable time. At this time, since the discharge of body waste with up to have a triple effect of the pressure and exhaust waste and far-infrared absorption.

However, the above-described conventional technology has a problem that the amount of far-infrared rays and negative ions emitted is very insufficient since natural ores containing germanium are not included.

In addition, the conventional technology is used only as a mat, but also a problem that can not produce bathroom scaffolding, prefabricated flooring, flooring, moldings and other various building materials.

The present invention has been made in order to solve the problems of the prior art as described above, the first step to produce a multi-functional functional bio material through the mixing step → extrusion step → molding step → cooling step → moisture removal step → film coating step The second purpose is to produce mats, bathroom scaffolds, prefabricated floors, flooring, moldings and other various building materials using materials that emit negative ions and far-infrared rays. It is to improve fatigue recovery and exercise effect by anion and far-infrared rays generated from functional materials, and to prevent the causative agent of bacterial diseases by antibacterial and deodorizing effect, and to improve indoor pollution clouded by activities. 4The purpose is to install mats on the floor of kitchens, verandas, gymnasiums, children's playrooms, etc. The ions are generated to obtain the antibacterial and deodorizing effect, and the fifth purpose is that the cells are naturally activated by the generation of the anion and the far infrared ray, which can obtain the effect of increasing the purification and resistance of blood, as well as promoting sweating. Its purpose is to discharge the accumulated wastes, harmful heavy metals, and harmful pigments from the body with extra fat, and the sixth objective is to greatly improve the quality and reliability of the product, thereby providing consumers with a good image. It provides a multi-functional functional bio material and a method of manufacturing the same for planting.

In order to achieve the above object, the present invention comprises a mixing step of mixing polyethylene, pigments, natural ore, foamed polystyrene; An extrusion step of transferring the mixture to one side while melting the mixture at a high temperature after the mixing step; A molding step of making the mixture into a predetermined shape after the extrusion step; A cooling step of passing the molding into the water after the molding step; A water removal step of removing water from the molding after the cooling step; It provides a method of producing a multi-functional functional bio material, characterized in that it comprises a; film coating step of coating a film displayed on the surface of the molding after the water removal step.

The present invention also provides a multi-functional functional bio material prepared by the above method.

Hereinafter, described in detail with reference to the accompanying drawings a preferred embodiment of the present invention for achieving this purpose are as follows.

The multipurpose functional biomaterial applied to the present invention and its manufacturing method are configured as shown in FIGS. 2 to 14.

In the following description of the present invention, if it is determined that a detailed description of a related known function or configuration may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.

Terms to be described later are set in consideration of functions in the present invention, which may vary depending on the intention or custom of the producer, and the definitions should be made based on the contents throughout the present specification.

First, the present invention is subjected to a mixing step of mixing the polyethylene, pigments, natural ore, foamed polystyrene as shown in Figure 2 (S10).

In this case, the polyethylene applied to the present invention is preferably 4 to 10% by weight, 2 to 4% by weight of pigment, 5 to 7% by weight of natural ore, and 83 to 85% by weight of expanded polystyrene. As follows.

If the polyethylene is 4% by weight or less, the workability during the manufacture of the material is inferior, when the polyethylene is 10% by weight or more, the moisture resistance and cold resistance of the material is inferior, the polyethylene is preferably 4 to 10% by weight.

In addition, when the pigment is 2% by weight or less, the desired color is not clearly obtained, and when the pigment is 4% by weight or more, the mixing power with other materials is inhibited, and the pigment is preferably 2-4% by weight.

In addition, when the natural ore is 5% by weight or less, the emission of far infrared rays and anions is reduced, and when the natural ore is 7% by weight or more, the adhesion to other materials is weak, and the natural ore is preferably 5 to 7% by weight.

In addition, when the foamed polystyrene is 83% by weight or less, water resistance, heat insulation, and buffering property are inferior, and when the foamed polystyrene is 85% by weight or more, it is highly expandable and cannot be used as a material, and the expanded polystyrene is preferably 83 to 85% by weight. Do.

On the other hand, natural ores applied to the present invention include silicon dioxide (Sio2), iron oxide (Fe2O3), titanium dioxide (TiO2), alumina (Al2O3), calcium oxide (CaO), magnesium oxide (MgO), potassium oxide (K2O), Sodium oxide (Na2O) and germanium (Ge) are mixed and ground to 600-1000 mesh fine particles.

The silicon dioxide (Sio2) is 70.31 to 71.73% by weight, iron oxide (Fe2O3) is 1.89 to 2.09% by weight, titanium dioxide (TiO2) is 0.03 to 0.05% by weight, alumina (Al2O3) is 21.00 to 21.20% by weight, calcium oxide (CaO) is 2.70 to 2.90 wt%, magnesium oxide (MgO) is 0.30 to 0.50 wt%, potassium oxide (K2O) is 0.08 to 0.28 wt%, sodium oxide (Na2O) is 0.01 to 0.21 wt%, germanium (Ge) Is characterized by consisting of 2.26 to 2.46% by weight.

The present invention is subjected to an extrusion step of transferring the mixture to one side while melting the mixture at a high temperature after the mixing step.

At this time, the present invention is characterized in that the extrusion in one side while melting the mixture at 250 ~ 380 ℃ in the extrusion step.

When the extrusion temperature is 250 ° C. or less, the materials of the raw materials do not blend well with each other. When the extrusion temperature is 380 ° C. or more, the extrusion temperature is preferably 250 to 380 ° C. because the material of the raw material may be changed to a liquid phase. .

In addition, the present invention is subjected to a molding step of making the mixture into a predetermined shape after the extrusion step.

At this time, the present invention includes the process of coating by spraying the germanium liquid on the outer peripheral surface of the molding in the forming step (S13).

The present invention is to melt and melt the germanium and then spray the liquid on the outer peripheral surface of the molding to coat the germanium, oxygen supply action, anion effect, immunity strengthening effect, interferon production, endorphin production promoting action, acid constitution alkaline, Detoxification and heavy metals from the body will act.

The present invention also undergoes a cooling step when passing the molding into the water after the molding step. (S14)

At this time, the temperature of the water in the cooling step is characterized in that 10 ~ 18 ℃, if the water temperature is less than 10 ℃ the surface of the material is fragile hardening state, if the water temperature is 18 ℃ or more surface of the material This is not smooth, the temperature of the water is preferably 10 to 18 ℃.

In addition, the present invention is subjected to a water removal step of removing moisture on the molding after the cooling step.

In other words, the water must be removed so that the film can be closely adhered to the surface of the material in the film coating step.

In addition, the present invention is to produce a multi-functional functional bio material through the film coating step of applying a film is displayed on the surface of the molding after the water removal step.

The natural ore applied to the present invention is to perform the step of grinding into 600-1000 mesh fine particles, in particular the main component and the weight percent of the natural ore, preferably made as shown in Table 1 below.

TABLE 1

Sio2 Fe2O3 TiO2 Al2O3 CaO MgO K2O Na2O Ge 71.02% 1.99% 0.04% 21.10% 2.80% 0.40% 0.18% 0.11% 2.36%

On the other hand, the present invention may be variously modified and may take various forms in applying the above configuration.

And it is to be understood that the invention is not limited to the specific forms referred to in the above description, but rather includes all modifications, equivalents and substitutions within the spirit and scope of the invention as defined by the appended claims. It should be understood that.

The multi-functional functional bio material and the manufacturing method configured as described above have the effect as shown in the following Tables 2 to 9.

Example 1 (Matte Application Example)

Applicant has produced a mat using a multi-functional functional bio material applied to the present invention,

In order to verify the efficacy of the mineral containing the natural ore component was to prove this through a variety of experiments. First of all, the natural ore powder is not injected to the natural ore powder after spraying natural ore powder on 500ppm ammonia gas to test the deodorizing effect of natural ore powder. Table 2 shows the results of the deodorization test compared to the non-state.

TABLE 2

Test Items Elapsed time (minutes) Blank concentration (ppm) Sample concentration (ppm) Deodorization rate (%) Deodorization test Early 500 500 - 30 490 120 76 60 470 100 79 90 460 85 82 120 450 70 84

As shown in Table 2, the natural ore powder used in the present invention exhibits a deodorization rate of up to 97% with respect to ammonia gas (see FIG. 6), and it can be seen that the deodorization rate is significantly higher than that of a conventional deodorant. In addition, in order to test the far-infrared emissivity of the natural ore, by requesting the Korea Far Infrared Ray Evaluation Institute, the degree of far-infrared radiation emitted from the natural germanium ore at a temperature of 37 ℃ was measured, and as shown in Table 3, the efficacy was excellent. (See FIGS. 7 and 8)

TABLE 3

Emissivity (5 ~ 20㎛) Radiation energy (W / m · ㎛, 37 ℃) 0.904 3.49 × 10²

In addition, in order to measure the antimicrobial effect of the natural ore was commissioned by the Korea Institute of Applied Infrared Evaluation and conducted an antibacterial test for E. coli and Pseudomonas aeruginosa, the results can be seen that the antibacterial effect is also excellent as shown in Table 4. 4, 5)

TABLE 4

Test Items Sample classification Initial concentration Concentration after 24 hours Bacteriostatic reduction (%) Antibacterial test by E. coli Blank 3.1 × 10 ⁶ 1.1 × 10 ⁶ - mat 3.2 × 10 ⁵ 97.1 Antibacterial test by Pseudomonas aeruginosa Blank 2.8 × 10 ⁷ 1.1 × 10 ⁷ - mat 4.6 × 10 ⁶ 95.8

In addition, mats using natural ores containing germanium were tested at 24 ° C and 34% humidity using an infrared thermal imager. Segmentation results obtained by processing infrared radiation energy emitted from the measurement object with images and temperature data Is shown in Table 5.

TABLE 5

Sample name / item Infrared thermography Mat (kitchen, porch, playroom mat) See Figure 3

Example 2 Scaffold Application

In addition, the applicant has produced a scaffold using the multi-functional functional bio material applied to the present invention,

In addition, as shown in Table 6, the far-infrared emissivity of the scaffold was measured by the Korea Institute of Applied Research and Evaluation.

TABLE 6

Emissivity (5 ~ 20㎛) Radiation energy (W / m · ㎛, 37 ℃) 0.905 3.49 × 10²

And the measurement results for the antibacterial effect of the scaffold is shown in Table 7 it also showed an excellent antibacterial effect. (See Fig. 9, 10)

TABLE 7

Test Items Sample classification Initial concentration Concentration after 24 hours Bacteriostatic reduction rate (%) Antibacterial test by E. coli Blank 2.5 × 10 ⁵ 8.8 × 10 ⁵ - Scaffolding  3.8 × 10³ 95.7 Antibacterial test by Pseudomonas aeruginosa Blank 3.9 × 10 ⁵ 1.3 × 10 ⁶ - Scaffolding 5.4 × 10⁴ 95.8

In addition, as a result of measuring the gas concentration with 500 ppm ammonia gas to examine the deodorizing effect of the scaffold, the concentration of ammonia gas is lowered with time, and natural ore powder is not mixed. Table 8 shows the results of the deodorization test compared to.

TABLE 8

Test Items Elapsed time (minutes) Blank concentration (ppm) Sample concentration (ppm) Deodorization rate (%) Deodorization test Early 500 500 - 30 490 130 73 60 470 115 76 90 460 95 79 120 450 85 81

As shown in Table 8, the scaffold of the present invention exhibits a deodorization rate of up to 90% with respect to ammonia gas, which can be seen to be significantly higher than that of a conventional scaffold (see FIG. 14).

In addition, the present invention was tested on the scaffold using natural ore containing germanium at the room temperature 24 ℃, humidity 34% conditions using an infrared thermal imager, and processing the infrared radiation energy emitted from the measurement object as an image and temperature data One segmentation result is shown in Table 9.

TABLE 9

Sample name / item Infrared thermography Mat (kitchen, porch, playroom mat) See Figure 11

As described in detail above, the present invention is to prepare a multi-functional functional bio material through the mixing step → extrusion step → molding step → cooling step → moisture removal step → film coating step.

In addition, the present invention is to enable the production of mats, bathroom scaffolding, prefabricated flooring, flooring, moldings and other various building materials using a material that emits negative ions and far infrared rays.

The present invention is to improve the fatigue recovery and exercise effect by the anion and far-infrared rays generated from the functional material in particular, and also to prevent the causative agent of bacterial diseases by antibacterial and deodorizing effect and to improve the indoor pollution clouded by activity It is.

In addition, the present invention is to install the mat on the floor of the kitchen, porch, gymnasium, children's playroom, such that far infrared rays and negative ions of the germanium component is generated to obtain antibacterial and deodorizing effect.

In addition, the present invention can obtain the effect of the natural activation of the cells by the generation of the anion and far-infrared rays to increase the purification and resistance of the blood, as well as the accumulation of waste products, harmful heavy metals and harmful pigments, etc. With extra fat, it can be released into the body.

The present invention is a very useful invention that can significantly improve the quality and reliability of the product due to the above-described effect so that consumers can plant a good image.

Claims (8)

Mixing step of mixing polyethylene, pigment, natural ore, foamed polystyrene with each other; An extrusion step of transferring the mixture to one side while melting the mixture at a high temperature after the mixing step; A molding step of making the mixture into a predetermined shape after the extrusion step; A cooling step of passing the molding into the water after the molding step; A water removal step of removing water from the molding after the cooling step; And a film coating step of coating a film having a pattern on the surface of the molding after the water removal step. According to claim 1, 4 to 10% by weight of polyethylene, 2 to 4% by weight of pigment, 5 to 7% by weight of natural ore, and 83 to 85% by weight of expanded polystyrene. The method according to claim 1 or 2, The natural ore includes silicon dioxide (Sio2), iron oxide (Fe2O3), titanium dioxide (TiO2), alumina (Al2O3), calcium oxide (CaO), magnesium oxide (MgO), potassium oxide (K2O), sodium oxide (Na2O). A method for producing a multipurpose functional biomaterial, wherein germanium (Ge) is mixed and ground into fine particles of 600 to 1000 mesh. According to claim 3, The silicon dioxide (Sio2) is 70.31 to 71.73% by weight, the iron oxide (Fe2O3) is 1.89 to 2.09% by weight, titanium dioxide (TiO2) is 0.03 to 0.05% by weight, alumina (Al2O3) is 21.00 to 21.20% by weight, calcium oxide ( CaO) is 2.70 to 2.90 wt%, magnesium oxide (MgO) is 0.30 to 0.50 wt%, potassium oxide (K2O) is 0.08 to 0.28 wt%, sodium oxide (Na2O) is 0.01 to 0.21 wt%, germanium (Ge) is 2.26 to 2.46% by weight of the method for producing a multi-functional functional bio material, characterized in that. According to claim 1, Method for producing a multi-use functional bio material, characterized in that the extrusion step to melt the mixture at 250 ~ 380 ℃ in one side. According to claim 1, Method of producing a multi-use functional biomaterial, characterized in that the coating by spraying the germanium liquid on the outer peripheral surface of the molding in the molding step process. According to claim 1, The temperature of the water in the cooling step process of producing a multi-use functional bio material, characterized in that 10 ~ 18 ℃. A versatile functional biomaterial made by the method of claim 1.

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