KR100726783B1 - The manufaturing method of nature nonwoven with dispersing nature material and the nature nonwoven - Google Patents

The manufaturing method of nature nonwoven with dispersing nature material and the nature nonwoven

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KR100726783B1
KR100726783B1 KR1020050054425A KR20050054425A KR100726783B1 KR 100726783 B1 KR100726783 B1 KR 100726783B1 KR 1020050054425 A KR1020050054425 A KR 1020050054425A KR 20050054425 A KR20050054425 A KR 20050054425A KR 100726783 B1 KR100726783 B1 KR 100726783B1
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natural
mixed solution
nonwoven fabric
mixed
cotton
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KR1020050054425A
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Korean (ko)
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KR20060134613A (en
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김윤수
이홍경
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주식회사 와이앤바이오테크
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Priority to KR1020050054425A priority Critical patent/KR100726783B1/en
Priority to PCT/KR2006/002344 priority patent/WO2006137662A1/en
Publication of KR20060134613A publication Critical patent/KR20060134613A/en
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4266—Natural fibres not provided for in group D04H1/425
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
    • D04H1/645—Impregnation followed by a solidification process
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Nonwoven Fabrics (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

천연재료가 함침된 천연 부직포의 제조방법 및 그에 따른 천연 부직포에 관한 것으로, 100% 천연 솜을 일정한 길이와 폭을 갖도록 평탄화 공정을 거친 다음, 송진과 유연제, 백반, 및 다시마 농축액이 혼합된 천연 혼합액을 물에 희석하고, 그에 천연 솜을 함침시킨 다음, 고온으로 압착하여 부직포 형태로 제작함으로써 인체에 무해하고 다양한 형태의 환경친화적인 부직포를 얻을 수 있도록 한 특징이 있다.The present invention relates to a method for manufacturing a natural nonwoven fabric impregnated with natural materials, and to a natural nonwoven fabric according to the present invention, wherein a 100% natural cotton is flattened to have a predetermined length and width, and then a mixture of rosin, softener, alum, and kelp concentrate is mixed. After diluting with water, impregnated with natural cotton, and then compressed to a high temperature to produce a non-woven fabric is characterized in that it is harmless to the human body to obtain an environmentally friendly non-woven fabric of various forms.

본 발명은 크게 다섯 단계의 공정을 거쳐 구성되는바, 100% 천연 솜(10)을 일정한 길이와 폭으로 정렬하는 천연 솜 평탄화공정(S1)과, 송진(21)과 유연제(22), 백반(23) 및 다시마 농축액(24)을 혼합한 천연 혼합액(20)을 적정비율로 혼합하여 준비하는 천연 혼합액 제조공정(S2)과, 상기 혼합된 천연 혼합액(20)을 물(31)과 혼합하여 혼합용액(30)을 제조한 후, 혼합용액(30)에 천연 솜(10)을 함침시키도록 하는 함침공정(S3)과, 상기 혼합용액(30)이 함침된 천연 솜(10)을 발열 · 압착기(40)를 통과시켜 소정의 두께를 갖는 부직포의 형태로 가공하는 건조 및 압착공정(S4)과, 상기 완성된 부직포를 필요한 크기로 재단하거나 표면에 엠보싱 처리를 하는 등의 후가공공정(S5)을 완료함으로써 천연 부직포(1)를 완성하는 대략적인 구성을 갖는다.The present invention is composed of a large five-step process, 100% natural cotton (10) natural cotton flattening process (S1) to align a certain length and width, rosin 21, softener 22, alum ( 23) and a natural mixed solution manufacturing step (S2) of preparing a natural mixed solution 20 mixed with the kelp concentrate 24 at a proper ratio, and the mixed natural mixed solution 20 is mixed with water (31) After the solution 30 is prepared, an impregnation process (S3) for impregnating the natural cotton 10 in the mixed solution 30, and a natural cotton 10 impregnated with the mixed solution 30 are exothermic. Drying and pressing process (S4) for passing the 40 through the form of a nonwoven fabric having a predetermined thickness, and post-processing process (S5) such as cutting the finished nonwoven fabric to a required size or embossing the surface. It has a rough structure which completes the natural nonwoven fabric 1 by completion.

상기와 같이 구성된 본 발명은 100% 천연 솜을 일정한 길이와 폭을 갖도록 평탄화 공정을 거친 다음, 송진과 유연제, 백반 및 다시마 농축액이 혼합된 천연 혼합액을 물에 희석시킨 혼합용액에 함침시키도록 하며, 이를 고온으로 압착하여 부직포 형태로 제작함으로써 인체에 무해하여 피부질환을 유발하지 않으며, 합성섬유를 전혀 사용하지 않으므로 자연분해가 빨라 환경오염을 줄일 수 있는 환경친화적인 부직포를 얻을 수 있는 효과가 있다.The present invention configured as described above is subjected to a flattening process to have a predetermined length and width of 100% natural cotton, and then impregnated in the mixed solution diluted in water a natural mixed solution mixed with rosin, softener, alum and kelp concentrate, By pressing it at a high temperature to produce a nonwoven fabric, it is harmless to the human body and does not cause skin diseases, and since it does not use synthetic fibers at all, it has an effect of obtaining an environmentally friendly nonwoven fabric which can reduce environmental pollution due to fast natural decomposition.

또한, 천연 혼합액의 비율을 사용되는 물품의 특성에 맞도록 각각의 천연재료를 가감함으로써 침구류와 의복은 물론, 기저귀와 여성의 생리용품 및 벽지와 각종 포장재 등의 다양한 형태로 사용할 수 있는 또 다른 효과가 있다.In addition, by adding each natural material to the ratio of the natural mixed solution to suit the characteristics of the article used, it can be used in various forms such as bedding and clothes, as well as diapers and women's sanitary products and wallpaper and various packaging materials. It works.

천연 부직포, 송진, 유연제, 백반, 다시마 농축액, 천연재료 Natural nonwoven fabric, rosin, softener, alum, kelp concentrate, natural ingredients

Description

천연재료가 함침된 천연 부직포의 제조방법 및 그에 따른 천연 부직포 { The manufaturing method of nature nonwoven with dispersing nature material and the nature nonwoven }The method for producing a natural nonwoven fabric impregnated with natural materials and a nonwoven fabric according to the present invention {The manufaturing method of nature nonwoven with dispersing nature material and the nature nonwoven}

도 1은 본 발명의 공정 순서도1 is a process flow chart of the present invention

도 2는 본 발명의 제조 공정도2 is a manufacturing process diagram of the present invention

도 3은 본 발명에 의해 제조된 천연 부직포의 사시도Figure 3 is a perspective view of the natural nonwoven fabric produced by the present invention

도 4는 본 발명에 의해 제조된 또 다른 형태의 천연 부직포의 사시도Figure 4 is a perspective view of another form of natural nonwoven fabric produced by the present invention

[도면의 주요부분에 대한 부호설명][Code Description of Main Part of Drawing]

1: 천연 부직포 10: 천연 솜1: natural nonwoven fabric 10: natural cotton

20: 천연 혼합액 21: 송진20: natural liquid mixture 21: rosin

22: 유연제 23: 백반22: Softener 23: Aluminous

24: 다시마 농축액 30: 혼합용액24: Kelp concentrate 30: Mixed solution

31: 물 32: 함침조31: water 32: impregnation tank

40: 발열 · 압착기 50: 재단 및 엠보싱기40: heat generation, press 50: cutting and embossing machine

51: 엠보싱 S1: 천연 솜 평탄화공정51: embossing S1: natural cotton flattening process

S2: 천연 혼합액 제조공정 S3: 함침공정S2: Natural Mixed Solution Manufacturing Process S3: Impregnation Process

S4: 건조 및 압착공정 S5: 후가공공정S4: Drying and pressing process S5: Post processing process

본 발명은 천연 부직포의 제조방법 및 그에 따른 천연 부직포에 관한 것으로, 더욱 상세하게 설명하면, 100% 천연 솜을 일정한 길이와 폭을 갖도록 평탄화 공정을 거친 다음, 송진과 유연제, 백반 및 다시마 농축액이 혼합된 천연 혼합액을 물에 희석하고, 그에 천연 솜을 함침시킨 다음, 고온으로 압착하여 부직포 형태로 제작함으로써 인체에 무해하고 다양한 형태의 환경친화적인 부직포를 얻을 수 있도록 한 천연재료가 함침된 천연 부직포의 제조방법 및 그에 따른 천연 부직포에 관한 것이다.The present invention relates to a method for producing a natural nonwoven fabric and a natural nonwoven fabric according to the present invention. More specifically, 100% natural cotton is subjected to a flattening process to have a constant length and width, and then the rosin and softener, alum and kelp concentrate are mixed. The natural mixed solution is diluted with water, impregnated with cotton, and then compressed to high temperature to produce a nonwoven fabric, which is harmless to the human body and is made of a natural nonwoven fabric impregnated with a natural material. It relates to a manufacturing method and a natural nonwoven fabric accordingly.

일반적으로 부직포라 함은 짜거나 뜨지 않은, 즉 직조하지 않고 만든 천을 뜻하는 것으로, 짧은 섬유에서 실을 뽑고 이 실을 다시 짜거나 떠서 천을 만드는 작업은 큰 노력을 필요로 하므로 이러한 번거로움을 피하기 위해 섬유에서 직접 천을 만드는 여러 가지 방법들이 고안되었는바, 이는 재질이 전체가 합성수지로 되었거나 천연섬유에 합성수지를 혼합하고 이를 열융착하여 부직포를 제조하는 방법들이 대부분이었다.In general, non-woven fabric refers to a fabric that is not woven or knitted, that is, not woven. To avoid this inconvenience, it is very difficult to remove the thread from short fibers and weave or squeeze it. Many methods have been devised for fabrics directly from fibers, most of them being synthetic resins or mixing non-woven fabrics by mixing synthetic resins with natural fibers and heat-sealing them.

그 중, 천연섬유를 이용한 부직포의 제작방법이 개시되어 있는바, 국내등록특허공보 제245583호를 살펴보면, 소정의 길이를 가지는 천연 섬유사 90 ~ 30 중량부에 대하여 저융점섬유 { Low melting polyester ; 삼양사주식회사의 상품명} 10 ~ 70 중량부를 혼합하는 공정, 상기 혼합사를 방향성을 갖지 않도록 균등히 혼합하여 소정의 규격으로 형성시키는 카딩공정, 카딩된 혼합사를 100 ~ 170℃의 건조한 열풍을 공급하면서 0.5 ~ 3.5㎏/㎠의 가압하에서 20 ~ 120초간 눌러주는 성형공정, 성형된 혼합사를 소정의 규격으로 재단하는 전단공정으로 이루어진 것을 특징으로 하고 있다.Among them, a method of manufacturing a nonwoven fabric using natural fibers is disclosed. Looking at Korean Patent Publication No. 245583, low melting point fibers with respect to 90 to 30 parts by weight of natural fiber yarn having a predetermined length {Low melting polyester; Samyang Co., Ltd.} 10 ~ 70 parts by weight of the mixing process, the mixing process to form a predetermined specification by mixing the mixed yarn evenly so as not to have a direction, carded mixed yarn while supplying dry hot air of 100 ~ 170 ℃ 0.5 It is characterized by consisting of a molding process for pressing for 20 to 120 seconds under a pressure of ~ 3.5kg / ㎠, a shearing process for cutting the shaped mixed yarn to a predetermined standard.

상기 등록된 선등록 특허를 살펴보더라도 합성섬유가 적게는 10 중량 %에서 많게는 70 중량%가 혼합되어 있어서 피부와 직접 접하는 침구류와 의복 등에 사용될 경우 피부에 해로우며, 특히 피부가 민감한 유아용 기저귀로 사용될 경우에는 피부가 짓무르거나 소아습진을 유발하는 등의 문제점을 내포하고 있었다.Even when looking at the registered patents, the synthetic fiber is less than 10% by weight to 70% by weight, so it is harmful to the skin when used in bedding and clothing directly contacting the skin, and especially used as a sensitive baby diaper. In some cases, the skin had a problem such as crushing or causing pediatric eczema.

뿐만 아니라, 다양한 형태로 제품화가 가능하다고 기재되어 있으나, 실제로는 단순히 천연섬유와 합성섬유가 혼합된 형태로 구성되어 다양한 형태로의 제품화가 곤란하였으며, 그 예로 수분에 매우 취약하기 때문에 공업용 보온재나 필터 등에 사용하기에는 여러 가지 문제점이 따르는 또 다른 문제점을 내포하고 있었다.In addition, it is described that it is possible to commercialize in various forms, but in reality it is simply composed of a mixture of natural fibers and synthetic fibers, it was difficult to commercialize in various forms, for example, because it is very vulnerable to moisture, industrial insulation or filter Another problem is that it is accompanied by various problems for use.

이에 본 발명은 상기와 같은 문제점을 감안하여 발명한 것으로, 100% 천연 솜을 일정한 길이와 폭을 갖도록 평탄화 공정을 거친 다음, 송진과 유연제, 백반 및 다시마 농축액이 혼합된 천연 혼합액을 물에 일정비율로 희석시킨 혼합용액에 함침시킨 후, 이를 고온으로 압착하여 부직포 형태로 제작함으로써 인체에 무해하여 피부질환을 유발하지 않으며, 합성섬유를 전혀 사용하지 않으므로 자연분해가 빨라 환경오염을 줄일 수 있는 환경친화적인 부직포를 얻을 수 있도록 함을 목적으로 한다.Therefore, the present invention was invented in view of the above problems, and after 100% natural cotton was flattened to have a certain length and width, a ratio of natural mixed solution of rosin, softener, alum and kelp concentrate was mixed in water. After impregnating with a diluted solution, it is compressed to high temperature and made into a non-woven fabric, which is harmless to the human body and does not cause skin diseases. Since it does not use synthetic fibers at all, it is fast to decompose and reduces environmental pollution. The purpose is to obtain a nonwoven fabric.

또한, 천연 혼합액의 비율을 사용되는 물품의 특성에 맞게 각각의 천연재료를 가감함으로써 침구류와 의복은 물론, 기저귀와 여성의 생리용품 및 벽지와 각종 포장재 등의 다양한 형태로 사용할 수 있도록 함을 또 다른 목적으로 한다.In addition, by adding each natural material to the characteristics of the article to be used, the ratio of the natural mixed solution can be used in various forms such as beddings and clothes, as well as diapers and women's sanitary products, wallpaper and various packaging materials. For other purposes.

천연재료가 함침된 천연 부직포의 제조방법 및 그에 따른 천연 부직포에 관한 것으로, 100% 천연 솜을 일정한 길이와 폭을 갖도록 평탄화 공정을 거친 다음, 송진과 유연제, 백반, 및 다시마 농축액이 혼합된 천연 혼합액을 물에 희석하고, 그에 천연 솜을 함침시킨 다음, 고온으로 압착하여 부직포 형태로 제작함으로써 인체에 무해하고 다양한 형태의 환경친화적인 부직포를 얻을 수 있도록 한 특징이 있다.The present invention relates to a method for manufacturing a natural nonwoven fabric impregnated with natural materials, and to a natural nonwoven fabric according to the present invention, wherein a 100% natural cotton is flattened to have a predetermined length and width, and then a mixture of rosin, softener, alum, and kelp concentrate is mixed. After diluting with water, impregnated with natural cotton, and then compressed to a high temperature to produce a non-woven fabric is characterized in that it is harmless to the human body to obtain an environmentally friendly non-woven fabric of various forms.

본 발명은 크게 다섯 단계의 공정을 거쳐 구성되는바, 100% 천연 솜(10)을 일정한 길이와 폭으로 정렬하는 천연 솜 평탄화공정(S1)과, 송진(21)과 유연제 (22), 백반(23) 및 다시마 농축액(24)을 혼합한 천연 혼합액(20)을 적정비율로 혼합하여 준비하는 천연 혼합액 제조공정(S2)과, 상기 혼합된 천연 혼합액(20)을 물(31)과 혼합하여 혼합용액(30)을 제조한 후, 혼합용액(30)에 천연 솜(10)을 함침시키도록 하는 함침공정(S3)과, 상기 혼합용액(30)이 함침된 천연 솜(10)을 발열 · 압착기(40)를 통과시켜 소정의 두께를 갖는 부직포의 형태로 가공하는 건조 및 압착공정(S4)과, 상기 완성된 부직포를 필요한 크기로 재단하거나 표면에 엠보싱 처리를 하는 등의 후가공공정(S5)을 완료함으로써 천연 부직포(1)를 완성하는 대략적인 구성을 갖는다.The present invention is composed of a large five-step process, 100% natural cotton (10) natural cotton flattening process (S1) to align a certain length and width, rosin 21, softener (22), alum ( 23) and a natural mixed solution manufacturing step (S2) of preparing a natural mixed solution 20 mixed with the kelp concentrate 24 at a proper ratio, and the mixed natural mixed solution 20 is mixed with water (31) After the solution 30 is prepared, an impregnation process (S3) for impregnating the natural cotton 10 in the mixed solution 30, and a natural cotton 10 impregnated with the mixed solution 30 are exothermic. Drying and pressing process (S4) for passing the 40 through the form of a nonwoven fabric having a predetermined thickness, and post-processing process (S5) such as cutting the finished nonwoven fabric to a required size or embossing the surface. It has a rough structure which completes the natural nonwoven fabric 1 by completion.

도 1은 본 발명의 공정 순서도를 나타낸 것이고, 도 2는 본 발명의 공정도를 나타낸 것으로, 도시한 바와 같이, 우선 제 1공정은 100% 천연 솜(10)을 일정한 폭과 넓이 및 두께를 가지도록 가공하는 천연 솜 평탄화공정(S1)을 완료한다.Figure 1 shows a process flow chart of the present invention, Figure 2 shows a process flow chart of the present invention, as shown, first, the first process 100% natural cotton 10 to have a constant width, width and thickness Complete the natural cotton flattening process (S1) to be processed.

상기 사용되는 천연 솜(10)은 목화에서 씨를 뽑아낸 섬유질을 솜의 형태로 만든 물질로써 통기성은 뛰어난 반면 보온성이 뛰어나며, 인체에 무해하여 피부질환과 알레르기를 유발하지 않는 특징이 있다.The natural cotton 10 used as a material made of cotton in the form of cotton wool from the cotton is excellent breathability while excellent in warmth, harmless to the human body is characterized by not causing skin diseases and allergies.

그 후 행해지는 제 2공정은, 천연 혼합액(20)을 제조하는 공정으로써, 송진(21)과 유연제(22), 백반(23) 및 다시마 농축액(24)을 혼합한 천연 혼합액(20)을 적정비율로 혼합하여 준비하는 천연 혼합액 제조공정(S2)을 완료한다.The second step performed thereafter is a step of manufacturing the natural mixed solution 20, and titrating the natural mixed solution 20 in which the rosin 21, the softening agent 22, the alum 23, and the kelp concentrate 24 are mixed. Complete the natural mixed liquor manufacturing process (S2) prepared by mixing at a ratio.

상기 사용되는 송진(21)은 소나무로부터 얻어지는 생송진을 주로 사용하는 바, 생송진을 물에 넣고 끓인 다음 여러 겹의 삼베 천을 이용하여 걸러낸 정제된 송진(21)을 사용하며, 상기 송진(21)을 묽은 수산화나트륨용액 또는 알코올에 녹여 액상의 형태로 가공하여 혼합하도록 하는바, 상기 송진(21)은 생송진에 들어 있는 정유 성분으로 인해 항균작용과 소염작용을 하는 약리적인 측면과 더불어 최종 완성된 천연 부직포(1)의 방수층을 형성하도록 하는 구성을 갖는다.The used rosin 21 mainly uses the raw rosin obtained from pine, using the purified rosin 21 filtered by using a layer of burlap cloth and boil the raw rosin in water, the rosin 21 ) Is dissolved in dilute sodium hydroxide solution or alcohol to be processed and mixed in liquid form. The rosin 21 is finished with pharmacological aspects that have antibacterial and anti-inflammatory effects due to essential oils contained in fresh pine. It has a configuration to form a waterproof layer of the natural nonwoven fabric (1).

또한, 상기 유연제(22)는, 식물에서 추출한 섬유 유연제를 사용하여, 완성된 천연 부직포(1)가 뻣뻣하지 않고 부드러운 촉감을 가질 수 있도록 구성된다.In addition, the softener 22 is configured such that the finished natural nonwoven fabric 1 is not stiff and has a soft touch by using a softener extracted from a plant.

한편, 상기 혼합되는 백반(23)의 가장 큰 효능은 항균 및 방부작용을 가지고 있어서, 천연 솜(10) 내에 번식할 우려가 있는 세균의 증식을 억제하여 인체에 유익함은 물론, 장기간 사용될 경우 부식을 방지하도록 하는 구성을 갖는다.On the other hand, the greatest efficacy of the mixed alum 23 has antibacterial and antiseptic action, which is beneficial to the human body by inhibiting the growth of bacteria that may grow in the natural cotton 10, as well as corrosion when used for a long time It has a configuration to prevent the.

마지막으로, 상기 천연 혼합액(20)에 혼합되는 다시마 농축액(24)은, 다시마를 끓였을 때 발생되는 접착성분인 라미나린(Laminarin)을 추출하여 사용하며, 이는 가열 · 압착시 천연 솜(10)이 부직포의 형태로 제작될 수 있도록 천연 접착제의 역할을 하도록 한 것으로, 합성수지 등의 인공 접착제를 사용하지 않아 일층 인체에 유익하도록 구성된다.Finally, the kelp concentrate 24 mixed with the natural mixed solution 20 is used to extract laminarin, which is an adhesive component generated when boiling kelp, which is natural cotton 10 during heating and pressing. It is intended to act as a natural adhesive to be produced in the form of this nonwoven fabric, it is configured to benefit the human body without using artificial adhesives such as synthetic resin.

그 후 행해지는 제 3공정은 상기 천연 혼합액(20)을 물(31)과 일정비율로 혼합한 혼합용액(30)을 제조하고 이를 함침조(32)에 부어 제 1공정에서 준비된 천연 솜(10)을 함침하도록 하는 함침공정(S3)을 완료한다.After the third step is carried out to prepare a mixed solution 30 in which the natural mixed solution 20 is mixed with water 31 at a predetermined ratio and poured into the impregnation tank 32 to prepare the natural cotton (10) prepared in the first step Complete the impregnation process (S3) to impregnate.

상기 천연 솜(10)을 혼합용액(30)에 함침시킬 때에는 천연 솜(10) 전체가 완 전히 함침될 수 있도록 하여 천연 솜(10) 내부에 골고루 혼합용액(30)이 스며들 수 있도록 하는 구성을 갖는다.When the natural cotton 10 is impregnated in the mixed solution 30 so that the entire natural cotton 10 can be completely impregnated so that the mixed solution 30 evenly penetrates inside the natural cotton (10) Has

그런 다음 제 4공정은 상기 혼합용액(30)이 함침된 천연 솜(10)을 발열 · 압착기(40)를 이용하여 건조시킴과 동시에 압착하는 건조 및 압착공정(S4)을 완료한다.Then, the fourth step is to dry the natural cotton 10 impregnated with the mixed solution 30 by using a heat generating and compressing machine 40, and at the same time completes the drying and pressing process (S4).

상기 사용되는 발열 · 압착기(40)는 두 개의 큰 롤러가 맞접하여 회전하는 그 사이를 지나면서 상기 함침된 천연 솜(10)이 압착되어 수분이 탈수됨과 동시에 100 ~ 130℃ 정도로 가열된 롤러에 의해 수분이 완전히 건조되는 구성을 갖는다.The used heat generating / compressor 40 is a roller that is heated to about 100 to 130 ° C. at the same time that the impregnated natural cotton 10 is squeezed and water is dehydrated while passing between two large rollers contacting and rotating. It has a configuration in which the moisture is completely dried.

상기 발열 · 압착기(40)의 간격을 조절함에 따라 제품의 용도에 맞게 두께를 조절할 수 있으며, 함침된 정도에 따라 회전속도를 조절하여 수분함량이 1% 미만이 될 수 있도록 구성된다.By adjusting the spacing of the heating and pressing 40, the thickness can be adjusted according to the use of the product, and the moisture content is configured to be less than 1% by adjusting the rotational speed according to the degree of impregnation.

마지막으로 행해지는 제 5공정은 상기 건조 · 압착된 부직포를 용도에 맞게 재단하거나 표면에 엠보싱 형태가 발생되도록 재단 및 엠보싱기(50)로 한번 더 압착하는 등의 후가공공정(S5)을 완료한다.Finally, the fifth step is to complete the post-processing step (S5), such as cutting the dried and compressed non-woven fabric according to the use or pressing the cutting and embossing machine once again to generate an embossed form on the surface.

상기 재단 및 엠보싱 공정을 통해 다양한 형태의 제품을 얻을 수 있는바, 침구류와 의류, 기저귀, 생리용품, 벽지 및 각종 포장재 등의 재료가 될 수 있도록 하는 구성을 갖는다.Through the cutting and embossing process, various types of products can be obtained, and the composition can be made of materials such as bedding and clothing, diapers, sanitary products, wallpaper and various packaging materials.

상기와 같은 공정을 통해 얻어지는 본 발명의 제품을 도 3을 통해 살펴보면, 통상의 부직포 형태로 구성되는바, 가열 · 압착된 100% 천연 솜(10)의 내부에 송진(21)과 유연제(22) 및 백반(23)가 다시마 농축액(24)의 접착력에 의해 균일하게 내재되어 있는 형태로 구성되며, 도 4에 도시된 바와 같이 필요에 따라 표면에 엠보싱 처리가 된 형태로 제작되는 구성을 갖는다.Looking at the product of the present invention obtained through the above process through Figure 3, consisting of a conventional non-woven fabric bar, the rosin 21 and the softener 22 inside the 100% natural cotton 10 heated and compressed. And the alum 23 is configured in a form that is uniformly embedded by the adhesive force of the kelp concentrate 24, and has a configuration that is produced in the form embossed on the surface as shown in FIG.

상기와 같이 구성된 본 발명의 바람직한 실시 예를 살펴보면, 우선 상기 제작되는 부직포가 피부와 바로 접하는 기저귀 혹은 생리용품 또는 침구류의 제조 실시 예를 살펴보면, 100% 목화로 구성된 천연 솜(10)을 펠트의 형태로 평탄하게 제작한 다음, 송진(21) 28.5 중량%에 유연제(22) 14.5 중량%와 백반(23) 28.5 중량% 및 다시마 농축액(24) 28.5 중량%를 혼합한 천연 혼합액(20)을 물(31)에 희석시켜 혼합용액(30)을 제작하되, 상기 천연 혼합액(20)과 물(31)의 비율은 1:40의 비율로 혼합하여 혼합용액(30)을 완성한다.Looking at a preferred embodiment of the present invention configured as described above, Looking at the first embodiment of the manufacturing non-woven fabrics diaper or sanitary products or bedding in direct contact with the skin, the natural cotton 10 made of 100% cotton of felt After flattening, the natural mixture (20) was mixed with 28.5 wt% of rosin 21, 14.5 wt% of softener 22, 28.5 wt% of alum 23, and 28.5 wt% of kelp concentrate 24. Dilute to (31) to produce a mixed solution 30, but the ratio of the natural mixed solution 20 and water 31 is mixed in a ratio of 1:40 to complete the mixed solution (30).

그 후, 상기 혼합용액(30)이 내재된 함침조(32)에 상기 천연 솜(10)을 완전히 함침시킨 다음, 이를 100 ~ 130℃로 가열된 발열 · 압착기(40) 사이를 0.7 ~ 1 ㎏/㎠의 압력으로 90 ~ 110초 동안 건조 · 압착하여 수분함량이 1% 미만의 천연 부직포(1)를 얻을 수 있도록 구성되며, 이 후 재단 및 엠보싱 과정을 거쳐 본 발명의 제작을 완료하는 구성을 갖는다.Subsequently, the natural cotton 10 is completely impregnated in the impregnation tank 32 in which the mixed solution 30 is embedded, and then 0.7-1 kg between the exothermic and compressors 40 heated to 100 to 130 ° C. It is configured to obtain a natural nonwoven fabric (1) having a moisture content of less than 1% by drying and pressing for 90 to 110 seconds at a pressure of / cm 2, and then through the cutting and embossing process to complete the production of the present invention Have

한편, 상기 제작되는 부직포가 피부와 바로 접하지 않는 벽지 또는 각종 포 장재의 제조 실시 예를 살펴보면, 100% 목화로 구성된 천연 솜(10)을 펠트의 형태로 평탄하게 제작한 다음, 송진(21) 60 중량%에 유연제(22) 10 중량%와 백반(23) 10 중량% 및 다시마 농축액(24) 20 중량%를 혼합한 천연 혼합액(20)을 물(31)에 희석시켜 혼합용액(30)을 제작하되, 상기 천연 혼합액(20)과 물(31)의 비율은 1:40의 비율로 혼합하여 혼합용액(30)을 완성한다.On the other hand, looking at an embodiment of the manufacturing of the wallpaper or various packaging materials that the non-woven fabric is not in direct contact with the skin, the natural cotton 10 made of 100% cotton flat in the form of felt, then rosin 21 The mixed solution (30) was diluted by diluting the mixed solution (20) with water (31) by mixing 60 wt% of the softener (22), 10 wt% of the alum (23), and 20 wt% of the kelp concentrate (24). Produced, but the ratio of the natural mixed solution 20 and water 31 is mixed in a ratio of 1:40 to complete the mixed solution 30.

그 후, 상기 혼합용액(30)이 내재된 함침조(32)에 상기 천연 솜(10)을 완전히 함침시킨 다음, 이를 100 ~ 130℃로 가열된 발열 · 압착기(40) 사이를 1 ~ 1.5 ㎏/㎠의 압력으로 90 ~ 110초 동안 건조 · 압착하여 수분함량이 1% 미만의 천연 부직포(1)를 얻을 수 있도록 구성되며, 이 후 재단 및 엠보싱 과정을 거쳐 본 발명의 제작을 완료하는 구성을 갖는다.Subsequently, the natural cotton 10 is completely impregnated in the impregnating tank 32 in which the mixed solution 30 is embedded, and then it is 1 to 1.5 kg between the exothermic and compressing machines 40 heated to 100 to 130 ° C. It is configured to obtain a natural nonwoven fabric (1) having a moisture content of less than 1% by drying and pressing for 90 to 110 seconds at a pressure of / cm 2, and then through the cutting and embossing process to complete the production of the present invention Have

본 발명은 상기 실시 예에서 국한되지 않고, 각 천연재료의 함량을 가감함으로써 쓰이는 용도에 맞게 제작할 수 있는 것은 본 발명의 청구범위와 기술적 사상에 속하는 것임을 밝혀둔다.The present invention is not limited to the above embodiment, it can be found that it can be produced according to the use used by adding or subtracting the content of each natural material belongs to the claims and technical spirit of the present invention.

상기와 같이 구성된 본 발명은 100% 천연 솜을 일정한 길이와 폭을 갖도록 평탄화 공정을 거친 다음, 송진과 유연제, 백반 및 다시마 농축액이 혼합된 천연 혼합액을 물에 희석시킨 혼합용액에 함침시키도록 하며, 이를 고온으로 압착하여 부직포 형태로 제작함으로써 인체에 무해하여 피부질환을 유발하지 않으며, 합성섬 유를 전혀 사용하지 않으므로 자연분해가 빨라 환경오염을 줄일 수 있는 환경친화적인 부직포를 얻을 수 있는 효과가 있다.The present invention configured as described above is subjected to a flattening process to have a predetermined length and width of 100% natural cotton, and then impregnated in the mixed solution diluted in water a natural mixed solution mixed with rosin, softener, alum and kelp concentrate, It is compressed to high temperature and made into non-woven fabric, so it is harmless to human body and does not cause skin disease, and since it does not use synthetic fiber at all, it has the effect of obtaining environmentally friendly non-woven fabric which can reduce environmental pollution due to fast natural decomposition. .

또한, 천연 혼합액의 비율을 사용되는 물품의 특성에 맞도록 각각의 천연재료를 가감함으로써 침구류와 의복은 물론, 기저귀와 여성의 생리용품 및 벽지와 각종 포장재 등의 다양한 형태로 사용할 수 있는 또 다른 효과가 있다.In addition, by adding each natural material to the ratio of the natural mixed solution to suit the characteristics of the article used, it can be used in various forms such as bedding and clothes, as well as diapers and women's sanitary products and wallpaper and various packaging materials. It works.

Claims (3)

천연 부직포의 제조방법에 있어서,In the method for producing a natural nonwoven fabric, 100% 천연 솜(10)을 일정한 길이와 폭으로 정렬하는 천연 솜 평탄화공정(S1)과,Natural cotton flattening process (S1) for aligning 100% natural cotton 10 in a certain length and width, 송진(21)과 유연제(22), 백반(23) 및 다시마 농축액(24)을 혼합한 천연 혼합액(20)을 제조하는 천연 혼합액 제조공정(S2)과,Natural mixed solution manufacturing process (S2) for producing a natural mixed solution 20 in which the rosin 21, the softening agent 22, the alum 23, and the kelp concentrate 24 are mixed; 상기 혼합된 천연 혼합액(20)을 물(31)과 혼합하여 혼합용액(30)을 제조한 후, 혼합용액(30)에 천연 솜(10)을 함침시키도록 하는 함침공정(S3)과,After mixing the mixed natural mixed solution 20 with water 31 to produce a mixed solution 30, the impregnation step (S3) to impregnate the natural cotton 10 in the mixed solution 30, 상기 혼합용액(30)이 함침된 천연 솜(10)을 발열 · 압착기(40)를 통과시켜 부직포의 형태로 가공하는 건조 및 압착공정(S4)과,Drying and pressing process (S4) of passing the natural cotton 10 impregnated with the mixed solution 30 is processed in the form of a non-woven fabric by passing through the exothermic-compressor 40, 상기 완성된 부직포를 필요한 크기로 재단하거나 표면에 엠보싱 처리를 하는 등의 후가공공정(S5)을 완료함으로써 인체에 무해하고 환경친화적인 부직포를 얻을 수 있도록 함을 특징으로 하는 천연재료가 함침된 천연 부직포의 제조방법.Natural non-woven fabric impregnated with a natural material, characterized in that to obtain a harmless and environmentally friendly nonwoven fabric by completing the post-processing step (S5), such as cutting the finished nonwoven fabric to the required size or embossing the surface Manufacturing method. (삭제)(delete) 제 1항에 있어서,The method of claim 1, 천연 혼합액(20)은, 송진(21) 60 ~ 28.5 중량%에 유연제(22) 14.5 ~ 10 중량%와 백반(23) 28.5 ~ 10 중량% 및 다시마 농축액(24) 28.5 ~ 20 중량%로 구성됨을 특징으로 하는 천연재료가 함침된 천연 부직포의 제조방법.The natural mixed solution 20 is composed of 60 to 28.5 wt% of rosin 21, 14.5 to 10 wt% of softener 22, 28.5 to 10 wt% of alum 23, and 28.5 to 20 wt% of kelp concentrate 24. A method for producing a natural nonwoven fabric impregnated with a natural material.
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