KR101996764B1 - Method for manufacturing reproduced structure for open set and Reproduced structure manufactured by the same - Google Patents

Abstract

The present invention relates to a method for manufacturing a reproduced structure for an open set and a reproduced structure manufactured by the same. The method for manufacturing a reproduced structure for an open set includes: a masonry step of forming a desired shape of a structure by piling a prepared ALC block; a mesh fixing step of installing mesh on the surface of the ALC structure formed by the masonry step; a resin plastering step of piling a resin plastering layer on the front surface of the ALC structure having the mesh; a support member installing step of fixing a support member providing a support force to the resin plastering layer; a decoration unit fixing step of fixing a prepared decoration unit to the fixed support member; and a decoration step of applying desired design to the resin plastering layer exposed to the outside after the decoration unit is completely fixed. According to the present invention, the reproduced structure manufactured by the same piles an ALC with excellent machinability and forms a detail shape by applying a finishing layer on the whole surface or by directly processing the whole surface of the ALC. So, the reproduced structure has excellent reproducing performance and also has a low environmental load and a long life by not being deformed or by not being discolored due to sunlight or solar heat.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a reproduced structure for an open set and a reproduced structure manufactured by the method,

BACKGROUND OF THE INVENTION 1. Field of the Invention [0002] The present invention relates to an open set reproduction structure including a variety of sculptures used in the background of a broadcast or a movie, or composing theme parks. More specifically, the present invention relates to an open set reproduction structure having a simple structure and excellent durability and fire resistance, And a reconstructed structure manufactured by the method.

An open set made for filming and drama is a model building to reproduce the actual appearance of the place where the story progresses. For example, it displays the shape of the street, houses, public offices, buildings, Setup will reproduce.

Especially when making periodicals, an open set that reproduces the era is essential. These open sets convey a more stereoscopic and exciting story to the viewers by showing the state of the past that can not be photographed in reality, such as Jongno Street during the Japanese occupation and the palaces of the Goguryeo period.

On the other hand, conventionally, in order to complete the construction of the open set within as short a construction period as possible, wood which is easy to process and which is easy to process is used as a basic frame. However, in an open set made of a wood frame, the structure of the set itself is not rigid, so that it is easily broken or broken by an external load. For example, when a large number of people climb or a heavy load is carried, it is a problem of safety accident.

For this reason, the decorative materials and finishing materials supported by the aggregate have to be as light as possible, such as light plywood made of thin plywood, styrofoam or urethane foam, FRP molding or chemical raw materials. However, the lightweight material generates a toxic gas in the event of a fire, and has a disadvantage that it is easily discolored or deformed easily due to sunlight or solar heat.

Long-term preservation of open sets is difficult. In other words, continuous use of the open set once built will require ongoing maintenance. In some cases, the materials used should be discarded if maintenance is not possible. Large quantities of waste styrofoam or waste from the open set will cause environmental problems.

Korean Patent Registration No. 10-0756453 (Method for manufacturing substitute building block for circular reproduction reproduction of shape of shaped warehouse such as broadcast or movie set theme park) Korean Patent Laid-Open Publication No. 10-2006-0012400 (Future Hope Experiences on Future Jobs)

The present invention relates to a method of manufacturing a reproduced structure for an open set having a long life due to a lack of discoloration or deformation due to sunlight or solar heat, The purpose is to provide.

According to an aspect of the present invention, there is provided a method for fabricating an open set representation structure, the method including: a resin-finishing step of laminating a resin fine layer on an entire surface of an ALC structure in which the mesh network is located; A support reinstalling step of fixing a support member for providing a support force to the resin fine layer; A fixing step of fixing the prepared decorative part to the fixed support member; And a decoration step of adding a desired design to the externally exposed resin decorative layer after the fixing of the decorative part is completed.

Further, as a process to be performed after the assembling step, the ALC block of the ALC structure formed through the assembling step is further machined to form a three-dimensional machined surface in a state in which the desired design is implemented.

In addition, the decorating step includes: An ALC molding body separately formed in a predetermined shape and at least one ornamental molding part composed of a molded body cover covering the ALC molding body and externally showing the shape of the ALC molding body is fixed to the ALC structure via the supporting member And a pattern panel mounting step of fixing a plurality of pattern panels in the form of a plate to the resin window.

According to another aspect of the present invention, there is provided a reconstruction structure comprising: an ALC structure including a plurality of ALC blocks piled up in the form of a wall; A mesh network disposed on a front surface of the ALC structure; A resin mat layer stacked on the entire surface of the ALC structure to cover the mesh network; An ALC molding member separately formed by ALC and an ornamental molding unit covering the ALC molding member and including a molded body cover which shows the shape of the ALC molding member; And a pattern panel which is in the form of a plate and fixed to the resin fine layer together with the decorative molding part to cover the resin fine layer.

Another embodiment of the present invention as a solution to the above object is a reproduction structure of a plurality of ALC blocks, which is formed by combining a plurality of ALC blocks. In some ALC blocks, three-dimensional processing An ALC structure in the form of a wall on which a surface is formed; A mesh network disposed on a front surface of the ALC structure; A resin mat layer stacked on the entire surface of the ALC structure to cover the mesh network; An ALC molding body formed separately from the ALC molding body; and an ornamental molding part including a molded body cover covering the ALC molding body and showing the shape of the ALC molding body; And a pattern panel fixed to the resin fine layer together with the decorative molding part to cover the resin fine layer.

The ALC structure may include a plurality of ALC blocks, each of the plurality of ALC blocks having a plurality of locking grooves formed therein, the plurality of locking grooves being formed in the rear of the ALC structure, A horizontal fixing rod fixed to the horizontal rod and having a plurality of connecting portions extending to the locking groove side of each ALC block, a holding plate integrally formed with the extending end portions of the connecting portions and fitted in the locking groove, A vertical rod extending in a direction orthogonal to the horizontal fixture, a hinge fixed to the vertical rod, a torsion spring installed on the hinge, a torsion spring connected to the torsion spring, rotatable about the hinge, And a resilient holder which has a separation preventing jaw and resiliently rotates toward the horizontal rod side to receive and support the horizontal rod between the vertical rod And a vertical guide.

The reproduced structure manufactured by the method for fabricating an open set reproduced structure of the present invention as described above has a detailed structure by applying a finish layer on the entire surface of the ALC having excellent processability and directly processing the entire surface of the ALC It is excellent in reproducibility and does not have discoloration or deformation due to sunlight or solar heat, so its life is long and its environment is small.

FIG. 1 is a block diagram for explaining a method of manufacturing a reproduced structure for an open set according to an embodiment of the present invention. Referring to FIG.
FIG. 2 is a side sectional view showing the configuration of a reproduced structure manufactured by the manufacturing method described with reference to FIG.
3 is a block diagram for explaining another example of a method for fabricating an open set reproduction structure according to an embodiment of the present invention.
4 is a cross-sectional view of the reproduced structure manufactured by the fabrication method described with reference to FIG.
5 is an exploded perspective view showing an ALC structure applicable to an open set reproduction structure according to an embodiment of the present invention.
6 is a side cross-sectional view showing a coupling method of the horizontal fixing table for the ALC block shown in FIG.
7 is a side view for explaining the structure and operation of the vertical fixing table shown in FIG.

Hereinafter, one embodiment according to the present invention will be described in detail with reference to the accompanying drawings.

FIG. 1 is a block diagram for explaining a method of manufacturing an open set reproducing structure 10 according to an embodiment of the present invention. FIG. 2 is a view showing a configuration of a reproducing structure 10 manufactured by the manufacturing method described with reference to FIG. Fig.

1, the method for fabricating a reproduced structure according to the present embodiment includes an ALC block fabrication step 101, a mesh network fixing step 103, a resin finishing step 105, a support reinstalling step 107, A fixing step 109, and a decoration step 110. In addition, the ornamental part fixing step 109 is constituted of the decorative molding part mounting step 109a and the pattern panel mounting step 109b.

First, an ALC block mosaic step 101 is a process of stacking a prepared ALC block 21 to create an ALC structure 20 of a desired shape. In this embodiment, the structure takes the form of a wall as shown in Fig. The shape of the ALC structure can be variously implemented as needed. It is a matter of course that the bonding mortar is applied between the respective ALC blocks in the ALC block assembling step (101).

For reference, Autocladved Lightweight Concrete (ALC) refers to lightweight foamed concrete in which inorganic raw materials such as cement and silica sand are vapor-cured at high temperature and high pressure. It has a foamed structure and is lightweight, has heat insulation, and provides a antibacterial and deodorizing effect by releasing far infrared rays such as silica sand to help health. Also, it is non-combustible, non-combustible material.

The mesh network fixing step 103 is a step of installing the mesh network 31 on the front surface of the ALC structure 20, that is, the outward facing surface of the ALC structure 20, The method can be applied variously. The mesh net 31 serves to reinforce the resin fine layer 33.

The resin finishing step 105 is a step of forming a resin fine layer on the entire surface of the ALC structure on which the mesh net 31 is provided. That is, the resin fine layer 33 is laminated on the outer surface of the ALC structure 20 so that the resin fine layer can completely accommodate the mesh net 31 by adjusting the thickness of the layer.

The subsequent support reinstallation step 107 is a process of fixing a plurality of support members 35 to the outer surface of the resin fine layer 33. The support member 35 is a square angular pipe and is fixed at a necessary point by means of a plurality of fixing screws 37. The supporting member 35 serves to hold the ornamental molding part 40 on the entire surface of the resin fine layer 33. The individual structure and the fixing position can be changed depending on the size and installation position of the ornamental molding part 40 It can be different.

The ornamental section fixing step 109 is a step of fixing the ornamental section to the front of the ALC structure 20 via the support member 35. [ Since the support member 35 has already been fixed, it is only necessary to fix the decorative member to the support member 35 only.

In this embodiment, the ornamental portion includes the ornamental molding portion 40 and the pattern panel 45. The ornamental molding part 40 is horizontally provided at the upper and lower ends of the ALC structure 20 and comprises an ALC formed body 41 and a molded body cover 43.

The ALC formed body 41 is a molded product obtained by separately molding the ALC into a desired shape. It is natural that the shape of the ALC molded body varies according to need. As described above, since the ALC is light in weight and particularly has such a nature that it can be cut by a saw or passed through a screw, the ALC formed body 41 is supported on the support member 35 by a fixing screw 37 . It goes without saying that the ALC formed body 41 may be separated again by unscrewing the set screw 37.

The molded body cover 43 is a laminated body laminated on the outer surface of the ALC formed body 41. As the molded body cover 43, glass fiber reinforced concrete (GFRC) can be used. Glass fiber reinforced concrete has excellent durability as well as moldability, so it can stably receive and protect the ALC compact. The lamination of the molded body cover 43 with respect to the ALC molded body 41 can be realized by a spray method.

Further, the thickness of the molded body cover 43 may be varied as necessary, and at least the shape of the ALC molded body 41 should not be prevented from appearing outside. In other words, it does not impair the aesthetics of the ALC formed body 41. The thickness of the molded body cover 43 is approximately 1 cm. If the thickness of the molded body cover 43 is thicker than necessary, it is blunted and the design of the ALC molded body can not be exposed to the outside.

The pattern panel 45 is a plate-shaped member having a predetermined thickness and covers the resin plaster layer 33 together with the decorative molding part 40. The material of the pattern panel 45 is the above-mentioned glass fiber reinforced concrete (GFRC). Since the glass fiber reinforced concrete is excellent in moldability, a desired pattern, for example, a brick shape or a block shape may be expressed in front of the pattern panel 45. In addition, the pattern panel 45 is fixed to the ALC structure 20 via the fixing screws 37.

The decorating step (110) following the decorating step (109) is a process of adding a desired decoration to the front surface of the pattern panel (45). A stone spraying process 110a for spraying the stone spray layer 47 as the decorating step 110 may be included. Stone spray is a step of spraying stone powder onto the pattern panel 45. The reproducibility of the reconstruction structure 10 can be further increased through the stone spraying process 110a.

The reconstruction structure 10 manufactured through the above manufacturing method includes an ALC structure 20 constructed by stacking a plurality of ALC blocks 21 in the form of a wall and a front surface of the ALC structure 20 The resin mesh layer 33 which is laminated on the entire surface of the ALC structure 20 covering the mesh net 31 and the resin molding layer 33 which is fixed to the resin fine layer 33, (40) and a pattern panel (45).

As described above, the ornamental molding part 40 comprises an ALC formed body 41 separately manufactured by ALC and a molded body cover 43 covering the ALC formed body and showing the shape of the ALC formed body outwardly. In addition, the pattern panel 45 takes the form of a plate and is fixed to the resin fine layer 33 together with the decorative molding part 40 to cover the resin fine layer. The pattern panel 45 may be made of glass fiber reinforced concrete (GFRC).

FIG. 3 is a block diagram for explaining another example of a method of manufacturing a reproduced structure for an open set according to an embodiment of the present invention. FIG. 4 is a cross-sectional view of the reproduced structure 10 Sectional view.

Hereinafter, the same reference numerals as those of the above-mentioned reference numerals denote the same members having the same function.

As shown in the figure, the block surface processing step 113 may be further included during the reproduction structure production process. The block surface machining step 113 is a step directly following the ALC block mounter 101 to form the 3D machined surface 21a by machining the entire surface of the ALC structure 20. [ That is, the surface of the ALC block 21 is processed to display the wall more realistically. For example, in a war situation, the walls of a building can be partially destroyed by shells, or the bullet marks can be expressed. The block surface machining step 113 can be performed using a tablet, a hammer, an electric drill, or a tabletting tool.

If the machined surface 21a is formed through the block surface machining step 113, the mesh net 31 is provided on the surface excluding the machined surface 21a, the resin fine layer 33 is laminated, 40 and the pattern panel 45 are mounted. That is, the mesh network fixing step 103, the resin finishing step 105, the supporting part reinstalling step 107, the decorative part fixing step 109, and the decorating step 110 are performed. The stone spray 110a may be sprayed and laminated on the machined surface 21a at the decorating step 110. [

The reconstruction structure 10 manufactured by the above manufacturing method includes an ALC structure 20, a mesh net 31, a resin fine layer 33, an ornamental molding portion 40, and a pattern panel 45.

The ALC structure 20 is formed by cooperating with a plurality of ALC blocks 21. Particularly, in some ALC blocks, a three-dimensional processed surface 21a with a desired design is formed. The description of the machined surface 21a is given above.

5 is an exploded perspective view showing an ALC structure 20 applicable to an open set reconstruction structure according to an embodiment of the present invention. FIG. 6 is a perspective view showing a horizontal fixture 49 for the ALC block shown in FIG. Sectional view showing the coupling method of the first embodiment. 7 is a side view for explaining the structure and operation of the vertical fixing table 50 shown in Fig.

Referring to the drawing, it is understood that a locking groove 21c is formed in each ALC block constituting the ALC structure 20. [ The locking groove 21c receives and fixes the latching plate 49k to be described later as a groove opened to the outside through the inlet 21b. And the engaging plate 49k is inserted into and supported by the locking groove 21c. The locking groove 21c is a groove for mounting the horizontal fixing table 49 on the rear side of the ALC structure 20. [

The horizontal fixing table 49 supports the ALC block in a state of being installed behind the ALC structure. That is, the ALC block 21 is fired so as to prevent the ALC structure from being bulged back and forth, or from separating each ALC block. Since the horizontal fixing table 49 and the vertical fixing table 50 to be described later are applied, the mortar for fixing the ALC block can be omitted.

The horizontal fixing table 49 is horizontally arranged on the rear side of the ALC structure and is composed of a horizontal rod 49a, a connecting portion 49m and a latch plate 49k. The horizontal rod 49a is a rod-shaped member that maintains a straight line and is not deformed by an external load.

Particularly, the horizontal rod 49a can be connected in the longitudinal direction. To this end, the horizontal rod 49a has a fitting groove 49c and a coupling projection 49f at both ends thereof. The engaging projection 49f of the adjacent horizontal rod 49a can be inserted into the fitting groove 49c of the one horizontal rod 49a. A bolt hole 49b is formed in the fitting groove 49c and the engaging projection 49f so that the engaging projection 49f is engaged with the fitting groove 49c and then the bolt 49d and the nut 49e are used to bolt- Do.

The connecting portion 49m is a rod-shaped member mounted on one surface of the horizontal rod 49a and extends inwardly of the locking groove 21c through the inlet 21b. Optionally, the connection 49m may be implemented to allow longitudinal movement of the horizontal rod 49a.

The engaging plate 49k is a member integrally formed with the extending end of each connecting portion 49m and is engaged with the engaging shoulder 21d in the locking groove 21c in a state of being fitted in the locking groove. As shown in Fig. 6, the latch plate 49k is released from the latching jaw 21d with the horizontal fixing table 49 fully lifted in the direction of the arrow a. It is possible to separate the horizontal fixing table 49 from the ALC block 21. The engagement plate 49k is always caught by the engagement step 21d by the action of gravity (if the horizontal fixing table 49 is mounted on the ALC structure).

As a result, as described above, each ALC block constituting the ALC structure is not liable to spread in the lateral direction by the action of the horizontal fixing table 49.

The vertical fixing table 50 maintains the interval of the horizontal fixing table 49. Maintaining the spacing of the horizontal fixing table 49 means preventing the spreading of the ALC block located above and below. The number of application of the vertical fixing table 50 may be varied as needed.

The horizontal fixing table 50 includes a vertical rod 51, a hinge portion 53, a torsion spring portion 55, and a resilient holder 57. The vertical rod 51 is a rod-shaped member extending in a direction perpendicular to the horizontal rod 49a. The length of the vertical rod 51 corresponds to the height of the ALC structure 20.

The hinge portion 53 is a member fixed to the inner surface of the vertical rod 51, that is, the surface facing the horizontal rod 49a. It goes without saying that the interval of the hinge portions 53 corresponds to the interval of the horizontal rods 49a. The hinge portion 53 may be movably mounted in a vertical direction as required. The torsion spring portion 55 is a member having a torsion spring (not shown) incorporated therein and resiliently supports the resilient holder 57 in the direction of the arrow s in a state of being mounted on the hinge portion 53.

The resilient holder 57 is connected to the torsion spring portion 55 and is rotatable about the hinge portion 53 as a rotating shaft. The resilient holder 57 is provided with a release preventing tab 57a at its free end. The release restricting tails 57a restrain the horizontal rod 49a between the vertical rod 51 and the vertical rod 51 in a state of being elastically contacted with the vertical rod 51 as shown in Fig. The horizontal rod 49a can not move up and down in a state of being trapped between the separation preventing tab 57a and the hinge portion 53. [ The horizontal fixing table 49 is kept fixed by the vertical fixing table 50. [ As a result, the plurality of ALC blocks constituting the ALC structure 20 are not deformed by the action of the horizontal fixing table 49 and the vertical fixing table 50.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

10: reproduced structure 20: ALC structure 21: ALC block
21a: machined surface 21b: inlet 21c: locking groove
21d: engaging jaw 31: mesh net 33: resin plated layer
35: support member 37: fixing screw 40: decorative molding part
41: ALC formed article 43: molded article cover 45: pattern panel
47: Stone spray layer 49: Horizontal fixing table 49a: Horizontal rod
49b: bolt hole 49c: fitting groove 49d: bolt
49e: nut 49f: engaging projection 49k: engaging plate
49m: connection part 50: vertical fixing part 51: vertical load
53: hinge part 55: torsion spring part 57: elastic holder
57a:

Claims (6)

delete delete delete An ALC structure formed by stacking a plurality of ALC blocks in the form of a wall; A mesh network disposed on a front surface of the ALC structure; A resin mat layer stacked on the entire surface of the ALC structure to cover the mesh network; An ALC molding member separately formed by ALC and an ornamental molding unit covering the ALC molding member and including a molded body cover which shows the shape of the ALC molding member; And a pattern panel which is in the form of a plate and fixed to the resin fine layer together with the decorative molding part to cover the resin fine layer,
In each of the ALC blocks, a locking groove is formed to be opened through an entrance,
Supporting each ALC block in a state of being installed behind the ALC structure,
A horizontal rod fixed to the horizontal rod and extending to a locking groove side of each ALC block, a locking rod integrally formed with an extending end of each of the ALC blocks, A horizontal fixing table having an engaging plate to be fitted in the fixing plate,
A vertical rod extending in a direction orthogonal to the horizontal fixture, a hinge fixed to the vertical rod, a torsion spring installed on the hinge, a torsion spring connected to the torsion spring, rotatable about the hinge, And a vertical holder including a resilient holder having an escape prevention pin and elastically rotating toward the horizontal rod side to receive and support the horizontal rod with the vertical rod. A wall-shaped ALC structure formed by combining a plurality of ALC blocks and having a three-dimensional processed surface in a state in which a desired design is implemented in some ALC blocks; A mesh network disposed on a front surface of the ALC structure; A resin mat layer stacked on the entire surface of the ALC structure to cover the mesh network; An ALC molding body formed separately from the ALC molding body; and an ornamental molding part including a molded body cover covering the ALC molding body and showing the shape of the ALC molding body; And a pattern panel which is in the form of a plate and fixed to the resin fine layer together with the decorative molding part to cover the resin fine layer,
In each of the ALC blocks, a locking groove is formed to be opened through an entrance,
Supporting each ALC block in a state of being installed behind the ALC structure,
A horizontal rod fixed to the horizontal rod and extending to a locking groove side of each ALC block, a locking rod integrally formed with an extending end of each of the ALC blocks, A horizontal fixing table having an engaging plate to be fitted in the fixing plate,
A vertical rod extending in a direction orthogonal to the horizontal fixture, a hinge fixed to the vertical rod, a torsion spring installed on the hinge, a torsion spring connected to the torsion spring, rotatable about the hinge, And a vertical holder including a resilient holder having an escape prevention pin and elastically rotating toward the horizontal rod side to receive and support the horizontal rod with the vertical rod. delete

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