KR100756453B1 - Manufaturing method for substitating block in the movie park - Google Patents

Manufaturing method for substitating block in the movie park Download PDF

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Publication number
KR100756453B1
KR100756453B1 KR1020060029715A KR20060029715A KR100756453B1 KR 100756453 B1 KR100756453 B1 KR 100756453B1 KR 1020060029715 A KR1020060029715 A KR 1020060029715A KR 20060029715 A KR20060029715 A KR 20060029715A KR 100756453 B1 KR100756453 B1 KR 100756453B1
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South Korea
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layer
forming
alc
block
movie
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KR1020060029715A
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Korean (ko)
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하병두
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하병두
(주)크라트
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0256—Special features of building elements
    • E04B2002/0269—Building elements with a natural stone facing

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Finishing Walls (AREA)

Abstract

A manufacturing method for a substitute for a concrete block for restoring a structure for a broadcast or movie set and a theme park to the original form is provided to use repeatedly and easily regardless of the shape, condition or pattern of a structure by using ALC(autoclaved lightweight concrete). A manufacturing method for a substitute for a construction block for restoring a structure for a broadcast or movie set and a theme part to the original form comprises the steps of: forming a rugged surface on the surface of an ALC(autoclaved lightweight concrete) panel manufactured by expansion-molding inorganic materials at high temperature and high pressure; forming a primer layer on the rugged surface using water-borne primers; forming a transparent coating layer on the primer layer in various colors; and forming a finishing layer by shooting out stone spray including vermiculite on the top of the coating layer.

Description

방송이나 영화셋트 테마파크 등의 조형 축조물의 형상의 원형 재현 구현을 위한 구축재 블럭의 대용품 제조방법{Manufaturing method for substitating block in the movie park}Manufacturing method for substituting block of building material for realizing prototype reproduction of shape building such as broadcasting or movie set theme park {Manufaturing method for substitating block in the movie park}

도 1은 본 발명의 가공방법을 도시한 블록도.1 is a block diagram showing a processing method of the present invention.

도 2는 구축제블럭을 사용하여 시공과정을 도시한 블럭도.2 is a block diagram showing a construction process using a construction block.

도 3은 ALC판재의 가공공정을 도시한 공정도.Figure 3 is a process chart showing a processing step of the ALC plate material.

도 4는 시공후 가공한 과정을 도시한 실물사진.Figure 4 is a real photograph showing the process after construction.

도 5는 건축물에 다양한 조각의 형태로 시공되어진 실물사진.5 is a real picture that has been constructed in the form of various pieces on the building.

도 6은 ALC패널의 요철면이 형성된 상태의 실물사진.6 is a real picture of the uneven surface of the ALC panel is formed.

<도면의 주요부분에 대한 부호의 설명>            <Description of the symbols for the main parts of the drawings>

10: 판재 11: 요철면10: plate 11: uneven surface

12: 하도층 13: 코팅층12: undercoat 13: coating layer

14: 마감층14: finishing layer

본 발명은 영화나 방송 또는 테마파크 등 각종 조형물 등의 축조를 위한 구축제 블럭의 대용품에 관한 것으로 특히 이러한 대용품을 원래의 자연적인 조형물 과 동일한 질감을 갖도록 하면서도 재사용이 가능함은 물론 또한 구현하고자 하는 조형물의 형태나 조건 또는 모양에 관계없이 시공성이 용이하고 자유로우며 재가공에 의하여 다른 형태로의 재 시공성이 우수한 조형물 등의 대용품의 제조방법과 가공 표현 기법에 관한 것이다.The present invention relates to a substitute for a building block for construction of various sculptures such as a movie, a broadcast or a theme park, and in particular, such a substitute can be reused while having the same texture as the original natural sculpture. Regardless of form, condition or shape, the processability is easy and free, and the manufacturing method and processing expression technique of substitutes such as sculptures excellent in reworkability to other forms by reworking.

현재 영화에서의 영화셋트나 방송에서의 방송셋트 또는 놀이시설에서의 테마파크 등과 같은 장소에서 특정되어진 건축물이나 조형물을 재현하고자 할 경우에 특히 외부로 보여지게 되는 구축제가 구현하고자 하는 특정되어진 건축물이나 조형물과 동질감을 갖도록 하고 있는 것이다.In the case of attempting to reproduce a specific building or sculpture in a place such as a movie set in a movie, a broadcast set in a broadcast, or a theme park in a play facility, a specific structure or sculpture that is to be seen from the outside is realized. It is trying to have a sense of homogeneity.

따라서 이러한 특정되어진 건축물이나 조형물을 구현하기 위하여는 대부분 철근을 이용하여 건축물이나 조형물의 골격을 유지토록 한 후 상기 철재에 본 발명의 대용품을 건식공법이나 습식공법으로 덧붙이는 형식으로 시공하게 되는 것이다.Therefore, in order to implement such a specified building or sculpture, most of them will be constructed in the form of adding the substitute of the present invention to the steel by dry or wet method after maintaining the skeleton of the building or sculpture using reinforcing bars.

따라서 이러한 대용품으로 현재까지 사용되는 것으로는 발포 성형되어진 스티로폼이거나 또는 우레탄 폼을 사용하게 되거나 또는 유리섬유나 석면섬유를 사용한 FRP 판재이거나 또는 화학원료의 가공제품인 인조석을 이용하게 되는 것이다.Therefore, as a substitute for this, the foamed styrofoam or urethane foam is used, or FRP sheet using glass fiber or asbestos fiber, or artificial stone which is a processed product of chemical raw materials.

그러나 이러한 것들의 단점은 또 다시 가공이 불가능함으로 한번 사용된 이후에는 폐기되어야 함으로 상당한 경제적인 손실이 발생된다는 것이고, 또한 이러한 것들은 폐기 될 경우에 환경에 많은 폐해를 가져다 준다는 것이다.However, the disadvantage of these is that they cannot be machined again and must be discarded after being used once, resulting in significant economic losses, and these are also very harmful to the environment if disposed of.

따라서 본 발명은 무기재료를 고온고압으로 발포성형되어진 콘크리트 일명 ALC를 사용하여 이를 가공토록 함으로서 종래의 문제점을 해소토록 한 것이다.Therefore, the present invention is to solve the conventional problems by processing the inorganic material using aka ALC foam molded at high temperature and high pressure.

즉 시멘트와 규사 생석회 등 무기질 원료를 고온고압으로 증기 양생시킨 경량의 기포콘크리트 제품인 ALC(Autocladved Lightweight Concrete)는 그 특성이 발포로 인하여 뛰어난 경량성과 단열성을 갖게 되고, 규사 등에 의한 원적외선의 방출로 자체적인 항균 및 탈취효과로 인해 건강에 도움을 주게 됨은 물론 무기질 소재로 인하여 불에 타지 않는 불연 소재로 방화재로서 탁월하게 기존에 사용하던 소재와 같이 화재 시에도 유독가스가 발생하지 않아 안정성이 우수한 것이다.In other words, ALC (Autocladved Lightweight Concrete), a lightweight foam concrete product that has cured inorganic raw materials such as cement and silica quicklime at high temperature and high pressure, has excellent lightness and thermal insulation due to foaming, The antibacterial and deodorizing effect is beneficial to the health as well as the non-flammable material that is not burned due to the inorganic material. It is excellent as a fire retardant.

또한 제품내부에 포함되어 있는 70%의 미세한 독립기포가 열의 전도를 강력하게 차단하므로 일반 콘크리트보다 10배 이상의 단열효과로 인하여 쾌적한 주변환경을 창출하게 되고, 목재와 거의 같은 중량(비중:0.5)으로 인하여 건축물 또는 조형물 전체의 경량화와 함께 시공효율이 우수하게 되고, 또한 가벼우면서도 차음성과 흡음성이 뛰어나고, 특히 석고보드 등 다른 자재와 조합하여 사용이 용이하며 진동절단으로 표면이 평활하고, 분진발생이 적어 도색작업 등이 우수하며 목재와 같이 쉽게 절단 가공되므로 시공이 간편함을 갖는 것이다.In addition, 70% of the fine independent bubbles contained inside the product strongly block the conduction of heat, creating a pleasant surrounding environment by more than 10 times of insulation effect than ordinary concrete. Due to the light weight of the whole building or sculpture, the construction efficiency is excellent, and it is light and has excellent sound insulation and sound absorption. Especially, it is easy to use in combination with other materials such as gypsum board, and the surface is smooth by vibration cutting and dust is generated. It is easy to paint because it is excellent in painting work and is easily cut and processed like wood.

따라서 본 발명은 필요한 두께를 갖는(판재의 두께 및 넓이는 자유로이 만듦) ALC의 판재의 표면을 타정공구 및 각종 공구로 가공하여 원래의 건축물 또는 조형물에 사용되어진 자연재료의 동질감을 갖도록 한 후 표면처리를 한후 그표면에수성 도포제를 사용하여 하도층을 형성토록 하고, 상기 하도층이 벗겨지지 않토록 코팅처리하고, 그 상면에 질석을 주원료로 힌 스톤스프레이를 분무토록 하여 마감층을 형성토록 함으로서 원래의 건축물 또는 조형물과 동일한 재질감을 구현토록 하면서 다양한 형태로의 가공이 가능토록 하고 이를 또 다시 가공토록 함으로서 재시공이 가능토록 한 것이다.Therefore, the present invention is to process the surface of the plate of ALC having the required thickness (freely the thickness and width of the plate) with a tableting tool and various tools to have a homogeneity of the natural materials used in the original building or sculpture and then surface treatment After that, use a water-based coating agent to form an undercoat layer on the surface, coat the coating so that the undercoat is not peeled off, and spray a stone spray with vermiculite as the main material on the upper surface to form a finishing layer. It is possible to rework by making the same texture as the building or sculpture, and processing it in various forms and processing it again.

이하 첨부된 도면을 참조하면서 본 발명에 따른 바람직한 실시 예를 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명의 전체적인 제조공정을 도시한 블럭도에 관한 것으로, 무기재료를 고온고압으로 발포성형하여 제조되어진 콘크리트 일명 ALC판재(10)를 그 표면을 미세한 크기로 울퉁불퉁하게 요철면(11)으로 가공하는 공정이다.Figure 1 relates to a block diagram showing the overall manufacturing process of the present invention, the concrete aka ALC plate 10 prepared by foaming an inorganic material at a high temperature and high pressure uneven surface 11 of the surface unevenly to a fine size. Process.

이러한 공정은 표면이 원래의 건축물 또는 조형물이 가지고 있는 자연재료와 같은 동일한 재질감을 갖도록 하기 위한 것으로 요철면의 형성을 위하여는 타정공구와 각종 공구로 가공토록 하는 것이다.
이와 같이 가공되어진 요철면(11)에는 수성도포제를 사용하여 하도층(12)을 형성하는 공정이다.This process is to ensure that the surface has the same texture as the natural materials of the original building or sculpture, and is to be processed with a tableting tool and various tools to form the uneven surface.
The uneven surface 11 thus processed is a step of forming the undercoat layer 12 using an aqueous coating agent.

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본 발명에서 수성도포제를 사용한 것은 유성도포제는 화학 도료로서 환경오염의 심각성 때문이다.
또한 수성도포제는 수성이라는 특성상 발수가 이루어지기 때문에 하도층(12)이 일정시간이 경과되면 그 하도층(12)이 형성된 상태에서 변화가 발생될 수 있기 때문에 하도층(12)이 형성되어진 상면으로는 반사가 없으면서도 투시가 가능한 코팅층(13)을 형성하는 공정이다.The use of an aqueous coating agent in the present invention is due to the seriousness of environmental pollution as a chemical coating agent.
In addition, since the water-based coating agent is water-repellent due to the nature of water, since a change may occur in a state in which the undercoat layer 12 is formed after a predetermined time elapses, the top coat layer 12 is formed on the upper surface. Is the process of forming the coating layer 13 which can be seen without reflection.

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이러한 코팅층(13)은 투시가 가능하면서 다양한 색상으로의 코팅층(13)을 형성함으로서 사용의 다양성을 갖게 되는 것이다.Such a coating layer 13 can have a variety of uses by forming a coating layer 13 in a variety of colors while being visible.

이러한 코팅층(13)은 수성도포제로 도포되어진 하도층(12)의 보호와 동시에 그 상면에 도포되어지는 스톤스프레이가 강한 접착력을 갖도록 하기 위한 것이고 이러한 코팅층은 다양한 공지의 제품이 사용되어지는 것이다.The coating layer 13 is intended to have a strong adhesive force of the stone spray applied to the upper surface at the same time to protect the undercoat layer 12 coated with an aqueous coating agent, and such a coating layer is to use a variety of known products.

또한 코팅층(13)의 상면으로는 질석이 주성분으로 사용되어진 스톤스프레이를 분사하여 마감층(14)을 형성하는 공정이다.In addition, the top surface of the coating layer 13 is a process of forming a finish layer 14 by spraying a stone spray is used as the main component vermiculite.

상기한 마감층(14)을 구성하게 되는 스톤스프레이는 질석과 색소가 적적하게 혼합되어진 것으로 여기에 접착제를 혼합토록 하여 분사에 의하여 도포토록 하는 것이고 색소에 접착성분이 가미된 것을 사용할 경우에는 별도의 접착제라 필요없게 되는 것이고, 이러한 것들이 본 발명의 목적을 제한하는 것이 아니다.
본 발명에서는 이러한 대용품이 가공방법에 대하여 그 고정에 따라 설명하고 있으나 시공과정에서는 다양한 형태로 시공되어지는 것이어서 이러한 실질적인 시공과 동시에 가공처리를 하게 됨으로서 좀더 시공의 용이성을 제공하게 되는 것이다.
상기와 같은 건축물 또는 조형물의 시공방법에 대하여 약술하면 다음과 같다.The stone spray constituting the finish layer 14 is a vermiculite and pigments are properly mixed, and the adhesive is mixed with the adhesive to spray them, and when the adhesive is added to the pigment, It is not necessary to use adhesives, and these do not limit the object of the present invention.
In the present invention, the substitute is described in accordance with the fixing method for the processing method, but in the construction process is to be constructed in various forms is to provide the ease of construction by being processed at the same time as the actual construction.
The construction method as described above is outlined as follows.

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우선 도2에 도시된바와 같이 철 구조물(20)을 이용하여 구현하고자 하는 건축물 또는 조형물의 형태를 그 형태에 따라 시공하는 것이다.First, as shown in FIG. 2, the building or sculpture to be implemented using the steel structure 20 is constructed according to the shape thereof.

그후 그 철 구물(20)또는 철구조물에 부착한 평판 보조부재(21)의 표면에 본 발명에서와 같이 표면이 가동되어진 ALC 패널 또는 가공되어지지 않은 ALC 패널(10)을 부착하는 시공이다.Thereafter, the surface of the flat plate auxiliary member 21 attached to the iron structure 20 or the steel structure is attached to the surface of the ALC panel or the unprocessed ALC panel 10 which is operated as in the present invention.

이러한 ALC패널을 부착하는 방식으로는 건식과 습식의 방식이 있고 건식은 철 구조물에 앵커를 이용하여 앵커에 ALC패널을 직접 부착토록 하는 방식이고, 습식은 철 구조물에 평판보조부재(21)를 부착토록 한 후 그 상면에 ALC몰탈을 사용하여 일정한 두께로 도포를 한 후 선긋기의 형태로 블록의 형태를 구현토록 하는 방법이고, 또 하나는 ALC패널을 몰탈로 직접 평판보조부재(21)에 접착 부착토록 하는 방식이다.There are dry and wet methods for attaching the ALC panel, and dry is a method for directly attaching the ALC panel to the anchor using an anchor to the steel structure, and wet attaches the flat plate auxiliary member 21 to the steel structure. After ALC mortar is applied to the upper surface, it is applied to a certain thickness, and then the shape of the block is implemented in the form of line drawing. Another method is to attach the ALC panel directly to the plate support member 21 by mortar. This is how it is done.

따라서 이와 같이 시공된 상태에서 ALC패널에 직접 각종 공구를 이용하여 요철면(11)을 형성토록 하고, 상기 요철면(11)에 하도층(12)을 형성토록 한 후 스톤스프레이를 이용하여 마감층(14)을 형성토록 하는 것이다.Therefore, in this state of construction to form a concave-convex surface (11) by using a variety of tools directly on the ALC panel, and to form the undercoat layer (12) on the concave-convex surface 11 and then finishing the layer using a stone spray To form (14).

따라서 건축물 또는 조형물의 구현이 자연적인 부분처럼 가능하게 됨은 물론 이러한 ALC패널이 재 사용될 경우에도 가공의 용이성으로 인하여 다양한 형태로 조각하여 재사용토록 할 수 있는 것이다.Therefore, it is possible to implement buildings or sculptures as natural parts, and even when such ALC panels are reused, they can be sculpted into various forms and reused.

상술한 바와 같은 본 발명은 무기재료인 고온고압으로 발포 성형되어진 콘크리트 일명 ALC의 특성상 가공성이 용이함으로 반복사용이 가능하고 타정가공에 의한 요철면과 하도층과 마감층에 의한 동일한 질감을 나타냄으로서 경제적인 장점이 있는 것이다.As described above, the present invention can be repeatedly used due to the ease of workability due to the characteristics of ALC, which is foam-molded at high temperature and high pressure, which is an inorganic material. There is an advantage.

Claims (3)

삭제delete 무기재료를 고온가압으로 발포성형하여 제조되어진 콘크리트 일명 ALC패널의 표면에 타공에 의하여 요철면을 형성하는 공정과 상기 요철면에 재활용을 위하여 수성도포제를 사용하여 하도층을 형성하는 공정과, 상기 하도층의 상면에 발수에 의한 하도층의 손상방지와 투시의 우수성과 접착력의 증대를 위한 코팅층을 형성하는 공정과, 상기 코팅층의 상면으로는 접착성분을 갖는 스톤스프레이를 분무하여 마감층을 형성하는 공정으로 이루어짐을 특징으로 하는 방송이나 영화셋트 테마파크 등의 조형 축조물의 형상의 원형 재현 구현을 위한 구축재 블럭의 대용품 제조방법.Forming an uneven surface by perforation on the surface of an ALC panel of concrete, which is manufactured by foam molding an inorganic material at a high temperature pressure, and forming an undercoat layer using an aqueous coating agent for recycling on the uneven surface; Forming a coating layer on the upper surface of the layer to prevent damage to the undercoating layer by water repellency and to increase the visibility and adhesion; and to form a finishing layer by spraying a stone spray having an adhesive component on the upper surface of the coating layer. Method of manufacturing a substitute for building blocks for the circular reproduction of the shape of a model construction, such as a broadcast or movie set theme park, characterized in that consisting of. 삭제delete
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101996764B1 (en) 2018-10-29 2019-07-04 (주)에스비에스에이앤티 Method for manufacturing reproduced structure for open set and Reproduced structure manufactured by the same

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5648273A (en) * 1979-09-29 1981-05-01 Hiroshi Maeda Manufacture of decorative laminated panel
KR970061554A (en) * 1996-02-06 1997-09-12 최두한 Method and apparatus for forming pattern on the surface of artificial marble panel
JPH09295879A (en) * 1995-11-25 1997-11-18 Nakayama Hiroko Production of decorative panel
KR0175718B1 (en) * 1996-05-08 1999-05-15 이종철 Method of manufacturing synthetic resin panel
KR200405072Y1 (en) * 2005-10-20 2006-01-10 이정훈 Panel having exposed concrete shape

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5648273A (en) * 1979-09-29 1981-05-01 Hiroshi Maeda Manufacture of decorative laminated panel
JPH09295879A (en) * 1995-11-25 1997-11-18 Nakayama Hiroko Production of decorative panel
KR970061554A (en) * 1996-02-06 1997-09-12 최두한 Method and apparatus for forming pattern on the surface of artificial marble panel
KR0175718B1 (en) * 1996-05-08 1999-05-15 이종철 Method of manufacturing synthetic resin panel
KR200405072Y1 (en) * 2005-10-20 2006-01-10 이정훈 Panel having exposed concrete shape

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101996764B1 (en) 2018-10-29 2019-07-04 (주)에스비에스에이앤티 Method for manufacturing reproduced structure for open set and Reproduced structure manufactured by the same

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