KR100587732B1 - Microwave High-Speed Drying and Complex Powder Packing Total System with radiant heat from infrared film penetrated into and fermentation·ripening, a multi-functional door - Google Patents

Abstract

It is an object of the present invention to put "far-infrared" into all moisture-containing organisms such as food and feed of various agricultural, water and forest products, "fermentation and maturation", to dry some of the moisture and to use the "microwave" dielectric heating method ultra-fast drying powder As a mechanical system for producing materials and feeds, it is a system of powder packaging by only washing, fermenting, ripening or drying foods and feedstuffs.

Trim the first washing and the second washing to rinse and dry appropriately. Remove the moisture by the dry wind of the preheating dryer to remove the moisture. After the first drying, put it into the electromagnetic wave multi-stage drying furnace 120 and transfer it to the four-stage belt conveyor. It is added to the dry matter, and the dry matter is fermented and matured to dry. The ultrafast drying is carried out on a five-stage belt conveyor 125 equipped with a microwave waveguide 110. The dried material is cooled and cut into granules or powder. Production and vacuum packaging are continuous systems.

The steam and odor generated during drying are automatically absorbed and discharged from the duct adsorber 160, and the "microwave" dielectric heating is combined with high-speed drying and sterilization and storage, and "far-infrared" doubles minerals and nutrition. In order to develop healthy food powder ingredients and feed that preserve the taste, aroma and quality of food ingredients, develop and utilize "Emergency food and stockpiles" and various foods. To develop employment workplaces by increasing income from farming and fishing villages and expanding the franchise industry.

Multi-purpose food and feed fermentation and maturation, far-infrared and microwave, high speed dry powder and feed production

Description

Microwave High-Speed Drying and Complex Powder Packing Total System with radiant heat from infrared film penetrated into and fermentation · ripening, a multi-functional door}

1 is a block diagram of the overall system schematically showing a food material smoothing washing, rinsing, drying step and powder packaging apparatus according to the present invention.

Figure 2 is a cross-sectional view showing the overall configuration and the microwave waveguide and the magnetron according to the present invention.

Figure 3 is a front configuration diagram schematically showing the structure of the far-infrared input fermentation, ripening, "microwave" drying furnace according to the present invention.

Figure 4 is a block diagram showing a structure for trimming, washing, rinsing, crushing, drying, waste water purification treatment according to the present invention.

Figure 5 is a block diagram of a device for cooling, cutting and crushing, granulated powder packing material discharged by the continuous drying of the dry according to the present invention.

※ Explanation of Signs of Major Parts of Drawings

Control Boxes (10) Analog & Digital (11)

Hoppers and conveyors (20) Conveyor belts (30, 31, 32, 33, 34)

Trim-off primary washers (40) Secondary wash rinsers (41)

Cutting Shredders (50) Waste Water Septic (60)

Preheat dryer (70) Far-ultraviolet fermentation drying means (80)

Far Infrared Film (90) Far Infrared Wavelength (91)

Food and Thermal Protection Device (100) Natural Mineral Net (101)

Microwave Waveguides (110) Magnetrons (111)

Multi-stage Drying Furnace (120) Single-stage Belt Conveyor (121)

Two Speed Belt Conveyor (122) Three Speed Belt Conveyor (123)

Four Speed Belt Conveyor (124) Five Speed Belt Conveyor (125)

Guard Jaw (126) Vent Hole (130)

Electromagnetic wave and heat shield (140) Ventilation and heat recycling system (150)

Duct Suction Machine (160) Cooling Shredder (170)

Air Hole (180) Granulator (190)

Packing Machine (200) Inspection Work Table (210)

The present invention synthesizes a natural mineral wavelength material having a far infrared film wavelength of 2.5 to 25 μm, doubles the generated wavelength to 96 μm or more, and adds 100% of the generated wavelength to multi-purpose food and animal feed, while stirring, ripening, and fermenting the first drying. In order to reduce the drying time by 1 ~ 3 hours, it took more than 24 hours to make the second drying by "Microwave" dielectric heating, and preserves the minerals, nutrition, taste, light and aroma of food and feed as they are dried. It produces multipurpose foods and feedstuffs that are beneficial for health by sterilizing and discharging the harmful substances (fungus, pests, etc.) and pathogens in the dry to the outside.

In the industrial society, the limitations of physical strength and the weakness of physical and mental weakness, which have a significant impact on health as the human lifestyle and dietary structure are changed to western-style dietary structure, especially obesity, hypertension, diabetes, arteriosclerosis, The owners of constitutions suffering from the prevalence of the six most popular malignant diseases such as joint and insomnia are gradually expanding, and they are enthusiastic to mobilize ways to lead a healthy body and active life due to social problems, but they are inadequate environmentally.

As a preventive measure, the most urgent problem is to maintain a healthy constitution by developing a dietary industry suitable for our constitution.

In order to develop the food industry, we first develop a mechanical facility system that produces the necessary food ingredients, and refine the raw materials produced in farming and fishing villages with one machine system, fermentation and ripening, high-speed drying, and granular powder packaging. It is a mechanical system that allows for continuous production.

Conventionally, the drying of agricultural, water, and forest products produced in farming and fishing villages as primary food is done by using a small amount of sun drying, such as red pepper, mushrooms, and dried radish, which are certain items. However, the steam drying is more than 12 to 24 hours, and the drying, the powder, and the dry processing of the materials in different machine facilities are inconvenient, and it takes too much time, manpower, and energy expenses. I could not even think of dry powder.

However, solar drying is beneficial by natural drying, but it is impossible to do it due to lack of rural work due to the long period of consumption, manpower and debris, and hot air or steam drying only takes a little more than 12 hours to dry a small amount of 100-200kg. As it is a reality that excessive consumption of electricity costs, pressing, discoloration, or commodity value are avoided, and the product utilization and consumers are not available and cannot be sold, dry powder of farming and fishing crops has emerged as an urgent task to be developed. It is a sad reality.

Currently, it is limited to some ingredients, and dried, powdered, and used in small quantities, but now the second to third food ingredients have to be dried and powdered. Reform the structure and develop stockpile food to be used in times of disaster or disaster that do not exist in Korea, and change the national dietary structure to expand from the traditional table and the first food to the second to third food industries and transform it into healthy food and healthy life. It should make a great contribution to the expansion of job creation and regional development with the aim of social and national aims to revitalize and improve the food industry.

In order to achieve the production purpose of the food and feed material, the present invention is operated by the sensor of the control system 10, the waiting food material is loaded on the hopper and the conveyor 20 to the first washing rinsing 40 Cutting and crushing the finished, first, second, and third rinsed food materials with the cutting crusher 50 is made by cutting and crushing the food materials for convenience and ease of drying and powdering, and the wastewater septic tank Into (60), water is dehydrated, and the dewatered wastewater is discharged and purified to a septic tank.

Preheat the dehydrated material with a primary preheat dryer (70) for easy drying to remove the surface moisture to dry it well in the drying chamber, and automatically transfer to the belt conveyor (30), five stages of the multi-stage far infrared fermentation aging belt (80). Automatic feeding into the first stage belt conveyor 121 of the drying chamber, four stages up to the four stage belt conveyor 124, stirring, fermentation, and ripening while passing through 9 to 11 hours continuously, the far infrared wavelength 91 and the natural mineral 101 wavelength. It passes through and is protected by the food and heat protection device 100, the general dry only dry matter is put into the far infrared wavelength for 1 to 3 hours by the sensor of analog and digital 11 without fermentation and maturation Move to the five-stage belt conveyor 125, dry by the dielectric heating of the microwave waveguide 110, move to the cooling shredder 170, the cooling shredded, and transfer the cooled and crushed dry to the granule powder 190, Granules in the packing machine 200 Vacuum-packed powder and is a one-stop full moving image electronic checks in the final test bench 210 is made of the system for producing powder food and feed ingredients.

The batch production in one system, which produces health ingredients using far infrared rays and microwaves, facilitates the very difficult process of food drying, and utilizes the production cost and time that are the least costly and costly for the minimum time It is to develop and utilize the system.

In order to solve and utilize the above-mentioned problems, the present invention develops a limited food industry, which is simplified by an effective technical method, and improves physical and mental pathological problems and dry powders of foods so that new health food ingredients can be used at all times in the diet. To develop and produce.

Reflects the need for a system that cleans, cleans and fertilizes far-infrared fermentation and aging, or microwaves high-speed dry powders in one machine facility, solves the problem, and invents it. The far infrared film wavelength is within the range of 2.5 ~ 25㎛ and the temperature is around 60 ℃. The device is made of natural mineral silver sand, ocher ring, and elvan, and the far-infrared spectral emissivity is extracted over 96㎛, and the temperature is around 90 ℃. Even in the fast food sterilization within 1 to 3 hours without changing the food properties, it is to produce a variety of clean powder food raw materials rich in nutrition and minerals, preserved in taste, aroma.

As a new food material, it is developed and used as the second to third processed food industry in the farming and fishing village primary and secondary processing food industry to improve the poor dietary structure. Emergency food, stockpile, outdoor and mountain climbing, baby, children, students, workplace, elderly It is to produce multi-purpose food ingredients necessary to develop a variety of easy-to-use healthy and nutritious foods, such as for patients and patients, to be used for home and dietary business, franchise distribution business and employment of 1 million people.

It is a device that produces and processes 1 ~ 3 tons of raw powder and livestock feed per day, and 10 ~ 30 tons for drying. Provide development.

In order to achieve the above object, the raw material of agricultural, water, forest products and animal feeds has a film radiant heat and a wavelength of 25 占 퐉 in the far-infrared electromagnetic wave multi-stage drying furnace 120. In order to stir, ferment, and mature the above-mentioned complex doubled, while penetrating 96 µm or more, the single-stage to four-stage multi-stage belt conveyor was stirred for 10 to 11 hours. And a method of thermally protecting the microwave waveguide 110 of the lower five-stage belt conveyor 125 by using a method of thermal protection, utilizing the heat, and performing ultrafast drying of the microwave waveguide 110 for food and feed materials. As a vacuum vacuum packaging system, the only general drying method is dielectric heating drying with microwaves by applying far-infrared wavelengths for 1 to 3 hours.

Fermentation and maturation of food and feed refers to methods that fermented and matured foods have already been scientifically proven to be beneficial for health and growth processes. Far-infrared wavelengths are used for minerals and nutrition. It preserves the food as it is, without smelling and discoloring, and removes smells such as fishy smells and does not press or burn. Sterilization disinfection, fermentation and ripening temperature are 96㎛ wavelength and 30 ~ It uses the principles of scientific technology to utilize the optimal wavelength and heat of 95 ° C.

Microwave dielectric heating high-speed drying has the characteristic that the object to be heated becomes a heating element, and the material heats from the inside of the material and the heating element generates heat without an external heat source. Using the principle of ensuring long-term storage of heat-drying for 1 to 3 hours while disinfecting molds and pests, the current direction of the "microwave" changes 300 to 300 billion times per second and the speed is As the speed of light is 3 × 10 ³ m per second, the wavelength reaches 1cm ~ 100cm, and the smaller the depth of penetration is, the lower the penetration depth is, the more effective it is to use in the process of producing multipurpose food and feed powder materials. .

In addition, the production system will be described step by step to maximize the method and principle of shortening the drying time, suppressing the waste of electric power, and producing the quality of food powder and feed material as the best health material.

Stage 1 ; Finishing, cutting, wastewater treatment process

When the produced multi-purpose food and feed raw materials are manually input to the hopper and the conveyor 20, the dried materials are automatically transferred to the primary washing machine 40 by trimming and separating the raw materials from the control box 10 to which the sensor is attached. Immediately after trimming, the conveyor 20 is moved to the secondary washing rinse 41 so that the dry items are rinsed at the same time as the additional washing, and the dry items are automatically reduced to a size of 1 to 2 cm to shorten the drying time. A cutting crusher 50 for cutting and crushing is provided, and a waste water purification tank 60 is installed to purify and discharge water generated during the washing and rinsing cutting and crushing to less than 30%, and the cut and crushed dried product is conveyed. When the preheat dryer 70 is transported by the belt 31, the preheating dryer 70 may be first dried by the preheating hot air, and the first dried item may be transferred by the conveyor belt 31 and the first stage belt conveyor 121. It has been automatically transferred to a multi-stage dried (120) causes a stirred, fermentation, aging, drying speed.

Stage 2: Ripening and Fermenting Microwave Dielectric Heating Process by Far-Infrared Wavelength

When the dry matter is transferred to the fermentation, maturation and drying means belt 80 provided inside the electromagnetic wave multi-stage drying furnace 120, the protective jaw 126 is provided at both ends of the drying furnace 120 so that objects are separated. Do not fall, and the far-infrared film device 90 is provided on each side so that far-infrared heat is radiated diagonally,
A belt conveyor (121, 122, 123, 124) is installed in multiple stages on the bottom of the doctor adsorption unit (160) so that the dry matter is completed and fermented at the same time as the dry matter is provided with a total length of 600M so that the dry matter can be stirred, aged and fermented for 10 to 11 hours.
The heat radiating device 100 and elvan, loess ring, silver on the lower stage on the four-stage belt conveyor (121, 122, 123, 124) so that the heat radiated from the film device 90 can generate more than 96㎛ far-infrared wavelength (91) Equipped with a natural mineral net 101 containing sand,
As far-infrared wavelength 91 is input to the dried material to be moved, analog and digital 11 are provided to display moisture content so that the control box 10 can be easily operated in accordance with food during fermentation, ripening, and agitation.
Doctor adsorber 160 for circulating the smell and gas generated by the dry matter, one or more exhaust holes 130 and air holes 180 to block heat, and block the heat generated by the air circulation In order to provide at least one electromagnetic wave and the thermal barrier device 140 on the bottom of the doctor adsorber 160,

Vent and heat recycling device 150 is installed on the bottom of the doctor adsorber 160 to discharge the gas and odor and recycle the heat.
The dry matter not fermented in the multi-stage belt conveyor (121, 122, 123, 124) is completed for 1 to 2 hours and at the same time far infrared is input to have a one-stage length 150M is installed on the bottom of the four-stage conveyor belt 124 so that only the drying The five-stage belt conveyor 125, the micro waveguide 110 is installed,
At the lower end of the five-stage belt conveyor 125, a device for controlling humidity and temperature drying time is installed inside the waveguide for the magnetron 111 to perform high-speed drying by microwave for 5 to 10 minutes. However, the belt conveyor (121, 122, 123, 124, 125) to complete the 750m while stirring, ripening, fermentation high speed drying proceeds sequentially.

Step 3: Cooling Granule Powder Packaging Process for Drying Materials

Continuous drying of the dried product to the conveyor belt 33, the cooling crusher 170 is put into, conveyed to the conveyor belt 34 by cooling to 5 ~ 10 ℃, granules or powder depending on the application in the granular powder 190 According to the intended use, the vacuum packaging with the packaging machine 200 described the process step of the fully automatic system consisting of the step of inspecting inspection at the inspection work bench 210.

As described above, the composition step is a system for fermenting and aging food and feed materials using far-infrared radiant heat and far-infrared rays of natural minerals, and packaging them by vacuum drying at high speed with microwave heating, and having a predetermined width, specification and capacity. Is made of hygienic stainless steel 304 or heat-resistant synthetic polymer material or rubber, and is provided in accordance with the electromagnetic wave multi-stage drying furnace 120, and the far-infrared fermentation ripening drying means 80 and the microwave waveguide 110 are far-infrared radiation film. And to produce the natural food far-infrared of the composite infrared ray through heat, drying, ceramics and minerals contained in the production material, nutrition and taste, aroma, sterilization, disinfection, production complete health food.

As described above, the present invention continuously manufactures food machine systems in real time, develops and produces various food raw materials for powder, reforms and changes the dietary structure, promotes the health of the people, which are the national challenges, and utilizes them in military units, police, and special occupations. The present invention is to confront the reality that the food industry has not developed by researching and utilizing food and food stocks required during food and disasters, and developing various foods for food, and expanding business and food industry by region, contributing to the creation of jobs as well as the local economy. At the same time, it has a great advantage in contributing to the food development project suitable for social life.

The present invention as described above is a multi-purpose agricultural, water, forestry food and feed material produced in rural areas in the local, mechanical washing in the mechanical system, rinsing, cutting crushing, water removal, far-infrared fermentation, ripening or primary drying by microwave oil field It is to develop and produce a mechanical one-stop system for high-speed dry cooling and vacuum packaging of granule powder.

On the other hand, it took more than 1 ~ 7 days to dry once by solar drying or far infrared box type, cabinet type electric hot air and steam dryer, and dry items are limited to functional essential items such as red pepper, radish, mushroom, herbal medicine Only drying for a long time by food, but in the future there is a unique effect that can produce all food and livestock feed produced in rural areas within 1 to 3 hours as a dry powder,

In addition, by using powdered food ingredients, developing second and third processed foods, manufacturing emergency food, stockpile food, and new products, innovatively developing a new food industry that allows research and eating and eating of nutritious and hygienic health foods for multi-purpose use. To improve the health of the nation by transforming it into a structure of the nation's healthy diet, increasing the added value by expanding the franchise industry of the rural and urban food industries, and creating the raw materials necessary to create a million jobs and revitalize the rural economy in a recession. There is a distinctive effect of the production mechanical system.

Claims (3)

A hopper and a conveyor 20 into which the produced multipurpose food and feed raw materials are manually added; A control box 10 to which a sensor for automatically transporting a dry object is attached; A separation separator primary washer 40 for separating and trimming the raw materials; A secondary washing rinse 41 for separating and trimming the dry matter moved by the conveyor 20 to be rinsed at the same time as further washing; Cutting crusher 50 for automatically cutting and crushing to a size of 1 ~ 2cm to shorten the drying time; A waste water purification tank 60 for dehydrating and purifying water generated during the washing and rinsing cutting and crushing to less than 30%; A preheat dryer (70) configured to transfer the cut and crushed dry matter to the conveyor belt (31) to perform primary drying for removing moisture by preheating hot air; An electromagnetic wave multi-stage drying furnace 120 for automatically drying the first dried items to be conveyed by the conveyor belt 31 and the first-stage belt conveyor 121 to be stirred, fermented, aged, and ultra-fast drying; Protection to be provided so that objects do not fall off at both ends of the electromagnetic wave multi-stage drying furnace 120 when the dry matter is transferred to the far infrared fermentation, aging, drying means 80 provided inside the electromagnetic wave multi-stage drying furnace 120 Jaw 126; And A far-infrared film device 90 provided at one side thereof to radiate far-infrared heat diagonally; Belt conveyors (121, 122, 123, 124) are provided in multiple stages on the bottom of the doctor adsorption unit 160 to complete the dried object having a total length of 600M to be stirred, aged, fermentation for 10 to 11 hours; Food and heat protection device (100) provided on the bottom, on the first to fourth stage belt conveyor (121, 122, 123, 124) so that the heat radiated from the film device 90 can generate more than 96㎛ far-infrared wavelength (91); And Natural mineral net 101 containing elvan, loess ring, and silver sand; Analog and digital 11, which displays the drying and moisture content so that the far infrared wavelength 91 is introduced into the moved object to be easily operated in the control box 10 according to the food during fermentation, ripening and stirring; Doctor adsorber 160 for circulating the smell, gas generated by the dried object; One or more exhaust holes 130 to block heat; An air hole 180; An electromagnetic wave and a heat shield device 140 provided with at least one bottom surface of the doctor adsorber 160 to block heat generated by air circulation; Vent and heat recycling apparatus 150 is installed on the bottom of the doctor adsorber 160 to discharge the gas and odor and recycle the heat; 5 having a total length of 150M installed on the bottom surface of the four-stage conveyor belt 124 so that far infrared rays can be added to the dried material not fermented in the multi-stage belt conveyor (121, 122, 123, 124) for 1 to 2 hours and complete fermentation. However, the belt conveyor 125; A micro waveguide 110 at a lower end of the five-stage belt conveyor 125, in which a magnetron 111 is installed inside the waveguide for high-speed drying by microwave for 5 to 10 minutes; A cooling crusher 170 for drying and drying the dried object to the conveyor belts 32 and 33 to be cooled and crushed at 5 to 10 ° C .; A granulated powder (190) for conveying the cold crushed dry matter to the conveyor belt (34) to granulate or powder according to the use; A packing machine 200 which enables packaging in the form of granules or powders according to the use purpose; An inspection bench 210 for inspecting the packaged powders and granules; Incorporating "far-infrared" into a multi-purpose food material and feed, fermentation, ripening "microwave" dielectric heating high speed dry powder material and feed production system delete delete

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