KR100588488B1 - Pulpsludge ash composite for producing construction materials - Google Patents

Pulpsludge ash composite for producing construction materials Download PDF

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KR100588488B1
KR100588488B1 KR20040090032A KR20040090032A KR100588488B1 KR 100588488 B1 KR100588488 B1 KR 100588488B1 KR 20040090032 A KR20040090032 A KR 20040090032A KR 20040090032 A KR20040090032 A KR 20040090032A KR 100588488 B1 KR100588488 B1 KR 100588488B1
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pulp sludge
sodium silicate
sludge ash
composition
building materials
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KR20040090032A
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Korean (ko)
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KR20060040434A (en
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박종원
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박종원
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Priority to KR20040090032A priority Critical patent/KR100588488B1/en
Priority to CNA2005800381248A priority patent/CN101057031A/en
Priority to CA002586809A priority patent/CA2586809A1/en
Priority to US11/667,032 priority patent/US20080006383A1/en
Priority to JP2007540258A priority patent/JP2008518878A/en
Priority to PCT/KR2005/003736 priority patent/WO2006049465A1/en
Priority to EP05820588A priority patent/EP1809809A4/en
Publication of KR20060040434A publication Critical patent/KR20060040434A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/24Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
    • C04B28/26Silicates of the alkali metals
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/01Waste products, e.g. sludge
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/68Water-insoluble compounds, e.g. fillers, pigments siliceous, e.g. clays
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

제지공정에서 폐수처리후 발생되는 펄프슬러지를 소각하여 생긴 펄프슬러지애쉬에 산성기를 갖는 개질된 규산소다를 가하여 별도의 소성 소결공정을 수행하지 않고도 1시간 이내 신속한 경화를 얻을 수 있을 뿐만 아니라 폴리머에멀젼이 첨가되어 우수한 강도와 내수성을 갖는 조성물을 획득하고 여기에 골재, 경량골재를 포함하는 건축자재 제조용 펄프슬러지애쉬 조성물이 개시되어 있다. 상기 개질된 규산소다는 규산소다에 산성용액을 가하여 내수성을 개질시킨 것으로, 상기 산성수용액으로는 황산소다, 황산동, 황산알루미늄, 황산마그네슘, 크롬명반, 황산 수용액등이며, 폴리머에멀젼으로는 라텍스, 실리콘오일, 아라비아검, 아크릴, 에폭시등이 사용될 수 있다. 이러한 조성물은 생산이 용이하고 매우 경제적인 조성물을 제공할 뿐만 아니라 폐자원 재자원화및 환경보호에 기여할 수가 있다. The pulp sludge produced by incineration of pulp sludge produced in the papermaking process can be added to modified pulp sludge ash with acidic groups so that rapid curing can be achieved within one hour without performing a separate plastic sintering process. Disclosed is a pulp sludge ash composition for producing building materials, including aggregates, lightweight aggregates, to obtain compositions having excellent strength and water resistance. The modified sodium silicate was modified in water resistance by adding an acidic solution to sodium silicate, and the acidic aqueous solution was sodium sulfate, copper sulfate, aluminum sulfate, magnesium sulfate, chromium alum, sulfuric acid aqueous solution, and the like. Oil, gum arabic, acrylic, epoxy and the like can be used. Such compositions not only provide compositions that are easy to produce and very economical, but can also contribute to waste resource recycling and environmental protection.

펄프슬러지애쉬, 산성수용액, 규산소다, 건축자재Pulp sludge ash, acidic aqueous solution, sodium silicate, building materials

Description

건축자재 제조용 펄프슬러지애쉬 조성물{PULPSLUDGE ASH COMPOSITE FOR PRODUCING CONSTRUCTION MATERIALS}PULPSLUDGE ASH COMPOSITE FOR PRODUCING CONSTRUCTION MATERIALS}

도 1은 본 발명의 다양한 실시예에 따라 제조된 조성물들의 사진이다.1 is a photograph of compositions prepared according to various embodiments of the present invention.

본 발명은 건축자재 제조용 펄프슬러지애쉬 조성물에 관한 것으로, 보다 구체적으로는 제지공정에서 폐수처리후 발생되는 펄프슬러지를 소각하여 생긴 펄프슬러지애쉬에 산성기를 갖는 개질된 규산소다를 가하여 별도의 소성 소결공정을 수행하지 않고도 신속한 경화를 얻을 수 있을 뿐만 아니라 폴리머에멀젼이 첨가되어 우수한 강도와 내수성을 갖도록 한 건축자재 제조용 펄프슬러지애쉬 조성물에 관한 것이다.The present invention relates to a pulp sludge ash composition for manufacturing building materials, and more particularly, by adding modified sodium silicate having an acid group to pulp sludge ash generated by incineration of pulp sludge generated after wastewater treatment in a papermaking process. The present invention relates to a pulp sludge ash composition for preparing building materials, which can be obtained not only quickly but also without curing, to which polymer emulsion is added to have excellent strength and water resistance.

일반적으로 제지공정의 폐수처리 후 발생되는 펄프슬러지의 양은 대단히 많고, 그들의 대부분은 매립장에 매립되어 왔으나 펄프슬러지 자체의 함수량이 많기 때문에 쉽게 굳지 않아 매립장의 매립물로 부적합하여, 이를 고 비용을 부담하여 해양투기를 하고 있는 실정이다.In general, the amount of pulp sludge generated after the wastewater treatment of the papermaking process is very large, and most of them have been buried in the landfill, but because the water content of the pulp sludge itself is large, it is not easily hardened and unsuitable as a landfill of the landfill. It is a situation of dumping at sea.

이러한 문제점을 해소하기 위해 펄프슬러지를 소각하여 열에너지를 회수하고 나아가서는 폐기물의 발생량을 감량시켜 매립하는 방법이 시도되고 있으며, 이때 발생되는 펄프슬러지애쉬는 경제적으로 이용할만한 방법이 없어 시멘트 보조 첨가제등과 같이 극히 제한적으로만 이용되고 있다. In order to solve this problem, a method of incineration of pulp sludge to recover thermal energy and further reducing the amount of waste generated is being attempted, and the pulp sludge ash generated at this time has no economically available method. Likewise, it is used only in extremely limited cases.

또한, 펄프슬러지애쉬의 이용방법에 대한 연구들이 계속되고 있는데, 그 중 일 예가 대한민국 특허 제1989-0002566호에 개시된 제지슬러지소각재를 이용한 건축재의 제조방법이다. 상기 특허에서는 펄프슬러지애쉬에 소석회, 석면, 제지슬러지등을 첨가하고 규산소다를 가하여 예비 결합한 후, 고온고압으로 증기 양생하여 건축재를 제조하는 방법이 개시되어 있다. 그러나, 상기 제조방법에 있어서는 규산소다가 펄프슬러지애쉬에 가하여 짐으로써 금속산화물과 경화반응을 하여 초기 성형을 신속히 수행하는 효과는 있지만, 규산소다 자체가 내수성이 떨어져서 펄프슬러지애쉬의 경화 후에 공기중의 수분이나 물이 흡수되면서 결합력이 약해지는 단점이 있으며, 아울러 고온으로 증기양생을 해야 하는 문제로 경제성이 낮아 산업에서 널리 사용하고 있지 않은 방법이다. In addition, studies on the use of pulp sludge ash are continuing, one example of which is a method of manufacturing a building material using the paper sludge incineration disclosed in the Republic of Korea Patent No. 1989-0002566. The patent discloses a method of manufacturing building materials by adding slaked lime, asbestos, paper sludge, etc. to pulp sludge ash, preliminarily combining sodium silicate, and steam curing at high temperature and high pressure. In the above production method, however, sodium silicate is added to the pulp sludge ash, which has the effect of performing a hardening reaction with the metal oxide to perform the initial molding quickly. However, since the silicate itself is inferior in water resistance, the pulp sludge ash is hardened in the air after curing. As moisture or water is absorbed, the bonding strength is weakened. In addition, steam curing at high temperature is a problem that is not widely used in industry due to low economic efficiency.

따라서, 펄프슬러지를 재활용하기 위한 방법으로서 결합강도 및 내수성이 우수하고 경제성도 좋은 펄프슬러지애쉬의 제조방법이나 그 조성물에 대한 요구가 산업계에서 지속적으로 있어 왔다.Therefore, there has been a continuous demand in the industry for a method for producing pulp sludge ash and a composition having excellent bonding strength, water resistance, and economic efficiency as a method for recycling pulp sludge.

본 발명의 목적은 상기와 같은 문제점을 해결하기 위해 안출된 것으로, 펄프슬러지애쉬에 산성기를 갖는 개질된 규산소다를 가함으로써, 별도의 소성소결 양생 공정을 거치지 않고도 신속히 경화되고 강도 및 내수성이 우수한 건축자재 제조용 펄프슬러지애쉬 조성물을 제공하는 데 있다.An object of the present invention is to solve the above problems, by adding a modified sodium silicate having an acid group to the pulp sludge ash, it is quickly cured without a separate plastic sintering curing process and excellent strength and water resistance construction It is to provide a pulp sludge ash composition for manufacturing materials.

본 발명의 다른 목적은 내수성을 좋게 하기 위해 개질된 규산소다를 사용함으로써, 물의 흡수율을 크게 줄일 수 있도록 한 건축자재 제조용 펄프슬러지애쉬 조성물을 제공하는 데 있다.Another object of the present invention is to provide a pulp sludge ash composition for building materials, which can significantly reduce water absorption by using modified sodium silicate to improve water resistance.

본 발명의 또 다른 목적은 산성기를 포함하는 개질된 규산소다에 골재 또는 경량골재를 함께 첨가함으로써 강도를 더욱 증대시키거나 비중을 크게 줄일 수 있도록 한 건축자재 제조용 펄프슬러지애쉬 조성물을 제공하는 데 있다.Still another object of the present invention is to provide a pulp sludge ash composition for manufacturing building materials, which can further increase strength or greatly reduce specific gravity by adding together aggregate or lightweight aggregate to modified sodium silicate including acidic groups.

상기와 같은 목적을 달성하기 위하여, 본 발명에 따른 건축자재 제조용 펄프슬러지애쉬 조성물은 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다를 혼합하여 제조하는 것을 특징으로 한다.In order to achieve the above object, the pulp sludge ash composition for manufacturing building materials according to the present invention is characterized by producing a mixture of pulp sludge ash and modified sodium silicate having an acidic group.

본 발명에 따른 건축자재 제조용 펄프슬러지애쉬와 폴리머에멀젼이 혼합된 산성기를 갖는 개질된 규산소다를 혼합하여 제조하는 것을 특징으로 한다.A pulp sludge ash for building materials according to the present invention is characterized in that it is prepared by mixing a modified sodium silicate having an acidic group mixed with a polymer emulsion.

상기 산성기를 갖는 개질된 규산소다는, 규산소다에 황산소다, 황산동, 황산철, 황산알루미늄, 황산마그네슘, 중크롬산카리, 크롬명반, 황산, 염산 수용액 및 그들의 혼합용액들 중 어느 하나를 혼합하고, 촉매제로서 가성소다를 첨가하여 제조하는 것을 특징으로 한다.The modified sodium silicate having the acidic group is mixed with sodium silicate, any one of sodium sulfate, copper sulfate, iron sulfate, aluminum sulfate, magnesium sulfate, bichromate, chromium alum, sulfuric acid, aqueous hydrochloric acid solution, and a mixture thereof. It is characterized in that it is prepared by adding caustic soda.

상기 산성기를 갖는 개질된 규산소다는, 규산소다에 황산동, 황산소다, 가성소다 및 크롬명반 각각의 수용액을 교반기에 넣고 교반하여 제조하는 것을 특징으 로 한다.The modified sodium silicate having the acidic group is prepared by adding copper sulfate, sodium sulfate, caustic soda and chromium aqueous solution to sodium agitator in a stirrer and stirring.

상기 산성기를 갖는 개질된 규산소다는, 규산소다, 라우릴황산소다 10% 수용액, 가성소다 및 황산수용액을 교반기에 넣고 교반하여 제조하는 것을 특징으로 한다.The modified sodium silicate having the acidic group is prepared by putting sodium silicate, 10% aqueous sodium lauryl sulfate solution, caustic soda and sulfuric acid solution in a stirrer and stirring.

상기 폴리머에멀젼은 라텍스, 실리콘수지, 아라비아고무, 아크릴 및 에폭시 중 선택된 어는 하나인 것을 특징으로 한다.The polymer emulsion is characterized in that the selected one of the latex, silicone resin, gum arabic, acrylic and epoxy.

상기 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다의 혼합비율은 1 : 1.2∼2인 것을 특징으로 한다.The mixing ratio of the pulp sludge ash and the modified sodium silicate having an acid group is 1: 1.2 to 2.

강도를 증대시키기 위하여, 상기 조성물에 분진, 플라이애쉬, 모래, 슬래그 및 주물사 중 선택된 어느 하나를 첨가하는 것을 특징으로 한다.In order to increase the strength, it is characterized by adding any one selected from dust, fly ash, sand, slag and foundry sand.

비중을 낮추기 위하여, 상기 조성물에 목분, 펄라이트, 질석, 스티로폼입자 및 기포제로부터 형성된 기포 중 선택된 어느 하나를 첨가하는 것을 특징으로 한다.In order to lower the specific gravity, it is characterized by adding any one selected from the powder formed from wood powder, pearlite, vermiculite, styrofoam particles and foaming agent.

상기 첨가제들을 첨가할 경우에 균일한 분포를 갖게 하기 위하여, 유기벤토나이트 또는 메틸셀룰로스를 추가로 첨가하는 것을 특징으로 한다.In order to have a uniform distribution when adding the additives, it is characterized in that the addition of organobentonite or methyl cellulose.

휨강도를 개선하기 위하여, 상기 조성물에, 와이어메쉬, 폐섬유 및 화이버섬유 중 선택된 어느 하나를 추가로 첨가하는 것을 특징으로 한다.In order to improve the bending strength, to the composition, it is characterized in that additionally added any one selected from wire mesh, waste fibers and fiber fibers.

본 발명에서는 펄프슬러지애쉬에 산성 수용액을 가하면 통상 1시간 이내 신속히 경화되는 특성을 발견하고, 조성물의 강도향상을 위한 황산소다, 황산동, 황 산철, 황산알루미늄, 황산마그네슘, 중크롬산카리, 크롬명반, 황산, 염산 수용액과 같은 산성용액에 규산소다를 가하여 개질된 규산소다를 얻게 되었다. 이때, 상기 펄프슬러지애쉬와 산성수용액의 혼합을 돕기 위한 촉매제로서 가성소다(수산화나트륨)을 함께 첨가한다.In the present invention, when an acidic aqueous solution is added to the pulp sludge ash, it is usually found to be cured quickly within 1 hour, and sodium sulfate, copper sulfate, iron sulfate, aluminum sulfate, magnesium sulfate, carbochromate, chromium alum, and sulfuric acid for strength improvement of the composition. Sodium silicate was added to an acid solution such as aqueous hydrochloric acid solution to obtain a modified sodium silicate. At this time, caustic soda (sodium hydroxide) is added together as a catalyst to assist the mixing of the pulp sludge ash and the acidic aqueous solution.

상기 개질된 규산소다는 산성기를 포함함으로서, 펄프슬러지애쉬를 신속하게 경화시키며 일반적인 규산소다 보다 내수성이 향상되어 진다.The modified sodium silicate contains an acidic group, thereby rapidly curing the pulp sludge ash and improving water resistance than general sodium silicate.

상기 개질된 규산소다에 사용되는 산성수용액으로는 황산소다, 황산동, 황산철, 황산알루미늄, 황산마그네슘, 중크롬산카리, 크롬명반, 황산, 염산 수용액등 수소이온이 pH 7 이하인 산성수용액 및 그들의 혼합용액들이 사용될 수 있다.The acidic aqueous solution used for the modified sodium silicate is an acidic aqueous solution having a pH of 7 or less, such as sodium sulfate, copper sulfate, iron sulfate, aluminum sulfate, magnesium sulfate, bichromate, chromium alum, sulfuric acid, hydrochloric acid, and their mixed solutions. Can be used.

개질된 규산소다는 상기 산성수용액의 다양한 혼합에 의해 제조될 수 있지만, 바람직하게는 다음과 같은 구성을 갖는 것이 내수성 향상을 극대화시킬 수 있다.Modified sodium silicate can be prepared by various mixing of the acidic aqueous solution, but preferably having the following configuration can maximize the water resistance improvement.

(1) 개질된 규산소다 1 (1) modified sodium silicate 1

규산소다, 황산동, 황산소다 및 크롬명반을 각각 온수에 수용시켜 30:4:3:20의 혼합비율로 교반기에 넣고 가성소다를 상기 크롬명반과 동일한 비율로 함께 투입한 후, 30분간 교반하여 획득한 산성기를 갖는 개질된 규산소다.Sodium silicate, copper sulfate, sodium sulfate, and chromium alum were each accommodated in warm water, put in a stirrer at a mixing ratio of 30: 4: 3: 20, and caustic soda was added together at the same ratio as chromium alum, followed by stirring for 30 minutes. It is a modified silicon silicate having one acidic group.

(2) 개질된 규산소다 2 (2) Modified Sodium Silicate 2

규산소다에 라우릴황산소다 10% 수용액 및 가성소다를 가하고 30분 교반후 재차 황산수용액을 교반하여 획득한 산성기를 갖는 개질된 규산소다. 이때, 상기 규산소다, 라우릴황산소다 10%수용액, 가성소다 및 황산수용액의 혼합비율은 10:3:10:3인 것이 바람직함.10% aqueous sodium lauryl sulfate and caustic soda were added to sodium silicate and stirred for 30 minutes, and then reformed sodium silicate having an acidic group obtained by stirring the aqueous sulfuric acid solution again. In this case, the mixing ratio of the sodium silicate, sodium lauryl sulfate 10% solution, caustic soda and sulfuric acid solution is preferably 10: 3: 10: 3.

상기와 같이 제조된 산성기를 갖는 개질된 규산소다를 펄프슬러지 애쉬에 가하여 본 발명에 따른 건축자재 제조용 조성물을 제조하게 된다. 이때 펄프슬러지애쉬의 크기는 150메쉬 이하 입자로 미세한 것이 바람직하고, 펄프슬러지 애쉬와 개질된 규산소다의 혼합비는 중량비 1 : 1.2∼2인 것이 바람직하다.Modified sodium silicate having an acid group prepared as described above is added to the pulp sludge ash to prepare a composition for manufacturing building materials according to the present invention. At this time, the size of the pulp sludge ash is preferably finer than 150 mesh particles, and the mixing ratio of the pulp sludge ash and the modified sodium silicate is preferably 1: 1.2 to 2.

또한, 본 발명에 따른 조성물로서, 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다로 구성되는 시멘트형 조성물에는 내수성을 더욱 증대 시키거나 수축등의 변형을 방지 하거나 강도를 더욱 증대시키거나 비중을 낮게 조절시키거나 휨강도를 개선하기 위하여 각종 첨가물들이 첨가될 수 있다.In addition, as a composition according to the present invention, the cement-like composition composed of pulp sludge ash and modified sodium silicate having acidic groups further improves water resistance, prevents deformation such as shrinkage, further increases strength, or adjusts specific gravity to low. Various additives may be added in order to improve the bending strength or to improve the bending strength.

즉, 내수성을 더욱 향상시키기 위해서는, 산성기를 갖는 개질된 규산소다에 라텍스, 실리콘오일, 아라비아고무, 아크릴, 에폭시등과 같은 폴리머 에멀젼이 선택적으로 혼합될 수 있다.That is, to further improve the water resistance, a polymer emulsion such as latex, silicone oil, gum arabic, acrylic, epoxy, etc. may be selectively mixed with the modified sodium silicate having an acidic group.

예를 들어, 상기 산성기를 갖는 <개질된 규산소다1> 100g에 폴리머에멀젼 중 라텍스 3~25g을 추가로 혼합 교반한 후에 펄프슬러지애쉬에 첨가할 수 있으며, 이때 상기 라텍스 첨가량이 25g 이상 일때는 신속한 경화를 할 수 없다.For example, 100 g of the <modified sodium silicate 1> having the acidic group may be added to the pulp sludge ash after mixing and stirring 3 to 25 g of the latex in the polymer emulsion, wherein the amount of the latex is 25 g or more. It cannot be cured.

또한, 상기 산성기를 갖는 <개질된 규산소다1> 100g에 실리콘 오일 0.3~15g을 추가로 혼합 교반한 후 펄프슬러지애쉬에 첨가할 수 있으며, 이때 상기 실리콘 오일 첨가량이 15g 이상 일때는 신속한 경화를 할 수 없다.In addition, the mixture may be added to pulp sludge ash after mixing and stirring 0.3-15 g of silicone oil to 100 g of the <modified sodium silicate 1> having the acidic group. Can't.

또한, 상기 산성기를 갖는 <개질된 규산소다1> 100g에 아라비아검 5~15g과 실리콘오일 0.5~3g을 교반한 후 펄프슬러지애쉬에 첨가할 수 있으며, 이때 아라비아검 첨가량이 15g 이상 일때는 신속한 경화를 할수가 없다In addition, agitation 5 ~ 15g and 0.5 ~ 3g gum arabic to 100g of the <modified sodium silicate 1> having the acidic group can be added to the pulp sludge ash, when the gum gum addition amount is more than 15g, the rapid curing Can't

또한, 상기 산성기를 갖는 <개질된 규산소다1> 100g에 아크릴 5~25g과 실리콘오일 0.5~3g을 교반한 후 펄프슬러지애쉬에 첨가할 수 있으며, 이때 아크릴 첨가량이 25g 이상 일때는 신속한 경화를 할수가 없다In addition, 5-25 g of acrylic and 0.5-3 g of silicone oil may be added to 100 g of the <modified sodium silicate 1> having the acidic group, and then added to the pulp sludge ash. There is no

수축등의 변형을 방지하기 위하여, 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다로 구성되는 시멘트형 조성물에, 탄산칼슘, 석회, 산화마그네슘, 산화아연과 같은 금속산화물 등이 첨가될 수 있다.In order to prevent deformation such as shrinkage, a metal oxide such as calcium carbonate, lime, magnesium oxide, zinc oxide, or the like may be added to the cement-like composition composed of pulp sludge ash and modified sodium silicate having acidic groups.

강도를 증대시키기 위하여, 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다로 구성되는 시멘트형 조성물에, 각종 분진, 플라이애쉬, 모래, 슬래그, 주물사 등이 첨가될 수 있다.In order to increase the strength, various dusts, fly ash, sand, slag, foundry sand and the like can be added to the cement-like composition composed of pulp sludge ash and modified sodium silicate having acidic groups.

비중을 낮추기 위해서는, 상기 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다로 구성되는 시멘트형 조성물에, 목분, 펄라이트, 질석, 스티로폼입자 등과 같 은 경량골재가 사용될 수 있고, 또는 식물성 기포제를 압축공기로 획득한 기포를 첨가할 수도 있다. 이러한 경량골재나 기포를 첨가할 경우에는 균일한 배합을 위하여 유기벤토나이트나 메틸셀룰로스 등과 같은 증점제를 추가로 첨가할 수 있다.In order to lower the specific gravity, a lightweight aggregate such as wood flour, pearlite, vermiculite, styrofoam particles, etc. may be used in the cement type composition composed of the pulp sludge ash and modified sodium silicate having an acidic group, or the vegetable foaming agent may be compressed air. The obtained bubbles may be added. In the case of adding such light aggregates or bubbles, thickeners such as organobentonite or methyl cellulose may be additionally added for uniform blending.

또한, 휨강도를 개선하기 위해서는, 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다로 구성되는 시멘트형 조성물에, 와이어메쉬, 폐섬유, 화이버섬유등을 첨가할 수도 있다. In addition, in order to improve the bending strength, wire mesh, waste fibers, fiber fibers and the like may be added to the cement-like composition composed of pulp sludge ash and modified sodium silicate having acidic groups.

이하, 본 발명의 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다로 구성되는 시멘트형 조성물에 대한 실시예에 대해 설명하고, 각각의 시험결과를 비교하였다.Hereinafter, an example of a cement composition composed of the pulp sludge ash of the present invention and modified sodium silicate having an acid group will be described, and the results of each test were compared.

<실시예 1><Example 1>

펄프슬러지애쉬 60부를 준비하고, 규산소다 1,500g에 황산동 200g, 황산소다 150g, 가성소다 1,000g, 크롬명반 1,000g 각각의 수용액을 교반기에 넣고 30분간 교반하고 획득한 산성용액을 교반하여 획득한 산성기를 갖는 개질된 규산소다 85부를 준비한다. 상기 펄프슬러지애쉬 60부에 상기 개질된 규산소다 85부를 혼합하여 시멘트형 조성물을 획득한다. Prepare 60 parts of pulp sludge ash, add 1 g of sodium silicate to 200 g of copper sulfate, 150 g of sodium sulfate, 1,000 g of caustic soda, and 1,000 g of chromium alum in an agitator for 30 minutes and stir the obtained acid solution. 85 parts of modified sodium silicate having groups were prepared. The cement-like composition is obtained by mixing 85 parts of the modified sodium silicate with 60 parts of the pulp sludge ash.

획득된 펄프슬러지애쉬 조성물을 지름 50mm 깊이 100mm인 원기둥 몰드에 주입하고 무게 1kg의 지름이 10mm인 봉을 시간별로 올려서 물리적 표면 변화가 없고 탈형과 취급이 가능한 경화상태를 초기경화 완료시간으로 확인 후, 탈형된 조성물을 7일간 자연양생하여 조성물의 무게와 강도를 측정하고 수조에 24시간 침적 후 인양하여 1시간 건조후 무게와 강도를 측정하여 조성물의 흡수성및 강도를 확인한 결과가 표 1에 나타나 있다.After the obtained pulp sludge ash composition was injected into a cylindrical mold having a diameter of 50 mm and a depth of 100 mm, and a rod having a diameter of 10 mm having a weight of 1 kg was placed over time, the curing state without physical surface change and demoulding and handling was confirmed as the initial curing completion time. The demolded composition was naturally cured for 7 days to measure the weight and strength of the composition, immersed in a water bath for 24 hours, and then lifted and dried for 1 hour to determine the absorbency and strength of the composition.

<실시예 2><Example 2>

펄프슬러지애쉬 60부를 준비하고, 규산소다 1,000g에 라우릴황산소다10% 수용액 300g, 가성소다 수용액 1,000g을 가하고 30분 교반후 재차 10% 황산수용액 300g을 교반하여 획득한 산성기를 포함하는 개질 규산소다를 85부를 준비한다. 상기 펄프슬러지애쉬 60부에 상기 개질된 규산소다 85부를 가하여 시멘트형 조성물을 획득한다. 60 parts of pulp sludge ash was prepared, a modified silicic acid containing acid group obtained by adding 300 g of 10% aqueous sodium lauryl sulfate solution and 1,000 g of aqueous sodium hydroxide solution to 1,000 g of sodium silicate and then stirring 300 g of 10% aqueous sulfuric acid solution again after stirring for 30 minutes. Prepare 85 copies of soda. 85 parts of the modified sodium silicate is added to 60 parts of the pulp sludge ash to obtain a cement type composition.

실시예 2에 의해 획득된 조성물에 대한 실험방법은 상기 실시예 1과 동일하며 그에 대한 결과가 표 1에 나타나 있다.Experimental method for the composition obtained in Example 2 is the same as in Example 1 above and the results are shown in Table 1.

<실시예 3><Example 3>

펄프슬러지애쉬 60부를 준비하고, 규산소다 1,500g에 황산동 200g, 황산소다 150g, 가성소다 1,000g, 크롬명반 1,000g 각각의 수용액을 교반기에 넣고 30분간 교반하고 획득한 산성용액 1,000g에 라텍스 30g, 실리콘오일 3g을 교반하여 획득한 산성기를 갖는 개질된 규산소다를 85부를 준비한다. 상기 펄프슬러지애쉬 60부에 상기 개질된 규산소다 85부를 가하여 시멘트형 조성물을 획득한다. Prepare 60 parts of pulp sludge ash, add 1 g of sodium silicate to 200 g of copper sulfate, 150 g of sodium sulfate, 1,000 g of caustic soda, and 1,000 g of chromium alum in an agitator for 30 minutes, stir for 30 minutes, and add 30 g of latex to 1,000 g of the obtained acid solution. 85 parts of a modified sodium silicate having an acidic group obtained by stirring 3 g of silicone oil were prepared. 85 parts of the modified sodium silicate is added to 60 parts of the pulp sludge ash to obtain a cement type composition.

실시예 3에 의해 획득된 조성물에 대한 실험방법은 상기 실시예 1과 동일하며 그에 대한 결과가 표 1에 나타나 있다.Experimental method for the composition obtained in Example 3 is the same as in Example 1 above and the results are shown in Table 1.

<실시예 4><Example 4>

펄프슬러지애쉬 60부를 준비하고, 규산소다 1,500g에 황산동 200g, 황산소다 150g, 가성소다 1,000g, 크롬명반 1,000g 각각의 수용액을 교반기에 넣고 30분간 교반하고 획득한 산성용액 1,000g에 실리콘 오일 30g을 교반하여 획득한 산성기를 갖는 개질된 규산소다를 85부를 준비한다. 상기 펄프슬러지애쉬 60부에 상기 개질된 규산소다 85부를 가하여 시멘트형 조성물을 획득한다. 60 parts of pulp sludge ash is prepared, and each of aqueous solutions of 1,500 g of sodium silicate, 200 g of copper sulfate, 150 g of sodium sulfate, 1,000 g of caustic soda, and 1,000 g of chromium alum are added to the stirrer and stirred for 30 minutes. 85 parts of a modified sodium silicate having an acidic group obtained by stirring was prepared. 85 parts of the modified sodium silicate is added to 60 parts of the pulp sludge ash to obtain a cement type composition.

실시예 4에 의해 획득된 조성물에 대한 실험방법은 상기 실시예 1과 동일하며 그에 대한 결과가 표 1에 나타나 있다.Experimental method for the composition obtained by Example 4 is the same as in Example 1 above and the results are shown in Table 1.

<실시예 5>Example 5

펄프슬러지애쉬 60부를 준비하고, 규산소다 1,500g에 황산동 200g, 황산소다 150g, 가성소다 1,000g, 크롬명반 1,000g 각각의 수용액을 교반기에 넣고 30분간 교반하고 획득한 산성용액 1,000g에 폴리머에멀젼 아크릴 30g과 실리콘오일 3g을 교반하여 획득한 산성기를 갖는 개질된 규산소다를 85부를 준비한다. 상기 펄프슬러지애쉬 60부에 상기 개질된 규산소다 85부를 가하여 시멘트형 조성물을 획득한다. 60 parts of pulp sludge ash was prepared, and each of aqueous solutions of 1,500 g of sodium silicate, 200 g of copper sulfate, 150 g of sodium sulfate, 1,000 g of caustic soda, and 1,000 g of chromium alum were added to a stirrer and stirred for 30 minutes. 85 parts of a modified sodium silicate having an acidic group obtained by stirring 30 g and 3 g of silicon oil are prepared. 85 parts of the modified sodium silicate is added to 60 parts of the pulp sludge ash to obtain a cement type composition.

실시예 5에 의해 획득된 조성물에 대한 실험방법은 상기 실시예 1과 동일하 며 그에 대한 결과가 표 1에 나타나 있다.Experimental method for the composition obtained by Example 5 is the same as in Example 1 above, the results are shown in Table 1.

<비교예>Comparative Example

펄프슬러지애쉬 60부에 일반적인 규산소다액 100부를 가하여 제조된 조성물을 준비한다. 60 parts of pulp sludge ash was added to prepare 100 parts of general sodium silicate liquid.

비교예에 의해 획득된 조성물에 대한 실험방법은 상기 실시예1과 동일하며 그에 대한 결과가 표 1에 나타나 있다.Experimental method for the composition obtained by the comparative example is the same as in Example 1 and the results are shown in Table 1.

펄프슬러지애쉬와 개질된 규산소다로 구성된 조성물들의 물성시험 결과Physical property test results of compositions consisting of pulp sludge ash and modified sodium silicate 시 료 명Sample Name 경화시간 (분)Curing time (minutes) 침적전 무게 (g)Weight before immersion (g) 침적후 무게 (g)Weight after deposition (g) 침적전 강도 (Kg/㎠)Strength before deposition (Kg / ㎠) 침적후 강도 (Kg/㎠) Strength after deposition (Kg / ㎠) 실시 예 1Example 1 2121 301.6301.6 358.9358.9 9393 8989 실시 예 2Example 2 1919 303.0303.0 360.6360.6 8787 8585 실시 예 3Example 3 3232 302.1302.1 311.6311.6 118118 104104 실시 예 4Example 4 4343 301.4301.4 310.4310.4 117117 110110 실시 예 5Example 5 3636 301.5301.5 320.0320.0 135135 130130 비교 예Comparative example 280280 348.4348.4 351.2351.2 136136 00

상기 표 1에서 알 수 있듯이, 펄프슬러지애쉬에 산성기를 갖는 규산소다를 첨가하여 구성한 것은 1 시간 이내의 신속한 경화로 탈형과 운반 적재작업이 가능한 상태의 조성물로 획득할 수가 있어 대량생산을 할 수 있음을 알 수 있으며, 수조 침적시험을 통해 폴리머에멀젼이 첨가되지 않은 시료는 흡수율이 많고 강도가 비교적 낮았지만 폴리머에멀젼을 가함으로서 내수성이 우수함을 알 수 있었다. 반 면에, 일반적인 규산소다로 구성된 비교 예에서는 신속한 경화로 조성물을 획득할 수가 없으며 건조 중 표면에 크랙과 변형이 발생되었고 내수성이 취약하여 수조침적에서 용해현상이 발생되고 침적후 강도를 측정할수가 없어 산업에 이용하기에 미흡한 것을 알 수 있었다.As can be seen in Table 1, the addition of the sodium silicate having an acidic group to the pulp sludge ash can be obtained as a composition in the state that can be demoulded and transported by rapid curing within 1 hour can be mass-produced In the water tank deposition test, the sample without the polymer emulsion had a high absorption rate and a relatively low strength, but the water resistance was excellent by adding the polymer emulsion. On the other hand, in the comparative example composed of general sodium silicate, the composition could not be obtained by rapid curing, cracks and deformations occurred on the surface during drying, and the water resistance was weak, so that dissolution occurred in the water tank deposition and the strength after deposition could be measured. It was found to be insufficient for industrial use.

또한, 내수성을 향상시키기 위해서 조성물이 경화된 후, 상기 조성물의 표면에 폴리머에멀젼을 도포하여도 내수성을 발현시킬수가 있다. In addition, after the composition is cured to improve the water resistance, even if a polymer emulsion is applied to the surface of the composition, the water resistance can be expressed.

여기서 통상적으로 펄프슬러지애쉬가 함유하는 유해한 중금속이 조성물에서 용출되는 여부를 알기 위해 펄프슬러지애쉬와 상기 실시예들의 압축강도 후 파쇄된 각 조성물을 각각 폐기물공정 시험방법에 따라 확인한 실험의 결과 표 2와 같이 나타났다.Herein, in order to know whether harmful heavy metals contained in the pulp sludge ash are eluted from the composition, each of the pulp sludge ash and each of the compositions crushed after the compressive strength of the above embodiments was confirmed according to the waste process test method. Appeared together.

본 발명에 따른 조성물의 중금속 용출실험 결과Heavy metal dissolution test results of the composition according to the invention 구 분division pHpH 결 과 치 (단위 ppm)Result value (ppm) PbPb CuCu AsAs HgHg CdCD CrCr ZnZn NiNi MnMn 환경기준치Environmental standard value 77 33 33 1.51.5 0.0050.005 0.30.3 1.51.5 33 33 33 펄프슬러지애쉬Pulp Sludge Ash 5.85.8 5252 4343 0.010.01 NDND 0.20.2 1010 206206 1313 1616 실시예 1Example 1 10.510.5 0.030.03 0.010.01 NDND NDND NDND NDND 0.40.4 NDND NDND 실시예 2Example 2 10.110.1 NDND NDND NDND NDND NDND NDND NDND NDND NDND 실시예 3Example 3 10.310.3 1616 88 NDND NDND NDND 0.040.04 3434 0.010.01 0.020.02 실시예 4Example 4 10.410.4 NDND NDND NDND NDND NDND NDND O.O3O.O3 NDND 0.040.04 실시예 5Example 5 10.010.0 NDND NDND NDND NDND NDND NDND 0.020.02 NDND 0.010.01 비 교 예Comparative Example 11.511.5 1.41.4 0.60.6 NDND NDND NDND O.O3O.O3 3.53.5 NDND 1.81.8

상기 표 2에서 알 수 있듯이, 펄프슬러지애쉬는 납, 아연등의 중금속이 다량 함유하고 있지만 본 발명의 산성기를 갖는 개질된 규산소다로 구성된 조성물에서는 환경 우려 기준의 중금속이 거의 용출되지 않고, 비교 예의 조성물에서는 용출됨을 알 수 있었다. 이러한 결과를 볼때 본 발명의 시멘트 조성물은 신속한 경화와 공해용출이 되지 않는 조성물을 획득할 수 있어 본 발명 조성 방법 이외 기타의 중금속 함유 산업폐기물을 신속히 고형화하거나 산업에 유용한 조성물로 구성할 수가 있음을 알 수 있다.As can be seen from Table 2, the pulp sludge ash contains a large amount of heavy metals such as lead and zinc, but in the composition composed of modified sodium silicate having an acidic group of the present invention, heavy metals of environmental concern standards are hardly eluted, and comparative examples It was found that the composition elutes. From these results, it can be seen that the cement composition of the present invention can obtain a composition which does not readily cure and eluate, and thus can solidify other heavy metal-containing industrial wastes other than the composition method of the present invention or constitute a useful composition for the industry. Can be.

이하, 본 발명에 따라 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다를 혼합하여 제조한 시멘트식 조성물에 필요에 따라 각종 첨가물들을 첨가한 실시예들을 설명한다.Hereinafter, embodiments in which various additives are added as necessary to a cement composition prepared by mixing pulp sludge ash with modified sodium silicate having an acid group will be described.

<실시예 6> 플라이애쉬를 추가로 첨가하여 구성한 실시예Example 6 Example in which fly ash was further added

펄프슬러지애쉬 60부에 규산소다 3호 1,500g에 황산동 200g, 황산소다 150g, 가성소다 1,000g, 크롬명반 1,000g을 각각 온수로 수용시켜 교반기에 넣고 30분간 교반하고 획득한 산성용액 1,000g에 폴리머에멀젼 라텍스 100g과 실리콘오일 3g을 교반하여 획득한 산성기를 갖는 개질된 규산소다 130부를 혼합한 시멘트형 조성물에, 플라이애쉬 30부를 추가로 첨가하여 조성물을 제조한다. In 60 parts of pulp sludge ash, 1,500 g of sodium silicate No. 3, 200 g of copper sulfate, 150 g of sodium sulfate, 1,000 g of caustic soda, and 1,000 g of chromium alum were put in hot water, stirred in a stirrer for 30 minutes, and the polymer was added to 1,000 g of the obtained acid solution. 30 parts of fly ash was further added to the cement-type composition which mixed 130 g of modified sodium silicates which have the acidic group obtained by stirring 100 g of emulsion latex and 3 g of silicone oil to prepare a composition.

상기 조성물을 지름 100mm 깊이 200mm인 원기둥 몰드에 주입하고 무게 1kg의 지름이 10mm인 봉을 시간별로 올려서 물리적 표면 변화가 없고 탈형과 취급이 가능한 경화상태를 초기경화 완료시간으로 확인 후, 탈형된 조성물을 3일간 자연양생하 여 조성물의 무게와 강도를 측정하고 수조에 24시간 침적 후 인양하여 무게와 강도를 측정하여 조성물의 흡수성및 강도를 확인한 결과가 표 3에 나타나 있다.The composition was injected into a cylindrical mold having a diameter of 100 mm and a depth of 200 mm, and a rod having a diameter of 10 mm having a weight of 1 kg was placed over time to confirm the curing state without change in physical surface without any change in physical surface as the initial curing completion time, and then the demolded composition After three days of natural curing, the weight and strength of the composition were measured, and the result of confirming the absorbency and strength of the composition by measuring the weight and strength by lifting after 24 hours of deposition in a water bath is shown in Table 3.

<실시예 7> 제강분진을 추가로 첨가하여 구성한 실시예Example 7 Example in which steelmaking dust was further added

펄프슬러지애쉬 60부에 상기 실시예 6의 방법으로 획득한 산성기를 갖는 개질된 규산소다 120부를 혼합한 시멘트형 조성물에, 제강공정에서 발생된 제강분진 100부를 추가로 첨가하여 조성물을 제조한다. 상기 실시예 6의 측정방법에 따라 측정된 결과가 표 3에 나타나 있다.100 parts of steelmaking dust generated in the steelmaking process were added to a cement-type composition in which 60 parts of pulp sludge ash was mixed with 120 parts of modified sodium silicate having an acidic group obtained by the method of Example 6 to prepare a composition. Table 3 shows the results measured according to the measurement method of Example 6.

<실시예 8> 철분을 추가로 첨가하여 구성한 실시예Example 8 Example in which iron powder was further added

펄프슬러지애쉬 60부에 상기 실시예 6의 방법으로 획득한 산성기를 갖는 개질된 규산소다 120부를 혼합한 시멘트형 조성물에, 철판 표면처리후 발생된 철분 300부를 추가로 첨가하여 조성물을 제조한다. 상기 실시예 6의 측정방법에 따라 측정된 결과가 표 3에 나타나 있다.To 60 parts of pulp sludge ash was mixed with 120 parts of modified sodium silicate having acidic groups obtained by the method of Example 6, 300 parts of iron produced after iron plate surface treatment were further added to prepare a composition. Table 3 shows the results measured according to the measurement method of Example 6.

<실시예 9> 동슬래그를 추가로 첨가하여 구성한 실시예Example 9 Example In which Copper Slag Was Added Further

펄프슬러지애쉬 60부에 상기 실시예 6의 방법으로 획득한 산성기를 갖는 개질된 규산소다 120부를 혼합한 시멘트형 조성물에, 동제련시 발생된 동슬래그 170부를 추가로 첨가하여 조성물을 제조한다. 상기 실시예 6의 측정방법에 따라 측정된 결과가 표 3에 나타나 있다.170 parts of copper slag generated during smelting were further added to a cement-type composition in which 60 parts of pulp sludge ash was mixed with 120 parts of modified sodium silicate having an acidic group obtained by the method of Example 6 to prepare a composition. Table 3 shows the results measured according to the measurement method of Example 6.

<실시예 10> 폐주물사를 추가로 첨가하여 구성한 실시예<Example 10> Example consisting of additionally added waste foundry sand

펄프슬러지애쉬 60부에 상기 실시예 6의 방법으로 획득한 산성기를 갖는 개질된 규산소다 120부를 혼합한 시멘트형 조성물에, 주조공정에서 발생된 7mm 이하의 크기로 선별된 폐주물사 100부를 추가로 첨가하여 조성물을 제조한다. 상기 실시예 6의 측정방법에 따라 측정된 결과가 표 3에 나타나 있다.To 60 parts of pulp sludge ash was added 100 parts of waste foundry sands selected to a size of 7 mm or less generated in the casting process to a cement-type composition mixed with 120 parts of modified sodium silicate having acid groups obtained by the method of Example 6. Prepare the composition. Table 3 shows the results measured according to the measurement method of Example 6.

각종 골재를 추가로 첨가하여 구성한 조성물의 물성시험 결과Physical property test result of composition which added various aggregates further 시 료 명Sample Name 경화시간 (분)Curing time (minutes) 침적전 무게 (g)Weight before immersion (g) 침적후 무게 (g)Weight after deposition (g) 침적전 강도 (Kg/㎠)Strength before deposition (Kg / ㎠) 침적후 강도 (Kg/㎠) Strength after deposition (Kg / ㎠) 실시예 6Example 6 3131 295.9295.9 304.6304.6 121121 120120 실시예 7Example 7 2828 364.6364.6 375.1375.1 126126 130130 실시예 8Example 8 2525 869.5869.5 879.6879.6 166166 161161 실시예 9Example 9 3030 469.1469.1 473.8473.8 181181 180180 실시예 10Example 10 4848 387.6387.6 396.6396.6 176176 175175

표 3에서 알 수 있듯이, 펄프슬러지애쉬에 산성기를 갖는 개질된 규산소다를 혼합하여 본 발명에 따른 시멘트식 조성물의 구성이 가능하지만, 플라이애쉬의 첨가로 다소 경화가 지연됨을 알수있었고 본 발명에서 플라이애쉬를 복합적으로 첨가시켜 경화를 조절 할수가 있음을 알았고, 제강분진 및 각종의 골재를 포함시켜도 신속한 경화와 강도가 발현되는 것을 알 수 있었다. 특히 중금속을 다량 포함하는 제강분진등의 산업폐기물을 신속하게 조성물로 조성할 수가 있어 각종 유해성 폐기물을 고형화 시멘트로 이용할 수 있음을 알 수 있었다. 이때, 구성된 모르타르를 몰드에 주입하여 경화시키는 습식방법 이외에 골재를 포함시켜 가압성형 방법으로 조성물을 획득할 수도 있으며, 여기서 조성물을 경량화하기 위해 조성물 구성시 각각의 경량골재를 포함시킨 실시를 하기 실시예 11 내지 13에서 하였다. As can be seen in Table 3, the cemented composition according to the present invention is possible by mixing the modified sodium silicate having an acidic group in the pulp sludge ash, but it can be seen that the curing is somewhat delayed by the addition of the fly ash and the fly in the present invention. It was found that the hardening can be controlled by adding ash in combination, and it was found that rapid hardening and strength were expressed even when steelmaking dust and various aggregates were included. In particular, industrial wastes such as steelmaking dust containing a large amount of heavy metals can be quickly formed into the composition, it can be seen that various hazardous wastes can be used as a solidified cement. At this time, in addition to the wet method of injecting the cured mortar into the mold, the aggregate may be included to obtain a composition by a press molding method, wherein the lightweight aggregate is included in each of the compositions to reduce the composition. From 11 to 13.

<실시예 11> 목분을 추가로 첨가하여 구성한 실시예<Example 11> Example which was configured by further adding wood flour

펄프슬러지애쉬 80부에 상기 실시예 6의 방법으로 획득한 산성기를 갖는 개질된 규산소다 100부를 혼합한 펄프슬러지 애쉬 조성물에, 경량골재로 목분(톱밥)을 조성물 중량대비 60부를 첨가하고 경량골재가 모르타르내 균일하게 배합과 분포가 될 수 있게 유기벤토나이트를 조성물중량비1.5부 첨가하여 조성물을 제조한다. 제조된 조성물을 지름50mm 깊이 100mm의 원기둥 몰드에 주입한 후 탈형가능한 강도의 초기 경화시간을 측정하고 3일 자연양생후 비중과 수조 12시간 침적 전후의 무게를 측정하였으며, 그 결과를 표 4에 나타내었다.To the pulp sludge ash composition, in which 80 parts of pulp sludge ash was mixed with 100 parts of modified sodium silicate having an acidic group obtained by the method of Example 6, 60 parts of wood flour (sawdust) was added as a light weight aggregate, and the light weight aggregate was added. The composition is prepared by adding 1.5 parts of organic bentonite in a composition weight ratio so as to uniformly mix and distribute the mortar. After the prepared composition was injected into a cylindrical mold having a diameter of 50 mm and a depth of 100 mm, the initial curing time of the demoldable strength was measured, and the specific gravity and the weight before and after 12 hours of immersion in the tank after 3 days of natural curing were measured, and the results are shown in Table 4. It was.

<실시예 12> 펄라이트를 추가로 첨가하여 구성한 실시예Example 12 Example In which Pearlite was further added

펄프슬러지애쉬 80부에 상기 실시예 6의 방법으로 획득한 산성기를 갖는 개질된 규산소다 130부를 혼합한 펄프슬러지 애쉬 조성물에, 경량골재로 펄라이트를 조성물 중량대비 40부 및 유기벤토나이트 1.5부를 첨가하여 조성물을 제조한다. 상기 실시예 11의 측정방법에 따라 측정된 결과를 표 4에 나타내었다.To the pulp sludge ash composition, in which 80 parts of pulp sludge ash and 130 parts of modified sodium silicate having an acidic group obtained by the method of Example 6 were mixed, 40 parts of perlite and 1.5 parts of organic bentonite were added as a light weight aggregate. To prepare. Table 4 shows the results measured according to the measuring method of Example 11.

<실시예 13> 스티로폼 입자를 추가로 첨가하여 구성한 실시예Example 13 Example in which Styrofoam particles were further added

펄프슬러지애쉬 80부에 상기 실시예 6의 방법으로 획득한 산성기를 갖는 개질된 규산소다 130부를 혼합한 펄프슬러지 애쉬 조성물에, 경량골재로 3mm 이하 크기의 스티로폼 1,000cc및 메칠셀룰로스를 중량비 1.2부 첨가하여 조성물을 제조한다. 상기 실시예 11의 측정방법에 따라 측정된 결과를 표 4에 나타내었다.To the pulp sludge ash composition, in which 80 parts of pulp sludge ash was mixed with 130 parts of modified sodium silicate having an acidic group obtained by the method of Example 6, 1,000 parts of styrofoam and methylcellulose having a size of 3 mm or less and 1.2 parts by weight were added as a light aggregate. To prepare a composition. Table 4 shows the results measured according to the measuring method of Example 11.

각종의 경량골재를 추가로 첨가한 조성물의 물성시험 결과Physical property test result of composition additionally adding various lightweight aggregates 시료명Sample Name 초기경화 (분)Initial Curing (min) 비중importance 침적전무게 (g)Weight before deposition (g) 침적후무게 (g)Weight after deposition (g) 실시예 11Example 11 6060 8.98.9 211.4211.4 231.8231.8 실시예 12Example 12 5555 7.37.3 173.1173.1 180.6180.6 실시예 13Example 13 5050 6.86.8 162.5162.5 180.0180.0

표 4에서 알 수 있듯이 조성물 구성시 경량골재를 포함시켜도 신속한 경화로 경량의 조성물을 획득할 수 있음을 알 수 있었고, 여기서 더욱 경량화를 하기 위해서 더욱 많은 경량골재를 포함시키어 가압성형을 할 수가 있으며, 유기벤토나이트나 메틸셀룰로스 등의 증점제를 사용하여 경량골재를 균일한 배합을 달성할 수가 있고, 조성물에 기포를 포함시켜 경량화한 실시를 실시예 14에서 하였다.As can be seen from Table 4, even when the light weight aggregate is included in the composition, it can be seen that a light weight composition can be obtained by rapid curing. Here, in order to further reduce the weight, more lightweight aggregates can be included and press-molded. Using thickeners such as organobentonite and methyl cellulose, uniform mixing of the lightweight aggregates can be achieved.

<실시예 14> 기포를 추가로 첨가하여 구성한 실시예<Example 14> Example comprised by adding the bubble further

펄프슬러지애쉬 80부에 메칠셀룰로스 1.5부를 첨가하고 상기 실시예 6의 방법으로 획득한 산성기를 갖는 개질된 규산소다 100부를 혼합한 펄프슬러지 애쉬 조성물에, 식물성기포제를 압축공기로 획득한 기포 1000cc를 주입하고 교반하여 조성물을 제조한다. 제조된 조성물을 지름50mm 깊이 100mm의 원기둥 몰드에 주입한 후 탈형가능한 강도의 초기 경화시간을 측정하고 3일 자연양생후 비중과 수조 12시간 침적 전후의 무게를 측정하였으며, 그 결과를 표 5에 나타내었다.Into the pulp sludge ash composition, 1.5 parts of methylcellulose was added to 80 parts of pulp sludge ash, and 100 parts of modified sodium silicate having an acid group obtained by the method of Example 6 was mixed, and 1000 cc of air bubbles obtained by compressing air with vegetable foaming agent were injected. And stirred to prepare the composition. After the prepared composition was injected into a cylindrical mold having a diameter of 50 mm and a depth of 100 mm, the initial curing time of the demoldable strength was measured, the specific gravity and the weight before and after 12 hours of immersion in the tank after 3 days of natural curing were measured, and the results are shown in Table 5. It was.

기포를 포함시킨 조성물의 물성시험 결과Physical property test result of composition including bubble 시료명Sample Name 초기경화 (분)Initial Curing (min) 비 중importance 침적전무게 (g)Weight before deposition (g) 침적후무게 (g)Weight after deposition (g) 실시예 14Example 14 160160 4.34.3 111.6111.6 121.8121.8

상기 표 5에서 알 수 있듯이, 본 발명의 시멘트 조성물에 기포를 포함시켜도 조성물 구성이 가능함을 알 수 있다. As can be seen in Table 5, it can be seen that even if bubbles are included in the cement composition of the present invention, the composition can be configured.

상기의 각각의 실시 예에서 나타난 바와 같이 펄프슬러지애쉬에 산성기를 갖는 개질된 규산소다를 첨가함으로써, 신속한 경화와 우수한 강도 및 내수성을 발현하는 시멘트 조성물을 획득할 수 있다. 또한, 상기 기본 조성물에 소각재 분진, 골재, 경량골재 및 기포를 포함할 수가 있으며 이렇게 획득한 조성물은 건축재, 토목재, 인테리어재, 금고등의 주입용 모르타르등으로 각 산업분야에서 이용될 수 있는 경제적인 조성물을 제공할 수 있다. 특히 유해성 산업폐기물을 신속히 고형화시키는데 유용하며, 조성물 구성시 와이어메쉬, 폐섬유, 화어버섬유 또는 펄프슬러지를 포함시켜 휨강도를 개선 할 수가 있으며, 조성물의 수축현상 발생시 탄산칼슘, 석회, 산화마그네시아, 산화아연등의 금속산화물을 첨가하여 해결할 수가 있으며, 규산소다외 규산소다와 동일한 특성을 갖는 규산칼륨, 규산리튬과 같은 규산염 및 및 규산소다 제조시 붕소, 인산, 알루미늄을 첨가로 제조한 개질된 규산소다를 사 용해도 동일한 효과를 획득 할 수가 있고, 조성물의 용도에 따라 염료, 안료 및 별도의 포틀랜트 시멘트 방수제, 발수제를 첨가 할 수가 있다.As shown in each of the above examples, by adding modified sodium silicate having an acidic group to the pulp sludge ash, a cement composition expressing rapid curing and excellent strength and water resistance can be obtained. In addition, the base composition may include incineration dust, aggregate, lightweight aggregate and air bubbles, and the composition thus obtained is economical that can be used in each industry as mortar for injection of building materials, civil engineering materials, interior materials, safes, etc. Phosphorus compositions can be provided. It is especially useful for solidifying hazardous industrial wastes quickly, and it is possible to improve the flexural strength by including wire mesh, waste fiber, fiber of fiber or pulp sludge in composition, and calcium carbonate, lime, magnesium oxide, oxidation It can be solved by adding metal oxides such as zinc, and modified silicate prepared by addition of boron, phosphoric acid and aluminum in the production of sodium silicate, silicate such as potassium silicate, lithium silicate, and sodium silicate. Solubility can be obtained the same effect, and depending on the use of the composition can be added dyes, pigments and separate Portland cement waterproofing agent, water repellent.

본 발명의 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다를 혼합하여 구성되는 시멘트식 조성물은 내수성 및 강도가 우수하여 건축자재 등의 산업용도로 사용하기에 충분하고, 필요에 따라 각종 첨가들을 첨가함으로써 용도에 맞는 조성물을 제조할 수 있으며, 산업계에서 발생되는 각종의 폐기물들을 신속하게 조성물로 할 수가 있어 폐기물 재자원화 및 환경보호에 기여를 하며 매우 경제적인 방법으로 신속하게 조성물을 제공할 수 있는 장점이 있다.The cement composition comprising a mixture of pulp sludge ash and modified sodium silicate having an acid group is sufficient for use in industrial applications such as building materials because of its excellent water resistance and strength, and by adding various additives as necessary. It is possible to manufacture a composition that is suitable for the purpose, and can quickly prepare various kinds of wastes generated in the industry to contribute to the recycling of waste and environmental protection, and has the advantage of providing the composition quickly in a very economic way. .

Claims (12)

펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다를 혼합하여 제조하며, 상기 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다의 혼합비율은 1 : 1.2∼2인 것을 특징으로 하는 건축자재 제조용 펄프슬러지애쉬 조성물.A pulp sludge ash and pulp sludge ash composition for producing building materials, characterized in that the mixture is prepared by mixing modified sodium silicate having an acid group, the mixing ratio of the pulp sludge ash and modified sodium silicate having an acid group is 1: 1.2 to 2. . 펄프슬러지애쉬와 폴리머에멀젼이 혼합된 산성기를 갖는 개질된 규산소다를 혼합하여 제조하며, 상기 펄프슬러지애쉬와 산성기를 갖는 개질된 규산소다의 혼합비율은 1 : 1.2∼2인 것을 특징으로 하는 건축자재 제조용 펄프슬러지애쉬 조성물.It is prepared by mixing a modified sodium silicate having an acidic group in which pulp sludge ash and a polymer emulsion, wherein the mixing ratio of the modified sodium silicate having an acidic group is 1: 1.2 to 2. Pulp sludge ash composition for preparation. 제 1항 또는 제 2항에 있어서,The method according to claim 1 or 2, 상기 산성기를 갖는 개질된 규산소다는, 규산소다에 황산소다, 황산동, 황산철, 황산알루미늄, 황산마그네슘, 중크롬산카리, 크롬명반, 황산, 염산 수용액 및 그들의 혼합용액들 중 어느 하나를 혼합하는 것을 특징으로 하는 건축자재 제조용 펄프슬러지애쉬 조성물.The modified sodium silicate having the acidic group is mixed with sodium silicate, any one of sodium sulfate, copper sulfate, iron sulfate, aluminum sulfate, magnesium sulfate, bichromate, chromium alum, sulfuric acid, aqueous hydrochloric acid solution and mixtures thereof. Pulp sludge ash composition for building materials production. 제 3항에 있어서,The method of claim 3, wherein 촉매제로서 가성소다를 더 첨가하는 것을 특징으로 하는 건축자재 제조용 펄프슬러지애쉬 조성물.A pulp sludge ash composition for building materials, characterized by further adding caustic soda as a catalyst. 제 1항 또는 제 2항에 있어서,The method according to claim 1 or 2, 상기 산성기를 갖는 개질된 규산소다는, 규산소다에 황산동, 황산소다, 가성 소다 및 크롬명반 각각의 수용액을 교반기에 넣고 교반하여 제조하는 것을 특징으로 하는 건축자재용 펄프슬러지애쉬 조성물.The modified sodium silicate having the acidic group is manufactured by stirring the sodium sulfate, sodium sulfate, caustic soda, and chromium aqueous solution in sodium carbonate into an agitator and stirring. 제 1항 또는 제 2항에 있어서,The method according to claim 1 or 2, 상기 산성기를 갖는 개질된 규산소다는, 규산소다, 라우릴황산소다 10% 수용액, 가성소다 및 황산수용액을 교반기에 넣고 교반하여 제조하는 것을 특징으로 하는 건축자재용 펄프슬러지애쉬 조성물.The modified sodium silicate having the acidic group is a pulp sludge ash composition for building materials, characterized in that the sodium silicate, sodium lauryl sulfate 10% aqueous solution, caustic soda and sulfuric acid solution is put into a stirrer and stirred. 제 2항에 있어서,The method of claim 2, 상기 폴리머에멀젼은 라텍스, 실리콘수지, 아라비아고무, 아크릴 및 에폭시 중 선택된 어느 하나인 것을 특징으로 하는 건축자재 제조용 펄프슬러지애쉬 조성물.The polymer emulsion is pulp sludge ash composition for building materials, characterized in that any one selected from latex, silicone resin, gum arabic, acrylic and epoxy. 삭제delete 제 1항 또는 제 2항에 있어서,The method according to claim 1 or 2, 강도를 증대시키기 위하여, 상기 조성물에 분진, 플라이애쉬, 모래, 슬래그 및 주물사 중 선택된 어느 하나를 첨가하는 것을 특징으로 하는 건축자재 제조용 펄프슬러지애쉬 조성물.In order to increase the strength, any one selected from dust, fly ash, sand, slag and foundry sand is added to the composition pulp sludge ash composition for manufacturing building materials. 제 1항 또는 제 2항에 있어서,The method according to claim 1 or 2, 비중을 낮추기 위하여, 상기 조성물에 목분, 펄라이트, 질석, 스티로폼입자 및 기포제로부터 형성된 기포 중 선택된 어느 하나를 첨가하는 것을 특징으로 하는 건축자재 제조용 펄프슬러지애쉬 조성물.In order to lower the specific gravity, the pulp sludge ash composition for building materials, characterized in that any one selected from the foam formed from wood powder, pearlite, vermiculite, styrofoam particles and foaming agent. 제 10항에 있어서,The method of claim 10, 상기 첨가제들을 첨가할 경우에 균일한 분포를 갖게 하기 위하여, 유기벤토나이트 또는 메틸셀룰로스를 추가로 첨가하는 것을 특징으로 하는 건축자재 제조용 펄프슬러지애쉬 조성물.In order to have a uniform distribution when adding the additives, pulp sludge ash composition for building materials, characterized in that the addition of organic bentonite or methyl cellulose. 제 1항 또는 제 2항에 있어서,The method according to claim 1 or 2, 휨강도를 개선하기 위하여, 상기 조성물에, 와이어메쉬, 폐섬유 및 화이버섬유 중 선택된 어느 하나를 추가로 첨가하는 것을 특징으로 하는 건축자재 제조용 펄프슬러지애쉬 조성물.In order to improve the flexural strength, to the composition, pulp sludge ash composition for building materials, characterized in that further addition of any one selected from wire mesh, waste fibers and fiber fibers.
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