KR100704128B1 - Nano catalyst and preparation method for removal of volatile organic compounds - Google Patents
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Abstract
내화성 무기산화물로 알루미나와 Sm2O3 고체 분말상에 귀금속과 전이금속이 담지된 촉매를 건조하고 300℃ ∼ 600℃ 사이에서 소성하고 촉매의 구조적 변화를 일으켜 나노화 시키며, 촉매의 활성을 증가시키며, 휘발성유기화합물을 저온에서 완전히 산화하여 이산화탄소와 물로 변환시키는 촉매 및 제조방법A refractory inorganic oxide is dried on alumina and Sm 2 O 3 solid powders and dried on a catalyst loaded with precious metals and transition metals, calcined between 300 ° C and 600 ° C, resulting in the structural change of the catalyst, resulting in nanoparticles, increased catalyst activity, and volatility. Catalyst and preparation method for completely oxidizing organic compound at low temperature and converting it into carbon dioxide and water
휘발성유기화합물, 완전산화, 귀금속, 나노촉매 Volatile Organic Compounds, Complete Oxidation, Precious Metals, Nanocatalysts
Description
종래의 촉매제조 방법은 무기성 내화물로 알루미나를 분말 또는 펠렛에 귀금속으로 백금을 담지시킨 촉매를 사용하여 300℃∼700℃에서 소성하여 사용하여 왔다. 백금 사용량 및 제조방법에 따라 휘발성유기화합물을 제거하는 성능에 많은 차이가 있으며, 고온에서도 완전산화가 어려운 단점들을 가지고 있었다. 또한 불완전 산화로 인하여 산화 부산물 및 포름알데히드 생성이 많아져 악취가 발생하고 있다.Conventional catalyst production methods have been used by firing at 300 ° C. to 700 ° C. using an alumina as an inorganic refractory and a catalyst in which platinum or platinum is supported on powder or pellets. There are many differences in the performance of removing volatile organic compounds according to the amount of platinum used and the manufacturing method, and it was difficult to completely oxidize at high temperatures. In addition, due to incomplete oxidation, oxidative by-products and formaldehyde are more generated, causing odors.
본 발명에서는 종래의 기술에 나타난 단점들을 제거하여, 저온에서 휘발성유기화합물을 완전산화시켜 악취를 제거하며, 촉매의 비활성화를 방지하는 휘발성유기화합물 제거 나노촉매 및 제조방법들 제공하는데 있다.The present invention eliminates the drawbacks of the prior art, to completely oxidize volatile organic compounds at low temperatures to remove odors, to provide a volatile organic compound removal nanocatalyst and a method for preventing the deactivation of the catalyst.
본 발명에 사용되는 방법은 무기성 내화물로 알루미나와 Sm2O3를 분말 또는 펠렛을 110℃에서 12시간동안 건조시키고 여기에 백금족(A)금속으로 팔라듐, 백금, 이리듐중 하나 이상의 금속을 사용하고 전이금속(B)으로 코발트, 크룸중에서 하나 이상의 금속을 (A):(B) = 1:2 ∼ 20:1의 무게비로 혼합한 것을 (A)+(B)가 0.1∼10 중량%로 되도록 함침시키며, 110℃에서 12시간 동안 건조시키고 300℃∼600℃에서 4시간 동안 소성하여 촉매의 구조적 변화를 일으켜 촉매의 금속입자가 미세하게 유지되도록 하여 촉매의 활성을 증가시키며, 저온에서 휘발성유기화합물을 완전산화시키고, 촉매의 비활성화를 억제시키는 촉매의 제조방법이다. (A)금속물질이 2개 이상 사용될 경우 (A)금속물질들간의 무게비에는 전체 알루미나에 대한 (A)+(B)무게비 내에서는 제한이 없다. (B)금속물질이 2개 이상 사용될 경우 (B)금속물질들간의 무게비는 전체 알루미나와 Sm2O3에 대한 (A)+(B)무게비 내에서는 제한이 없다.In the method used in the present invention, an inorganic refractory is dried alumina and Sm 2 O 3 powder or pellets for 12 hours at 110 ℃ and using at least one of palladium, platinum, iridium as a platinum group (A) metal A mixture of one or more metals in cobalt and crum as a transition metal (B) at a weight ratio of (A) :( B) = 1: 2 to 20: 1 so that (A) + (B) is 0.1 to 10% by weight. Impregnated, dried at 110 ° C. for 12 hours and calcined at 300 ° C. to 600 ° C. for 4 hours to cause structural changes in the catalyst to maintain the metal particles of the catalyst finely, thereby increasing the activity of the catalyst and volatile organic compounds at low temperatures. Is a method for producing a catalyst which completely oxidizes and inhibits deactivation of the catalyst. (A) When two or more metal materials are used, the weight ratio between (A) metal materials is not limited within the weight ratio of (A) + (B) to the total alumina. (B) When two or more metal materials are used, the weight ratio between (B) metal materials is not limited within the weight ratio of (A) + (B) to total alumina and Sm 2 O 3 .
다음의 실시예에 의하여 본 발명을 더 상세히 설명하는데 본 발명은 이들 실시예에만 한정되는 것은 아니다.The present invention is explained in more detail by the following examples, which are not intended to limit the present invention.
실시예1 에서 실시예6 까지는 촉매의 조합별로 휘발성유기화합물 산화촉매성능을 나타내었고, 저온에서 휘발성유기화합물 산화반응으로 인한 이산화탄소 수율을 나타냈으며, 비교예1과 비교예2는 담체를 알루미나만을 사용했으며, 금속촉매로는 백금 또는 팔라듐을 사용하였을때의 휘발성유기화합물 산화반응에 대한 촉매의 성능을 나타내었다. 휘발성유기화합물 산화반응은 반응물질을 톨루엔 2,000ppm 이며 나머지 밸런스가스는 공기를 사용하였다.Example 1 to Example 6 showed the oxidation catalyst performance of the volatile organic compound by the combination of the catalyst, the carbon dioxide yield due to the volatile organic compound oxidation reaction at low temperature, Comparative Example 1 and Comparative Example 2 using only alumina as a carrier The performance of the catalyst for the oxidation reaction of volatile organic compounds when platinum or palladium was used as the metal catalyst was shown. The oxidation reaction of volatile organic compounds was 2,000ppm of toluene and the balance gas was air.
반응온도는 250℃에서 450℃사이에서 실행하였다. 촉매를 고정층 연속 흐름 반응기내에 충전시키고, 공간속도는 30,000/hr 가 되도록 촉매량과 반응물 유속을 결정하였다. 실험자료들은 200시간동안 연속으로 실험하여 얻은 값을 나타낸 것이다.The reaction temperature was carried out between 250 ° C and 450 ° C. The catalyst was charged into a fixed bed continuous flow reactor and the amount of catalyst and reactant flow rate were determined such that the space velocity was 30,000 / hr. The experimental data shows the values obtained by continuous experiments for 200 hours.
표1은 촉매의 구성성분을 나타내었고, 표2에는 휘발성유기화합물인 톨루엔의 산화반응후 이산화탄소 수율을 나타내었다.Table 1 shows the constituents of the catalyst, and Table 2 shows the carbon dioxide yield after oxidation of toluene, a volatile organic compound.
실시예 1)Example 1
알루미나 100g과 Sm2O3 100g을 혼합하여 수성 슬러리로 만들고 150×150×50 규격의 하니컴에 와시코트한후 120℃에서 12시간 건조하고, 백금족(A)금속으로 팔라듐을 2g 함유하는 염화팔라듐 수용액과 (B)금속물질로 코발트를 2g 함유하는 코발트나이트레이트 혼합 수용액에 침지하여 함침시키고 120℃에서 12시간동안 건조후 500℃에서 2시간동안 소성시키고 난후 디오피 산화반응을 진행시켰다.100 g of alumina and 100 g of Sm 2 O 3 are mixed to form an aqueous slurry, washed with a honeycomb of 150 × 150 × 50 size, dried at 120 ° C. for 12 hours, and an aqueous palladium chloride solution containing 2 g of palladium as a platinum group (A) metal. And (B) impregnated with a mixed solution of cobalt nitrate containing 2 g of cobalt as a metal material, dried at 120 ° C. for 12 hours, calcined at 500 ° C. for 2 hours, and then subjected to diopio oxidation.
실시예 2)Example 2
표1의 (A) 성분이 백금 2g, (B) 성분이 크롬 2g인 것을 제외하고는 실시예 1과 동일함Same as Example 1 except that (A) component of Table 1 is 2 g of platinum, and (B) component is 2 g of chromium.
실시예 3)Example 3
표1의 (A) 성분이 팔라듐 1g, 백금 1g, (B) 성분이 코발트 1g, 크롬 1g인 것을 제외하고는 실시예 1과 동일함Same as Example 1 except that (A) component of Table 1 is 1 g of palladium, 1 g of platinum, and (B) is 1 g of cobalt and 1 g of chromium.
실시예 4)Example 4
표1의 (A) 성분이 이리듐 2g, (B) 성분이 코발트 1g, 크롬 1g인 것을 제외하고는 실시예 1과 동일함Same as Example 1 except that (A) component of Table 1 is 2 g of iridium, (B) component is 1 g of cobalt and 1 g of chromium.
실시예 5)Example 5
표1의 (A) 성분이 백금 1g 이리듐 1g, (B)성분이 코발트 1g, 크롬 1g인 것을 제외하고는 실시예 1과 동일함Same as Example 1 except that (A) component of Table 1 is 1 g of platinum 1 g of iridium, (B) is 1 g of cobalt and 1 g of chromium.
실시예 6)Example 6
표1의 (A) 성분이 팔라듐 1g, 이리듐 1g, (B)성분이 코발트 1g 크롬 1g인 것을 제외하고는 실시예 1과 동일함Same as Example 1 except that (A) component of Table 1 is 1 g of palladium, 1 g of iridium, and (B) is 1 g of cobalt 1 g of chromium.
비교예 1)Comparative Example 1)
알루미나 200g을 수성 슬러리로 만들고 150×150×50 규격의 하니컴에 와시코트한후 120℃에서 12시간 건조하고, 백금을 4g 함유하는 염화팔라듐 수용액에 침지하여 함침시키고 120℃에서 12시간동안 건조후 500℃에서 2시간동안 소성시키고 난후 디오피 산화반응을 진행시켰다.200 g of alumina was made into an aqueous slurry, was washed in a honeycomb of 150 × 150 × 50 standard, dried at 120 ° C. for 12 hours, immersed in an aqueous palladium chloride solution containing 4 g of platinum, dipped at 120 ° C. for 12 hours, and then 500 The mixture was calcined at 2 ° C. for 2 hours and then subjected to diopio oxidation.
비교예 2)Comparative Example 2)
표1의 (A)성분이 팔라듐 4g인 것을 제외하고는 비교예1과 동일함Same as Comparative Example 1 except that (A) component of Table 1 is 4 g of palladium.
표1. 촉매 구성성분Table 1. Catalyst component
표2. 휘발성유기화합물 (톨루엔) 산화반응후 CO2 수율Table 2. CO 2 Yield after Volatile Organic Compound (Toluene) Oxidation
GHSV(공간속도)=30,000/hr (단위 ; %) GHSV (space velocity) = 30,000 / hr (unit;%)
이상에서 상세히 설명한 바와 같이, 본 발명에 사용된 휘발성유기화합물 산화반응 촉매는 저온에서도 휘발성유기화합물 산화반응이 완전히 진행되어 이산화탄소의 수율이 매우높다. 그리고 200시간 지속되면서 활성저하도 일어나지 않아 저온 산화반응에 매우 우수한 효과를 제공한다.As described above in detail, the volatile organic compound oxidation catalyst used in the present invention has a very high yield of carbon dioxide because the volatile organic compound oxidation reaction proceeds completely even at a low temperature. And it lasts 200 hours and does not cause deactivation, which provides a very good effect on low temperature oxidation reaction.
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH02293047A (en) * | 1989-05-08 | 1990-12-04 | Nippon Shokubai Kagaku Kogyo Co Ltd | Catalyst for purification of exhaust gas |
JPH0929093A (en) * | 1995-07-21 | 1997-02-04 | Toyota Central Res & Dev Lab Inc | Exhaust gas purifying catalyst and its production |
KR970009883A (en) * | 1996-12-09 | 1997-03-27 | 문영환 | Catalysts containing rare earth metals |
KR0184718B1 (en) * | 1995-10-13 | 1999-04-15 | 김문찬 | Preparation of catalyst for purifying diesel engine exhaust gas |
KR20050045967A (en) * | 2005-04-21 | 2005-05-17 | 김문찬 | Oxidation catalyst and prepation method for removal of dioctylphthalate |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH02293047A (en) * | 1989-05-08 | 1990-12-04 | Nippon Shokubai Kagaku Kogyo Co Ltd | Catalyst for purification of exhaust gas |
JPH0929093A (en) * | 1995-07-21 | 1997-02-04 | Toyota Central Res & Dev Lab Inc | Exhaust gas purifying catalyst and its production |
KR0184718B1 (en) * | 1995-10-13 | 1999-04-15 | 김문찬 | Preparation of catalyst for purifying diesel engine exhaust gas |
KR970009883A (en) * | 1996-12-09 | 1997-03-27 | 문영환 | Catalysts containing rare earth metals |
KR20050045967A (en) * | 2005-04-21 | 2005-05-17 | 김문찬 | Oxidation catalyst and prepation method for removal of dioctylphthalate |
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