KR100517020B1 - Equipment of polishing spherical - Google Patents
Equipment of polishing spherical Download PDFInfo
- Publication number
- KR100517020B1 KR100517020B1 KR10-2003-0060085A KR20030060085A KR100517020B1 KR 100517020 B1 KR100517020 B1 KR 100517020B1 KR 20030060085 A KR20030060085 A KR 20030060085A KR 100517020 B1 KR100517020 B1 KR 100517020B1
- Authority
- KR
- South Korea
- Prior art keywords
- workpiece
- spherical
- abrasive stone
- spindle
- present
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B11/00—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor
- B24B11/02—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls
- B24B11/04—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls involving grinding wheels
- B24B11/10—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls involving grinding wheels of cup type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
Abstract
본 발명은 공작물의 구면 연마를 위한 장치에 관한 것으로 원통형의 연마면을 갖는 연마석과 공작물을 척킹하여 회전하는 헤드스탁이 로타리 테이블에 의하여 연마석의 중심선에 대하여 수평면상에서 임의의 각도로 선회할 수 있게 하여 필요한 구면을 얻을 수 있게 한 것이 특징이다.The present invention relates to an apparatus for spherical polishing of a workpiece, which allows a grinding stone having a cylindrical grinding surface and a headstock rotating by chucking the workpiece to rotate at an arbitrary angle on a horizontal plane with respect to the centerline of the abrasive stone by a rotary table. It is characterized by the ability to obtain the required sphere.
Description
본 발명은 유압 펌프의 로터나 실린더 블록 등 각종 공작물의 외경구면이나 내경곡면을 가공하는 연마장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polishing apparatus for processing the outer or spherical surface and the inner diameter curved surface of various workpieces such as a rotor or cylinder block of a hydraulic pump.
일반적으로 구면을 가진 공작물의 연마방법으로는 둘레단부를 원호형상으로 드레싱한 연마석을 이용하여 회전하는 공작물에 대하여 연마석을 직교하는 방향으로 이동시켜 구면을 연마하는 방법과, 원판형의 연마석을 회전하는 공작물의 전방에서 고정핀을 중심으로 원호상으로 이동시켜 구면을 가공하는 방법과, 연마석의 절삭면이 원형이면서 중앙부가 요입된 원통형상의 연삭숫돌을 사용하여 구면을 연삭하는 방법을 들 수 있다.In general, a method of grinding a spherical workpiece is a method of grinding a spherical surface by moving the abrasive stone in a direction orthogonal to a rotating workpiece using an abrasive stone dressing the circumferential end in an arc shape. The method of processing a spherical surface by moving to an arc shape around a fixed pin in front of a workpiece | work, and the method of grinding a spherical surface using the cylindrical grinding wheel in which the cutting surface of a grinding | polishing stone is circular and the center part is recessed.
상기의 방법 중 원호형상으로 드레싱한 연마석을 이용하는 방법은 연마석을 장시간 사용할 경우 연마석의 둘레에 형성된 원호부가 점차적으로 마모됨으로서 정밀한 구면 형성이 어려워진다는 점과 연마할 구면의 직경에 따라 각각의 연마석을 준비하여야 한다는 문제점이 있었으며 원형판의 연마석을 이용하는 방법은 연마코자 하는 구면의 구 중심이 커질 경우 연마석을 원호상으로 이동시키는 장치의 구 중심 설정이 곤란해진다는 문제점이 있었고, 연마석의 절삭면이 원형이면서 중앙부가 요입된 원통형의 연마석을 이용하는 방법에는 여러가지 종류가 있으나 그 중 하나인 연마석과 피가공물을 직교하는 방향에서 각각 회전시키면서 피가공물은 고정위치에서 회전기구에 의해 회전되고 연삭숫돌은 직교방향으로 전·후 이동하여 가공하게 된 것은 구 중심 반경이 커질 경우 가공하기 어렵다는 문제점이 있었다.In the above method, the abrasive stone dressing in the shape of arc is used to prepare each abrasive stone according to the diameter of the spherical surface to be polished because the arc formed around the abrasive stone gradually wears out when the abrasive stone is used for a long time. The method of using the abrasive stone of the circular plate has a problem that it is difficult to set the sphere center of the device for moving the abrasive stone to the arc shape when the sphere center of the spherical surface to be polished becomes large, and the cutting surface of the abrasive stone is circular There are many kinds of methods to use cylindrical abrasive stones that are indented, but the workpiece is rotated by the rotating mechanism at the fixed position while the abrasive stone and the workpiece are rotated in the orthogonal direction, respectively, and the grinding wheel is moved in the orthogonal direction. Processed after moving If two central radius larger had a difficulty in processing problems.
본 발명은 상기와 같은 문제점을 해결하기 위하여 창출된 것으로 공작물을 고정하고 회전시키는 장치를 연마석에 대하여 임의의 각도로 경사지게 함으로서 연마석과 공작물을 구 중심의 크기에 관계없이 정밀하게 연마 할 수 있도록 하는 것을 목적으로 한다.The present invention has been made to solve the above problems by inclining the device for fixing and rotating the workpiece at an angle with respect to the abrasive stone to be able to precisely polish the abrasive stone and the workpiece regardless of the size of the sphere center. The purpose.
본 발명의 또 다른 목적은 하나의 장치로 공작물의 구면을 형성하는 오목면이나 볼록면에 상관없이 연마할 수 있게 하는 것이다. It is another object of the present invention to make it possible to polish with one device irrespective of the concave or convex surface forming the spherical surface of the workpiece.
상기와 같은 목적을 달성하기 위한 본 발명의 구성은 회전 가능하게 구성된 로타리 테이블의 상면에 탑재된 헤드스탁과, 헤드스탁의 전면에 구비된 파워척과, 파워척을 회전시키는 스핀들과, 파워척에 유압을 공급하는 로타리 실린더와, 헤드스탁의 측면에 구비된 스핀들 구동모터와, 스핀들의 회전속도를 제어하는 포지션 코더로 이루어지며, 파워척이 위치하는 전면에는 전·후, 좌·우로 위치변경이 가능하게 구성된 연마석과 회전장치가 구비된다.The configuration of the present invention for achieving the above object is a headstock mounted on the upper surface of the rotary table rotatably configured, a power chuck provided on the front of the headstock, a spindle for rotating the power chuck, hydraulic power to the power chuck It consists of a rotary cylinder for supplying oil, a spindle drive motor on the side of the headstock, and a position coder for controlling the rotational speed of the spindle, and the position can be changed front, rear, left and right on the front of the power chuck. It is provided with a polished stone and a rotating device.
이하 본 발명을 첨부된 도면을 참조하여 상세하게 설명하기로 한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명 구면연마 장치의 평면도이고,1 is a plan view of the spherical polishing apparatus of the present invention,
도 2는 본 발명 구면연마 장치의 정면도이며,2 is a front view of the spherical polishing apparatus of the present invention,
도 3은 본 발명 구면연마 장치의 측면도이다.3 is a side view of the spherical polishing apparatus of the present invention.
도 1에 도시된 바와 같이 본 발명은 로타리 테이블(1)에 탑재되어 임의의 각도로 수평면에서 선회 가능한 헤드스탁(2)과 그 일단면에 구비된 공작물을 고정하는 파워척(3)과, 파워척(3)이 위치하는 반대측면에 구비된 파워척(3) 구동용 로타리 실린더(4)와, 주축을 구성하는 스핀들(5)과, 스핀들(5)과 결합된 V풀리(6)와, V벨트(7)를 거쳐 스핀들을 구동하는 구동모터(13)와, 스핀들의 일단에 벨트로 연결되어 스핀들의 회전수를 카운트하고 제어하는 포지션 코더(8)와, 파워척(3)이 위치하는 전면에 배치된 연마석과, 그 구동장치 및 연마되는 칩의 비산 및 작업자 보호용 안전 커버(9)가 파워척 및 공작물의 주위를 원통형으로 감싸는 형태로 구비되어 있다.As shown in FIG. 1, the present invention includes a power chuck 3 mounted on a rotary table 1 to fix a headstock 2 rotatable in a horizontal plane at an arbitrary angle and a workpiece provided at one end thereof, and a power supply. A rotary cylinder 4 for driving the power chuck 3 provided on the opposite side where the chuck 3 is located, a spindle 5 constituting the main shaft, a V pulley 6 coupled to the spindle 5, A drive motor 13 for driving the spindle through the V belt 7, a position coder 8 connected to one end of the spindle by a belt to count and control the number of revolutions of the spindle, and a power chuck 3 are located. Abrasive stone disposed on the front surface, the drive device and the safety cover 9 for scattering and worker protection of the chip to be polished are provided in the form of a cylindrical wrap around the power chuck and the workpiece.
연마석 구동장치(도면 미도시)는 연마석(10)의 회전 구동 수단과 공작물에 대하여 전·후진 과 좌·우 이동이 가능하게 구성되어 있을 뿐이므로 본 발명의 특징적인 구성을 보다 명확하게 하기 위하여 그 구체적인 설명을 생략하기로 한다.Abrasive stone driving device (not shown) is only configured to enable forward, backward and left and right movement with respect to the rotation drive means and the workpiece of the abrasive stone 10 so as to clarify the characteristic configuration of the present invention more clearly. Detailed description will be omitted.
도 2는 본 발명의 정면도로서 새들(11)상에 탑재되는 로타리 테이블(1)은 센터핀(12)을 중심으로 헤드스탁(2)을 선회시킬 수 있도록 구성되어 있다.2 is a front view of the present invention, the rotary table 1 mounted on the saddle 11 is configured to be able to pivot the headstock (2) around the center pin (12).
이하에서 상기와 같이 구성된 본 발명의 구면 연마과정의 실시 예를 설명하면 다음과 같다.Hereinafter will be described an embodiment of the spherical polishing process of the present invention configured as described above.
[실시 예][Example]
A : 공작물의 구면 반경= 280 mm, 가공구면의 단면 = 22.7 mmA: Spherical radius of the workpiece = 280 mm, cross section of the machining surface = 22.7 mm
(1) 연마석의 반경 B = 40 mm(1) radius of abrasive stone B = 40 mm
공작물의 중심선에서 실제 가공될 부분의 절반 위치까지의 거리Distance from center line of workpiece to half position of actual part to be machined
(2) 연마석의 개구된 단부를 15°이상 릴리프 드레싱한다.(2) Relieve dressing of the open end of the abrasive stone by 15 ° or more.
(3) 주축과 연마석의 각도(3) the angle between the main shaft
(4)주축 이동량(4) spindle movement
D : 주축 회전 중심에서 공작물의 가공면까지 거리 = 438.45 mmD: Distance from spindle center of rotation to workpiece surface = 438.45 mm
E : 주축 이동량 + 연마석의 반경(B)E: spindle movement amount + radius of abrasive stone (B)
주축이동량 = 62.53(E) - 40(B) = 22.53Spindle Movement = 62.53 (E)-40 (B) = 22.53
(5) 연마석과 공작물을 접촉하며 가공무늬 및 치수를 확인 후 가공한다.(5) Abrasive stone and work shall be contacted and processed after checking the processing pattern and dimension.
상술한 바와 같이 본 발명은 공작물에 형성되는 구면의 치수나 크기에 관계없이 구면 형성을 위한 연마를 정밀하게 할 수 있음을 물론 원통형의 연마면을 갖는 컵형 연마석을 사용하여 높은 생산성을 올릴 수 있게 하는 효과가 있다.As described above, the present invention can precisely polish the spherical surface, regardless of the size or size of the spherical surface formed on the workpiece, as well as increase the productivity by using a cup-shaped abrasive stone having a cylindrical polished surface. It works.
도 1은 본 발명 구면연마 장치의 평면도1 is a plan view of the spherical polishing apparatus of the present invention
도 2는 본 발명 구면연마 장치의 정면도Figure 2 is a front view of the spherical polishing apparatus of the present invention
도 3은 본 발명 구면연마 장치의 측면도Figure 3 is a side view of the spherical polishing apparatus of the present invention
※ 도면의 주요부분에 대한 부호의 설명 ※ Explanation of code for main part of drawing
1. 로타리 테이블 2. 헤드스탁1. Rotary Table 2. Headstock
3. 파워 척 4. 로타리 실린더3. Power Chuck 4. Rotary Cylinder
5. 스핀들 6. V 풀리5. Spindle 6. V pulley
7. V 벨트 8. 포지션 코더7. V belt 8. Position coder
9. 커버 10. 연마석9. Cover 10. Grindstone
11. 새들 12. 센터 핀11. Saddle 12. Center Pin
13. 모터13. Motor
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2003-0060085A KR100517020B1 (en) | 2003-08-29 | 2003-08-29 | Equipment of polishing spherical |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2003-0060085A KR100517020B1 (en) | 2003-08-29 | 2003-08-29 | Equipment of polishing spherical |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR20050023054A KR20050023054A (en) | 2005-03-09 |
| KR100517020B1 true KR100517020B1 (en) | 2005-09-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR10-2003-0060085A KR100517020B1 (en) | 2003-08-29 | 2003-08-29 | Equipment of polishing spherical |
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| Country | Link |
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| KR (1) | KR100517020B1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114147575B (en) * | 2021-12-14 | 2023-04-11 | 电子科技大学 | Spherical surface polishing equipment and method for three-dimensional spherical coordinate optical detection device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61100357A (en) * | 1984-10-19 | 1986-05-19 | Olympus Optical Co Ltd | Spherical rough grinder for lens |
| JPS6478752A (en) * | 1987-09-18 | 1989-03-24 | Olympus Optical Co | Optical element generation method |
| JPH06344254A (en) * | 1993-06-07 | 1994-12-20 | Olympus Optical Co Ltd | Grinding method and apparatus |
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2003
- 2003-08-29 KR KR10-2003-0060085A patent/KR100517020B1/en active IP Right Grant
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61100357A (en) * | 1984-10-19 | 1986-05-19 | Olympus Optical Co Ltd | Spherical rough grinder for lens |
| JPS6478752A (en) * | 1987-09-18 | 1989-03-24 | Olympus Optical Co | Optical element generation method |
| JPH06344254A (en) * | 1993-06-07 | 1994-12-20 | Olympus Optical Co Ltd | Grinding method and apparatus |
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| KR20050023054A (en) | 2005-03-09 |
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