KR100635032B1 - Manufacturing apparatus of tile block - Google Patents

Abstract

The present invention is an apparatus for producing a tile block that effectively prevents and eliminates the cracking phenomenon caused by the high pressure during the production of the tile block used as the interior material of the building and the cement residue and air bubbles inside the block to stick to the tile surface. Regarding,

According to the present invention, a guide rod is placed on a pedestal, a press is formed on the guide rod, and a shandong copper plate connected to the press and inserted into the guide rod is formed, and a pressing plate for pressing each block is formed at the bottom of the shandong copper plate. A rail is formed on the rail, and a pair of left and right transfer plates are configured to be moved left and right by a flywheel rotated by a hydraulic motor. A cylinder is placed on the upper left and right transfer plates, and a molding frame is formed in which a partition wall is formed. In the upper left and right transfer plate of the tile block manufacturing apparatus configured to the vibration plate formed with a vibration motor is cushioned by the anti-vibration rubber, the air supply port for introducing the air pressure into the forming mold of the molding machine is formed, the pallet is placed on a wooden pallet A tile fitting groove into which two tiles are inserted and a wall between each tile fitting groove A rubber tile pallet with drainage grooves is formed on it, and a nonwoven fabric is placed on the tile pallet and the tiles are fitted in accordance with each tile fitting groove.

Tile block, nonwoven

Description

Manufacturing apparatus of tile block

1 is an overall process diagram of the present invention.

2 is a process layout diagram of the present invention.

Figure 3 is an explanatory side view of the molding machine of the present invention.

4 is a partial cross-sectional view of the diaphragm and the mold of the present invention.

Figure 5 is an exploded perspective view of the pressing plate, the mold, the pallet of the present invention.

Figure 6 is a partial explanatory view of the tile pallet of the present invention.

7 is a perspective view of a molded tile block of the present invention.

<Description of the symbols for the main parts of the drawings>

1: tile block, 2: mortar reservoir,

3: pallet feeder, 4: molding machine,

6: automatic loading device, 7: rack,

11: tiles, 12: blocks,

21: dosing device, 31: wooden pallet,

32: tile groove, 33: wall,

34: drainage groove, 35: tile pallet,

36: nonwoven fabric, 37: pallet,

41: pedestal, 42: guide rod,

43: press, 44: Shanghai copper plate,

45: pressing plate, 46: rail,

47,47 ': left and right transfer plate, 48: hydraulic motor,

49: flywheel, 50: cylinder,

51: bulkhead, 52: air supply port,

53: mold, 54: vibration motor,

55: diaphragm, 56: dustproof rubber,

The present invention relates to an apparatus for manufacturing a tile block used as an interior material of a building, and more particularly, to a tile breakage and a tile surface generated by a high pressure generated in a hydraulic molding machine during the production of a tile block used as an interior material of a building. The present invention relates to an apparatus for producing a tile block, which effectively prevents and removes cement residues and bubbles inside the block.

In general, as a device for manufacturing a tile block, a device using a dry mortar and a device using a wet mortar are used, but a device using a dry mortar has a low adhesive strength between mortar and a tile than a device using a wet mortar. They prefer a device that uses an excellent wet mortar.

However, the device using the wet mortar has a high viscosity and numerous air bubbles are formed compared to the device using the dry mortar, and excessive moisture content has a problem of dropping the strength to remove the air bubbles and increase the constant strength and formability In order to remove water by squeezing high pressure and vibration and water, cracks and damages the tile laid on the floor due to high air pressure, etc., and the mortar residues were hardened on the tile surface, making it difficult to produce a good product with a beautiful appearance.

The present invention has been made in order to solve the above problems, the production of tile blocks used as the interior material of the building during the production of the tile cracking phenomenon caused by the high pressure generated in the hydraulic molding machine and mortar debris and blocks sticking to the tile surface An object of the present invention is to provide a tile block manufacturing apparatus which effectively prevents and removes bubbles therein.

According to the present invention, a guide rod is placed on a pedestal, a press is formed on the guide rod, and a shandong copper plate connected to the press and inserted into the guide rod is formed, and a pressing plate for pressing each block is formed at the bottom of the shandong copper plate. A rail is formed on the rail, and a pair of left and right transfer plates are configured to be moved left and right by a flywheel rotated by a hydraulic motor. A cylinder is placed on the upper left and right transfer plates, and a molding frame is formed in which a partition wall is formed. From the mixer to produce a wet mortar mixing and improving the mixing of cement, sand, fresh and water in the molding machine configured to be damped by the vibration-resistant rubber plate vibration vibration plate is formed on the upper left and right transport plate to receive the pallet for forming the tile block Tile block supplied with wet mortar to form a tile block In the manufacturing apparatus of the molding machine, the air supply port for introducing the air pressure into the molding die of the molding machine is formed, the pallet supplied to the diaphragm is formed between the tile fitting groove is formed with a tile fitting groove on which several tiles are fitted on a wooden pallet A rubber tile pallet with drainage grooves is formed on the wall, the nonwoven fabric is placed on the tile pallet, and the tiles are fitted to each tile fitting groove.

Hereinafter, the gist of the tile block manufacturing apparatus according to the present invention will be described in detail by the accompanying drawings.

1 is a process diagram of a manufacturing apparatus of a tile block according to the present invention, FIG. 2 is a process layout view of a manufacturing apparatus of a tile block according to the present invention, and FIG. 3 is a side view of a molding machine of a manufacturing apparatus of a tile block according to the present invention. Figure 4 is a partial cross-sectional view of the diaphragm and forming mold of the tile block manufacturing apparatus according to the invention, Figure 5 is an exploded perspective view of the pressing plate, forming mold, pallet of the manufacturing apparatus of the tile block according to the present invention. 6 is a partial explanatory view of a tile pallet of the tile block manufacturing apparatus according to the present invention, and FIG. 7 is a perspective view of a molded tile block of the tile block manufacturing apparatus according to the present invention.

In the manufacturing apparatus of the present invention, the molding machine 4 is supplied with the pallet 37 from the pallet supply device 3, and the wet mortar is supplied from the mixer which produces wet mortar by mixing quantitatively improving cement, sand, fresh and water. It is a device for molding the tile block (1) on the pallet (37).

The pallet 37 has a tile fitting groove 32 in which a plurality of tiles 11 are fitted on the wooden pallet 31 and a drain groove 34 is formed in the wall 33 between the tile fitting grooves 32. The rubber tile pallet 35 is placed, and the nonwoven fabric 36 is placed on the tile pallet 35, and the tile 11 is fitted in accordance with each tile fitting groove 32.

The molding machine 4 has a guide rod 42 placed on the pedestal 41, a press 43 is formed on the guide rod 42, connected to the press 43, and inserted into the guide rod 42. The shanghai copper plate 44 is formed, and a pressing plate 45 for pressing each block 12 is formed below the shanghai copper plate 44. A rail 46 is formed on the pedestal 41, and the pair of left and right transfer plates 47 and 47 ′ are configured to be moved left and right by the flywheel 49 rotated by the hydraulic motor 48 on the rail 46. do. A cylinder 50 is placed on the upper and lower transfer plates 47 and 47 ′, and a molding frame 53 is formed in which a partition wall 51 is formed in the cylinder 50 and an air supply port 52 through which air pressure is introduced. . The vibration plate 55 having the vibration motor 54 provided with the pallet 37 for forming the tile block 1 is formed on the upper and lower transfer plates 47 and 47 'under the mold 53. It is configured to be buffered by.

Reference numerals 38 and 57 are cylinders.

Referring to the operational effects of the manufacturing apparatus of the tile block according to the present invention by the working process are as follows.

First, the mixture is first mixed with 100 kg of cement at a rate of 500 kg of sand, fresh 55 kg, and 60 liters of water, and the mixed primary mortar is transferred to another general mixer by means of a screw or the like, followed by secondary mixing. Produces wet mortar. Here, fresh flash is a fine volcanic dust or dust of the chimney of a thermal power plant, which removes bubbles and fills bubbles when forming blocks, so that high-quality blocks can be produced.

The wet mortar mixed as described above is transferred to the mortar storage container 2 in which the quantitative supply device 21 is formed by a moving means such as a screw.

At the same time, a tile fitting groove 32 into which a plurality of tiles 11 are fitted is formed on a general wooden pallet 31 for conveyance, and a rubber having a drain groove 34 formed in a wall 33 between each tile fitting groove 32. The tile pallet 35 is placed and the nonwoven fabric 36 is placed on the tile pallet 35, and then the tiles 11 are fitted to each tile fitting groove 32 to prepare and align the pallet 37. Aligned pallet 37 is supplied to the molding machine 4 mentioned later by the cylinder 38 by the general pallet supply apparatus 3.

When the wet mortar is supplied to the mortar reservoir 2 and the pallet 37 is prepared in the molding machine 4, the hydraulic motor 48 of the molding machine 4 rotates and the flywheel 49 is rotated and connected to the flywheel 49. When the left conveying plate 47 is positioned below the pressing plate 45, the right conveying plate 47 'is transferred from the pallet feeder 3 to the right side. When 37 is supplied and the right transfer plate 47 'is positioned below the press plate 45, the left transfer plate 47 receives the pallet 37 from the pallet supply device 3 on the left side. The pallet supply device 3 raises the pallet 37 to the diaphragm 55 of the left and right transfer plates 47 and 47 ', and when supplied, the cylinder 50 is operated to lower the forming mold 53 so that the pallet 37 When the mold 53 is placed on the pallet 37, the wet mortar is quantitatively supplied to the mold 53 by the metering device 21 of the storage container 2. When the wet mortar is supplied to the molding die 53, the left and right transfer plates 47 and 47 ′ supplied with the wet mortar are transferred to the lower side of the pressing plate 45, and the left and right transfer plates 47 and 47 ′ are disposed below the pressing plate 45. When positioned, the press 43 is operated so that the Shanghai copper plate 44 connected to the press 43 descends along the guide rod 42 so that the pressing plate 45 under the Shanghai copper plate 44 is partitioned inside the mold 53. Each part divided by (51) is compressed to a pressure of 26kg / ㎠ and at the same time the vibration motor 54 of the diaphragm 55 is operated to apply a vibration to the molding die 53, the molding die 53 While applying compression and vibration to the air through the air supply port 52 of the molding die 53 is to apply an air pressure of 75kg / ㎠. A pressure of 26 kg / cm 2 and an air pressure of 75 kg / cm 2 and vibration were simultaneously applied to the mold 53 so that water in the mold 53 was formed in the wall 33 between the tile fitting grooves 32 by the air pressure of 75 kg / cm 2. Molded while being drained through the drain groove 34. In addition, since the nonwoven fabric 36 is positioned between the tile 11 and the rubber tile pallet 35, the tile 11 and the rubber tile pallet 35 are brought into close contact with each other so that the tile 11 and the rubber It prevents the inflow of the wet mortar that flows in between the tile pallets 35 and prevents the adhesion of the mortar residues attached to the tile 11 generated after molding. It is to prevent cracks or breakage of the tiles 11 generated by.
As described above, when the vibration plate 55 vibrates due to the operation of the vibration motor 54 as described above, the flash included in the wet mortar is infiltrated evenly in all directions and fills the air bubbles. After being pushed out, the bubble is pushed out by the buoyancy and is discharged to the outside through the gap between the pressing plate 45 and the forming mold 53. In addition, as described above, when a pressure of 26 kg / cm 2 and an air pressure and vibration of 75 kg / cm 2 are applied to the mold 53 at the same time, water in the mold 53 is formed between the tile fitting grooves 32 by the air pressure of 75 kg / cm 2. Bubbles are also discharged in the process of being drained through the drain groove 34 formed in the wall 33.

When the compression molding is completed as described above, the pressing plate 45 is moved up and down by the operation of the press 43, the cylinder 50 is operated so that the molding die 53 is raised, and the cylinder 57 is operated to form the tile block 1. The raised pallet 37 is pushed to the outside of the molding machine 4, and is conveyed through a conveying means such as a roller conveyor, and the pallet 37 is supplied with a new left and right conveying plate 47 which is repeatedly performed.

When the pallet 37 on which the molded tile block 1 is placed is transferred to a general automatic loading device 6 through a conveying means such as a roller conveyor, the tile block 1 formed on the pallet 37 is transferred from the pallet 37. Separating and loading the rack (7) is transferred to the curing room to cure 8 hours with water vapor at 80 ℃ and natural curing for more than 15 days to load and package the cured tile block (1) on a packing pallet.

The present invention described above is not limited to the above-described embodiments and drawings, and various permutations, modifications, and changes can be made without departing from the technical spirit of the present invention. It will be apparent to those who have

The method of manufacturing a tile block according to the present invention as described above in the production of the tile block used as the exterior material of the building, the cracking phenomenon caused by the high pressure generated in the hydraulic molding machine and the cement residue and sticking to the tile surface inside the block It is a useful invention such that the effect of effectively preventing and removing bubbles and the like.

Claims (1)

A guide rod is placed on the pedestal, a press is formed on the top of the guide rod, and a shandong copper plate connected to the press and inserted into the guide rod is formed. A pressing plate for pressing each block is formed below the shandong copper plate. A pair of left and right transfer plates are formed on the rail to be moved left and right by a flywheel rotated by a hydraulic motor. A cylinder is placed on the upper left and right transfer plates, and a forming frame is formed in which a partition wall is formed. The wet mortar is formed from a mixer that produces a wet mortar that quantitatively improves and mixes cement, sand, flash, and water in a molding machine in which a vibration plate provided with a pallet for forming a tile block is cushioned by a dustproof rubber on the upper part of the pine plate. Manufacturing plant of tile block to supply tile block In the mold, the air supply port for introducing the air pressure into the forming mold of the molding machine is formed, the pallet supplied to the diaphragm is formed a tile fitting groove in which a plurality of tiles are fitted on the wooden pallet and drained the wall between each tile fitting groove A device for manufacturing a tile block, comprising: forming a grooved rubber tile pallet, placing a nonwoven fabric on the tile pallet, and inserting tiles according to each tile fitting groove.

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