KR100513565B1 - Dyeing Process of fibers using reactive anionic agent and Amur cork tree extract - Google Patents
Dyeing Process of fibers using reactive anionic agent and Amur cork tree extract Download PDFInfo
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- KR100513565B1 KR100513565B1 KR10-2002-0064405A KR20020064405A KR100513565B1 KR 100513565 B1 KR100513565 B1 KR 100513565B1 KR 20020064405 A KR20020064405 A KR 20020064405A KR 100513565 B1 KR100513565 B1 KR 100513565B1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/34—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/22—Effecting variation of dye affinity on textile material by chemical means that react with the fibre
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Abstract
본 발명은 면, 모시, 삼베, 레이온 등과 같이 특별한 음이온(-)기를 가지지 않는 섬유에, 섬유와 공유결합을 형성할 수 있는 반응성기와 양이온(+)을 갖는 황벽추출색소와 이온결합할 수 있는 음이온(-)기를 함께 갖는 반응형 음이온화제를 전처리하여 섬유와 반응형 음이온화제간 공유결합을 형성시킨 후, 공유결합이 형성된 섬유를 황벽추출색소로 염색함으로써, 섬유가 다수의 음이온(-)기를 갖게 되어 양이온(+)기를 갖는 황벽추출색소와 서로 정전기적 인력에 의해 결합함으로써 베르베린의 염착량을 크게 향상시킬 수 있을 뿐만 아니라, 수세시에도 염료가 제거되지 않도록 한 것으로, 황벽추출색소를 이용한 섬유의 염색방법에 있어서, 물 87.5∼94.3중량%에 황산나트륨 5∼10.0중량%, 탄산나트륨 0.5∼1.5중량% 및 반응형 음이온화제인 Sodium4-(4,6-dichloro-[1,3,5]triazin-2-ylamino)-benzenesulfonate 0.2∼1.0중량%를 용해하는 단계(S1)와; 용해된 수용액에 일정량의 섬유를 30∼40℃의 온도범위에서 1∼2시간 침지시켜 섬유와 상기한 반응형 음이온화제 사이에 공유결합이 형성되도록 하는 단계(S2)와; 공유결합이 형성된 섬유를 물로 수회 세척하는 단계(S3)와; 물 94.0∼99.8중량%에 탄산나트륨 0.1∼1.0중량%를 용해시킨 후, 다시 황벽추출색소 0.1∼5.0중량%를 용해시켜 염료를 준비하는 단계(S4)와; 준비된 염료로 상기한 반응형 음이온화제 처리 및 세척된 섬유를 35∼45℃의 온도범위에서 30∼50분간 염색하는 단계(S5)와; 염색된 섬유를 수세하는 단계(S6); 및 수세된 섬유를 건조하는 단계(S7)로 이루어지는 것을 특징으로 하는 반응형 음이온화제와 황벽추출색소를 이용한 섬유의 염색방법이다.The present invention is an anion that can ionically bond with a yellow wall extraction pigment having a reactive group and a cation (+) to form a covalent bond with the fiber to a fiber having no special anion (-) group such as cotton, ramie, burlap, rayon, and the like. After pre-treatment of the reactive anionizing agent having a (-) group to form a covalent bond between the fiber and the reactive anionizing agent, the fiber having a plurality of anion (-) groups is formed by dyeing the covalent bond-formed fiber with a yellow wall extraction pigment. By combining with the yellow wall extraction dye having a cationic (+) group by the electrostatic attraction, not only can the dyeing amount of berberine be greatly improved, but also the dye is not removed even when washed with water. In the dyeing method, Sodium4- (4,6-dichloro- [1,3, which is 87.5 to 93.3% by weight of water, 5 to 10.0% by weight of sodium sulfate, 0.5 to 1.5% by weight of sodium carbonate, and a reactive anionic agent 5] dissolving 0.2 to 1.0 wt% of triazin-2-ylamino) -benzenesulfonate (S1); Immersing a predetermined amount of fibers in a dissolved aqueous solution at a temperature in the range of 30 to 40 ° C. for 1 to 2 hours such that a covalent bond is formed between the fibers and the reactive anionizing agent (S2); Washing the fiber in which the covalent bond is formed several times with water (S3); Dissolving 0.1 to 1.0% by weight of sodium carbonate in 94.0 to 99.8% by weight of water, and then dissolving 0.1 to 5.0% by weight of yellow wall extraction pigment to prepare a dye (S4); Dyeing the above-described reactive anionizing agent treated and washed fibers with a prepared dye at a temperature in the range of 35 to 45 ° C. for 30 to 50 minutes (S5); Washing the dyed fibers (S6); And a method of dyeing the fibers using the reactive anionizing agent and the yellow wall extraction pigment, characterized in that the step of drying the washed fibers (S7).
Description
본 발명은 반응형 음이온화제와 황벽추출색소를 이용한 섬유의 염색방법에 관한 것으로, 더욱 상세하게는 면, 모시, 삼베, 레이온 등과 같이 특별한 음이온(-)기를 가지지 않는 섬유에, 섬유와 공유결합을 형성할 수 있는 반응성기와 양이온(+)을 갖는 황벽추출색소와 이온결합할 수 있는 음이온(-)기를 함께 갖는 반응형 음이온화제를 전처리하여 섬유와 반응형 음이온화제간 공유결합을 형성시킨 후, 공유결합이 형성된 섬유를 황벽추출색소로 염색함으로써, 섬유가 다수의 음이온(-)기를 갖게 되어 양이온(+)기를 갖는 황벽추출색소와 서로 정전기적 인력에 의해 결합함으로써 베르베린의 염착량을 크게 향상시킬 수 있을 뿐만 아니라, 수세시에도 염료가 제거되지 않도록 한 것이다.The present invention relates to a method for dyeing fibers using a reactive anionizing agent and a yellow wall extracting dye, and more particularly, to a fiber having no special anion (-) group, such as cotton, ramie, burlap, and rayon, with a covalent bond with the fiber. After pre-treatment of the reactive anionizing agent having both a reactive reactive group and a yellow wall extraction pigment having a cation (+) and an anionic (-) group capable of ion bonding to form a covalent bond between the fiber and the reactive anionic agent, By dyeing the formed fiber with the yellow wall extraction dye, the fiber has a large number of anion (-) groups, and the yellow wall extraction dye having a cation (+) group is bonded to each other by electrostatic attraction, thereby greatly improving the dyeing amount of berberine. In addition, the dye is not removed even when washed.
일반적으로 면직물이나 모시, 삼베를 비롯하여 실크, 양모 등의 섬유들을 염색하기 위하여 천연염재 중 하나인 황벽으로부터 추출된 황벽추출물을 이용하고 있으며, 상기 황벽추출물에는 주요 염료성분인 밝은 노란색의 베르베린(berberine)이라는 천연염료가 다량 함유되어 있다.In general, the yellow wall extract is extracted from the yellow wall, one of the natural dyeing materials for dyeing cotton fabrics, ramie, burlap, silk, wool, and other fibers, and the yellow wall extract is a light yellow berberine, which is a main dye component. Contains a large amount of natural dyes.
그러나 베르베린은 하기 화학구조에서도 알 수 있는 바와 같이, 분자 구조내에 양이온(+)을 띠는 질소원자(N)을 가지고 있어, 실크나 양모, 나일론 등과 같이 분자구조내에 카르복시산(-COOH ↔-COO+ H+ )과 같은 음이온(-)기를 갖는 섬유에는 정전기적 인력에 의한 이온결합을 통해 염색이 잘되지만, 특별한 음이온(-)기를 가지지 않는 면직물이나 모시, 삼베, 레이온과 같은 셀룰로오스 섬유에는 거의 염색이 되지 않는 문제점을 가지고 있다.However, berberine has a nitrogen atom (N) having a cation (+) in its molecular structure, as can be seen in the following chemical structure, and carboxylic acid (-COOH ↔-COO) in the molecular structure such as silk, wool and nylon + H + ) such as anion (-) group is good dyeing through ionic bonds due to electrostatic attraction, but almost dyed to cellulose fibers such as cotton, hemp, burlap, rayon, etc. that do not have a special anion (-) group This does not have the problem.
[화학구조][Chemical Structure]
베르베린(berberine)의 화학구조Chemical structure of berberine
종래에는 이러한 문제점을 극복하기 위하여 면직물 등의 셀룰로오스 섬유를 염색전에 탄닌산(tannic acid)으로 매염한 후, 다시 탄닌산으로 매염된 셀룰로오스 섬유를 황벽추출색소인 베르베린으로 염색하였다.Conventionally, in order to overcome this problem, cellulose fibers such as cotton fabrics were embedded with tannic acid before dyeing, and then cellulose fibers embedded with tannic acid were dyed with berberine, a yellow wall extract pigment.
그러나 상기와 같이 탄닌산으로 매염을 하고 황벽추출색소인 베르베린으로 염색을 한 경우 탄닌산 매염을 하지 않은 경우에 비하여 다소 황벽추출색소 베르베린의 염색이 잘 되기는 했으나 그 정도가 크지 않았으며, 또한 탄닌산의 경우 그 자체가 약간의 어두운 황색을 띠고 있으므로 탄닌산 매염한 면직물 등에 베르베린으로 염색을 하면 베르베린 고유의 밝은 노란색이 나타나지 않고 어두운 오렌지 색상이 염색될 뿐만 아니라, 물에 대한 용해성이 우수한 탄닌산은 섬유와 고착을 하는 것이 아니라 단지 흡착되어 있어 세탁시에 지속적으로 제거됨으로써 탄닌산 자체는 물론 염료인 베르베린까지도 같이 제거되어 세탁견뢰도(세탁에 대한 내구성)가 아주 낮은 문제점이 있었다. However, the yellow wall extraction pigment berberine was more stained when tannin acid was embedded and dyed with berberine, a yellow wall extraction pigment, but the tannin acid dye was not as large. Since it is slightly dark yellow itself, dyeing it with berberine such as tannin acid-embedded cotton fabric does not show the light yellow inherent in berberine, but dyes the dark orange color, and tannic acid, which is highly soluble in water, adheres to fibers. Not only because it is adsorbed, it is continuously removed during washing, as well as tannic acid itself, as well as the berberine dye is also removed, there was a problem that the wash fastness (durability for washing) is very low.
따라서, 본 발명의 목적은 황벽추출색소의 염색성이 좋지 못했던 종래의 염색방법이 지닌 제반 문제점을 해결하기 위하여, 면, 모시, 삼베, 레이온 등과 같이 특별한 음이온(-)기를 가지지 않는 섬유에, 섬유와 공유결합을 형성할 수 있는 반응성기와 양이온(+)을 갖는 황벽추출색소와 이온결합할 수 있는 음이온(-)기를 함께 갖는 반응형 음이온화제를 전처리하여 섬유와 반응형 음이온화제간 공유결합을 형성시킨 후, 공유결합이 형성된 섬유를 황벽추출색소로 염색함으로써, 섬유가 다수의 음이온(-)기를 갖게 되어 양이온(+)기을 갖는 황벽추출색소와 서로 정전기적 인력에 의해 결합함으로써 베르베린의 염착량을 크게 향상시킬 수 있을 뿐만 아니라, 수세시에도 염료가 제거되지 않도록 한 반응형 음이온화제와 황벽추출색소를 이용한 섬유의 염색방법를 제공함에 있다.Accordingly, an object of the present invention, in order to solve the problems of the conventional dyeing method of the staining of the yellow-walled extraction pigment is not good, to the fibers that do not have a special anion (-) group, such as cotton, ramie, burlap, rayon, The covalent bond between the fiber and the reactive anionic agent was formed by pretreatment of the reactive anionic agent having both a reactive group capable of forming a covalent group and a yellow wall extraction pigment having a cation (+) and an anionic (-) group capable of ion bonding. Afterwards, the covalently bonded fibers are dyed with yellow wall extraction pigments, and the fibers have a large number of anion (-) groups, and the yellow wall extraction pigments having cationic (+) groups are bonded to each other by electrostatic attraction to greatly increase the amount of berberine dyeing. Not only can it be improved, but the dyeing room of the fiber using reactive anionizing agent and yellow wall extracting dye to prevent dye removal even when washed It is to provide a.
상기한 목적을 달성하기 위하여 본 발명에 의한 반응형 음이온화제와 황벽추출색소를 이용한 섬유의 염색방법은, 물 87.5∼94.3중량%에 황산나트륨 5∼10.0중량%, 탄산나트륨 0.5∼1.5중량% 및 반응형 음이온화제 0.2∼1.0중량%를 용해하는 단계(S1)와; 용해된 수용액에 일정량의 섬유를 30∼40℃의 온도범위에서 1∼2시간 침지시켜 섬유와 반응형 음이온화제 사이에 공유결합이 형성되도록 하는 단계(S2)와; 공유결합이 형성된 섬유를 물로 수회 세척하는 단계(S3)와; 물 94.0∼99.8중량%에 탄산나트륨 0.1∼1.0중량%를 용해시킨 후, 다시 황벽추출색소 0.1∼5.0중량%를 용해시켜 염료를 준비하는 단계(S4)와; 준비된 염료로 반응형 음이온화제 처리 및 세척된 섬유를 35∼45℃의 온도범위에서 30∼50분간 염색하는 단계(S5)와; 염색된 섬유를 수세하는 단계(S6); 및 수세된 섬유를 건조하는 단계(S7)로 이루어지는 것을 특징으로 한다.In order to achieve the above object, the dyeing method of the fiber using the reactive anionizing agent and the yellow wall extracting dye according to the present invention is 87.5 to 94.3% by weight of sodium sulfate, 5 to 10.0% by weight of sodium carbonate, 0.5 to 1.5% by weight of sodium carbonate, and reactive type. Dissolving 0.2% to 1.0% by weight of anionic agent (S1); Immersing a predetermined amount of fibers in a dissolved aqueous solution at a temperature in the range of 30 to 40 ° C. for 1 to 2 hours to form a covalent bond between the fibers and the reactive anionizing agent (S2); Washing the fiber in which the covalent bond is formed several times with water (S3); Dissolving 0.1 to 1.0% by weight of sodium carbonate in 94.0 to 99.8% by weight of water, and then dissolving 0.1 to 5.0% by weight of yellow wall extracting dye to prepare a dye (S4); Dyeing the treated anionized and treated fibers with a prepared dye at a temperature in the range of 35 to 45 ° C. for 30 to 50 minutes (S5); Washing the dyed fibers (S6); And drying the washed fibers (S7).
이하 본 발명이 속하는 기술분야에서 통상의 지식을 가진자가 본 발명을 용이하게 실시할 수 있을 정도로 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세하게 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings such that those skilled in the art can easily implement the present invention.
도 1은 본 발명에 의한 반응형 음이온화제와 황벽추출색소를 이용한 섬유의 염색방법을 나타낸 순서도로서, 반응형 음이온화제의 용해(S1), 섬유와 반응형 음이온화제 간에 공유결합형성(S2), 세척(S3), 염료준비(S4), 염색(S5), 수세(S6) 및 건조단계(S7)로 이루어진다.1 is a flow chart showing the dyeing method of the fiber using the reactive anionizing agent and the yellow wall extracting dye according to the present invention, dissolution of the reactive anionizing agent (S1), covalent bond formation between the fiber and the reactive anionizing agent (S2), It consists of washing (S3), dye preparation (S4), dyeing (S5), washing with water (S6) and drying step (S7).
먼저, 물에 황산나트륨, 탄산나트륨 및 반응형 음이온화제를 용해(S1)한다.First, sodium sulfate, sodium carbonate and the reactive anionic agent are dissolved in water (S1).
황산나트륨의 배합비가 5.0중량% 미만이면 반응형 음이온화제가 섬유에 최대한 고착되지 않고 10.0 중량%를 초과하면 오히려 반응형 음이온화제나 황산나트륨이 다 용해되지 않으며, 탄산나트륨이 0.5중량% 미만이면 반응형 음이온화제의 섬유에 대한 반응이 충분히 일어나지 않고, 1.5중량%를 초과하면 과량이 되어 경제성이 좋지 못할 뿐 아니라 고착된 음이온화제가 다시 가수분해되어 섬유로부터 분리되었다. 또한 반응형 음이온화제는 섬유에 음이온성을 부여하기 위한 것이므로 0.2중량% 미만이면 충분한 양의 음이온기가 섬유에 부여되지 못하므로 황벽추출색소로 염색시 충분한 염색이 이루어지지 않아 색상이 연해지며, 1.0중량%를 초과하여 사용하더라도 더 이상 음이온화제가 섬유와 반응하지 않으므로 음이온화제가 손실되어 경제성이 좋지 못한 문제점이 있으므로, 물 87.5∼94.3중량%에 황산나트륨 5∼10.0중량%, 탄산나트륨 0.5∼1.5중량% 및 반응형 음이온화제 0.2∼1.0중량%를 용해하는 것이 바람직하다. If the blending ratio of sodium sulfate is less than 5.0% by weight, the reactive anionizing agent does not adhere to the fiber as much as possible, and if it exceeds 10.0% by weight, the reactive anionic or sodium sulfate is not dissolved. If sodium carbonate is less than 0.5% by weight, the reactive anionic The reaction to the fiber did not occur sufficiently, and if it exceeds 1.5% by weight, it became excessive and not economical, and the fixed anionizing agent was hydrolyzed again to separate from the fiber. In addition, since the reactive anionizing agent is for imparting anionicity to the fiber, if less than 0.2% by weight, sufficient amount of anion groups cannot be imparted to the fiber. Since the anionizing agent no longer reacts with the fiber even when it is used in excess of%, there is a problem in that the anionizing agent is lost and the economy is not good. Thus, 87.5 to 94.3% by weight of water is 5 to 10.0% by weight of sodium sulfate, 0.5 to 1.5% by weight of sodium carbonate and It is preferable to dissolve 0.2 to 1.0% by weight of the reactive anionic agent.
이 때 반응형 음이온화제는 로 표시되는 합성 음이온화제{Sodium4-(4,6-dichloro-[1,3,5]triazin-2-ylamino)-benzenesulfonate}인바, 이는 구조식 로 표시되는 시아누릭 클로라이드를 로 표시되는 술파닐산과 반응시켜 합성한다.At this time, the reactive anionic agent Sodium 4- (4,6-dichloro- [1,3,5] triazin-2-ylamino) -benzenesulfonate} represented by Cyanuric chloride represented by It is synthesized by reacting with sulfanilic acid represented by.
이 후, 반응형 음이온화제가 용해된 수용액에 일정량의 섬유를 침지시켜 섬유와 반응형 음이온화제 사이에 공유결합이 형성되도록(S2) 함으로써 섬유가 많은 음이온기를 갖도록 한다. 이 때 반응형 음이온화제는 저온반응형으로 상온에서도 쉽게 셀룰로오스 섬유와 결합가능하여 별도의 열을 가할 필요는 없으나, 황산나트륨과 같은 첨가조제 및 반응형 음이온화제의 용해나 처리의 균일성 등을 고려할 때 30∼40℃의 온도에서 1∼2시간 처리하는 것이 바람직하다.Thereafter, a certain amount of fibers are immersed in an aqueous solution in which the reactive anionic agent is dissolved, so that a covalent bond is formed between the fiber and the reactive anionic agent (S2), so that the fibers have many anionic groups. At this time, the reactive anionizing agent is a low temperature reaction type, and can be easily combined with cellulose fibers even at room temperature, so it is not necessary to apply additional heat, but considering the dissolution of additives such as sodium sulfate and the reaction type anionizing agent or uniformity of treatment. It is preferable to process for 1-2 hours at the temperature of 30-40 degreeC.
이 때 처리의 효율성을 고려하면 섬유와 처리액의 욕비(섬유의 무게 : 처리액의 무게)를 1:20으로 하는 것이 바람직하나 반드시 이를 제한하는 것은 아니다. In this case, considering the efficiency of the treatment, it is preferable to set the ratio of the fiber and the treatment liquid (weight of the fiber: the weight of the treatment liquid) to 1:20, but it is not necessarily limited thereto.
상기 음이온화제의 처리온도가 30℃ 미만일 경우는 첨가조제 및 반응형 음이온화제가 충분히 용해되지 않을 수 있을 뿐 아니라 처리시간이 길어지고, 40℃를 초과하면 별도의 가열수단으로 가열해야 하므로 경제성이 좋지 못하며 음이온화제의 섬유에 대한 고착율이 감소하는 문제점이 발생된다.If the treatment temperature of the anionizing agent is less than 30 ℃ not only may not sufficiently dissolve the additives and the reactive anionic agent, but also the processing time is long, and if it exceeds 40 ℃ to be heated by a separate heating means good economical There is a problem in that the fixation rate of the anionizing agent to the fiber is reduced.
또한 처리시간이 1시간 미만이면 음이온화제와 섬유 사이에 충분한 공유결합이 형성되지 못하고, 2시간을 초과하면 생산성이 저하되므로 1∼2시간 처리하는 것이 바람직하다.If the treatment time is less than 1 hour, sufficient covalent bonds cannot be formed between the anionizing agent and the fiber. If the treatment time is more than 2 hours, the productivity is lowered, so the treatment is preferably performed for 1 to 2 hours.
반응형 음이온화제와 공유결합이 형성된 섬유를 물로 수회 세척(S3)하여 여분의 음이온화제를 제거하도록 하는 바, 반응형 음이온화제는 섬유와 공유결합을 형성하여 고착된 상태이어서 아무리 세척하여도 떨어져 나오지 않게 되므로 섬유의 세척 방법에 제한을 두지 않는다. The covalent bond formed with the reactive anionizing agent is washed with water several times (S3) to remove excess anionizing agent. The reactive anionizing agent forms a covalent bond with the fiber and is stuck, so no matter how much it is washed off. There is no restriction on how the fibers are cleaned.
상기와 같은 방법으로 섬유에 음이온화제를 처리한 후, 일정량의 물에 탄산나트륨과 황벽추출색소를 용해시켜 염료를 준비(S4)한다. After treating the anionizing agent to the fiber in the same manner as described above, to prepare a dye by dissolving sodium carbonate and yellow wall extraction pigment in a predetermined amount of water (S4).
염료의 배합비율은 황벽추출색소가 0.1중량% 미만이면 색이 충분히 표현되지 않고, 5중량%를 초과하면 많은 양의 색소를 사용해도 색의 농도가 더이상 진해지지 않으며, 탄산나트륨의 배합비가 0.1중량% 미만이면 황벽추출색소의 염착성이 떨어지며, 1.0중량%를 초과하면 염료가 분해되어 색상이 변할 우려가 있으므로, 물 94.0∼99.8중량%에 탄산나트륨 0.1∼1.0중량% 및 황벽추출색소 0.1∼5.0중량%로 하는 것이 바람직하다. When the blending ratio of the dye is less than 0.1% by weight of the yellow wall extraction pigment, the color is not sufficiently expressed. If the dyeing ratio exceeds 5% by weight, the color concentration is no longer darkened even when a large amount of dye is used, and the blending ratio of sodium carbonate is 0.1% by weight. If it is less than the dyeing of the yellow wall extract pigments, if it exceeds 1.0% by weight, the dye may decompose to change the color, so 94.0 to 99.9% by weight of water, 0.1 to 1.0% by weight of sodium carbonate and 0.1 to 5.0% by weight of yellow wall extract pigment It is desirable to.
상기와 같이 준비된 염료를 이용하여, 미리 준비해 둔 섬유를 염색(S5)하는 바, 염색온도가 35℃ 미만이면 염색성이 좋지 못하고 45℃를 초과하면 열을 가함으로써 제조원가가 상승될 뿐만 아니라 천연염료인 황벽추출색소가 파괴되어 색상이 변할 우려가 있으며, 염색시간이 30분 미만이면 염료가 충분히 고착되지 못하고 50분을 초과하면 생산성이 저하되므로, 35∼45℃의 온도범위에서 30∼50분간 염색하는 것이 바람직하다.Using the dye prepared as described above, dyeing the fiber prepared in advance (S5), if the dyeing temperature is less than 35 ℃ dyeability is not good, if it exceeds 45 ℃ to increase the manufacturing cost as well as natural dyes The yellow wall extraction pigment may be destroyed and the color may change. If the dyeing time is less than 30 minutes, the dye may not be sufficiently fixed and the productivity will be reduced if it exceeds 50 minutes. It is preferable.
이 때 염색의 효율성을 고려하면 섬유와 염색액의 욕비는 1: 30으로 하는 것이 바람직하나 반드시 이를 제한하는 것은 아니다.In this case, considering the efficiency of dyeing, the ratio of fibers and dyeing solution is preferably 1: 30, but is not necessarily limited thereto.
염색된 섬유를 냉수로 수세(S6)하고 건조(S7)함으로써 섬유의 염색을 완료한다.The dyed fiber is washed with cold water (S6) and dried (S7) to complete dyeing of the fiber.
상기와 같은 방법으로 염색된 섬유는 냉수세시 염료가 한 번 씻겨 나온 후에는 더 이상 염료가 빠져나오지 않으면서도, 높은 채도와 농도를 갖는다. Fibers dyed in the same manner as described above have a high saturation and concentration even after the dye has been washed out once in cold water, and the dye is no longer drawn out.
본 발명에서 사용된 반응형 음이온화제는 다음과 같은 특징을 갖는다.The reactive anionic agent used in the present invention has the following characteristics.
본 발명의 반응형 음이온화제는 면이나 모시, 삼베, 레이온 등의 셀룰로오스 섬유와 공유결합을 형성할 수 있는 반응성기를 가지면서, 동시에 양이온을 갖는 황벽추출색소인 베르베린과 이온결합할 수 있는 음이온성기도 갖는 것으로 다음과 같은 반응식을 통해 합성된다.The reactive anionizing agent of the present invention has a reactive group capable of forming a covalent bond with cellulose fibers such as cotton, ramie, burlap, and rayon, and at the same time, an anionic group capable of ionically bonding to berberine, a yellow wall extract pigment having a cation. It is synthesized by having the following reaction scheme.
상기 반응식을 통해 합성된 반응형 음이온화제 {Sodium4-(4,6-dichloro-[1,3,5]triazin-2-ylamino)-benzenesulfonate}는 하기와 같은 반응을 통하여 셀룰로오스 섬유(Cellulose-OH)와 상온에서도 쉽게 공유결합을 형성하여 고착시킬 수 있음으로써 섬유에 처리가 용이하면서도 수세시에 전혀 씻겨나가지 않는 것이다.The reaction type anionizing agent {Sodium4- (4,6-dichloro- [1,3,5] triazin-2-ylamino) -benzenesulfonate} synthesized through the above reaction scheme was obtained through the following reactions. By forming covalent bonds at room temperature and fixing easily, the fiber is easy to process, but does not wash off at all when washed.
또한 본 발명의 반응형 음이온화제는 완전히 백색이므로 염료의 색상에도 전혀 영향을 미치지 않으면서도 셀룰로오스 섬유에 처리된 반응형 음이온화제의 음이온기(-SO3Na <=> -SO3- + Na+ )에 양이온의 황벽추출색소가 서로 정전기적 인력에 의해 결합함으로써 염료의 염착량을 크게 향상시킬 수 있는 것이다.In addition, the anion group of the anion-responsive treatment agent to the cellulose fibers even so, if a responsive anionic agent of the present invention is completely white exerts no effect on the color of the dye-in (-SO 3 Na <=> -SO3 + Na +) The yellow wall extraction pigments of the cation are bonded to each other by electrostatic attraction, thereby greatly improving the dyeing amount of the dye.
이하 바람직한 실시예를 통하여 본 발명을 더욱 상세히 설명하고자 한다.Hereinafter, the present invention will be described in more detail with reference to preferred embodiments.
(실시예 1)(Example 1)
반응형 음이온화제 합성 Reactive Anionizing Agent Synthesis
아세톤 40ml에 염화시안우릴(cyanuric chloride) 0.03mole(5.7g)을 용해시킨 용액을, 증류수 90g과 분쇄한 얼음 90g를 섞은 물에 10분에 걸쳐 교반하면서 첨가하고, 다시 2N의 염산수용액 0.6ml를 첨가하여 pH 1∼2가 되도록 하였다. pH 1∼2가 된 염화시안우릴 분산액에, 술파닐산(sulfanilic acid) 0.03mole(5.20g)과 탄산나트륨 0.0016 mole(1.73g)을 증류수 48ml에 완전히 녹인 용액을 첨가하고, 다시 여기에 20% 탄산나트륨 수용액을 첨가하여 pH 6이 되도록한 후 60분간 교반하였다. 상기의 반응이 끝난 후에는 반응물을 진공 여과 및 아세톤으로 수회 여과 세척하고, 이를 진공 건조하여 반응형 음이온화제를 얻었다.A solution of 0.03 mole (5.7 g) of cyanuric chloride dissolved in 40 ml of acetone was added to water mixed with 90 g of distilled water and 90 g of crushed ice with stirring for 10 minutes, and 0.6 ml of 2N aqueous hydrochloric acid solution was further added. It was added so that it might be pH 1-2. To a cyanuryl chloride dispersion having a pH of 1 to 2, a solution of 0.03 mole (5.20 g) of sulfanilic acid and 0.0016 mole (1.73 g) of sodium carbonate completely dissolved in 48 ml of distilled water was added thereto. It was added to pH 6 and stirred for 60 minutes. After the reaction was completed, the reaction was filtered and washed several times with vacuum filtration and acetone, which was vacuum dried to obtain a reactive anionic agent.
면직물에 반응형 음이온화제 처리Reactive anionizing agent on cotton fabric
물 20ml에 황산나트륨 2.0g, 탄산나트륨 0.2g 및 반응형 음이온화제 0.1g을 완전히 용해시킨 후, 이 용액에 면섬유 1g을 넣고 35℃로 유지하면서 1시간 동안 침지시켜 면섬유와 반응형 음이온화제간에 공유결합을 형성시키고, 공유결합이 형성된 면섬유를 맑은 물에 3회 세척하였다. After dissolving 2.0 g of sodium sulfate, 0.2 g of sodium carbonate and 0.1 g of reactive anionic agent in 20 ml of water, add 1 g of cotton fiber to this solution and immerse for 1 hour while maintaining at 35 ° C. to form a covalent bond between the cotton fiber and the reactive anionic agent. The cotton fibers formed with covalent bonds were washed three times in clear water.
음이온화제 처리한 면섬유에 황벽추출색소로 염색Dyeing with Yellow Wall Extract Pigment on Anionized Cotton Fabric
물 30ml에 탄산나트륨 0.05g을 용해시킨 후 황벽추출색소를 0.2g 첨가하여 충분히 용해시키고, 음이온화제 처리한 면직물 1g을 넣고 40℃에서 40분간 염색하고, 냉수로 충분히 수세한 후 건조하여 염색된 섬유를 얻었다.After dissolving 0.05 g of sodium carbonate in 30 ml of water, add 0.2 g of yellow wall extract pigment, dissolve it sufficiently, add 1 g of anionized cotton fabric, dye at 40 ° C. for 40 minutes, wash with cold water, and dry the dyed fiber. Got it.
상기 실시예와의 비교를 위한 비교예는 다음과 같은 조건으로 처리하였다.The comparative example for comparison with the said Example was processed on condition of the following.
(비교예 1)(Comparative Example 1)
아무것도 처리하지 않은 면섬유를 실시예 1과 같은 방법으로 황벽추출색소로 염색하였다.Cotton fibers that were not treated with anything were dyed with yellow wall extraction pigments in the same manner as in Example 1.
(비교예 2)(Comparative Example 2)
물 20ml에 탄닌산 0.1g을 용해시킨 탄닌산 수용액을 실시예 1의 반응형 음이온화제와 같은 방법으로 면섬유에 처리한 후, 탄닌산 처리된 면섬유를 실시예 1과 같은 방법으로 황벽추출색소로 염색하였다.Tannin acid solution in which 0.1 g of tannic acid was dissolved in 20 ml of water was treated to cotton fiber in the same manner as in the reactive anionizing agent of Example 1, and the tannin acid-treated cotton fiber was dyed with yellow wall extracting dye in the same manner as in Example 1.
(비교예 3) (Comparative Example 3)
물 20ml에 탄닌산 0.3g을 용해시킨 탄닌산 수용액을 실시예 1의 반응형 음이온화제와 같은 방법으로 면섬유에 처리한 후, 탄닌산 처리된 면섬유를 실시예 1과 같은 방법으로 황벽추출색소로 염색하였다.Tannin acid solution in which 0.3 g of tannic acid was dissolved in 20 ml of water was treated to cotton fiber in the same manner as in the reactive anionizing agent of Example 1, and the tannin acid-treated cotton fiber was dyed with yellow wall extraction dye in the same manner as in Example 1.
(비교예 4) (Comparative Example 4)
물 20ml에 탄닌산 0.5g을 용해시킨 탄닌산 수용액을 실시예 1의 반응형 음이온화제와 같은 방법으로 면섬유에 처리한 후, 탄닌산 처리된 면섬유를 실시예 1과 같은 방법으로 황벽추출색소로 염색하였다.The tannin acid solution in which 0.5 g of tannic acid was dissolved in 20 ml of water was treated to cotton fiber in the same manner as in the reactive anionizing agent of Example 1, and the tannin acid-treated cotton fiber was dyed with yellow wall extracting dye in the same manner as in Example 1.
하기의 그래프는 상기한 실시예 및 비교예의 염색성 증가정도를 염색포의 농도(K/S)로 나타낸 것이다.The graph below shows the degree of dyeability increase in the above-described Examples and Comparative Examples by the concentration of dyeing cloth (K / S).
[그래프][graph]
음이온화제 처리시와 탄닌산 처리시의 베르베린의 염색성 비교Comparison of Derberin's Dyeability in Anionizing and Tannic Acid Treatments
*( )안의 수치는 비교예1의 K/S 값에 대한 비율 * Figures in () are ratios to K / S values of Comparative Example 1.
상기 그래프에서 알 수 있는 바와 같이 아무것도 처리하지 않은 면직물을 황벽추출색소로 염색한 비교예 1의 경우에는 K/S값이 0.36으로 사실상 거의 염색이 되지 않았으며, 탄닌산의 농도를 높여가며 처리한 경우는 K/S값이 각각 0.78, 1.64, 1.93으로 비교예 1에 비하여 2.2배, 4.6배, 5.4배로 점차 높아지고 있지만, 반응형 음이온화제로 처리한 실시예의 경우에는 K/S값이 8.27로서 미처리의 경우에 비해 23배나 높은 값을 나타내었으며, 동일 농도의 탄닌산으로 처리한 경우에 비해서도 10배 이상 높은 K/S값을 나타냄으로써 황벽추출색소가 아주 진하게 염색되었음을 알 수 있었다.As can be seen in the graph, in Comparative Example 1, in which the cotton fabric which had not been treated with anything was dyed with yellow wall extraction pigment, the K / S value was virtually almost dyed to 0.36, and the treatment was performed with increasing the concentration of tannic acid. The K / S values are 0.78, 1.64, and 1.93, respectively, which are 2.2, 4.6, and 5.4 times higher than those of Comparative Example 1. However, the K / S values of 8.27 were 8.27. It showed 23 times higher value than the case, and it showed that the yellow wall extract dye was very dark by showing K / S value 10 times higher than the case of treatment with the same concentration of tannic acid.
이상에서와 같이 본 발명을 비록 상기의 실시예에 한하여 설명하였지만 반드시 여기에만 한정되는 것은 아니며, 본 발명의 범주와 사상을 벗어나지 않는 범위 내에서 다양한 변형실시가 가능함은 물론이다.Although the present invention has been described in the above embodiments as described above, it is not necessarily limited thereto, and various modifications may be made without departing from the scope and spirit of the present invention.
이상의 설명에서 분명히 알 수 있듯이 본 발명의 반응형 음이온화제와 황벽추출색소를 이용한 섬유의 염색방법에 의하면, 면, 모시, 삼베, 레이온 등과 같이 특별한 음이온(-)기를 가지지 않는 섬유에, 섬유와 공유결합을 형성할 수 있는 반응성기와 양이온(+)을 갖는 황벽추출색소와 이온결합할 수 있는 음이온(-)기를 함께 갖는 반응형 음이온화제를 전처리하여 섬유와 반응형 음이온화제간 공유결합을 형성시킨 후, 공유결합이 형성된 섬유를 황벽추출색소로 염색함으로써, 섬유가 다수의 음이온(-)기를 갖게 되어 양이온(+)기를 갖는 황벽추출색소와 서로 정전기적 인력에 의해 결합함으로써 베르베린의 염착량을 크게 향상시킬 수 있을 뿐만 아니라, 수세시에도 염료가 제거되지 않도록 하는 등의 유용한 효과를 제공한다.As can be clearly seen from the above description, according to the dyeing method of the fiber using the reactive anionizing agent and the yellow wall extracting dye of the present invention, it is shared with the fiber to the fiber which does not have a special anion (-) group such as cotton, ramie, burlap, and rayon. After pre-treatment of the reactive anionizing agent having both a reactive group capable of forming a bond and a yellow wall extraction pigment having a cation (+) and an anionic (-) group capable of ion bonding to form a covalent bond between the fiber and the reactive anionic agent By dyeing the covalently bonded fibers with the yellow wall extraction dye, the fibers have a large number of anion (-) groups, and the yellow wall extraction dye having a cation (+) group is bonded to each other by electrostatic attraction, thereby greatly improving the amount of berberine dyeing. In addition to providing a useful effect such that the dye is not removed even when washed.
도 1은 본 발명에 의한 반응형 음이온화제와 황벽추출색소를 이용한 섬유의 염색방법을 나타낸 순서도.1 is a flow chart showing a method for dyeing fibers using the reactive anionizing agent and the yellow wall extracting dye according to the present invention.
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KR20030063669A (en) * | 2002-01-23 | 2003-07-31 | 대한민국(서울대학교 총장) | Method for dyeing using Amur Cork Tree having good light fastness |
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KR20030063669A (en) * | 2002-01-23 | 2003-07-31 | 대한민국(서울대학교 총장) | Method for dyeing using Amur Cork Tree having good light fastness |
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