KR100656971B1 - Impact modifier with high refractive index for excellent coloring and toughening ability at low temperature, and method for preparing the same - Google Patents
Impact modifier with high refractive index for excellent coloring and toughening ability at low temperature, and method for preparing the same Download PDFInfo
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Abstract
Description
발명의 분야Field of invention
본 발명은 폴리 카보네이트 수지와 같은 열가소성 수지에 첨가되는 충격보강제에 관한 것이다. 보다 구체적으로, 본 발명은 열가소성 수지에 첨가되어 착색성과 저온 내충격성이 우수하게 발현되는 고굴절률 실리콘계 충격보강제에 관한 것이다.The present invention relates to an impact modifier added to a thermoplastic resin such as a polycarbonate resin. More specifically, the present invention relates to a high refractive index silicone impact modifier which is added to a thermoplastic resin and exhibits excellent coloring property and low temperature impact resistance.
발명의 배경BACKGROUND OF THE INVENTION
일반적으로 폴리카보네이트 수지는 다른 수지와 비교하여 뛰어난 내충격성, 자기 소화성, 전기적 특성, 투명성, 치수안정성, 열안정성 등을 가지기 때문에, 엔지니어링 플라스틱으로서 사무 자동화 기기, 전기 및 전자제품 등에 광범위하게 사 용되어 왔다.In general, polycarbonate resins are widely used in office automation equipment, electrical and electronic products as engineering plastics because they have excellent impact resistance, self-extinguishing properties, electrical properties, transparency, dimensional stability and thermal stability compared with other resins come.
그러나, 폴리카보네이트 수지는 녹는점이 높기 때문에 낮은 유동성으로 인한 높은 성형온도가 요구되며, 이에 따른 수지의 과열로 인해 내충격성이 저하되는 문제점이 발생하였다. 이러한 문제점을 보완하기 위하여 다양한 충격보강제가 폴리카보네이트 수지에 적용되어 왔다.However, since polycarbonate resins have a high melting point, they are required to have a high molding temperature due to low fluidity, resulting in a problem that the impact resistance is lowered due to overheating of the resin. To overcome these problems, various impact modifiers have been applied to polycarbonate resins.
상기의 문제점을 보완하기 위해 사용되는 일련의 충격보강제 역시 또 다른 문제점을 가지고 있다. 일반적으로 폴리카보네이트 수지의 충격보강제로 많이 사용되고 있는 부타디엔계 충격보강제의 경우, 300 ℃ 이상의 성형조건에서는 부타디엔 고무가 분해되어 열안정성이 크게 저하되며, 내후성 또한 취약하여 사용에 많은 제약을 받고 있다. 또한 아크릴계 충격보강제의 경우, 열안정성과 내후성은 우수하지만 착색성이나 저온충격성이 취약하다는 문제점을 갖고 있다.A series of impact modifiers used to overcome the above problems also have another problem. The butadiene impact modifier, which is generally used as an impact modifier of polycarbonate resin, is greatly restricted in its use due to the degradation of the butadiene rubber and the degradation of thermal stability at a molding condition of 300 ° C or higher. Further, in the case of an acrylic impact modifier, there is a problem that it is poor in coloring property and low-temperature impact resistance, while being excellent in thermal stability and weather resistance.
미국특허 제4,994,522호 및 제5,132,359호에서는 염화비닐계 수지의 충격보강제로 실리콘계 충격보강제를 개시하고 있다. 그러나 이를 폴리카보네이트 수지에 적용할 경우, 열안정성, 저온충격성, 내후성 등은 우수하지만, 착색성이 취약하다는 단점이 있어 폴리카보네이트 수지에 적용하기는 어렵다.U.S. Patent Nos. 4,994,522 and 5,132,359 disclose a silicone impact modifier as an impact modifier for a vinyl chloride resin. However, when applied to a polycarbonate resin, it is difficult to apply it to a polycarbonate resin because of its disadvantage in that it has poor heat resistance, low-temperature impact resistance and weather resistance, but has poor coloring ability.
이러한 착색성의 문제를 개선하기 위하여 일본공개특허 제1994- 116470호에서는 입경 100 nm 이하인 실리콘계 고분자를 적용한 충격보강제를 개시하고 있으나, 이를 폴리카보네이트 수지에 적용하면 내충격성이 현저히 감소된다. 또한 일본공개특허 제2004-331726호에서는 300∼2000 nm의 입경분포를 갖는 실리콘 고분자를 적용한 충격보강제를 개시하고 있다. 그러나 이는 수지의 두께가 증가함에 따라 착 색성이 감소하는 단점을 갖고 있다.In order to solve such coloring problem, JP-A-1994- 116470 discloses an impact reinforcing agent to which a silicone polymer having a particle diameter of 100 nm or less is applied. However, when it is applied to a polycarbonate resin, impact resistance is remarkably reduced. Japanese Laid-Open Patent Publication No. 2004-331726 discloses an impact modifier to which a silicone polymer having a particle size distribution of 300 to 2,000 nm is applied. However, this has the drawback that the coloring property decreases as the thickness of the resin increases.
대한민국특허 제2005-0049973호에서는 굴절률을 향상시킴으로써 폴리카보네이트 수지에 적용할 때 내충격성을 유지하며 착색성을 개선시킨 충격보강제를 개시하고 있다. 그러나 이는 저온 내충격성이 낮아 저온에서의 적용에 한계를 갖는다.Korean Patent No. 2005-0049973 discloses an impact modifier that improves the coloring property while maintaining impact resistance when applied to a polycarbonate resin by improving the refractive index. However, it has a low impact resistance at low temperatures and has a limitation in application at low temperatures.
이에 본 발명자들은 특정한 크기 및 굴절률 범위를 갖는 오가노실록산 가교(공)중합체 입자 존재 하에 스티렌계 방향족화합물을 1차 팽윤중합하고, 알킬아크릴레이트를 가교중합하는 2차 팽윤중합을 통해 고무 코어를 형성시킨 후, 비닐계 단량체의 중합체 또는 공중합체를 그래프트 중합을 통해 플라스틱 쉘로 형성시킴으로써, 높은 굴절률을 유지하고 알킬아크릴레이트 수지의 유리전이온도를 낮추어서 열가소성 수지에 적용할 때 착색성 및 저온 내충격성을 우수하게 발현시키는 충격보강제를 개발하기에 이른 것이다.Accordingly, the present inventors formed a rubber core through primary swelling polymerization of a styrenic aromatic compound in the presence of organosiloxane crosslinked (co) polymer particles having a specific size and refractive index range, and secondary swelling polymerization in which an alkyl acrylate is crosslinked and polymerized The polymer or copolymer of the vinyl monomer is formed into a plastic shell through graft polymerization to maintain a high refractive index and to lower the glass transition temperature of the alkyl acrylate resin to thereby provide excellent coloring property and low temperature impact resistance when applied to a thermoplastic resin To develop an impact modifier.
본 발명의 목적은 실리콘계 충격보강제의 기존 물성을 유지하면서 높은굴절률 및 낮은 유리전이온도를 부여함으로써 열가소성 수지에 적용할 때에 우수한 착색성과 저온 내충격성을 발현할 수 있는 충격보강제를 제공하기 위한 것이다.An object of the present invention is to provide an impact modifier capable of exhibiting excellent coloring property and low temperature impact resistance when applied to a thermoplastic resin by imparting a high refractive index and a low glass transition temperature while maintaining the existing physical properties of a silicone impact modifier.
본 발명의 다른 목적은 폴리카보네이트 수지에 적용할 때에 열안정성, 착색성, 내충격성 및 저온 내충격성이 모두 우수하게 발현되는 충격보강제를 제공하기 위한 것이다.Another object of the present invention is to provide an impact modifier which exhibits excellent thermal stability, coloring property, impact resistance and low temperature impact resistance when applied to a polycarbonate resin.
본 발명의 상기 및 기타의 목적들은 모두 하기에 설명되는 본 발명에 의해서 달성될 수 있다.The above and other objects of the present invention can be achieved by the present invention described below.
발명의 요약 SUMMARY OF THE INVENTION
본 발명의 고굴절률 충격보강제는 (A)(a1) 입자크기가 50∼400 nm인 오가노실록산 가교중합체 입자의 존재 하에 (a2) 스티렌계 방향족화합물중합체와 (a3) 알킬아크릴레이트 가교중합체를 2단계 팽윤중합하여 제조된 고무 코어 및 (B) 비닐계 단량체의 그래프트중합을 통해 형성된 플라스틱 쉘로 이루어지고, 1.490∼1.590의 높은 굴절률을 가지는 것을 특징으로 한다.High-refractive-index impact modifier of the present invention (A) (a 1) in the presence of a particle size of 50~400 nm organosiloxane cross-linked polymer particles (a 2) a styrenic polymer and the aromatic compound (a 3) alkyl acrylate cross-linked (B) a plastic shell formed through graft polymerization of a vinyl monomer, and has a high refractive index of 1.490 to 1.590.
본 발명의 오가노실록산 가교중합체는 방향족기를 포함하고 굴절률이 1.410∼1.500인 것이 바람직하다.The organosiloxane crosslinked polymer of the present invention preferably contains an aromatic group and has a refractive index of 1.410 to 1.500.
발명의 구체예에 대한 상세한 설명DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(A) 고무 코어(A) Rubber core
본 발명의 고무 코어는 (a1) 오가노실록산 가교중합체 입자의 존재 하에 (a2) 스티렌계 방향족화합물을 1차 팽윤중합하고, 그 1단계 중합물에 다시 (a3) 알킬아크릴레이트를 부가하여 2차 팽윤중합하여 제조된다.The rubber core of the present invention is obtained by firstly polymerizing a styrene-based aromatic compound (a 2 ) in the presence of (a 1 ) organosiloxane crosslinked polymer particles, adding (a 3 ) alkyl acrylate to the first- Secondary swelling.
본 발명의 오가노실록산 가교(공)중합체는 방향족기를 포함하고 굴절률이 1.410∼1.500이며, 입자크기가 50∼400 nm인 것을 사용한다. 만일 굴절률이 1.410 미만의 오가노실록산 가교중합체를 사용할 경우 충격보강제의 물성을 유지하면서 1.490 이상의 굴절률을 부여하기 어려우며, 1.500을 초과하는 굴절률의 오가노실록산 공중합체를 사용하는 경우에는 오가노실록산 중합체의 유리전이온도가 상승하고 여러 가지 유기용매와의 상용성이 증가하여 내충격성 및 내화학성 등 각종 물성의 심각한 저하를 야기한다. 이에 굴절률은 1.410∼1.500인 것이 바람직하며, 각종 물성 밸런스를 고려할 때 굴절률은 1.420∼1.450인 것이 더욱 바람직하다.The organosiloxane crosslinked (co) polymer of the present invention contains an aromatic group and has a refractive index of 1.410 to 1.500 and a particle size of 50 to 400 nm. If an organosiloxane crosslinked polymer having a refractive index of less than 1.410 is used, it is difficult to impart a refractive index of 1.490 or more while maintaining the physical properties of the impact modifier. In the case of using an organosiloxane copolymer having a refractive index of more than 1.500, The glass transition temperature rises and compatibility with various organic solvents increases to cause serious deterioration of various physical properties such as impact resistance and chemical resistance. It is preferable that the refractive index is 1.410 to 1.500, and the refractive index is more preferably 1.420 to 1.450 in consideration of various physical property balances.
또한, 오가노실록산 가교(공)중합체의 입자크기가 50 nm 미만이거나 400 nm 초과하는 경우에는 충격보강효과가 현저히 감소하므로, 입자크기는 50∼400 nm인 것이 바람직하다.In addition, when the particle size of the organosiloxane crosslinked (co) polymer is less than 50 nm or exceeds 400 nm, the impact reinforcing effect is significantly reduced, so that the particle size is preferably 50 to 400 nm.
본 발명의 오가노실록산 가교(공)중합체(a1)는 가교된 형태의 오가노실록산으로서, 구체적으로 가교된 디메틸실록산, 메틸페닐실록산, 디페닐실록산 등을 사용할 수 있다. 순수한 디메틸실록산으로만 구성된 오가노실록산 가교중합체의 경우 1.390∼1.405 범위의 굴절률을 가지며, 방향족기를 포함시킴으로써 굴절률을 1.410∼1.500 범위로 조절할 수 있으므로 방향족기를 포함한 오가노실록산 공중합체를 사용하는 것이 바람직하다. 방향족기로는 페닐기를 포함하는 것이 더욱 바람직하다. 오가노실록산 공중합체는 가교가 되지 않은 것을 사용할 수도 있으나, 가교가 되지 않은 경우 오가노실록산 공중합체가 고무특성을 잃게 되어 내충격성이 감소하고 오가노실록산의 표면이동 내지는 입자형상(morphology)의 불안정성에 기인하여 착색성이 저하되므로 가교상태인 것을 사용하는 것이 바람직하다.The organosiloxane crosslinked (co) polymer (a 1 ) of the present invention is a crosslinked organosiloxane, specifically crosslinked dimethylsiloxane, methylphenylsiloxane, diphenylsiloxane and the like. The organosiloxane crosslinked polymer composed only of pure dimethyl siloxane has a refractive index in the range of 1.390 to 1.405, and the refractive index can be controlled in the range of 1.410 to 1.500 by including an aromatic group, so that it is preferable to use an organosiloxane copolymer containing an aromatic group . More preferably, the aromatic group includes a phenyl group. The organosiloxane copolymer may be one which is not cross-linked, but if it is not cross-linked, the organosiloxane copolymer loses its rubber properties and the impact resistance is reduced, and the surface movement of the organosiloxane or instability of the morphology It is preferable to use a resin which is in a crosslinked state.
상기 오가노실록산 공중합체의 가교상태는 각종 유기용매에 의해 용해되는 정도를 가지고 판단할 수 있다. 가교상태가 심화될수록 용매에 의해 용해되는 정도가 작아진다. 가교상태를 판단하기 위한 용매로는 아세톤이나 톨루엔 등을 사용할 수 있다. 이때 아세톤이나 톨루엔에 의해 용해되지 않는 부분을 갖는 것이 바람직하며, 오가노실록산 공중합체의 톨루엔에 대한 불용성분이 30% 이상인 것이 더욱 바람직하다.The crosslinking state of the organosiloxane copolymer can be determined by the degree of dissolution by various organic solvents. As the crosslinking state deepens, the degree of dissolution by the solvent becomes smaller. As the solvent for determining the crosslinking state, acetone, toluene or the like can be used. At this time, it is preferable to have a portion that is not dissolved by acetone or toluene, and more preferably, the insoluble matter to toluene of the organosiloxane copolymer is 30% or more.
상기 스티렌계 방향족화합물은 스티렌, 알파메틸스티렌, 디비닐벤젠, 비닐톨루엔 등을 사용할 수 있으며, 바람직하게는 스티렌을 사용한다.The styrene-based aromatic compound may be styrene, alphamethylstyrene, divinylbenzene, vinyltoluene, etc. Styrene is preferably used.
상기 알킬아크릴레이트는 메틸아크릴레이트, 에틸아크릴레이트, n-부틸아크릴레이트 등을 사용할 수 있으며, 바람직하게는 유리전이온도가 낮은 n-부틸아크릴레이트를 사용한다.The alkyl acrylate may be methyl acrylate, ethyl acrylate, n-butyl acrylate or the like, preferably n-butyl acrylate having a low glass transition temperature.
본 발명에서 (a1) 오가노실록산 가교중합체와 (a3) 알킬아크릴레이트 가교중합체의 중량비는 1 : 6∼6 : 1인 것이 바람직하다. 오가노실록산 가교중합체(a1)와 알킬아크릴레이트 가교중합체(a3)의 비가 1 : 6 미만인 경우는 오가노실록산 가교중합체에 의한 저온에서의 충격보강효과가 현저히 감소하며, 6 : 1을 초과하는 경우는 과량의 오가노실록산 가교중합체에 의한 수지상용성의 감소로 충격보강효과가 떨어지며 생산단가가 높아지게 된다.In the present invention, (a 1) an organosiloxane cross-linked polymer and (a 3) the weight ratio of alkyl acrylate cross-linked polymer is from 1: preferably 1: 6-6. Organosiloxane cross-linked polymer (a 1) and the alkyl acrylate ratio of the cross-linked polymer (a 3): if 6 is less than the, and a significantly reduced impact reinforcing effects at a low temperature by the organosiloxane cross-linked polymers, 6: exceed one The effect of reinforcing the impact is deteriorated due to the decrease of the dendritic solubility due to the excessive amount of the organosiloxane crosslinked polymer and the production cost is increased.
본 발명에서 스티렌계 방향족화합물 중합체(a2)와 알킬아크릴레이트 가교중 합체(a3)의 중량비는 1 : 20∼1 : 1인 것이 바람직하다. 스티렌계 방향족화합물 중합체와 알킬아크릴레이트 가교중합체의 중량비가 1 : 20 미만인 경우는 굴절률 및 착색성이 현저히 저하되며, 1 : 1을 초과하는 경우는 내충격성이 현저히 감소하게 된다.In the present invention, the weight ratio of the styrene type aromatic compound polymer (a 2 ) to the alkyl acrylate crosslinked polymer (a 3 ) is preferably 1:20 to 1: 1. When the weight ratio of the styrene type aromatic compound polymer to the alkyl acrylate crosslinked polymer is less than 1:20, the refractive index and coloring property are remarkably decreased. When the weight ratio is more than 1: 1, the impact resistance is remarkably decreased.
본 발명의 스티렌계 방향족화합물 중합체(a2)와 알킬아크릴레이트 가교중합체(a3)는 오가노실록산 가교(공)중합체(a1) 입자의 존재 하에 2단계로 순차적으로 팽윤중합하여 알킬아크릴레이트 가교중합체의 유리전이온도가 -10 ∼ -40 ℃를 유지하도록 하는 것이 바람직하다. 만약, 스티렌계 방향족화합물과 알킬아크릴레이트를 동시에 공중합하는 형태로 진행시킬 경우, 알킬아크릴레이트 가교중합체의 유리전이온도가 상승하여 내충격성이 저하되게 된다. 또한 단량체를 연속투입하며 중합을 진행시키는 그래프트 중합법으로 스티렌계 방향족화합물 또는 알킬아크릴레이트 가교중합체를 제조하는 경우 내충격성과 착색성 등의 물성이 저하되게 되므로, 스티렌계 방향족화합물 또는 알킬아크릴레이트 가교중합체는 단량체 투입후 팽윤시간을 충분히 준 후 중합개시제를 투입하여 중합하는 팽윤중합법에 의해 제조하는 것이 바람직하다.Styrenic aromatic compound polymer of the present invention (a second) and the cross-linked polymer alkyl acrylate (a 3) is an organosiloxane cross-linked (co) polymer (a 1) were combined in sequential swelling in the presence of the particles in two stages alkyl acrylate It is preferable that the glass transition temperature of the cross-linking polymer is maintained at -10 to -40 占 폚. If the styrene-based aromatic compound and the alkyl acrylate are simultaneously copolymerized, the glass transition temperature of the alkyl acrylate crosslinked polymer is increased and the impact resistance is lowered. In addition, when a styrene-based aromatic compound or an alkyl acrylate cross-linked polymer is produced by a graft polymerization method in which the polymerization is proceeded with the continuous introduction of monomers, the physical properties such as impact resistance and coloring property are lowered, and thus the styrene type aromatic compound or alkyl acrylate cross- It is preferable to prepare by the swelling polymerization method in which the polymerization initiator is added by polymerizing the monomer sufficiently after the swelling time is added.
(B) 플라스틱 쉘(B) Plastic shell
본 발명의 플라스틱 쉘은 비닐계 단량체의 중합체 또는 공중합체로서 고무 코어(A)에 비닐계 단량체를 그래프트 중합시킴으로써 상기 고무 코어(A)의 외곽에 형성된다.The plastic shell of the present invention is formed on the outer surface of the rubber core (A) by graft polymerization of a vinyl monomer to the rubber core (A) as a polymer or copolymer of a vinyl monomer.
본 발명에서 비닐계 단량체로는 알킬메타크릴레이트, 아크릴레이트 및 에틸렌 불포화 방향족 화합물 등을 사용할 수 있으며, 바람직하게는 메틸메타크릴레이트, 스티렌, 아크릴로니트릴 등의 단일물질 또는 둘 이상의 혼합물을 사용한다. 굴절률 및 착색성을 최대화시키기 위하여 스티렌계 방향족 화합물을 사용하는 것이 더욱 바람직하다.As the vinyl-based monomer in the present invention, alkyl methacrylate, acrylate, and ethylenically unsaturated aromatic compounds can be used. Preferably, a single substance such as methyl methacrylate, styrene, acrylonitrile, or a mixture of two or more thereof is used . It is more preferable to use a styrene-based aromatic compound in order to maximize the refractive index and coloring property.
본 발명의 상기 고무 코어(A)와 플라스틱 쉘(B)은 중량비로 5 : 5 ∼ 9 : 1인 것이 바람직하다. 만일 고무 코어(A)에 대한 플라스틱 쉘(B)의 비가 5 : 5 미만인 경우는 고무함량의 부족으로 충격보강효과가 현저히 떨어지게 되며, 9 : 1 이상인 경우는 수지와의 상용성이 현저히 낮아져 충격보강효과의 감소와 함께 생산단가가 지나치게 높아지는 문제점을 갖게 된다.The weight ratio of the rubber core (A) to the plastic shell (B) of the present invention is preferably 5: 5 to 9: 1. If the ratio of the plastic shell (B) to the rubber core (A) is less than 5: 5, the impact reinforcing effect is remarkably deteriorated due to the insufficient rubber content. When the ratio is 9: 1 or more, There is a problem that the cost of production is excessively increased with the decrease of the effect.
본 발명의 충격보강제는 1.490∼1.590 범위의 굴절률을 가지며, 바람직하게는 1.500∼1.570의 범위를 갖는다. 만일 기존의 실리콘계 충격보강제와 같이 충격보강제의 굴절률이 1.490 미만인 경우 굴절률이 1.570∼1.590인 폴리카보네이트 수지와의 굴절률 차이가 심하여 착색성이 현저히 저하된다.The impact modifier of the present invention has a refractive index in the range of 1.490 to 1.590, preferably in the range of 1.500 to 1.570. If the refractive index of the impact modifier is less than 1.490 as in the case of the conventional silicone impact modifier, the difference in refractive index from the polycarbonate resin having a refractive index of 1.570 to 1.590 is significant and the coloring property is remarkably lowered.
이하, 본 발명의 실리콘계 충격보강제의 제조과정을 상세하게 설명한다.Hereinafter, the production process of the silicone impact modifier of the present invention will be described in detail.
본 발명의 고굴절률 충격보강제는 방향족기를 포함하고 굴절률 1.410∼1.500, 입자크기가 50∼400 nm인 오가노실록산 가교중합체에 스티렌계 방향족 화합물을 가하여 1차 팽윤중합한 후, 알킬아크릴레이트를 가하여 2차로 팽윤, 가교중합하여 고무 코어를 제조하고, 그리고 상기 제조된 고무 코어에 비닐계 단량체를 그 래프트 중합시켜 플라스틱 쉘을 형성하는 단계로 제조된다.The high refractive index impact modifier of the present invention is prepared by primary swelling polymerization of an organosiloxane crosslinked polymer having an aromatic group and having a refractive index of 1.410 to 1.500 and a particle size of 50 to 400 nm by adding a styrenic aromatic compound, Swelling and cross-linking to prepare a rubber core, and graft-polymerizing the vinyl-based monomer to the rubber core to form a plastic shell.
본 발명의 오가노실록산 가교중합체는 유화제를 이용하여 이온교환수 상에 안정하게 분산시킨 상태인 실리콘 라텍스를 이용한다.The organosiloxane crosslinked polymer of the present invention uses a silicone latex which is stably dispersed on an ion exchange water using an emulsifier.
또한, 상기 오가노실록산 가교중합체는 가교된 형태의 오가노실록산으로서, 오가노실록산은 디메틸실록산, 메틸페닐실록산, 디페닐실록산 및 이들의 혼합물/공중합체로 이루어진 군으로부터 선택된다. 본 발명에서 오가노실록산 가교중합체는 전체 반응물 중량 대비 5∼90 중량부를 사용하며, 바람직하게는 10∼50 중량부를 사용한다.Also, the organosiloxane crosslinked polymer is a crosslinked organosiloxane, wherein the organosiloxane is selected from the group consisting of dimethylsiloxane, methylphenylsiloxane, diphenylsiloxane, and mixtures / copolymers thereof. In the present invention, the organosiloxane crosslinked polymer is used in an amount of 5 to 90 parts by weight, preferably 10 to 50 parts by weight, based on the total weight of the reactants.
상기 유화제로는 탄소수 4 내지 30인 알킬설페이트의 나트륨, 암모늄, 또는 칼륨염 등의 음이온계 유화제 등을 사용할 수 있으며, 구체적으로 나트륨 도데실설페이트 또는 나트륨 도데실벤젠설페이트 등을 사용한다. 이중 넓은 영역의 pH에서 사용이 가능한 나트륨 도데실벤젠설페이트를 사용하는 것이 바람직하다. 본 발명에서 유화제는 전체 반응물 중량 대비 0.1∼5 중량부를 사용하며, 바람직하게는 0.1∼2 중량부를 사용한다.As the emulsifier, anionic emulsifiers such as sodium, ammonium or potassium salts of alkyl sulfates having 4 to 30 carbon atoms can be used. Specifically, sodium dodecyl sulfate or sodium dodecylbenzenesulfate is used. It is preferred to use sodium dodecylbenzenesulphate which is available at double wide pH ranges. In the present invention, the emulsifier is used in an amount of 0.1 to 5 parts by weight, preferably 0.1 to 2 parts by weight, based on the total weight of the reactants.
질소기류 하에서 실리콘 라텍스에 스티렌계 방향족화합물 단량체를 투입하고 50∼100 ℃까지 온도를 상승시켜 상기 스티렌계 방향족화합물 단량체를 오가노실록산 가교(공)중합체에 팽윤시킨다. 이후에 중합개시제를 투입하여 50∼100 ℃에서 중합을 진행한다.The styrene-based aromatic monomer is added to the silicone latex under a nitrogen stream and the temperature is raised to 50 to 100 ° C to swell the styrene-based aromatic monomer to the organosiloxane crosslinked (co) polymer. Thereafter, the polymerization initiator is added and polymerization proceeds at 50 to 100 캜.
본 발명의 스티렌계 방향족화합물 단량체는 스티렌, 알파메틸스티렌, 디비닐벤젠, 비닐톨루엔 및 이들의 혼합물 등을 사용할 수 있으며, 바람직하게는 상기 스 티렌을 사용한다. 스티렌계 방향족화합물 단량체는 전체 반응물 중량 대비 0.01∼50 중량부를 사용하며, 바람직하게는 1∼30 중량부를 사용한다.The styrene-based aromatic compound monomer of the present invention may be styrene, alphamethylstyrene, divinylbenzene, vinyltoluene, or a mixture thereof, preferably styrene. The styrene-based aromatic compound monomer is used in an amount of 0.01 to 50 parts by weight, preferably 1 to 30 parts by weight, based on the total weight of the reactants.
이후 상술한 용액의 온도를 실온까지 낮춘 후, 질소기류 하에서 알킬아크릴레이트 단량체 및 가교제를 투입하고 50∼100 ℃까지 온도를 다시 상승시켜 오가노실록산 가교중합체-스티렌계 방향족 화합물 중합체에 팽윤시킨다. 이후 중합개시제를 투입하여 50∼100 ℃에서 중합을 진행하여 고무 코어를 제조한다.After the temperature of the solution is lowered to room temperature, an alkyl acrylate monomer and a crosslinking agent are introduced under a nitrogen stream, and the temperature is raised again to 50 to 100 DEG C to swell the organosiloxane crosslinked polymer-styrene type aromatic compound polymer. Thereafter, a polymerization initiator is added and polymerization is carried out at 50 to 100 캜 to prepare a rubber core.
본 발명의 알킬아크릴레이트 단량체로는 메틸아크릴레이트, 에틸아크릴레이트, n-부틸아크릴레이트 등을 사용할 수 있으며, 바람직하게는 유리전이온도가 낮은 상기 n-부틸아크릴레이트를 사용한다. 본 발명에서 알킬아크릴레이트 단량체는 전체 반응물 중량 대비 5∼90 중량부를 사용하며, 바람직하게는 10∼50 중량부를 사용한다.As the alkyl acrylate monomer of the present invention, methyl acrylate, ethyl acrylate, n-butyl acrylate and the like can be used, and the n-butyl acrylate having a low glass transition temperature is preferably used. In the present invention, the alkyl acrylate monomer is used in an amount of 5 to 90 parts by weight, preferably 10 to 50 parts by weight, based on the total weight of the reactants.
본 발명에서 가교제로는 알릴메타크릴레이트나 트리알릴시아누네이트, 트리알릴이소시아누네이트, 디비닐벤젠 등을 사용할 수 있다. 바람직하게는 알릴메타크릴레이트나 트리알릴이소시아누네이트를 사용한다. 더욱 바람직하게는 트리알릴이소시아누네이트를 사용한다. 본 발명에서 가교제는 전체 반응물 중량 대비 0.01∼10 중량부를 사용하며, 바람직하게는 0.01∼5 중량부를 사용한다.As the crosslinking agent in the present invention, allyl methacrylate, triallyl cyanurate, triallyl isocyanurate, divinylbenzene and the like can be used. Preferably, allyl methacrylate or triallyl isocyanonate is used. More preferably, triallyl isocyanurate is used. In the present invention, the crosslinking agent is used in an amount of 0.01 to 10 parts by weight, preferably 0.01 to 5 parts by weight, based on the weight of the total reactants.
상기 중합개시제는 열분해 또는 산화-환원반응에 의해 유리기를 발생하는 개시제인 유리기개시제들을 사용한다. 구체적으로 포타슘퍼설페이트, 마그네슘퍼설페이트, 과산화벤조일, 과산화수소, 디벤질퍼옥사이드, 큐멘하이드로퍼옥사이드, tert-부틸하이드로퍼옥사이드 등을 사용할 수 있으며, 수용성인 포타슘퍼설페이트 를 사용하는 것이 바람직하다. 본 발명에서 중합개시제는 전체 반응물 중량 대비 0.1∼5 중량부를 사용하며, 바람직하게는 0.1∼2 중량부를 사용한다.The polymerization initiator uses free-radical initiators which are initiators that generate free radicals by thermal decomposition or oxidation-reduction reaction. Specifically, it is possible to use potassium persulfate, magnesium persulfate, benzoyl peroxide, hydrogen peroxide, dibenzyl peroxide, cumene hydroperoxide, tert -butyl hydroperoxide and the like, and it is preferable to use water-soluble potassium persulfate. In the present invention, the polymerization initiator is used in an amount of 0.1 to 5 parts by weight, preferably 0.1 to 2 parts by weight, based on the weight of the total reactants.
이후 연속적으로 중합개시제와 비닐계 단량체를 50∼100 ℃에서 투입함으로써 플라스틱 쉘을 형성시키고, 응집제를 이용하여 응집, 여과함으로써 고굴절률 실리콘계 충격보강제를 제조한다.Thereafter, a polymerization initiator and a vinyl monomer are continuously introduced at 50 to 100 占 폚 to form a plastic shell, followed by coagulation and filtration using a coagulant to produce a high refractive index silicone impact modifier.
상기 비닐계 단량체는 알킬메타크릴레이트, 아크릴레이트 및 에틸렌 불포화 방향족화합물 등을 사용할 수 있으며, 바람직하게는 메틸메타크릴레이트, 스티렌, 아크릴로니트릴 등의 단일물질 또는 둘 이상의 혼합물을 사용한다. 본 발명에서 비닐계 단량체는 전체 반응물 중량 대비 5∼90 중량부를 사용하며, 바람직하게는 10∼50 중량부를 사용한다.The vinyl monomer may be an alkyl methacrylate, an acrylate or an ethylenically unsaturated aromatic compound. Preferably, the vinyl monomer is a single substance such as methyl methacrylate, styrene, or acrylonitrile, or a mixture of two or more thereof. In the present invention, the vinyl monomer is used in an amount of 5 to 90 parts by weight, preferably 10 to 50 parts by weight, based on the total weight of the reactants.
상기 응집제로는 금속염을 많이 이용하는데, 구체적으로 염화마그네슘, 염화칼슘, 황산마그네슘, 황산칼슘 등을 사용할 수 있다.As the coagulant, a metal salt is used in a large amount. Specifically, magnesium chloride, calcium chloride, magnesium sulfate, calcium sulfate and the like can be used.
상술한 방법으로 제조된 충격보강제는 1.490∼1.590의 높은 굴절률을 가지며, 열가소성 수지에 적용할 때 착색성 및 저온충격성을 우수하게 발현시킬 수 있다. 본 발명의 충격보강제에 적용될 수 있는 열가소성 수지는 특별한 제한 없이, 염화비닐계 수지, 스티렌계 수지, 스티렌-아크릴로니트릴계 수지, 아크릴계 수지, 에스테르계 수지, ABS계 수지 및 폴리카보네이트 수지 등에 적용 가능하며, 전자기기의 외장재로 사용되는 폴리카보네이트 수지에 적용할 때 그 효과가 극대화된다.The impact modifier prepared by the above-mentioned method has a high refractive index of 1.490 to 1.590, and when applied to a thermoplastic resin, can exhibit excellent coloring property and low temperature impact resistance. The thermoplastic resin which can be applied to the impact modifier of the present invention is not particularly limited and can be applied to vinyl chloride resin, styrene resin, styrene-acrylonitrile resin, acrylic resin, ester resin, ABS resin and polycarbonate resin And the effect is maximized when it is applied to a polycarbonate resin used as an exterior material of an electronic apparatus.
특히 본 발명의 고굴절률 충격보강제를 폴리카보네이트 수지에 적용할 경우, 폴리카보네이트 수지 100 중량부에 대하여 상기 고굴절률 충격보강제 0.5∼30 중량 부를 포함하는 것이 바람직하다.In particular, when the high refractive index impact modifier of the present invention is applied to polycarbonate resin, 0.5 to 30 parts by weight of the high refractive index impact modifier is preferably included relative to 100 parts by weight of the polycarbonate resin.
본 발명은 하기의 실시예에 의하여 보다 더 잘 이해될 수 있으며, 하기의 실시예는 본 발명의 예시 목적을 위한 것이고 첨부된 특허청구범위에 의하여 한정되는 보호범위를 제한하고자 하는 것은 아니다.The present invention may be better understood by the following examples, which are for the purpose of illustrating the invention and are not intended to limit the scope of protection defined by the appended claims.
실시예 1Example 1
굴절률이 1.429, 입자크기가 220 nm이며 톨루엔 불용분이 65%인 디메틸실록산-디페닐실록산 가교공중합체 90 g과 나트륨 도데실벤젠설페이트 3.2 g을 이온교환수 970 g에 분산시킨 상태의 실리콘 라텍스와 스티렌 36 g을 상온에서 1시간 동안 혼합한 후 혼합액의 온도를 75 ℃로 상승시켰다. 포타슘퍼설페이트 0.4 g을 이온교환수 22.5 g에 용해시킨 용액을 투입하여 2시간 동안 75 ℃로 온도를 유지시켰다.90 g of a dimethylsiloxane-diphenylsiloxane crosslinked copolymer having a refractive index of 1.429, a particle size of 220 nm and a toluene insoluble content of 65%, and 3.2 g of sodium dodecylbenzene sulfate were dispersed in 970 g of ion- 36 g were mixed at room temperature for 1 hour and then the temperature of the mixture was raised to 75 캜. A solution prepared by dissolving 0.4 g of potassium persulfate in 22.5 g of ion-exchanged water was added and the temperature was maintained at 75 캜 for 2 hours.
이후 상기의 반응액을 실온까지 냉각시킨 후, n-부틸아크릴레이트 190 g과 트리알릴이소시아누네이트 9 g을 상온에서 1시간 동안 혼합하였다. 혼합액의 온도를 75 ℃로 다시 상승시킨 후 포타슘퍼설페이트 0.9 g을 이온교환수 22.5 g에 용해시킨 용액을 투입하고 75 ℃에서 2시간 동안 유지시켜 고무 코어를 제조하였다.After the reaction solution was cooled to room temperature, 190 g of n-butyl acrylate and 9 g of triallyl isocyanurate were mixed at room temperature for 1 hour. After raising the temperature of the mixed solution to 75 캜 again, a solution prepared by dissolving 0.9 g of potassium persulfate in 22.5 g of ion exchange water was added and maintained at 75 캜 for 2 hours to prepare a rubber core.
이후 포타슘퍼설페이트 0.7 g을 이온교환수 22.5 g에 용해시킨 용액을 추가로 투입한 후, 스티렌 135 g을 15분간 가하였다. 이후 75 ℃에서 4시간 동안 유지시킨 후 상온으로 냉각하였다. 최종 반응전환율은 96.8%이었다. Thereafter, a solution prepared by dissolving 0.7 g of potassium persulfate in 22.5 g of ion-exchanged water was further added, and then 135 g of styrene was added for 15 minutes. Thereafter, it was kept at 75 DEG C for 4 hours and then cooled to room temperature. The final reaction conversion rate was 96.8%.
1.5% MgSO4 수용액과 최종 반응액을 75 ℃에서 혼합하고, 수세, 건조과정을 거쳐 충격보강제 분말을 획득하였다.The 1.5% MgSO 4 aqueous solution and the final reaction solution were mixed at 75 ° C, washed with water and dried to obtain an impact modifier powder.
실시예 2Example 2
실시예 1과 동일한 방법으로 고무 코어를 제조하고, 이후 포타슘퍼설페이트 0.7 g을 이온교환수 22.5 g에 용해시킨 용액을 추가로 투입한 후, 스티렌 101.25 g과 아크릴로니트릴 33.75 g을 혼합하여 15분간 가하였다. 이후 75 ℃에서 4시간 동안 유지시킨 후 상온으로 냉각하였다. 최종 반응전환율은 96.3%이었다.A rubber core was prepared in the same manner as in Example 1, and then a solution prepared by dissolving 0.7 g of potassium persulfate in 22.5 g of ion-exchanged water was further added. Then, 101.25 g of styrene and 33.75 g of acrylonitrile were mixed, . Thereafter, it was kept at 75 DEG C for 4 hours and then cooled to room temperature. The final conversion rate was 96.3%.
1.5% MgSO4 수용액과 최종 반응액을 75 ℃에서 혼합하고, 수세, 건조과정을 거쳐 충격보강제 분말을 획득하였다.The 1.5% MgSO 4 aqueous solution and the final reaction solution were mixed at 75 ° C, washed with water and dried to obtain an impact modifier powder.
실시예 3Example 3
굴절률이 1.424, 입자크기가 295 nm이며 톨루엔 불용분이 60%인 디메틸실록산-디페닐실록산 가교공중합체 90 g과 나트륨 도데실벤젠설페이트 3.2 g을 이온교환수 970 g에 분산시킨 상태의 실리콘 라텍스와 스티렌 22.5 g을 상온에서 1시간 동안 혼합한 후 혼합액의 온도를 75 ℃로 상승시켰다. 포타슘퍼설페이트 0.3 g을 이온교환수 6.4 g에 용해시킨 용액을 투입하여 1시간 동안 75 ℃로 온도를 유지시켰다.90 g of a dimethylsiloxane-diphenylsiloxane crosslinked copolymer having a refractive index of 1.424, a particle size of 295 nm and a toluene insoluble content of 60%, and 3.2 g of sodium dodecylbenzene sulfate were dispersed in 970 g of ion-exchanged water, 22.5 g were mixed at room temperature for 1 hour and then the temperature of the mixture was raised to 75 캜. A solution prepared by dissolving 0.3 g of potassium persulfate in 6.4 g of ion-exchanged water was added and the temperature was maintained at 75 캜 for 1 hour.
이후 상기의 반응액을 50 ℃까지 냉각시킨 후, n-부틸아크릴레이트 202.5 g 과 트리알릴이소시아누네이트 2.5 g을 혼합하고 1시간 동안 교반하였다. 혼합액의 온도를 75 ℃로 다시 상승시킨 후 포타슘퍼설페이트 1.5 g을 이온교환수 32.5 g에 용해시킨 용액을 투입하고 75 ℃에서 2시간 동안 유지시켜 고무 코어를 제조하였다.After cooling the reaction solution to 50 캜, 202.5 g of n-butyl acrylate and 2.5 g of triallyl isocyanurate were mixed and stirred for 1 hour. After raising the temperature of the mixed solution to 75 캜 again, a solution prepared by dissolving 1.5 g of potassium persulfate in 32.5 g of ion exchanged water was added and maintained at 75 캜 for 2 hours to prepare a rubber core.
이후 포타슘퍼설페이트 1 g을 이온교환수 21 g에 용해시킨 용액을 추가로 투입한 후, 스티렌 135 g을 30분간 가하였다. 이후 75 ℃에서 2시간 동안 유지시킨 후 상온으로 냉각하였다. 최종 반응전환율은 97.2%이었다.Then, a solution prepared by dissolving 1 g of potassium persulfate in 21 g of ion-exchanged water was further added, and then 135 g of styrene was added for 30 minutes. Thereafter, it was kept at 75 DEG C for 2 hours and then cooled to room temperature. The final reaction conversion rate was 97.2%.
1% MgSO4 수용액과 최종 반응액을 75 ℃에서 혼합하고, 수세, 건조과정을 거쳐 충격보강제 분말을 획득하였다.The 1% MgSO 4 aqueous solution and the final reaction solution were mixed at 75 ° C, washed with water and dried to obtain an impact modifier powder.
실시예 4Example 4
굴절률이 1.429, 입자크기가 198 nm이며 톨루엔 불용분이 63%인 디메틸실록산-디페닐실록산 가교공중합체 90 g과 나트륨 도데실벤젠설페이트 3.2 g을 이온교환수 970 g에 분산시킨 상태의 실리콘 라텍스와 스티렌 22.5 g을 상온에서 1시간 동안 혼합한 후 혼합액의 온도를 75 ℃로 상승시켰다. 포타슘퍼설페이트 0.3 g을 이온교환수 6.4 g에 용해시킨 용액을 투입하여 1시간 동안 75 ℃로 온도를 유지시켰다.90 g of a dimethylsiloxane-diphenylsiloxane crosslinked copolymer having a refractive index of 1.429, a particle size of 198 nm and a toluene insoluble content of 63%, and 3.2 g of sodium dodecylbenzene sulfate were dispersed in 970 g of ion-exchanged water, 22.5 g were mixed at room temperature for 1 hour and then the temperature of the mixture was raised to 75 캜. A solution prepared by dissolving 0.3 g of potassium persulfate in 6.4 g of ion-exchanged water was added and the temperature was maintained at 75 캜 for 1 hour.
이후 상기의 반응액을 50 ℃까지 냉각시킨 후, n-부틸아크릴레이트 189 g과 알릴메타크릴레이트 9 g을 혼합하고 1시간 동안 교반하였다. 혼합액의 온도를 75 ℃로 다시 상승시킨 후 포타슘퍼설페이트 1.5 g을 이온교환수 32.5 g에 용해시킨 용액을 투입하고 75 ℃에서 2시간 동안 유지시켜 고무 코어를 제조하였다.After cooling the reaction solution to 50 캜, 189 g of n-butyl acrylate and 9 g of allyl methacrylate were mixed and stirred for 1 hour. After raising the temperature of the mixed solution to 75 캜 again, a solution prepared by dissolving 1.5 g of potassium persulfate in 32.5 g of ion exchanged water was added and maintained at 75 캜 for 2 hours to prepare a rubber core.
이후 포타슘퍼설페이트 1 g을 이온교환수 21 g에 용해시킨 용액을 추가로 투입한 후, 스티렌 135 g을 30분간 가하였다. 이후 75 ℃에서 2시간 동안 유지시킨 후 상온으로 냉각하였다. 최종 반응전환율은 93.9%이었다.Then, a solution prepared by dissolving 1 g of potassium persulfate in 21 g of ion-exchanged water was further added, and then 135 g of styrene was added for 30 minutes. Thereafter, it was kept at 75 DEG C for 2 hours and then cooled to room temperature. The final reaction conversion rate was 93.9%.
1.5% MgSO4 수용액과 최종 반응액을 75 ℃에서 혼합하고, 수세, 건조과정을 거쳐 충격보강제 분말을 획득하였다.The 1.5% MgSO 4 aqueous solution and the final reaction solution were mixed at 75 ° C, washed with water and dried to obtain an impact modifier powder.
비교실시예 1Comparative Example 1
굴절률이 1.429, 입자크기가 220 nm이며 톨루엔 불용분이 65%인 디메틸실록산-디페닐실록산 가교공중합체 90 g과 나트륨 도데실벤젠설페이트 3.2 g을 이온교환수 970 g에 분산시킨 상태의 실리콘 라텍스와 n-부틸아크릴레이트 190 g, 스티렌 36 g 및 트리알릴이소시아누네이트 9 g을 상온에서 1시간 동안 혼합하였다. 이후 혼합액의 온도를 75 ℃로 상승시키고, 포타슘퍼설페이트 1.8 g을 이온교환수 45 g에 용해시킨 용액을 투입하여 4시간 동안 75 ℃에서 유지시켜 고무 코어를 제조하였다.90 g of a dimethylsiloxane-diphenylsiloxane crosslinked copolymer having a refractive index of 1.429, a particle size of 220 nm and a toluene insoluble content of 65%, and 3.2 g of sodium dodecylbenzene sulfate were dispersed in 970 g of ion-exchanged water, 190 g of butyl acrylate, 36 g of styrene and 9 g of triallyl isocyanurate were mixed at room temperature for 1 hour. Thereafter, the temperature of the mixed solution was raised to 75 DEG C, and a solution prepared by dissolving 1.8 g of potassium persulfate in 45 g of ion-exchanged water was added and maintained at 75 DEG C for 4 hours to prepare a rubber core.
이후 포타슘퍼설페이트 0.7 g을 이온교환수 22.5 g에 용해시킨 용액을 추가로 투입한 후, 스티렌 101.25 g과 아크릴로니트릴 33.75 g을 혼합한 용액을 15분간 가하였다. 이후 75 ℃에서 4시간 동안 유지시킨 후 상온으로 냉각하였다. 최종 반 응전환율은 96.6%이었다.Thereafter, a solution prepared by dissolving 0.7 g of potassium persulfate in 22.5 g of ion-exchanged water was further added, and then a solution prepared by mixing 101.25 g of styrene and 33.75 g of acrylonitrile was added for 15 minutes. Thereafter, it was kept at 75 DEG C for 4 hours and then cooled to room temperature. The final exchange rate was 96.6%.
1.5% MgSO4 수용액과 최종 반응액을 75 ℃에서 혼합하고, 수세, 건조과정을 거쳐 충격보강제 분말을 획득하였다.The 1.5% MgSO 4 aqueous solution and the final reaction solution were mixed at 75 ° C, washed with water and dried to obtain an impact modifier powder.
비교실시예 2Comparative Example 2
비교예 1에서 제조된 고무 코어에 포타슘퍼설페이트 0.7 g을 이온교환수 22.5 g에 용해시킨 용액을 추가로 투입한 후, 메틸메타크릴레이트 135 g을 혼합한 용액을 15분간 적가하였다. 이후 75 ℃에서 4시간 동안 유지시킨 후 상온으로 냉각하였다. 최종 반응전환율은 97.9%이었다.A solution prepared by dissolving 0.7 g of potassium persulfate in 22.5 g of ion-exchanged water was further added to the rubber core prepared in Comparative Example 1, and then a solution prepared by mixing 135 g of methyl methacrylate was added dropwise for 15 minutes. Thereafter, it was kept at 75 DEG C for 4 hours and then cooled to room temperature. The final conversion rate was 97.9%.
1.5% MgSO4 수용액과 최종 반응액을 75 ℃에서 혼합하고, 수세, 건조과정을 거쳐 충격보강제 분말을 획득하였다.The 1.5% MgSO 4 aqueous solution and the final reaction solution were mixed at 75 ° C, washed with water and dried to obtain an impact modifier powder.
비교실시예Comparative Example 3 3
굴절률이 1.404, 입자크기가 300 nm이며 톨루엔 불용분이 69%인 디메틸실록산 가교중합체 157.5 g과 나트륨 도데실벤젠설페이트 3.15 g을 이온교환수 976 g에 분산시킨 상태의 실리콘 라텍스와 n-부틸아크릴레이트 153 g과 알릴메타크릴레이트 4.5 g을 상온에서 1시간 동안 혼합하였다.157.5 g of a dimethylsiloxane crosslinked polymer having a refractive index of 1.404, a particle size of 300 nm and a toluene insoluble content of 69%, and 3.15 g of sodium dodecylbenzene sulfate were dispersed in 976 g of ion-exchanged water, and a silicone latex having a n-butyl acrylate 153 g and 4.5 g of allyl methacrylate were mixed at room temperature for 1 hour.
이후 비교실시예 1과 동일한 과정을 거쳐 충격보강제 분말을 획득하였다. 최종 반응전환율은 97.6%이었다.The same procedure as in Comparative Example 1 was followed to obtain an impact modifier powder. The final conversion rate was 97.6%.
비교실시예 4Comparative Example 4
굴절률이 1.424, 입자크기가 295nm이며 톨루엔 불용분이 60%인 디메틸실록산-디페닐실록산 가교공중합체 90 g과 나트륨 도데실벤젠설페이트 3.2 g을 이온교환수 970 g에 분산시킨 상태의 실리콘 라텍스와 스티렌 22.5 g을 상온에서 혼합한 후 혼합액의 온도를 75 ℃로 상승시켰다. 포타슘퍼설페이트 0.3 g을 이온교환수 6.4 g에 용해시킨 용액을 투입하여 2시간 동안 75 ℃로 온도를 유지시켰다.90 g of a dimethylsiloxane-diphenylsiloxane crosslinked copolymer having a refractive index of 1.424, a particle size of 295 nm and a toluene insoluble content of 60%, and 3.2 g of sodium dodecylbenzene sulfate were dispersed in 970 g of ion-exchanged water, g were mixed at room temperature and the temperature of the mixture was raised to 75 캜. A solution prepared by dissolving 0.3 g of potassium persulfate in 6.4 g of ion-exchanged water was added and the temperature was maintained at 75 캜 for 2 hours.
이후 포타슘퍼설페이트 1.5 g을 이온교환수 32.5 g에 용해시킨 용액을 투입하고 n-부틸아크릴레이트 202.5 g과 트리알릴이소시아누네이트 2.5 g을 혼합한 용액을 1시간 동안 적가한 후, 75 ℃에서 1시간 동안 유지시켰다.Thereafter, a solution prepared by dissolving 1.5 g of potassium persulfate in 32.5 g of ion-exchanged water was added, and a solution prepared by mixing 202.5 g of n-butyl acrylate and 2.5 g of triallyl isocyanurate was added dropwise for 1 hour, And maintained for 1 hour.
이후 실시예 1과 동일한 과정을 거쳐 충격보강제 분말을 획득하였다. 최종 반응전환율은 95.6%이었다.The same procedure as in Example 1 was followed to obtain an impact modifier powder. The final conversion rate was 95.6%.
상기의 과정을 거쳐 얻어진 실리콘계 충격보강제 입자들은 아래와 같은 방법들을 통하여 물성을 평가하였다.The silicone impact modifier particles obtained through the above process were evaluated for physical properties through the following methods.
(1) 굴절률 및 유리전이온도: 핫 프레스(hot press)를 이용하여 시편 (두께 1 mm)을 얻었다. 이 시편에 대하여 프리즘커플러 방식의 레이져 굴절계(Sairon Tech., SPA-4000)를 사용하여 632.8 nm 파장의 광원을 이용하여 굴절률을 측정하였으며, 동적기계분석기(Rheometric Scientific, MKII)를 이용하여 부틸아크릴레이트 고무상의 유리전이온도를 측정하였다.(1) Refractive index and glass transition temperature: A specimen (thickness: 1 mm) was obtained by using a hot press. The refractive indices of the specimens were measured using a prism coupler type laser refractometer (Sairon Tech., SPA-4000) using a light source with a wavelength of 632.8 nm. Using a dynamic mechanical analyzer (Rheometric Scientific, MKII) The glass transition temperature of the rubber phase was measured.
(2) 착색성: 폴리카보네이트와 충격보강제 및 염료를 97 : 3 : 0.2로 혼합하 여 제조한 시편의 색상을 5점법에 의해 평가하였다.(2) Colorability: The color of the specimen prepared by mixing polycarbonate, impact modifier and dye in a ratio of 97: 3: 0.2 was evaluated by the five-point method.
(3) 내충격성: 폴리카보네이트와 충격보강제를 97 : 3의 비율로 혼합하여 = 45 mm인 이축 압출기를 사용하여 펠렛으로 제조하였다. 제조된 펠렛은 110 ℃에서 3 시간 이상 건조 후 10 oz 사출기에서 성형온도 260∼330 ℃, 금형온도 60∼100 ℃인 조건으로 사출하여 1/4" 시편을 제조하였고, 충격강도는 ASTM D-256 방법에 의해 측정하였다.(3) Impact resistance: Polycarbonate and an impact modifier were mixed in a ratio of 97: 3 to prepare a pellet using a twin-screw extruder = 45 mm. The pellets were dried at 110 ° C. for 3 hours or more and then injected in a 10 oz injection machine at a molding temperature of 260 to 330 ° C. and a mold temperature of 60 to 100 ° C. to prepare 1/4 "specimens. The impact strength was measured by ASTM D-256 ≪ / RTI >
상기 표 1에 나타난 바와 같이, 실시예 1∼4에서 제조된 충격보강제가 비교실시예 1∼3의 충격보강제에 비해 1.490 이상의 높은 굴절률과 -10 ℃ 이하의 낮은 부틸아크릴레이트 고무상 유리전이온도를 보였다. 또한 우수한 착색성과 저온내충격성을 보였다. 또한 비교실시예 4에서 알 수 있듯이 팽윤중합을 하지 않고 그래프트 중합방법에 의해 고무 코어를 제조하는 경우 착색성과 저온내충격성이 감소함을 확인할 수 있었다.As shown in Table 1, the impact modifier prepared in Examples 1 to 4 had a high refractive index of 1.490 or more and a low butyl acrylate rubber-phase glass transition temperature of -10 ° C or less as compared with the impact modifiers of Comparative Examples 1 to 3 It looked. Also, it showed excellent coloring property and low temperature impact resistance. In addition, as can be seen from Comparative Example 4, when the rubber core was produced by the graft polymerization method without swelling polymerization, it was confirmed that the coloring property and the low temperature impact resistance were reduced.
본 발명은 방향족기를 포함하고 굴절률이 1.410∼1.500이며 입자크기가 50∼400 nm인 오가노실록산 가교(공)중합체 입자 존재 하에 스티렌계 방향족화합물을 팽윤중합하고 이어 알킬아크릴레이트 단량체를 팽윤-가교중합시킴으로써 고무 코어를 형성하고, 여기에 비닐계 단량체의 (공)중합체를 플라스틱 쉘로 구성시킴으로써, 1.490∼1.590의 높은 굴절률을 갖는 실리콘계 충격보강제를 제공한다. 또한 이를 열가소성 수지에 적용하면 착색성 및 저온내충격성을 우수하게 발현시키는 효과를 갖는다.The present invention relates to a method of swelling-polymerizing a styrenic aromatic compound in the presence of an organosiloxane crosslinked (co) polymer particle having an aromatic group and having a refractive index of 1.410 to 1.500 and a particle size of 50 to 400 nm, and then subjecting the alkyl acrylate monomer to swelling- (Co) polymer of a vinyl monomer as a plastic shell, thereby providing a silicone-based impact modifier having a high refractive index of 1.490 to 1.590. When this is applied to a thermoplastic resin, it has an effect of excellently exhibiting coloring property and low temperature impact resistance.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
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JPH05279434A (en) * | 1992-02-06 | 1993-10-26 | Mitsubishi Rayon Co Ltd | Graft copolymer and its production |
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JPH10176017A (en) | 1996-12-17 | 1998-06-30 | Techno Polymer Kk | Modifying agent for vinyl chloride resin and vinyl chloride resin composition produced by using the agent |
KR20050015088A (en) * | 2003-08-02 | 2005-02-21 | 주식회사 엘지화학 | Acryl-silicones Complex Impact-Modifier and Method for Preparing the Same, and Vinyl Chloride Resin Composition Having the Same |
KR20050060604A (en) * | 2003-12-17 | 2005-06-22 | 주식회사 엘지화학 | Impact modifier having multi-layer structure and thermoplastic resin composition containing the same |
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JPH05279434A (en) * | 1992-02-06 | 1993-10-26 | Mitsubishi Rayon Co Ltd | Graft copolymer and its production |
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JPH10176017A (en) | 1996-12-17 | 1998-06-30 | Techno Polymer Kk | Modifying agent for vinyl chloride resin and vinyl chloride resin composition produced by using the agent |
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