KR100512128B1 - Automatic arraying machine of solar cells - Google Patents
Automatic arraying machine of solar cells Download PDFInfo
- Publication number
- KR100512128B1 KR100512128B1 KR10-2003-0056367A KR20030056367A KR100512128B1 KR 100512128 B1 KR100512128 B1 KR 100512128B1 KR 20030056367 A KR20030056367 A KR 20030056367A KR 100512128 B1 KR100512128 B1 KR 100512128B1
- Authority
- KR
- South Korea
- Prior art keywords
- solar cell
- support frame
- air cylinder
- test
- jig
- Prior art date
Links
- 238000012360 testing method Methods 0.000 claims abstract description 36
- 238000001179 sorption measurement Methods 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000012546 transfer Methods 0.000 claims description 10
- 229910052736 halogen Inorganic materials 0.000 claims description 6
- 150000002367 halogens Chemical class 0.000 claims description 6
- 239000004020 conductor Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000011521 glass Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
본 발명은 태양전지 자동배열장치에 관한 것으로, 그 목적은 태양전지모듈 셋업(Setup)공정을 자동화하여, 태양전지모듈(Photovoltaic Module)의 생산성을 높이고, 불량률을 최소화하며, 이로 인해 경제적 손실을 절감할 수 있는 태양전지 자동배열장치를 제공하는 것이다. The present invention relates to a solar cell automatic arranging apparatus, the purpose of which is to automate the solar cell module setup process, to increase the productivity of the solar cell module (Photovoltaic Module), to minimize the failure rate, thereby reducing the economic loss It is to provide a solar cell automatic array device that can be.
본 발명은 다수개의 세로지지대 및 가로지지대로 이루어진 상/하부 지지틀부와, 상기 하부 지지틀부의 일측에 일체형으로 설치되고 스트링지그에 놓여진 태양전지를 이송하며 태양전지의 전류/전압값을 측정하는 테스트부와, 상기 상부 지지틀부 상단에 설치되어 작동 에어실린더와 서보모터에 의해 상/하 이동되고 다수개의 진공패드를 구비하는 상부흡착부와, 상기 상부 흡착부 하단에 위치하도록 상부 지지틀부 중단에 설치되고 에어실린더에 의해 회전되며 위치제어모터에 의해 LM가이드를 따라 전/후 이동됨과 동시에 다수개의 진공패드를 구비하는 이동흡착부를 포함하여 구성되어 태양전지를 자동으로 이송 배열하는 태양전지 자동배열장치를 제공함에 있다. The present invention is a test for measuring the current / voltage value of the solar cell while transporting the solar cell placed in the string jig integrally installed on one side of the upper and lower support frame portion consisting of a plurality of vertical support and horizontal support and the lower support frame portion And an upper suction part installed at an upper end of the upper support frame part and moved up / down by an operating air cylinder and a servomotor, and having a plurality of vacuum pads, and installed at an upper end of the upper support frame part so as to be positioned at the lower end of the upper suction part. It is rotated by an air cylinder and moved forward / backward along the LM guide by a position control motor and at the same time includes a mobile adsorption unit having a plurality of vacuum pads. In providing.
Description
본 발명은 태양전지 자동배열장치에 관한 것으로, 태양전지모듈 (Photovoltaic Module) 제조공정중에서 솔더링(Soldering M/C)을 이용하여 태양전지와 태양전지를 지그(Jig)위에서 일렬로 납땜한 태양전지를 자동으로 운반한 후 태양전지의 납땜성 및 전기적인 불량율을 검사하고, 세팅된 수순에 의해 자동으로 위치를 제어하여 태양전지를 모듈화하는 태양전지 자동배열장치에 관한 것이다. The present invention relates to a solar cell automatic arranging device, a solar cell in which the solar cell and the solar cell in a row on the jig (Jig) by using soldering (Soldering M / C) during the photovoltaic module manufacturing process The present invention relates to a solar cell automatic arranging apparatus for inspecting the solderability and electrical defect rate of the solar cell after carrying it automatically and modularizing the solar cell by automatically controlling the position according to the set procedure.
현재 태양전지모듈 생산라인에서 사용되고 있는 태양전지 배열(Arraying)장치는 태양전지 4*9열 또는 8*12열 등등 소형 태양전지모듈로부터 대형 태양전지모듈까지 모두 미리 준비되어 있는 지그(Jig)위에서 납땜을 한 후 진공패드를 이용하여 지그로부터 태양전지를 분리한 후 회전하여 플레이트(Plate)위에 안착해주는 역할만을 담당하고 있으며, 수작업으로 하는 경우 지그위에 플레이트를 올려놓고 뒤집어서 지그로부터 납땜된 수십개의 태양전지를 분리하고 있으나, 위의 두가지 방법 모두 태양전지의 모델이 변경될 경우마다 항상 새로운 지그의 제작이 필요하게 되며, 또한 수작업으로 하는 경우 수십개의 태양전지를 뒤집고 운반하는 과정에서 태양전지의 파손 및 얇은 리본의 휘어짐, 배열의 흐트러지는 현상이 발생되고 있어, 생산성 저하 및 경제적으로 막대한 손실이 있는 등 여러 가지 문제점이 있었다. Currently, the solar cell arraying device used in the solar cell module production line is soldered on a jig prepared in advance from small solar cell modules to large solar cell modules, such as solar cells 4 * 9 rows or 8 * 12 rows. After removing the solar cell from the jig using a vacuum pad and rotating it, it only plays the role of seating on the plate.In the case of manual operation, dozens of solar cells are soldered from the jig by placing the plate on the jig and turning it over. However, both of the above methods require the manufacture of a new jig whenever the solar cell model is changed, and in the case of manual operation, the solar cell is damaged and thinned in the process of inverting and transporting dozens of solar cells. The bowing of the ribbon and the disturbance of the arrangement are occurring, resulting in reduced productivity and economical There were several problems with such a huge loss to the.
본 발명은 상기와 같은 문제점을 고려하여 이루어진 것으로, 그 목적은 태양전지모듈 셋업(Setup)공정을 자동화하여, 태양전지모듈(Photovoltaic Module)의 생산성을 높이고, 전기적 불량률을 최소화하며, 이로 인해 경제적 손실을 절감할 수 있는 태양전지 자동배열장치를 제공하는 것이다. The present invention has been made in consideration of the above problems, the purpose of which is to automate the solar cell module setup process, to increase the productivity of the solar cell module (Photovoltaic Module), to minimize the electrical failure rate, thereby resulting in economic losses It is to provide a solar cell automatic arrangement that can reduce the.
본 발명은 다수개의 세로지지대 및 가로지지대로 이루어진 상/하부 지지틀부와, 상기 하부 지지틀부의 일측에 일체형으로 설치되고 스트링지그에 놓여진 태양전지를 이송하며 태양전지의 전류/전압값을 측정하는 테스트부와, 상기 상부 지지틀부 상단에 설치되어 서보모터에 의해 상/하 이동되고 다수개의 진공패드를 구비하는 상부흡착부와, 상기 상부 흡착부 하단에 위치하도록 상부 지지틀부 중단에 설치되고 에어실린더에 의해 회전되며 위치제어모터에 의해 LM가이드를 따라 전/후 이동됨과 동시에 다수개의 진공패드를 구비하는 이동흡착부를 포함하여 구성되어 태양전지를 자동으로 이송 배열하는 태양전지 자동배열장치를 제공함에 있다. The present invention is a test for measuring the current / voltage value of the solar cell while transporting the solar cell placed in the string jig integrally installed on one side of the upper and lower support frame portion consisting of a plurality of vertical support and horizontal support and the lower support frame portion And an upper suction part installed on an upper end of the upper support frame part and being moved up / down by a servo motor and having a plurality of vacuum pads, and installed on a suspension of the upper support frame part so as to be positioned at the lower end of the upper suction part. It is rotated by a position control motor is moved forward / backward along the LM guide and at the same time comprising a mobile adsorption unit having a plurality of vacuum pads is provided to provide a solar cell automatic array device for automatically transport arrangement arrangement.
도 1 은 본 발명에 따른 구성을 보인 정면예시도를, 도 2 는 본 발명에 따른 구성을 보인 측면예시도를 도시한 것으로, 본 발명은 라미네이션(Lamination)하기 전에 납땜된 수개 또는 수십개의 태양전지를 스트링 지그(String Jig)로부터 분리하여 테스트 지그(Test Jig)위에 태양전지를 안착하면 할로겐램프가 점등되어 전압, 전류를 측정한 후 불량률을 검사하고, 합격된 일렬로 납땜된 수개의 태양전지를 진공패드와 PLC 프로그램에 의해 사용자가 디자인한 형태로 정확하게 자동으로 배열하여 태양전지모듈 제조를 위한 세팅작업을 용이하게 할 수 있도록 되어 있다. Figure 1 shows a front view showing a configuration according to the present invention, Figure 2 shows a side view showing a configuration according to the present invention, the present invention is several or dozens of solar cells soldered before lamination (Lamination) Is separated from the string jig, and the solar cell is placed on the test jig.The halogen lamp is turned on to measure the voltage and current, and then the defect rate is checked. The vacuum pad and PLC program can be arranged automatically and accurately in the form designed by the user to facilitate setting work for manufacturing the solar cell module.
즉, 본 발명은 컨베이어에 의해 일렬로 납땜된 다수개의 태양전지(100)가 놓여진 스트링 지그(10)를 이송하고, 상기 태양전지(100)를 이동흡착부(20)에 의해 흡착하여 테스트부(30)로 이동시키며, 테스트부(30)에 의해 태양전지의 전기적 불량여부를 검사한 후, 이를 다시 이동흡착부(20)에 의해 흡착하여 특정된 상부흡착부(40) 하부로 이동하고, 이를 상부흡착부(40)에서 흡착한 후 볼 캐리어 플레이트(50)에 의해 이송된 글라스로 다운-로딩하도록 되어 있다.That is, the present invention transfers the string jig 10 in which a plurality of solar cells 100 soldered in a row by a conveyor, and absorbs the solar cells 100 by the mobile adsorption unit 20 to test unit ( 30), and inspects whether the electrical failure of the solar cell by the test unit 30, and then absorbed by the mobile adsorption unit 20 again to move to the lower portion of the upper upper adsorption unit 40, and this It is adapted to be down-loaded into the glass conveyed by the ball carrier plate 50 after being adsorbed by the upper adsorption part 40.
상기 테스트부(30)는 다수개의 세로지지대 및 가로지지대로 이루어진 상/하부 지지틀(61,62) 중, 하부 지지틀(62)의 일측에 설치되는 것으로, 도 3 에 도시된 바와 같이, 태양전지가 놓여진 스트링 지그를 이송하는 이송컨베이어(31)와, 상기 이송컨베이어(31) 끝단 위치하도록 설치되는 감지센서(32)와, 상기 이송컨베이어(31) 하부에 위치하고, 에어실린더에 의해 이동되어 일렬로 납땜된 수개의 태양전지 상하도체 리본(101)에 접촉되는 테스트 핀(33)과, 상기 테스트 핀(33)이 상부면에 설치된 테스트 지그(34)와, 상기 테스트 지그(34)를 승하강 시키는 승하강 에어실린더(37) 및, 상기 이송컨베이어(31), 감지센서(32)가 설치되고 승하강 에어실린더(37)를 지지하는 테스트 틀(35)로 구성되어 있으며, 테스트부(30) 상부에 위치하도록 상부 지지틀(61) 일측에 할로겐 램프(36)가 설치되어 있다.The test part 30 is installed on one side of the lower support frame 62 among the upper and lower support frames 61 and 62 formed of a plurality of vertical supports and horizontal supports, as shown in FIG. Transfer conveyor 31 for transferring the string jig in which the battery is placed, the detection sensor 32 is installed to be positioned at the end of the transfer conveyor 31, and located under the transfer conveyor 31, moved by an air cylinder in a row The test pins 33 contacting several solar cell upper and lower conductor ribbons 101 soldered with the test strips, the test jig 34 provided on the upper surface of the test pins 33, and the test jig 34 are lowered. Lifting and lowering air cylinder 37, and the conveying conveyor 31, the sensor 32 is installed and consists of a test frame 35 for supporting the lifting air cylinder 37, the test unit 30 Halogen lamp 36 on one side of the upper support frame 61 to be located in the upper ) Is installed.
상기 이동흡착부(20)는 스트링 지그(10)로부터 태양전지(100)를 흡착한 후 이를 테스트 지그(34) 또는 상부흡착부(40)로 이동시키는 것으로, 도 8 에 도시된 바와 같이, 상부 지지틀(61) 양측에 서로 평행하도록 각각 설치되는 LM가이드(21)와, 상기 양측에 위치한 LM 가이드(21)에 양끝단이 연결 설치되고 위치제어모터(22)에 의해 이동되며, 회전용 에어실린더(23) 및 회전기어(24)에 의해 회전되는 회전축 가이드바(25)와, 상기 회전축 가이드바(25)에 고정 설치되는 밸런스축(26)과, 상기 회전축 가이드바(25)를 중심으로 밸런스축(26)과 대칭되는 위치의 양측에 각각 설치되는 이동에어실린더(27)와, 상기 2개의 이동에어실린더(27) 끝단에 연결되어 설치되는 진공패드지지대(28)와, 상기 진공패드 지지대(28)에 설치되는 다수개의 진공패드(29)로 구성되어 있다. 이때, 상기 진공패드 지지대(28)에 설치되는 다수개의 진공패드(29)는 이송컨베이어(31)에 의해 이송된 다수개의 태양전지를 동시에 흡착할 수 있도록 태양전지(100)의 배열과 동일한 간격 및 배열로 설치되어 있다.The mobile adsorption unit 20 absorbs the solar cell 100 from the string jig 10 and then moves it to the test jig 34 or the upper adsorption unit 40. As shown in FIG. Both ends of the LM guides 21 are installed on both sides of the support frame 61 so as to be parallel to each other, and LM guides 21 located on both sides thereof are connected to each other and moved by the position control motor 22. Based on the rotary shaft guide bar 25 rotated by the cylinder 23 and the rotary gear 24, the balance shaft 26 fixed to the rotary shaft guide bar 25, and the rotary shaft guide bar 25. A mobile air cylinder 27 installed on both sides of a position symmetrical with the balance shaft 26, a vacuum pad support 28 connected to the ends of the two mobile air cylinders 27, and the vacuum pad support It consists of the several vacuum pad 29 provided in 28. As shown in FIG. In this case, the plurality of vacuum pads 29 installed on the vacuum pad support 28 are equally spaced with the arrangement of the solar cells 100 so as to simultaneously adsorb a plurality of solar cells transferred by the transfer conveyor 31. Installed in an array.
상기와 같이 구성된 이동흡착부(20)는 이동에어실린더(27)에 의해 진공패드 지지대(28)가 하강하게 되고, 진공패드(29)에 의해 태양전지가 흡착되며, 회전용 에어실린더(23)에 의해 회전기어(24)를 작동시켜 회전축 가이드바(25)를 회전시킴으로써, 회전축 가이드바(25)를 중심으로 태양전지가 진공흡착된 진공패드(29) 및 진공패드 지지대(28)를 회전시키도록 되어 있다. 이와 같이 진공패드(29)에 의해 흡착되고 회전용 에어실린더(23)에 의해 180°회전된 태양전지는 LM 가이드(21)와 회전축 가이드바(25)의 연결부위에 설치된 위치제어모터(22)에 의해 LM 가이드(21)를 따라 설정된 위치로 이동된다. 이와 같은 이동흡착부의 이동은 작업자가 미리 셋업해 놓은 설정값에 따라 동작하여 진공패드로 일렬로 납땜된 수개의 태양전지를 흡착한 후, 회전하여 자동으로 정확하게 위치할 수 있도록 되어 있다.In the mobile adsorption unit 20 configured as described above, the vacuum pad support 28 is lowered by the moving air cylinder 27, and the solar cell is adsorbed by the vacuum pad 29, and the rotating air cylinder 23 is provided. By rotating the rotary shaft guide bar 25 by operating the rotary gear 24 by rotating the vacuum pad 29 and the vacuum pad support 28, the solar cell is vacuum-adsorbed around the rotary shaft guide bar 25 It is supposed to be. As described above, the solar cell, which is sucked by the vacuum pad 29 and rotated by 180 ° by the rotary air cylinder 23, is installed in the position control motor 22 installed at the connection portion between the LM guide 21 and the rotary shaft guide bar 25. It moves to the position set along the LM guide 21 by this. The movement of the mobile adsorption unit operates according to a preset value set by the operator, so as to adsorb several solar cells soldered in a row with a vacuum pad, and then rotate and automatically position them accurately.
상기 상부 흡착부(40)는 이동흡착부(20)에 진공흡착되어 있는 태양전지를 흡착하여 볼 컨베이어 플레이트(50)에 의해 이송된 글래스로 다운로딩시키는 것으로, 도 5 및 도 6 에 도시된 바와 같이, 상부 지지틀(61) 상단에 설치되는 서보모터(41)와, 상기 서보모터(41)에 연결되는 워엄기어(42)와, 상기 워엄기어(42)에 연결되고 상부 지지틀(61)을 관통하는 다수개의 가이드봉(43)을 구비하는 지지플레이트(44)와, 상기 지지플레이트(44) 하단에 하부 수직방향으로 설치되는 다수개의 작동에어실린더(46)와 상기 작동 에어실린더에 의해 작동되는 진공패드(45)로 구성되어 있다.The upper adsorption part 40 is to absorb the solar cells vacuum-absorbed in the mobile adsorption part 20 to download the glass transferred by the ball conveyor plate 50, as shown in Figures 5 and 6 Similarly, the servo motor 41 installed on the upper support frame 61, the worm gear 42 connected to the servo motor 41, and the worm gear 42 connected to the upper support frame 61 are provided. It is operated by a support plate 44 having a plurality of guide rods 43 penetrating through it, a plurality of actuating air cylinders 46 installed in the lower vertical direction at the bottom of the support plate 44 and the actuating air cylinders. It consists of the vacuum pad 45 which becomes.
도 4 는 본 발명에 따른 테스트핀과 태양전지의 작동상태를 보인 예시도를, 도 9 는 태양전지의 납땜 결선 상태를 보인 예시도를 도시한 것으로, 상기 테스트부와 이동흡착부 및 상부흡착부를 연계하여 설명하면, 납땜장치에서 납땜되어 나오는 태양전지를 받쳐주는 스트링 지그는 남땝장치의 컨베이어를 통하여 이송컨베이어에 위치하게 되며, 이송컨베이어에 의해 이송된 스트링 지그는 감지센서의 감지에 의해 정지된다. 이와 같이 태양전지가 스트링 지그에 의해 이송되면, 이동흡착부의 이동에어실린더의 작동에 의해 진공패드가 하강하여 스트링 지그에서 일렬로 납땜된 수개의 태양전지를 흡착하게 되고, 스트링 지그가 이송컨베이어에 의해 빠져나가게 되며, 이를 감지센서에 의해 감지하도록 되어 있다.4 is an exemplary view showing an operating state of the test pin and the solar cell according to the present invention, Figure 9 is an exemplary view showing a solder connection state of the solar cell, the test unit and the mobile adsorption unit and the upper adsorption unit In connection with the description, the string jig supporting the solar cell soldered from the soldering apparatus is located in the conveying conveyor through the conveyor of the Naming apparatus, and the string jig conveyed by the conveying conveyor is stopped by the detection of the sensing sensor. As such, when the solar cell is transferred by the string jig, the vacuum pad is lowered by the operation of the moving air cylinder of the movable adsorption unit, so that several solar cells soldered in a row in the string jig are absorbed, and the string jig is moved by the transfer conveyor. It will exit, and it will be detected by the sensor.
이와 같이, 스트링 지그가 빠져나가는 것을 감지센서가 감지하면, 테스트 핀이 설치된 테스트 지그 플레이트가 승하강 에어실린더에 의해 스트링 지그가 놓여져 있던 위치까지 상부방향으로 이동되고, 이동흡착부의 이동에어실린더가 작동하여 테스트 지그 플레이트 상부로 태양전지를 로딩하게 된다.In this way, when the detection sensor detects that the string jig is pulled out, the test jig plate provided with the test pin is moved upwards to the position where the string jig was placed by the elevating air cylinder, and the moving air cylinder of the movable adsorption unit is operated. The solar cell is loaded onto the test jig plate.
이와 같이 테스트 지그 위에 납땜된 수개의 태양전지가 올려지면, 도 1 에 도시된 바와 같이, 테스트부 상부에 위치하도록 상부 지지틀 상단 일측에 설치된 할로겐 램프가 점등하게 되고, 테스트 핀이 에어실린더에 의해 작동되어 태양전지의 상하도체 리본에 접촉되어 전압, 전류를 측정한다.When several solar cells soldered on the test jig are lifted up, as shown in FIG. 1, a halogen lamp installed at one side of the upper side of the upper support frame is turned on so that the test pin is positioned by the air cylinder as shown in FIG. 1. It operates in contact with the upper and lower conductor ribbon of the solar cell to measure voltage and current.
이와 같이, 측정에 의해 측정값이 합격되면, 테스트 지그 플레이트위에 로딩되어 있던 일렬로 납땜된 수개의 태양전지를 이동흡착부가 다시 흡착하게 되며, 회전실린더에 의해 회전기어를 작동시켜 회전축 가이드바를 180°회전시킨 후, 위치제어모터에 의해 사용자가 셋업한 위치로 태양전지를 흡착한 회전축 가이드바를 이동시킨다. 이때, 테스트 플레이트는 원 위치로 이동하게 되며, 할로겐램프는 소등된다.In this way, when the measured value is passed by the measurement, the mobile adsorption unit resorbs several solar cells that are soldered in a row on the test jig plate, and the rotary cylinder is operated by the rotary cylinder to rotate the rotary shaft guide bar by 180 °. After the rotation, the rotary shaft guide bar that absorbs the solar cell is moved to the position set by the user by the position control motor. At this time, the test plate moves to the original position, and the halogen lamp is turned off.
위치제어모터에 의해 셋업한 위치로 태양전지를 흡착한 진공패드 및 회전축 가이드바가 도착되면, 상부흡착부의 작동 에어실린더가 동작하여 이동흡착부의 진공패드위에 놓인 태양전지 후면의 표면까지 하강하게 된다. 이와 같은 상부흡착부의 하강에 의해 이동흡착부에 의해 셋업위치로 이동된 태양전지의 후면은 그 상단에 위치하는 상부흡착부의 진공패드에 흡착되며, 이동흡착부는 태양전지의 흡착을 해제하고 홈 포지션(최초대기위치)으로 이동하게 된다.When the vacuum pad and the rotating shaft guide bar that have absorbed the solar cells arrive at the position set by the position control motor, the operation air cylinder of the upper adsorption unit is operated to descend to the surface of the solar cell rear surface placed on the vacuum pad of the mobile adsorption unit. The rear surface of the solar cell moved to the set-up position by the mobile adsorption unit by the lowering of the upper adsorption unit is adsorbed on the vacuum pad of the upper adsorption unit located at the upper end thereof, and the mobile adsorption unit releases the adsorption of the solar cell and the home position ( Initial standby position).
이동흡착부가 홈 포지션에 위치하게 되면, 상부흡착부의 서보모터가 동작되어 워엄기어를 작동시키고, 상기 워엄기어의 작동에 의해 태양전지를 흡착하고 있는 진공패드 및 이를 지지하는 지지플레이트가 하강하여 볼 캐리어 플레이트 위로 로딩되어 있는 글래스 위로 태양전지를 다운-로딩하게 된다. 상기 이동흡착부는 태양전지를 글래스위로 다운-로딩한 후, 원위치로 이동하게 된다.When the mobile adsorption unit is located at the home position, the servomotor of the upper adsorption unit is operated to operate the worm gear, and the vacuum pad and the support plate supporting the solar cell are lowered by the operation of the worm gear to lower the ball carrier. The solar cell is down-loaded onto the glass loaded onto the plate. The mobile adsorption unit moves down to the original position after down-loading the solar cell onto the glass.
상기와 같은 작동의 반복에 의해 태양전지 모듈은 도 10 과 같은 태양전지 모듈 형태로 배열하게 되며, 사용자의 선택사양으로 배열된 수십개의 태양전지를 흡착하여 올리고 내릴 수 있게 되며, 태양전지 모듈 세팅 완료 후 종료하게 된다. By repeating the operation as described above, the solar cell module is arranged in the form of the solar cell module as shown in FIG. 10, and it is possible to lift and lower dozens of solar cells arranged as a user's option, and complete the solar cell module setting. Will be terminated.
본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위내에 있게 된다.The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.
이와 같이, 본 발명은 자동으로 태양전지의 불량여부를 검사하고, 이를 흡착하여 임의의 형태로 정렬할 수 있도록 되어 있어, 태양전지모듈 제조공정의 자동화가 가능하고, 이로 인해 생산성을 향상시킬 수 있으며, 태양전지의 파손을 방지하고 전기적인 불량률을 최소화할 수 있는 등 많은 효과가 있다. As described above, the present invention is to automatically check whether the solar cell is defective, and it can be adsorbed to align it in any form, it is possible to automate the solar cell module manufacturing process, thereby improving productivity In addition, there are many effects such as preventing damage of the solar cell and minimizing an electrical failure rate.
도 1 은 본 발명에 따른 구성을 보인 정면예시도1 is a front view showing the configuration according to the present invention
도 2 는 본 발명에 따른 구성을 보인 측면예시도Figure 2 is a side view showing a configuration according to the present invention
도 3 은 본 발명에 따른 태양전지 테스트부의 구성을 보인 예시도3 is an exemplary view showing a configuration of a solar cell test unit according to the present invention
도 4 는 본 발명에 따른 테스트핀과 태양전지의 작동상태를 보인 예시도4 is an exemplary view showing an operating state of the test pin and the solar cell according to the present invention.
도 5 는 본 발명에 따른 상부 흡착부의 구성을 보인 예시도5 is an exemplary view showing the configuration of the upper adsorption portion according to the present invention
도 6 은 도 5 의 ' A ' 부 상세도FIG. 6 is a detailed view 'A' of FIG. 5.
도 7 은 본 발명에 따른 볼 캐리어 플레이트부의 구성을 보인 예시도7 is an exemplary view showing a configuration of a ball carrier plate portion according to the present invention
도 8 은 본 발명에 따른 이동흡착부의 개략적인 구성을 보인 예시도8 is an exemplary view showing a schematic configuration of a mobile adsorption unit according to the present invention;
도 9 는 태양전지의 납땜 결선 상태를 보인 예시도9 is an exemplary view showing a solder connection state of a solar cell.
도 10은 태양전지의 배열도를 보인 예시도10 is an exemplary view showing an arrangement of a solar cell
도 11은 본 발명에 따른 스트링 지그(string jig)의 구성을 보인 예시도11 is an exemplary view showing the configuration of a string jig (string jig) according to the present invention
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
(10) : 스트링 지그(string jig) (20) : 이동흡착부(10): string jig (20): mobile adsorption part
(21) : LM 가이드 (22) : 위치제어모터(21): LM guide (22): position control motor
(23) : 회전용 에어실린더 (24) : 회전기어(23): rotating air cylinder (24): rotating gear
(25) : 가이드 바 (26) : 밸런스 축25: guide bar 26: balance axis
(27) : 이동 에어실린더 (28) : 지지플레이트(27): movable air cylinder (28): support plate
(29) : 진공패드 (30) : 테스트부(29): vacuum pad (30): test section
(31) : 이송 컨베이어 (32) : 감지센서31: conveying conveyor 32: detecting sensor
(33) : 테스트 핀 (34) : 테스트 지그33: test pin 34: test jig
(35) : 테스트 틀 (36) : 할로겐 램프35: test frame 36: halogen lamps
(37) : 승하강 에어실린더 (40) : 상부 흡착부37: lifting and lowering air cylinder 40: upper suction part
(41) : 서보모터 (42) : 워엄기어(41): servomotor (42): worm gear
(43) : 가이드봉 (44) : 지지플레이트(43): guide rod (44): support plate
(45) : 진공패드 (46) : 작동에어실린더(45): vacuum pad (46): working air cylinder
(50) : 볼 캐리어 플레이트50: ball carrier plate
(61) : 상부 지지틀 (62) : 하부 지지틀(61): upper support frame 62: lower support frame
(100) : 태양전지 (101) : 태양전지 상하도체 리본100: solar cell 101: solar cell upper and lower conductor ribbon
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2003-0056367A KR100512128B1 (en) | 2003-08-14 | 2003-08-14 | Automatic arraying machine of solar cells |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2003-0056367A KR100512128B1 (en) | 2003-08-14 | 2003-08-14 | Automatic arraying machine of solar cells |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR20-2003-0009565U Division KR200317024Y1 (en) | 2003-03-31 | 2003-03-31 | Automatic arraying machine of solar cells |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR20040086088A KR20040086088A (en) | 2004-10-08 |
| KR100512128B1 true KR100512128B1 (en) | 2005-09-05 |
Family
ID=37368967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR10-2003-0056367A KR100512128B1 (en) | 2003-08-14 | 2003-08-14 | Automatic arraying machine of solar cells |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR100512128B1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103063882A (en) * | 2012-12-24 | 2013-04-24 | 芜湖市凤翔设备制造有限公司 | Transmission and jacking device for optoelectronic device battery assembly detecting system |
| KR101910907B1 (en) * | 2018-07-06 | 2018-10-24 | 곽성희 | Vacuum suction appartus for display panels |
Families Citing this family (55)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10693415B2 (en) | 2007-12-05 | 2020-06-23 | Solaredge Technologies Ltd. | Testing of a photovoltaic panel |
| US11881814B2 (en) | 2005-12-05 | 2024-01-23 | Solaredge Technologies Ltd. | Testing of a photovoltaic panel |
| US8319471B2 (en) | 2006-12-06 | 2012-11-27 | Solaredge, Ltd. | Battery power delivery module |
| US8319483B2 (en) | 2007-08-06 | 2012-11-27 | Solaredge Technologies Ltd. | Digital average input current control in power converter |
| US8618692B2 (en) | 2007-12-04 | 2013-12-31 | Solaredge Technologies Ltd. | Distributed power system using direct current power sources |
| US9130401B2 (en) | 2006-12-06 | 2015-09-08 | Solaredge Technologies Ltd. | Distributed power harvesting systems using DC power sources |
| US8947194B2 (en) | 2009-05-26 | 2015-02-03 | Solaredge Technologies Ltd. | Theft detection and prevention in a power generation system |
| US11569659B2 (en) | 2006-12-06 | 2023-01-31 | Solaredge Technologies Ltd. | Distributed power harvesting systems using DC power sources |
| US11296650B2 (en) | 2006-12-06 | 2022-04-05 | Solaredge Technologies Ltd. | System and method for protection during inverter shutdown in distributed power installations |
| US8963369B2 (en) | 2007-12-04 | 2015-02-24 | Solaredge Technologies Ltd. | Distributed power harvesting systems using DC power sources |
| US11735910B2 (en) | 2006-12-06 | 2023-08-22 | Solaredge Technologies Ltd. | Distributed power system using direct current power sources |
| US9112379B2 (en) | 2006-12-06 | 2015-08-18 | Solaredge Technologies Ltd. | Pairing of components in a direct current distributed power generation system |
| US8013472B2 (en) | 2006-12-06 | 2011-09-06 | Solaredge, Ltd. | Method for distributed power harvesting using DC power sources |
| US11855231B2 (en) | 2006-12-06 | 2023-12-26 | Solaredge Technologies Ltd. | Distributed power harvesting systems using DC power sources |
| US11309832B2 (en) | 2006-12-06 | 2022-04-19 | Solaredge Technologies Ltd. | Distributed power harvesting systems using DC power sources |
| US9088178B2 (en) | 2006-12-06 | 2015-07-21 | Solaredge Technologies Ltd | Distributed power harvesting systems using DC power sources |
| US8816535B2 (en) | 2007-10-10 | 2014-08-26 | Solaredge Technologies, Ltd. | System and method for protection during inverter shutdown in distributed power installations |
| US11687112B2 (en) | 2006-12-06 | 2023-06-27 | Solaredge Technologies Ltd. | Distributed power harvesting systems using DC power sources |
| US11888387B2 (en) | 2006-12-06 | 2024-01-30 | Solaredge Technologies Ltd. | Safety mechanisms, wake up and shutdown methods in distributed power installations |
| US11728768B2 (en) | 2006-12-06 | 2023-08-15 | Solaredge Technologies Ltd. | Pairing of components in a direct current distributed power generation system |
| US8473250B2 (en) | 2006-12-06 | 2013-06-25 | Solaredge, Ltd. | Monitoring of distributed power harvesting systems using DC power sources |
| US8384243B2 (en) | 2007-12-04 | 2013-02-26 | Solaredge Technologies Ltd. | Distributed power harvesting systems using DC power sources |
| EP2232690B1 (en) | 2007-12-05 | 2016-08-31 | Solaredge Technologies Ltd. | Parallel connected inverters |
| JP2011507465A (en) | 2007-12-05 | 2011-03-03 | ソラレッジ テクノロジーズ リミテッド | Safety mechanism, wake-up method and shutdown method in distributed power installation |
| US11264947B2 (en) | 2007-12-05 | 2022-03-01 | Solaredge Technologies Ltd. | Testing of a photovoltaic panel |
| WO2009072075A2 (en) | 2007-12-05 | 2009-06-11 | Solaredge Technologies Ltd. | Photovoltaic system power tracking method |
| US8049523B2 (en) | 2007-12-05 | 2011-11-01 | Solaredge Technologies Ltd. | Current sensing on a MOSFET |
| EP2269290B1 (en) | 2008-03-24 | 2018-12-19 | Solaredge Technologies Ltd. | Switch mode converter including active clamp for achieving zero voltage switching |
| EP2294669B8 (en) | 2008-05-05 | 2016-12-07 | Solaredge Technologies Ltd. | Direct current power combiner |
| KR100903950B1 (en) * | 2008-11-22 | 2009-06-25 | 이차석 | Solar battery module manufacturing apparatus and process for producing the same |
| KR101020051B1 (en) * | 2008-12-05 | 2011-03-09 | (주)리드 | of lay-up system for manufacturing solar cell module and assembly unit used in the system |
| US20100197051A1 (en) * | 2009-02-04 | 2010-08-05 | Applied Materials, Inc. | Metrology and inspection suite for a solar production line |
| US20100273279A1 (en) * | 2009-04-27 | 2010-10-28 | Applied Materials, Inc. | Production line for the production of multiple sized photovoltaic devices |
| KR101129650B1 (en) * | 2010-02-01 | 2012-03-28 | 주식회사 인라인메카닉스 | Transfer unit for solar cell module |
| US10230310B2 (en) | 2016-04-05 | 2019-03-12 | Solaredge Technologies Ltd | Safety switch for photovoltaic systems |
| US10673222B2 (en) | 2010-11-09 | 2020-06-02 | Solaredge Technologies Ltd. | Arc detection and prevention in a power generation system |
| US10673229B2 (en) | 2010-11-09 | 2020-06-02 | Solaredge Technologies Ltd. | Arc detection and prevention in a power generation system |
| GB2485527B (en) | 2010-11-09 | 2012-12-19 | Solaredge Technologies Ltd | Arc detection and prevention in a power generation system |
| GB2486408A (en) | 2010-12-09 | 2012-06-20 | Solaredge Technologies Ltd | Disconnection of a string carrying direct current |
| GB2483317B (en) | 2011-01-12 | 2012-08-22 | Solaredge Technologies Ltd | Serially connected inverters |
| US8570005B2 (en) | 2011-09-12 | 2013-10-29 | Solaredge Technologies Ltd. | Direct current link circuit |
| GB2498365A (en) | 2012-01-11 | 2013-07-17 | Solaredge Technologies Ltd | Photovoltaic module |
| GB2498791A (en) | 2012-01-30 | 2013-07-31 | Solaredge Technologies Ltd | Photovoltaic panel circuitry |
| US9853565B2 (en) | 2012-01-30 | 2017-12-26 | Solaredge Technologies Ltd. | Maximized power in a photovoltaic distributed power system |
| GB2498790A (en) | 2012-01-30 | 2013-07-31 | Solaredge Technologies Ltd | Maximising power in a photovoltaic distributed power system |
| GB2499991A (en) | 2012-03-05 | 2013-09-11 | Solaredge Technologies Ltd | DC link circuit for photovoltaic array |
| US10115841B2 (en) | 2012-06-04 | 2018-10-30 | Solaredge Technologies Ltd. | Integrated photovoltaic panel circuitry |
| US9941813B2 (en) | 2013-03-14 | 2018-04-10 | Solaredge Technologies Ltd. | High frequency multi-level inverter |
| US9548619B2 (en) | 2013-03-14 | 2017-01-17 | Solaredge Technologies Ltd. | Method and apparatus for storing and depleting energy |
| EP3506370B1 (en) | 2013-03-15 | 2023-12-20 | Solaredge Technologies Ltd. | Bypass mechanism |
| US9318974B2 (en) | 2014-03-26 | 2016-04-19 | Solaredge Technologies Ltd. | Multi-level inverter with flying capacitor topology |
| US11018623B2 (en) | 2016-04-05 | 2021-05-25 | Solaredge Technologies Ltd. | Safety switch for photovoltaic systems |
| US11177663B2 (en) | 2016-04-05 | 2021-11-16 | Solaredge Technologies Ltd. | Chain of power devices |
| CN110434086A (en) * | 2019-08-06 | 2019-11-12 | 浙江瑞尚能源科技有限公司 | A kind of solar battery sheet detection screening line |
| CN112652546A (en) * | 2020-10-09 | 2021-04-13 | 毕涛 | Automatic test equipment for detecting highlight type solar cell |
-
2003
- 2003-08-14 KR KR10-2003-0056367A patent/KR100512128B1/en active IP Right Grant
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103063882A (en) * | 2012-12-24 | 2013-04-24 | 芜湖市凤翔设备制造有限公司 | Transmission and jacking device for optoelectronic device battery assembly detecting system |
| KR101910907B1 (en) * | 2018-07-06 | 2018-10-24 | 곽성희 | Vacuum suction appartus for display panels |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20040086088A (en) | 2004-10-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR100512128B1 (en) | Automatic arraying machine of solar cells | |
| KR20220112819A (en) | Chip detection device, chip detection system and control method | |
| KR100903950B1 (en) | Solar battery module manufacturing apparatus and process for producing the same | |
| CN110225697B (en) | Automatic production line of PTC heating plate | |
| CN102800616A (en) | Calibration mechanism and method for calibrating solar cell | |
| CN110225698B (en) | Manufacturing process of PTC heating sheet | |
| KR200317024Y1 (en) | Automatic arraying machine of solar cells | |
| CN111308325A (en) | Chip detection system and method | |
| CN217361537U (en) | Positioning device for wafer | |
| CN114678302A (en) | Chip packaging manufacturing equipment | |
| CN115172206A (en) | Wafer production equipment and method | |
| CN115000248A (en) | Positioning tool cyclic detection removal and supplement device and method based on battery string preparation | |
| KR101042997B1 (en) | soldering apparatus and soldering method for manufacturing solar cell module | |
| CN108247343B (en) | Automatic assembly machine for dial potentiometer | |
| CN113200324A (en) | Terminal outward appearance detects and equipment for packing | |
| CN219871632U (en) | Detection device | |
| CN211895073U (en) | Automatic feeding device for visual inspection equipment | |
| CN212275887U (en) | Chip detection system | |
| CN112158578A (en) | Aging test transmission system | |
| CN213817697U (en) | Electroluminescent defect detection device for battery piece | |
| CN110907182A (en) | Material clamping mechanism for motor testing device | |
| KR101142274B1 (en) | Arrangement appratus for lead frame | |
| CN115188683A (en) | Automatic chip test control device and method | |
| CN210549119U (en) | Bus bar welding device | |
| CN113441419A (en) | Testing arrangement of chip production usefulness |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A108 | Dual application of patent | ||
| A201 | Request for examination | ||
| E701 | Decision to grant or registration of patent right | ||
| GRNT | Written decision to grant | ||
| FPAY | Annual fee payment |
Payment date: 20120824 Year of fee payment: 8 |
|
| FPAY | Annual fee payment |
Payment date: 20130823 Year of fee payment: 9 |
|
| FPAY | Annual fee payment |
Payment date: 20150824 Year of fee payment: 11 |
|
| FPAY | Annual fee payment |
Payment date: 20160810 Year of fee payment: 12 |
|
| FPAY | Annual fee payment |
Payment date: 20170824 Year of fee payment: 13 |