KR100581669B1 - Vacuum dry method and the device that do for the sake of charcoal forming - Google Patents

Vacuum dry method and the device that do for the sake of charcoal forming Download PDF

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KR100581669B1
KR100581669B1 KR1020050122399A KR20050122399A KR100581669B1 KR 100581669 B1 KR100581669 B1 KR 100581669B1 KR 1020050122399 A KR1020050122399 A KR 1020050122399A KR 20050122399 A KR20050122399 A KR 20050122399A KR 100581669 B1 KR100581669 B1 KR 100581669B1
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vacuum
charcoal
moisture
wood
vacuum drying
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KR1020050122399A
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Korean (ko)
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장종한
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장종한
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Priority to PCT/KR2006/001107 priority patent/WO2007083863A1/en
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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00—Solid fuels
    • C10L5/40—Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00—Solid fuels
    • C10L5/40—Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/447—Carbonized vegetable substances, e.g. charcoal, or produced by hydrothermal carbonization of biomass
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08—Drying or removing water
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/36—Applying radiation such as microwave, IR, UV
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00—Technologies for the production of fuel of non-fossil origin
    • Y02E50/10—Biofuels, e.g. bio-diesel
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00—Technologies for the production of fuel of non-fossil origin
    • Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

본 발명은 원목을 절단하여 다양한 기능을 갖는 그릇 또는 판넬을 가공하여 숯으로 성형하기 이전의 과정에서 수분을 조절하는 진공 건조가마에 관한 것으로,The present invention relates to a vacuum drying kiln for controlling the moisture in the process before cutting the wood to form a charcoal by processing a bowl or panel having a variety of functions,

더욱 상세하게는 원목을 절단하여 다양한 형태의 그릇 또는 판넬을 가공한 후 진공상태의 진공 건조가마에 넣어 원적외선 히터를 통하여 원목에 함유된 수분과 목초액을 배출시켜 숯으로 가공할 때 불량품이 발생되지 않도록 하는 숯 성형을 위한 진공 건조방법 및 그 장치에 관한 것이다.More specifically, the wood is cut and processed into various types of bowls or panels, and then put in a vacuum drying kiln in a vacuum state to discharge moisture and wood vinegar contained in the wood through a far-infrared heater to prevent defective products from being processed into charcoal. It relates to a vacuum drying method and apparatus for forming a charcoal.

이러한 본 발명은 채취한 원목을 자연 건조하여 25∼39%의 수분을 함습하며 일정한 크기와 두께를 갖는 사각형 또는 원형으로 가공하여 도기 또는 다양한 물건을 깎아 성형물을 제조하거나 판으로 절단하는 성형물 제조과정과;The present invention is a method of manufacturing a molded product to produce a molded product or cut into a plate by cutting the pottery or various objects by processing the rectangular solid or circular shape having a predetermined size and thickness by moistening 25 ~ 39% moisture by naturally drying the collected wood and ;

성형물을 적재공간(21)에 공급한 후 원적외선 히터(25)를 가열하여 내부의 온도가 105∼115℃의 온도를 유지하도록 하며, 진공 흡수장치(30)의 진공펌프(335)를 구동시켜 적재공간(21)이 진공상태를 유지하고 발생된 수분이 진공홀(31)과 배관(32)을 통하여 6∼8일 정도 흡입하여 수분이 5% 정도만 남도록 하는 진공 건조과정을 통하여 노에서 숯으로 제조됨을 특징으로 하는 것이다.After supplying the molded product to the loading space 21, the far-infrared heater 25 is heated to maintain the internal temperature of 105 ~ 115 ℃, driving the vacuum pump 335 of the vacuum absorber 30 is loaded The space 21 is maintained in a vacuum state, and the generated water is sucked for about 6 to 8 days through the vacuum hole 31 and the pipe 32 to be manufactured as charcoal in the furnace through a vacuum drying process so that only 5% of moisture remains. It is characterized by being.

원적외선 히터, 숯, 진공 건조가마, 목초액 Far Infrared Heater, Charcoal, Vacuum Drying Kiln, Wood Vinegar

Description

숯 성형을 위한 진공 건조방법 및 그 장치{Vacuum dry method and the device that do for the sake of charcoal forming}Vacuum dry method and the device that do for the sake of charcoal forming}

도 1 은 본 발명의 바람직한 실시예를 나타낸 진공 건조가마의 정면도1 is a front view of a vacuum drying kiln showing a preferred embodiment of the present invention

도 2 는 본 발명의 도어 개폐장치에 대한 단면상태의 평면도Figure 2 is a plan view of the cross-sectional state of the door opening and closing apparatus of the present invention

도 3 은 본 발명의 도어를 개방시킨 단면상태의 평면도3 is a plan view of a cross-sectional state in which the door of the present invention is opened;

도 4 는 본 발명의 내부를 보인 단면도4 is a cross-sectional view showing the inside of the present invention.

도 5 는 본 발명의 도어 개폐장치에 대한 고정상태 단면도5 is a fixed cross-sectional view of the door opening and closing device of the present invention

도 6 은 본 발명의 도어 개폐장치에 대한 해체상태 단면도6 is a cross-sectional view of the disassembled state of the door opening and closing apparatus of the present invention

도 7 은 본 발명의 도어 개폐장치에 대한 분리상태 단면도Figure 7 is a cross-sectional view of the separated state of the door opening and closing device of the present invention

도 8 은 본 발명의 도어 개폐장치에 대한 개방상태 단면도Figure 8 is an open state cross-sectional view of the door opening and closing device of the present invention

[도면의 주요 부분에 대한 부호의 설명][Description of Symbols for Main Parts of Drawing]

10 : 진공 건조가마 20 : 본체10: vacuum drying kiln 20: main body

21 : 적재공간 22 : 외부챔버 금속판21: loading space 22: outer chamber metal plate

23 : 보온 유리섬유 24 : 내부챔버 금속판23 Insulating glass fiber 24 Inner chamber metal plate

25 : 원적외선 히터 30 : 진공 흡수장치25: far infrared heater 30: vacuum absorber

31 : 진공홀 32 : 배관 31: vacuum hole 32: piping

33 : 진공펌프 34 : 흡수 탱크33 vacuum pump 34 absorption tank

35 : 연결 파이프 40 : 도어 개폐장치35: connection pipe 40: door opening and closing device

41 : 도어 42 : 도어판41: door 42: door plate

43 : 체결홈 44 : 기준축43: fastening groove 44: reference axis

45 : 연결대 46 : 이동축45: connecting rod 46: moving shaft

47 : 고정손잡이 48 : 나사축47: fixed handle 48: screw shaft

49 : 축 고정구 50 : 기준 고정구49: shaft fixture 50: reference fixture

본 발명은 원목을 절단하여 다양한 기능을 갖는 그릇 또는 판넬을 가공하여 숯으로 성형하기 이전의 과정에서 수분을 조절하는 진공 건조가마에 관한 것으로,The present invention relates to a vacuum drying kiln for controlling the moisture in the process before cutting the wood to form a charcoal by processing a bowl or panel having a variety of functions,

더욱 상세하게는 원목을 절단하여 다양한 형태의 그릇 또는 판넬을 가공한 후 진공상태의 진공 건조가마에 넣어 원적외선 히터를 통하여 원목에 함유된 수분과 목초액을 배출시켜 숯으로 가공할 때 불량품이 발생되지 않도록 하는 숯 성형을 위한 진공 건조방법 및 그 장치에 관한 것이다.More specifically, the wood is cut and processed into various types of bowls or panels, and then put in a vacuum drying kiln in a vacuum state to discharge moisture and wood vinegar contained in the wood through a far-infrared heater to prevent defective products from being processed into charcoal. It relates to a vacuum drying method and apparatus for forming a charcoal.

숯의 효능Benefits of Charcoal

종래 숯을 이용한 성형물 또는 성형체를 제조하는 방법에 대하여는 대한민국 특허 공개번호 제2003-68097호(2003. 08. 19. 공개)와 특허 공개번호 제2003-58981호(2003. 07. 07. 공개)가 있다.Regarding a method of manufacturing a molded article or a molded article using a conventional charcoal, Korean Patent Publication No. 2003-68097 (published Aug. 19, 2003) and Patent Publication No. 2003-58981 (published Jul. 07, 2003) have.

특허 공개번호 제2003-68097호는 주재료를 숯 분말로 구성하고 그 숯 분말에 각종 불순물을 투입한 상태에서 열건조, 표면연마, 냉각등의 별도 처리를 행하여 숯 자체의 기능과 더불어 강도 증가, 무흡습성, 표면 탈색방지의 기능을 갖도록 하였다.Patent Publication No. 2003-68097 is composed of charcoal powder as the main material and heat treatment, surface polishing, cooling, etc., with the various impurities added to the charcoal powder to perform separate treatment such as charcoal itself to increase its strength, Hygroscopicity and surface discoloration prevention function.

특허 공개번호 제2003-58981호는 미세분말상의 숯, 휘발분, 회분 및 목초액을 일정비율로 혼합하여 일정형상으로 성형한 후 가열과 재가열 및 미세분말상의 숯과 테프론 불소수지액의 혼합물에 의한 코팅층을 형성하여 조리물이 들러붙거나 타는 것을 방지할 수 있도록 하는 탄소성형체의 제조방법이 제안된 바 있다.Patent Publication No. 2003-58981 discloses a coating layer formed by mixing a fine powder of charcoal, volatile powder, ash and wood vinegar at a predetermined ratio to form a certain shape and then heating and reheating the mixture of a fine powder of charcoal and Teflon fluorine resin solution. There has been proposed a method for producing a carbon molded body that can be formed to prevent the food from sticking or burning.

그러나 이러한 종래의 성형물 또는 성형체의 제조방법은 나무를 이용하여 숯을 만든 후 숯을 분말상태로 제조하여 다른 불순물을 혼합하여 얻어지는 것이므로 숯의 고유한 기능을 제공할 수 없었던 것이다.However, the conventional method of manufacturing a molded article or molded article is that the charcoal is made of wood, and then the charcoal is prepared by mixing the other impurities, so that the charcoal cannot provide a unique function of the charcoal.

종래 원목으로 이루어지는 가공품은 목기, 제기, 쌀 뒤지 등 다양한 제품이 제안되고 있으나 이를 숯으로 변환하여 사용하려면 원목으로 가공된 가공품이 숯으로 변환되는 과정에서 뒤틀리거나 갈라지는 다양한 변형에 의하여 사용이 불가능한 제품으로 변하게 된다.Conventionally, processed products made of solid wood have been proposed for various products such as wood, filed, rice backing, etc.However, in order to convert them to charcoal, processed products made of wood cannot be used due to various deformations that are distorted or cracked in the process of being converted into charcoal. Will change.

또한 변형된 제품을 재 가공하여 사용할 수 없는 것이며, 원목 가공품이 숯으로 변환된다고 하더라도 강도가 약하므로 일상 생활용품으로 사용할 수 없는 결 점을 갖게 된다.In addition, the deformed products can not be reprocessed and used, even if the wood products are converted to charcoal strength is weak because it can not be used as a daily necessities.

원목 가공품은 괴목, 물푸레, 야사, 은행나무 등 다양한 나무를 이용하여 자연 건조한 후 원목을 회전시키면서 칼날을 이용하여 목기나 제기 등 다양한 물품을 가공한 후 건조시켜 옻칠을 통하여 사용되도록 하였으나, 원목 가공품을 원형 그대로 보존한 숯으로 제공한 예는 없었다.Solid wood processed products are naturally dried using various trees such as lumps, ash, yasa, ginkgo, and then rotated to process wood and knives and other various items such as wood and knives using blades, and then dried and used for lacquering. There was no example provided with charcoal preserved intact.

특히, 원목을 가공한 후 그대로 숯을 제조하기 위하여 노에 넣으면 수분의 함량이 많아서 갈라지거나 원하는 크기와 형태를 유지하지 못하는 불량품으로 성형되므로 사용할 수 없게 된다.In particular, if the raw wood is processed into the furnace to produce a charcoal as it is, it is impossible to use because it contains a lot of moisture and is molded into defective products that do not maintain the desired size and shape.

그리고 자연상태에서 충분한 건조를 하는 경우에는 시간의 소모가 많으며, 계절마가 일기차가 심하므로 원하는 함량의 수분을 유지하기가 매우 어려운 결점이 있었다. In addition, when the drying is sufficient in the natural state, a lot of time is consumed, and the seasonal horse has a bad weather, so it was very difficult to maintain the moisture of the desired content.

본 발명은 이러한 종래의 결점을 해소시키기 위하여 안출된 것으로, 일정한 형태로 가공되거나 판형태로 가공된 원목을 진공상태의 건조가마에 공급하여 수분함량을 원하는 상태로 유지시킬 수 있도록 함을 목적으로 하는 것이다.The present invention has been made in order to solve such a conventional drawback, and the object is to maintain the water content in a desired state by supplying the wood processed in a certain form or plate-shaped in a dry kiln in a vacuum state will be.

본 발명은 진공 건조가마에서 흡수하는 수분이나 목초액 중에서 목초액을 분리하여 목초액을 재활용 할 수 있도록 하는 것이다.The present invention is to recycle the wood vinegar by separating the wood vinegar from the moisture or wood vinegar absorbed in the vacuum drying kiln.

본 발명은 수분이 조절된 후 노에 공급되어 숯으로 제조된 다양한 제품을 제공하여 숯의 기능인 원적외선 상사기능, 음이온 방출기능, 부패방지 및 탈취기능 등의 작용과 같은 다양한 숯의 기능성을 제공하는 것이다.The present invention is to provide a variety of products made of charcoal is supplied to the furnace after the moisture is controlled to provide the functionality of various charcoal, such as the function of charcoal far-infrared similarity, anion release function, anti-corruption and deodorizing function .

본 발명은 채취한 원목을 자연 건조하여 25∼39%의 수분을 함습하며 일정한 크기와 두께를 갖는 사각형 또는 원형으로 가공하여 도기 또는 다양한 물건을 깎아 성형물을 제조하거나 판으로 절단하는 성형물 제조과정과;The present invention is a molded article manufacturing process for naturally drying the collected wood to moisturize 25 to 39% of the moisture and processed into a square or circle having a constant size and thickness to produce a molding or cut into a plate by cutting a ceramic or various objects;

성형물을 적재공간에 공급한 후 원적외선 히터를 가열하여 내부의 온도가 105∼115℃의 온도를 유지하도록 하며, 진공 흡수장치의 진공펌프를 구동시켜 적재공간이 진공상태를 유지하고 발생된 수분이 진공홀과 배관을 통하여 6∼8일 정도 흡입하여 수분이 5% 정도만 남도록 하는 진공 건조과정을 통하여 노에서 숯으로 제조됨을 특징으로 하는 것이다.After supplying the molded product to the loading space, the far-infrared heater is heated to maintain the internal temperature of 105 ~ 115 ℃. The vacuum pump of the vacuum absorber is operated to maintain the vacuum in the loading space and the generated moisture is vacuumed. It is characterized in that it is made of charcoal in the furnace through a vacuum drying process that sucks about 6-8 days through holes and pipes so that only 5% of moisture remains.

자연 건조된 통상의 원목을 이용하여 일정한 두께를 갖도록 성형물을 성형하고 자연 건조시켜 진공상태의 건조가마(10)에서 원형을 보존하는 숯을 제조하는 것이다.By molding the molding to have a certain thickness using a natural dried natural wood and to naturally dry to prepare a char to preserve the original shape in the vacuum drying kiln (10).

상기 원목은 괴목(느티나무), 물푸레, 야사, 은행나무, 참나무, 소나무, 대나무 등 성형 가능한 모든 것을 사용할 수 있는 것이다.The solid wood can be used to form all that is possible, such as lumps (zelkova), ash, yasa, ginkgo, oak, pine, bamboo.

성형물을 성형하면 25∼38%의 수분을 함유하고 있으며, 비틀림, 크랙 등을 방지하기 위하여 성형물을 진공 건조가마(10)에 공급하여 5% 정도의 수분을 함유하도록 한다.When molding the molding, it contains 25 to 38% moisture, and the molded article is supplied to the vacuum drying kiln 10 so as to contain about 5% moisture in order to prevent twisting and cracking.

상기 진공 건조가마(10)는 본체(20)에서 하나 또는 다수의 적재공간(21)을 갖도록 성형할 수 있는 것으로 외부챔버 금속판(22)과 내부챔버 금속판(24)의 사이에 보온 유리섬유(23)를 삽입하여 내부에서 발생된 열원을 외부로 빼앗기지 않도록 하는 것이며, 금속판(22, 24)의 두께는 적재공간(21)이 진공상태를 유지하므로 충분한 강도를 유지할 수 있도록 설치함을 원칙으로 한다.The vacuum drying kiln 10 may be molded to have one or a plurality of loading spaces 21 in the main body 20, and the insulating glass fiber 23 is interposed between the outer chamber metal plate 22 and the inner chamber metal plate 24. In order to prevent the heat source generated from the inside to be taken out to the outside, the thickness of the metal plate (22, 24) is installed in order to maintain a sufficient strength because the loading space 21 maintains a vacuum state.

상기 본체(20)의 일측에는 진공 건조가마(10)와 진공 흡수장치(30)의 구동을 제어하는 컨트롤 박스(26)를 설치하는 것이다.One side of the main body 20 is to install a control box 26 for controlling the driving of the vacuum drying kiln 10 and the vacuum absorber 30.

상기 본체(20)의 적재공간(21) 상측에는 일정한 간격으로 다수의 원적외선 히터(25)를 설치하여 적재되는 물품에 진공 상태에서 열원을 가공하여 수분과 목초액을 배출시키도록 하는 것이다.By installing a plurality of far infrared heaters 25 at regular intervals above the loading space 21 of the main body 20 to process the heat source in a vacuum state to discharge moisture and wood vinegar.

상기 진공 흡수장치(30)는 배관(32)이 각각의 적재공간(21) 바닥에 형성된 진공홀(31)에 연결이 되어 있어서 진공펌프(33)를 통하여 적재공간(21)을 진공상태로 유지하며 발생된 수분과 목초액을 흡입하도록 하는 것이다.The vacuum absorber 30 is connected to the vacuum hole 31 formed in the bottom of each loading space 21 of the pipe 32 to maintain the loading space 21 in a vacuum state through the vacuum pump 33. It is to inhale the generated moisture and wood vinegar.

상기 진공펌프(33)는 흡수탱크(34)와 연결되어 있으며 연결 파이프(35)를 하측과 상측에 연결시켜 진공펌프(33)를 통하여 이송되면서 흡수된 수분은 증발되고 목초액은 남아 있도록 하는 것이다.The vacuum pump 33 is connected to the absorption tank 34 and the connection pipe 35 is connected to the lower side and the upper side to be transported through the vacuum pump 33 so that the absorbed water is evaporated and the wood vinegar solution remains.

상기 적재공간(21)을 개폐시키는 도어 개폐장치(40)는 도어(41)의 외측으로 도어판(42)을 설치하여 일측면에 체결홈(43)을 형성하는 것이며, 체결홈(43)은 축 고정구(49)에 연결된 나사축(48)이 결합되어 고정 손잡이(47)로 체결 및 해체되도록 하는 것이다.Door opening and closing device 40 for opening and closing the loading space 21 is to install the door plate 42 to the outside of the door 41 to form a fastening groove 43 on one side, the fastening groove 43 is The screw shaft 48 connected to the shaft fastener 49 is coupled to be fastened and disassembled by the fixing handle 47.

상기 도어판(42)의 중앙부분에는 베어링(46)으로 연결되는 이동축(46)과 본 체(20)의 전방에서 기준 고정구(50)에 연결된 베어링(44)으로 연결된 기준축(44)을 연결대(45)로 연결하여 도어(41)의 개폐가 가능하도록 하는 것이다.The central portion of the door plate 42 has a moving shaft 46 connected to the bearing 46 and a reference shaft 44 connected to the bearing 44 connected to the reference fixture 50 at the front of the main body 20. Connecting to the connecting table 45 is to enable the opening and closing of the door 41.

이러한 구성으로 이루어진 본 발명은 도 3 과 같이 도어 개폐장치(40)를 통하여 도어(41)를 개방시킨 상태에서 적재공간(21)에 가공된 목기류나 다양한 용도의 제품 또는 판을 적층하여 넣은 후 도어판(42)을 밀면 기준축(44)을 중심으로 회전되면서 이동축(46)을 중심으로도 회전이 이루어지므로 도어판(42)의 체결홈(43)에 나사축(48)이 결합되도록 한다.The present invention made of such a configuration after stacking the wood or processed products or plates for various uses in the loading space 21 in the state in which the door 41 is opened through the door opening and closing device 40 as shown in FIG. Pushing the door plate 42 rotates about the reference axis 44 and rotates about the moving shaft 46 so that the screw shaft 48 is coupled to the fastening groove 43 of the door plate 42. do.

나사축(48)이 결합되면 고정 손잡이(47)를 회전시켜 체결홈(43)에서 견고하게 결합되어 도어(41)가 본체(20)에 일체형으로 결합되도록 한다.When the screw shaft 48 is coupled, the fixing knob 47 is rotated to be firmly coupled to the fastening groove 43 so that the door 41 is integrally coupled to the main body 20.

도어 개폐장치(40)를 통하여 적재공간(21)을 밀폐시킨 후에는 컨트롤 박스(26)에서 수봉식으로 구동되는 진공펌프(33)를 구동시켜 적재공간(21)을 진공상태로 만드는 동시에 온도를 105∼115℃의 범위를 선택하여 원적외선 히터(25)를 작동한다.After the loading space 21 is sealed through the door opening / closing device 40, the control box 26 drives the vacuum pump 33 driven by a water seal to make the loading space 21 into a vacuum state and at the same time, the temperature is 105. The far infrared heater 25 is operated by selecting a range of ˜115 ° C.

그러면 수봉식의 진공펌프(33)가 배관(32)을 통하여 진공홀(31)에서 적재공간(21)을 진공상태로 만드는 동시에 발생되는 수분을 흡입한다.Then, the water-sealed vacuum pump 33 sucks moisture generated at the same time to make the loading space 21 in the vacuum state in the vacuum hole 31 through the pipe 32.

적재공간(21)이 진공상태를 유지하면서 원적외선 히터(25)를 통하여 적재공간(21)이 190∼210℃의 온도를 유지하게 되므로 적재된 물품으로부터 서서히 수분과 목초액이 방출되며, 방출된 수분과 목초액은 진공홀(31)을 통하여 배관(32)으로 배출된 후 흡수 탱크(34)에 모아지게 된다.While the loading space 21 maintains a vacuum state, the loading space 21 maintains a temperature of 190 to 210 ° C. through the far-infrared heater 25, so that moisture and wood vinegar are gradually released from the loaded article. Wood vinegar is discharged to the pipe 32 through the vacuum hole 31 and collected in the absorption tank (34).

이때 수봉식 진공펌프(33)의 흡입용량은 -20cm/Hg 정도의 압력으로 흡입하도록 하는 것이다.At this time, the suction capacity of the water-sealed vacuum pump 33 is to suck at a pressure of about -20cm / Hg.

적재공간(21)이 진공상태를 유지하면서 105∼115℃의 온도에서 6∼8일 정도 경과하면 38% 정도의 수분을 함습한 다양한 용도의 제품 또는 판의 수분이 5% 정도 유지하도록 탈수 및 목초액을 배출시키는 것이다.When the loading space 21 maintains a vacuum state, and after 6-8 days at a temperature of 105-115 ° C., dehydration and wood vinegar solution are used to maintain about 5% of moisture in a product or a plate for various uses that contains about 38% of moisture. To discharge.

진공펌프(33)를 통하여 연속해서 배출되는 수분 및 목초액은 흡수탱크(34)에 공급되며, 흡수탱크(34)의 내부에는 수분과 목초액이 혼합되어 있는 상태를 유지하게 되나 연결파이프(35)를 통하여 하측의 수분을 상측으로 펌핑하여 순환시키게 되고 수분과 목초액은 일정한 온도를 갖고 있게 되어서 순환하는 동안에 수분은 모두 대기중에 증발하게 되고 최종적으로 목초액만 남게되는 것이다.Moisture and wood vinegar discharged continuously through the vacuum pump 33 is supplied to the absorption tank 34, the inside of the absorption tank 34 to maintain a state in which the water and wood vinegar is mixed but the connection pipe 35 Through the bottom of the water pumped to the top to circulate and the moisture and wood vinegar has a constant temperature so that during the cycle all the water evaporates in the atmosphere and finally only the wood vinegar is left.

이러한 본 발명의 바람직한 실시예를 첨부시킨 도면에 따라서 상세하게 설명하기로 한다.According to the accompanying drawings, preferred embodiments of the present invention will be described in detail.

[실시예]EXAMPLE

(1) 성형물 제조과정(1) Molding process

채취한 원목을 자연 건조하여 25∼39%의 수분을 함습하며 일정한 크기와 두께를 갖는 사각형 또는 원형으로 가공하여 도기 또는 다양한 물건을 깎아 성형물을 제조하거나 판으로 절단한다.The collected wood is naturally dried to moisten 25 to 39% of moisture, processed into squares or circles with a certain size and thickness, and then cut into pottery or various objects to produce moldings or cut into plates.

(2) 진공 건조과정(2) vacuum drying process

성형물을 진공 건조가마(10)의 적재공간(21)에 공급한 후 원적외선 히터(25) 를 가열하여 내부의 온도가 105∼115℃의 온도를 유지하도록 하며, 진공 흡수장치(30)의 진공펌프(33)를 구동시켜 적재공간(21)이 진공상태를 유지할 수 있도록 하는 것이다.After supplying the molded product to the loading space 21 of the vacuum drying kiln 10, the far-infrared heater 25 is heated to maintain the internal temperature of 105 ~ 115 ℃, the vacuum pump of the vacuum absorber 30 The 33 is driven so that the loading space 21 can be maintained in a vacuum state.

이때 유지되는 온도에 의하여 적재공간(21)에 공급된 성형물이 가열되면서 진공상태에서 발생되는 수분이 진공홀(31)과 배관(32)을 통하여 배출되는 것이며, 6∼8일 정도 이와 같은 상태를 유지하여 38% 정도의 수분이 5% 정도만 남도록 하는 것이다.At this time, the molding material supplied to the loading space 21 is heated by the temperature maintained, and the moisture generated in the vacuum state is discharged through the vacuum hole 31 and the pipe 32. Maintaining about 38% of moisture is to leave only about 5%.

(3) 가공과정(3) Machining Process

약 5% 정도의 수분만 남은 성형물 또는 판을 노에 공급하여 가열하는 방법으로 숯을 제조하고, 제조된 숯을 후가공하여 숯으로 이루어진 다양한 제품을 가공하는 것이다.Charcoal is produced by supplying a molding or plate with only about 5% moisture to a furnace and heating it, and processing the various products made of charcoal by processing the manufactured charcoal.

본 발명은 일정한 형태로 가공되거나 판형태로 가공된 원목을 진공상태의 건조가마에 공급하여 105∼115℃의 온도를 원적외선 히터로 공급하여 건조가마의 내부에서 깊숙한 곳까지 원적외선이 침투되도록 하는 것이다.The present invention is to supply the raw wood processed in a predetermined form or plate shape to a dry kiln in a vacuum state to supply a temperature of 105 ~ 115 ℃ to a far infrared heater to allow far infrared rays to penetrate deep inside the drying kiln.

본 발명은 건조가마의 내부를 진공상태로 유지하면서 수봉식 진공펌프를 이용하여 내부에서 발생되는 수분을 배출하므로 약 1주일 정도에 38% 정도의 수분을 함유한 원목의 수분함량이 5% 정도를 유지하도록 진공 건조된 제품을 제공하는 것이다.In the present invention, while maintaining the interior of the drying kiln in a vacuum state, the water generated from the inside is discharged using a water-sealed vacuum pump, so that the moisture content of the wood containing about 38% water in about 1 week is maintained at about 5%. To provide a vacuum dried product.

본 발명은 수분함량을 자유롭게 조절하여 진공 건조된 제품을 제공할 때 진공상태에서 원적외선을 이용하므로 진공 건조시에 공급된 가공 원목이 갈라지는 불량이 없이 건조시킬 수 있도록 하는 것이다.The present invention uses far-infrared rays in a vacuum state to provide a vacuum-dried product by freely adjusting the moisture content, so that the processing wood supplied during vacuum drying can be dried without a crack.

본 발명은 진공 건조가마에서 흡수하는 수분이나 목초액 중에서 연속된 회전 공급(교반)으로 수분은 자연 건조되고 목초액만 남도록 하므로 목초액을 재활용 할 수 있도록 하는 것이다.The present invention is to allow to recycle the wood vinegar solution so that the moisture is naturally dried and only the wood vinegar solution is left in the continuous rotation supply (stirring) in the water or wood vinegar absorbed in the vacuum drying kiln.

본 발명은 수분이 조절된 후 노에 공급되어 숯으로 제조된 다양한 제품을 제공하여 숯의 기능인 원적외선 상사기능, 음이온 방출기능, 부패방지 및 탈취기능 등의 작용과 같은 다양한 숯의 기능성을 제공하는 것이다.The present invention is to provide a variety of products made of charcoal is supplied to the furnace after the moisture is controlled to provide the functionality of various charcoal, such as the function of charcoal far-infrared similarity, anion release function, anti-corruption and deodorizing function .

Claims (4)

내부에 성형물 또는 판을 공급하는 적재공간(21)의 천정으로 다수의 원적외선 히터(25)를 설치한 본체(20)와;A main body 20 provided with a plurality of far-infrared heaters 25 on the ceiling of the loading space 21 for supplying a molding or plate therein; 상기 적재공간(21)의 전방으로 도어판(42)이 설치된 도어(41)를 개폐시키는 도어 개폐장치(40)와;A door opening and closing device (40) for opening and closing the door (41) in which the door plate (42) is installed in front of the loading space (21); 상기 적재공간(21)의 하측에 형성된 진공홀(31)과 배관(32)으로 연결되어 적재공간(21)을 진공상태에서 수봉식으로 수분과 목초액을 흡입하여 흡수탱크(34)에 공급하는 진공펌프(33)로 이루어진 진공 흡수장치(30)로 이루어짐을 특징으로 하는 숯 성형을 위한 진공 건조장치.The vacuum pump 31 is connected to the vacuum hole 31 formed in the lower side of the loading space 21 and the pipe 32 to suck the moisture and wood vinegar in a sealed manner in the vacuum state to supply the absorption tank 34 to the absorption tank 34. Vacuum drying apparatus for shaping charcoal, characterized in that consisting of a vacuum absorber (30) consisting of (33). 채취한 원목을 자연 건조하여 25∼39%의 수분을 함습하며 일정한 크기와 두께를 갖는 사각형 또는 원형으로 가공하여 도기 또는 다양한 물건을 깎아 성형물을 제조하거나 판으로 절단하는 성형물 제조과정과;A molded article manufacturing process of naturally drying the collected wood to moisturize 25% to 39% of moisture and processing it into a square or a circle having a constant size and thickness to cut a pottery or various objects to produce a molded article or cut into a plate; 성형물을 적재공간(21)에 공급한 후 원적외선 히터(25)를 가열하여 내부의 온도가 105∼115℃의 온도를 유지하도록 하며, 진공 흡수장치(30)의 진공펌프(33)를 구동시켜 적재공간(21)이 진공상태를 유지하고 발생된 수분이 진공홀(31)과 배관(32)을 통하여 6∼8일 정도 흡입하여 수분이 5% 정도만 남도록 하는 진공 건조과정을 통하여 노에서 숯으로 제조됨을 특징으로 하는 숯 성형을 위한 진공 건조방 법.After supplying the molded product to the loading space 21, the far-infrared heater 25 is heated to maintain the temperature of 105 ~ 115 ℃, driving the vacuum pump 33 of the vacuum absorber 30 to load The space 21 is maintained in a vacuum state, and the generated water is sucked for about 6 to 8 days through the vacuum hole 31 and the pipe 32 to be manufactured as charcoal in the furnace through a vacuum drying process so that only 5% of moisture remains. Vacuum drying method for shaping charcoal, characterized in that. 제1항에 있어서, 본체(20)는 외부챔버 금속판(22)과 내부챔버 금속판(24)을 두껍게 하고 그 사이에 보온 유지섬유(23)가 충진되도록 함을 특징으로 하는 숯 성형을 위한 진공 건조장치.The vacuum drying for charcoal molding according to claim 1, wherein the main body 20 thickens the outer chamber metal plate 22 and the inner chamber metal plate 24 and fills the heat retaining fiber 23 therebetween. Device. 제1항에 있어서, 진공 흡수장치(30)는 배관(32)을 통하여 흡입된 수분과 목초액을 흡수탱크(34)에 공급하고 연결 파이프(35)를 통하여 교반시켜 수분을 건조시키고 목초액만 남도록 함을 특징으로 하는 숯 성형을 위한 진공 건조장치.The method of claim 1, wherein the vacuum absorber 30 supplies the moisture and wood vinegar sucked through the pipe 32 to the absorption tank 34 and stirred through the connecting pipe 35 to dry the moisture and leave only the wood vinegar solution Vacuum drying apparatus for shaping charcoal characterized in that.
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