KR100582291B1 - Maufacturing Methode of Loess mortar - Google Patents

Maufacturing Methode of Loess mortar Download PDF

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KR100582291B1
KR100582291B1 KR1020040005373A KR20040005373A KR100582291B1 KR 100582291 B1 KR100582291 B1 KR 100582291B1 KR 1020040005373 A KR1020040005373 A KR 1020040005373A KR 20040005373 A KR20040005373 A KR 20040005373A KR 100582291 B1 KR100582291 B1 KR 100582291B1
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weight
parts
ocher
mortar
mixing
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KR20050077452A (en
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조문형
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다힘산업 주식회사
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    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05DHINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
    • E05D11/00Additional features or accessories of hinges
    • E05D11/08Friction devices between relatively-movable hinge parts
    • E05D11/087Friction devices between relatively-movable hinge parts with substantially axial friction, e.g. friction disks
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
    • E05Y2201/00Constructional elements; Accessories therefor
    • E05Y2201/40Motors; Magnets; Springs; Weights; Accessories therefor
    • E05Y2201/46Magnets
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
    • E05Y2800/00Details, accessories and auxiliary operations not otherwise provided for
    • E05Y2800/40Physical or chemical protection
    • E05Y2800/422Physical or chemical protection against vibration or noise

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

본 발명은 황토 몰타르 제조 방법에 관한 것으로, 특히 내균열성을 가지며, 단열성과 차음성을 향상시킨 무소성 황토 몰타르의 제조 방법에 관한 것으로 순수황토 100중량부에 페트로폼추출물 3중량부를 골고루 혼합하는 제 1공정과;The present invention relates to a method for producing ocher mortar, and more particularly, to a method for producing an anhydrous ocher mortar having crack resistance and improving heat insulation and sound insulation, comprising mixing 3 parts by weight of petroleum extract with 100 parts by weight of pure ocher. A first step;

상기 제 1공정에서 혼합된 혼합물 100중량부에 포틀랜드시멘트 200중량부와 세골재 400중량부를 혼합하여 믹서기로 골고루 혼합하는 제 2공정과;A second step of mixing 200 parts by weight of the Portland cement and 400 parts by weight of fine aggregate to 100 parts by weight of the mixture mixed in the first step and evenly mixing with a blender;

상기 제 2공정을 거친 혼합물 100중량부에 물을 220∼300부 넣고 반죽하는 제 3공정과;A third step of kneading water by adding 220 to 300 parts to 100 parts by weight of the mixture passed through the second step;

상기 제 3공정에서 혼합된 혼합물 100중량부에 팽창제 5중량부, AE감수제 6중량부, 중점제 1중량부, 합성산화철 0.1중량부를 투입하는 제 4공정으로 이루어짐을 특징으로하는 황토 몰타르의 제조방법. 5 parts by weight of the expansion agent, 6 parts by weight of the AE reducing agent, 1 part by weight, 0.1 part by weight of the synthetic iron oxide is added to 100 parts by weight of the mixture mixed in the third step. .

황토, 포틀랜드시멘트, 세골재, 몰타르Ocher, Portland Cement, Aggregate, Maltar

Description

황토 몰타르의 제조방법{Maufacturing Methode of Loess mortar}Manufacturing method of loess mortar

본 발명은 황토 몰타르의 제조 방법에 관한 것으로, 특히 시공후에 내균열성을 가지며, 단열성과 차음성을 향상시킨 황토 몰타르의 제조 방법에 관한 것이다.The present invention relates to a method for producing ocher mortar, and more particularly, to a method for producing ocher mortar having crack resistance after construction and improving heat insulation and sound insulation.

현대 건축물에 쓰이는 수많은 건축재료는 산업사회의 발전과 함께 오염된 공해속에서 벗어나려는 인간의 욕구 충족을 위해 보다 자연적인 소재의 연구가 시급한 시점이다. 그로 인하여 환경친화적인 건축물 구축재, 내외장재가 요구되고 있으며, 정부에서도 이를 적극 권장하고 있다.Numerous building materials used in modern buildings are urgently needed to study more natural materials to meet the human desire to escape from polluted pollution with the development of industrial society. As a result, environmentally friendly building construction materials and interior and exterior materials are required, and the government strongly recommends them.

자연의 질감(느낌)을 줄 수 있는 재료 중 목재는 자원의 고갈로 인하여 양질의 자재를 대량으로 구입하기 어려운 실정이며, 그로 인하여 목재 공급의 한계를 합성수지재 제품으로 제작하여 인위적인 분위기를 연출하고 있는 실정이며, 한편, 석재는 자연 파괴의 한계로 개발을 제한하여 수요 충족을 만족시키지 못해 수입에 의존하고 있는 실정이다.Among the materials that can give a natural texture (wood), it is difficult to purchase high quality materials in large quantities due to the depletion of resources. Therefore, the wooden supply limit is made of synthetic resin products to create an artificial atmosphere. On the other hand, the stone is relying on imports because it does not satisfy the demand by limiting the development to the limit of natural destruction.

그리고 건축용 구축재, 내외장재 중에는 황토를 일부 사용하고 있으나, 기존에 사용되고 있는 황토건자재의 이용은 황토벽돌과 황토마감재 등으로 사용되고 있 으며, 황토몰타르의 경우 원적외선을 방사하여 인체의 혈행을 개선하는 등 다수의 효과를 제공하지만, 몰타르가 건조되면서 성형체의 모세관에 있던 수분이 증발하여 건조수축이 발생한다. 이러한 건조수축에 의해 균열이 발생하여 강도를 비롯한 물성의 저하가 발생하여 황토 몰타를를 이용하여 건축물에 활용하는데 많은 제약을 받아 왔다.Some of the building construction materials and interior and exterior materials use ocher.However, the use of the ocher construction materials used in the past is used as ocher bricks and ocher finishes.In the case of ocher mortar, many people improve the blood circulation by radiating far infrared rays. However, as the mortar dries, the moisture in the capillary of the molded product evaporates, causing dry shrinkage. Due to such dry shrinkage, cracks have occurred, and physical properties including strength have been deteriorated, and thus, the use of loess Malta has been used to construct a building.

본 발명은 상기와 같은 문제점을 해소하기 위하여 안출한 것으로 황토내의 불순물을 분리하여 순수한 황토를 이용함으로써 양생과정에서 이물질에 의한 이상반응을 최소화하여 동일한 품질을 유지할 수 있도록 함을 목적으로 한다.The present invention aims to maintain the same quality by minimizing the adverse reaction caused by foreign substances in the curing process by using pure loess by separating the impurities in the loess to solve the above problems.

본 발명의 또 다른 목적은 황토로 몰타르을 성형할 때 건조시 성형체의 모세관에 있던 수분이 증발하여 건조수축이 발생을 방지하며, 이러한 건조수축에 의해 균열을 방지하므로 강도를 비롯한 물성의 저하를 방지함에 있다.Another object of the present invention is to prevent the deterioration of the physical properties, including strength, since the moisture in the capillary of the molded body is evaporated during drying when forming the mortar with ocher to prevent dry shrinkage, and prevents cracking by such dry shrinkage have.

본 발명의 또 다른 목적은 본 발명의 황토몰타르을 이용하여 건축물을 시공할 경우 복사난방에 의한 열전달 효과로 여름에는 시원하고 겨울에는 따뜻한 등 축열 효과가 뛰어나 에너지 절감에도 기여하고, 구조적으로 다공성(多孔性)이기 때문에 흡착력이 커서 탈취, 항균 및 항곰팡이 특성이 있어 세균의 증식을 억제함에 있다.Still another object of the present invention is to provide excellent heat storage effect such as cool in summer and warm in winter due to heat transfer effect by radiant heating when constructing the building using ocher mortar of the present invention, contributing to energy saving and structurally porous (多孔 性) Because of its high adsorption capacity, it has deodorization, antibacterial and antifungal properties, which inhibits the growth of bacteria.

본 발명의 또 다른 목적은 건축물의 구축시 단위하중이 작으면서도 단열효과 및 차음효과가 우수한 몰타르를 제공하며, 구축물의 완성시에는 복사열을 방지하며 원적외선을 방사하여 생명체에 활력을 주므로 건강증진에 이바지할 수 있도록 함에 있다. It is another object of the present invention to provide a mortar having excellent unit insulation and sound insulation while having a low unit load when constructing a building, and prevents radiant heat and radiates far-infrared rays to vitalize life by constructing a building. To do it.

상기 목적을 달성하기 위한 본 발명은 순수황토 100중량부에 페트로폼추출물 3중량부를 골고루 혼합하는 공정과;The present invention for achieving the above object is a process for evenly mixing 3 parts by weight of petroleum extract to 100 parts by weight of pure ocher;

상기 공정에서 혼합된 혼합물 100중량부에 포틀랜드시멘트 200부와 세골재 400중량부를 혼합하여 믹서기로 골고루 혼합하는 공정과;Mixing 200 parts of the Portland cement and 400 parts of the fine aggregate with 100 parts by weight of the mixed mixture in the above process and evenly mixing with a blender;

상기 공정에서 혼합된 혼합물 100중량부에 물을 220∼300중량부를 넣고 반죽하여 몰타르를 제조는 공정과;Preparing a mortar by kneading water in an amount of 220 to 300 parts by weight to 100 parts by weight of the mixture mixed in the step;

상기 공정에서 제조된 몰타르에 팽창제 5중량부, AE감수제 6중량부, 중점제 1중량부와 합성산화철 0.1중량부를 투입하는 공정으로 이루어짐을 특징으로 한다.5 parts by weight of the expanding agent, 6 parts by weight of the AE reducing agent, 1 part by weight of the middle agent and 0.1 parts by weight of the synthetic iron oxide are added to the prepared mortar.

이하 본 발명의 실시예를 상세히 설명하면 하기와 같다.Hereinafter, an embodiment of the present invention will be described in detail.

우선 순수황토 100중량부에 페트로폼추출물 3중량부를 골고루 혼합하는 공정과;First, the process of evenly mixing 3 parts by weight of petroleum extract to 100 parts by weight of pure ocher;

상기 공정에서 혼합된 혼합물 100중량부에 포틀랜드시멘트 200부와 세골제 400부를 혼합하여 믹서기로 골고루 혼합하는 공정과;Mixing 200 parts of Portland cement and 400 parts of fine granules in 100 parts by weight of the mixed mixture in the above process and evenly mixing them with a blender;

상기 공정을 거친 혼합물 100중량부에 물을 220∼300중량부를 넣고 반죽하는 공정과;A step of kneading water by adding 220-300 parts by weight to 100 parts by weight of the mixture subjected to the above steps;

상기 공정에서 혼합된 혼합물 100중량부에 팽창제 5중량부, AE감수제 6중량부, 중점제 1중량부, 합성산화철 O.1중량부를 투입하는 공정으로 이루어지며, 이를 보다 상세히 설명하면 순수황토 100중량부에 페트로폼추출물 3중량부를 골고루 혼합하게 되는데 이때에는 우선 자연에서 채취한 황토는 나뭇잎, 마사, 자갈등의 불순물을 포함하고 있으므로 이를 건조한후 분쇄기로 분쇄한 후 500매쉬이하의 고은 채로 쳐서 황토성분만을 분리한다. 이는 양생과정에서 이물질의 이상반응을 최소화하여 양산시 균일한 품질을 얻기 위한 것이며, 위와 같은 과정에 의해 얻어진 순수한 황토 100중량부에 페트롤폼 추출물을 3중량부를 혼합한 후 서로 비벼서 골고루 섞은 다음 48시간이상 놓아둔다. 이는 황토 결정체에서 수분을 분리하여 입자간에 결속력을 증대시키며, 경화된 상태에서는 황토결정체 내부로 수분이 흡수되지 않도록 하기 위한 것이며, 사용되는 페트롤폼 추출물은 나프탈렌 추출 유황산을 주성분으로 하여 유기질 탄소, Fe, Ca, P, Na, K의 성분과 에소시에이트계면활성제, 실리게이트수지, 트리포이트게이트수지와 약간의 무기염류를 포함한다.5 parts by weight of expanding agent, 6 parts by weight of AE reducing agent, 1 part by weight of medium, and 0.1 parts by weight of synthetic iron oxide are added to 100 parts of the mixture mixed in the above process. 3 parts by weight of petro-foam extract is mixed evenly. At this time, the yellow soil collected from nature contains impurities such as leaves, martha and gravel, so that it is dried and pulverized with a grinder and then crushed with less than 500 mesh Isolate only. This is to obtain a uniform quality during mass production by minimizing the adverse reaction of foreign substances in the curing process, mix 3 parts by weight of petroleum foam extract with 100 parts by weight of pure ocher obtained by the above process, rub together and mix evenly for more than 48 hours Let go. This is to separate the moisture from the ocher crystals to increase the binding force between the particles, and to prevent the absorption of moisture into the ocher crystals in the hardened state. The petroleum extract used is organic carbon, Fe based on naphthalene-extracted sulfuric acid. , Ca, P, Na, K components and isoate surfactants, silicide resins, triphosphate resins and some inorganic salts.

이후 상기 공정에서 혼합된 혼합물 100중량부에 포틀랜드시멘트 200중량부와 세골재 400중량부를 혼합하여 믹서기로 90초 이상 골고루 혼합하게 되는데 이때 포틀랜드시멘트는 수화작용후 경화될 때 황토입자간의 결속력을 증가시키는 역할을 하며, 세골재는 콘크리트용 모래로써 황토와 결합시 절건비중과 강도를 증가시키며, 황토의 흡수율을 떨어뜨려 길이변화율을 최소화 하는 역할을 한다.Thereafter, 200 parts by weight of Portland cement and 400 parts by weight of fine aggregate are mixed with 100 parts by weight of the mixed mixture in the above process, and then mixed evenly with a blender for 90 seconds or more. In this case, the portland cement has a role of increasing binding force between ocher particles when cured after hydration. Fine aggregate is concrete sand, and when combined with loess, it increases the specific gravity and strength and reduces the absorption rate of loess, thereby minimizing the length change rate.

상기 공정을 거친 혼합물 100중량부에 물 220∼300중량부를 넣고 반죽을 하면 몰타르가 완성되는 것으로 이때 사용되는 물은 기름, 산(酸), 염류, 유기물이 함유되지 않은 물을 사용하여야 한다.When 100 to 100 parts by weight of the mixture is subjected to 220 to 300 parts by weight of water and kneading, the mortar is completed. The water used should be water without oil, acid, salts, or organic matter.

이후 상기 공정에서 제조된 몰타르 100중량부에 팽창제 5중량부, AE감수제 6중량부, 중점제 1중량부, 합성산화철 0.1중량부를 투입하고 믹서기를 이용하여 골고루 혼합한다. 이때 재료 간에 분리가 일어나지 않도록 충분히 비벼주면 몰타르의 물성을 보다 향상시킬 수 있는 것으로 이때 팽창제는 황토가 소성을 잃고 경화가 이루어질 때 수분이 빠져나간 공간으로 수축될 때 수축과 상쇄되어 길이의 변화를 일으키지 않도록 하는 역할을 하며 사용되는 소재로는 화산재를 주성분으로 하여 알루미늄, 플라이애쉬, 실리카륨, 셀루로스유도체, 무수축제, 폴리아크릴아미드가 소량씩 함유된 소재를 사용한다.Thereafter, 5 parts by weight of the expanding agent, 6 parts by weight of the AE reducing agent, 1 part by weight of the agent, 0.1 part by weight of the synthetic iron oxide were added to 100 parts by weight of the mortar prepared in the above process, and mixed evenly using a mixer. At this time, if the material is sufficiently rubbed to prevent separation between materials, the properties of the mortar can be further improved. In this case, the expansion agent cancels the contraction when the ocher loses plasticity and shrinks into the space where moisture escapes when hardening occurs. As a main material, volcanic ash is used as the main component, and aluminum, fly ash, silica, cellulose derivative, anhydrous condensate, and polyacrylamide are used in small amounts.

AE감수제는 재료분리가 적어 볼리딩이 없어 균질성을 향상되어 수밀성을 좋게하며, 워커빌리티를 향상시키는 역할을 하는 것으로, 리그닌설폰산염을 사용하였다.AE reducing agent has little material separation, there is no balling to improve homogeneity, improve watertightness, and improve workability, and lignin sulfonate was used.

중점제는 혼합물의 점성을 높이고, 재료분리를 방지하여 표면을 부드럽게 처리하는 역할을 하며, 아크릴계 알칼리성 암모니아를 사용하며, 합성산화철은 외관착색을 위한 것으로 적절히 혼합하여 사용하면 색상의 변화를 균일하게 한다.The main agent increases the viscosity of the mixture, prevents material separation, and softens the surface. Acrylic alkaline ammonia is used. Synthetic iron oxide is used for external coloring. When properly mixed, the color changes evenly. .

또한 경화촉진제는 제 1공정에서 황토에 혼합한 페트롤폼 추출물이 경화를 지연시키는 역할을 하므로 이를 상쇄하고 초기강도 확보를 위하여 사용하는 것으로 비염소제의 트리에탄올아민을 사용하였다.In addition, the curing accelerator used triethanolamine of the non-chlorine to offset the petroleum foam extract mixed in ocher in the first step serves to delay the curing and to secure the initial strength.

상기 공정에 의해 제조된 몰타르는 황토내의 불순물을 분리하여 순수한 황토를 이용함으로써 양생과정에서 이물질에 의한 이상반응을 최소화하여 동일한 품질을 유지할 수 있는 것이다.The mortar prepared by the above process is capable of maintaining the same quality by separating the impurities in the loess and using pure loess to minimize the adverse reaction caused by foreign substances in the curing process.

위와 같은 방법으로 제조된 본 발명의 몰타르을 이용하여 건축물을 시공할 경우 복사난방에 의한 열전달 효과로 여름에는 시원하고 겨울에는 따뜻한 등 축열 효과가 뛰어나 에너지 절감에도 기여하고, 구조적으로 다공성(多孔性)이기 때문에 흡착력이 커서 탈취, 항균 및 항곰팡이 특성이 있어 세균의 증식을 억제하는 효과가 있는 것이며, 황토내의 불순물을 분리하여 순수한 황토를 이용함으로써 양생과정에서 이물질에 의한 이상반응을 최소화하여 동일한 품질을 유지할 수 있는 것이다.When building a building using the mortar of the present invention manufactured by the above method, it is excellent in heat storage effect such as cool in summer and warm in winter due to heat transfer effect by radiant heating, contributing to energy saving and structurally porous (多孔 性) Because of its high adsorption capacity, it has deodorization, antibacterial and anti-fungal properties, which has the effect of suppressing the growth of bacteria.Isolate impurities in ocher and use pure ocher to minimize abnormal reactions caused by foreign substances in the curing process to maintain the same quality. It can be.

또한 본 발명의 몰타르를 이용하여 건축물이나 구축물의 시공시 단위하중이 작으면서도 단열효과 및 차음효과가 우수하며, 복사열을 방지하고, 원적외선을 방사하여 생명체에 활력을 주므로 건강증진에 이바지할 수 있게 되는 것이다.

In addition, the unit load of the building or construction using the mortar of the present invention, while having a small unit load and excellent sound insulation effect, and prevents radiant heat, radiates far-infrared rays to vitalize life, which can contribute to health promotion will be.

Claims (4)

순수황토 100중량부에 페트로폼추출물 3중량부를 골고루 혼합하여 48시간 숙성시키는 제 1공정과;A first step of uniformly mixing 3 parts by weight of petroleum extract with 100 parts by weight of pure ocher and aging for 48 hours; 상기 제 1공정에서 혼합된 혼합물 100중량부에 포틀랜드시멘트 200중량부와 세골재 400중량부를 혼합하여 믹서기로 골고루 혼합하는 제 2공정과;A second step of mixing 200 parts by weight of the Portland cement and 400 parts by weight of fine aggregate to 100 parts by weight of the mixture mixed in the first step and evenly mixing with a blender; 상기 제 2공정을 거친 혼합물 100중량부에 물을 220∼300중량부 넣고 반죽하는 제 3공정과;A third step of kneading water by adding 220-300 parts by weight to 100 parts by weight of the mixture passed through the second step; 상기 제 3공정에서 혼합된 혼합물 100중량부에 팽창제 5중량부, AE감수제 6중량부, 중점제 1중량부, 합성산화철 0.1중량부를 투입하는 제 3공정을 더 포함하는 것을 특징으로 하는 황토몰타르의 제조방법.5 parts by weight of the expansion agent, 6 parts by weight of the AE reducing agent, 1 part by weight of the intermediate agent, 0.1 parts by weight of the synthetic iron oxide is added to 100 parts by weight of the mixture mixed in the third step of ocher maltar Manufacturing method. 삭제delete 청구항 1에 있어서The method according to claim 1 상기 팽창제는 화산재를 주성분으로 하여 알루미늄, 플라이애쉬, 실리카륨, 셀루로스유도체, 무수축제, 폴리아크릴아미드가 소량씩 함유된것임을 특징으로 하는 황토몰타르의 제조방법.The expanding agent is a method for producing ocher mortar, characterized in that containing a small amount of aluminum, fly ash, silica, cellulose derivatives, anhydrous condensation, polyacrylamide as a main component. 삭제delete
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Publication number Priority date Publication date Assignee Title
KR100703054B1 (en) * 2005-06-03 2007-04-06 주식회사 라스아이티에스 loess-block and manufacturing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100703054B1 (en) * 2005-06-03 2007-04-06 주식회사 라스아이티에스 loess-block and manufacturing method thereof

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