KR100500313B1 - Manufacture of the loess ball mortar - Google Patents
Manufacture of the loess ball mortar Download PDFInfo
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- KR100500313B1 KR100500313B1 KR10-2002-0068953A KR20020068953A KR100500313B1 KR 100500313 B1 KR100500313 B1 KR 100500313B1 KR 20020068953 A KR20020068953 A KR 20020068953A KR 100500313 B1 KR100500313 B1 KR 100500313B1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/02—Agglomerated materials, e.g. artificial aggregates
- C04B18/023—Fired or melted materials
- C04B18/025—Grog
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Floor Finish (AREA)
Abstract
기존의 시멘트모르터로 시공하면 견고하기는 하나 건강에 별로 좋지 않다. 시판되고 있는 황토모르터는 제조공정과 배합되는 물질들이 복잡하다. 본 발명의 황토 볼모르터는 황토를 600∼1200℃로 소성하여 만든 황토볼과 시멘트와 물을 혼합하여 만드는 것으로 누구나 현장에서 바로 만들어 쓸 수 있다. 시멘트와 황토볼의 혼합중량비는 1 : 3에서 1 : 4.5정도가 알맞으며, 배합수는 시멘트와 황토볼을 합한 중량의 25∼30%가 알맞다. 본 발명의 황토 모르터는 매우 견고하고 부착성도 뛰어나므로 건축물의 바닥과 벽체의 마감재로 사용할 수 있다. 흡수성과 통기성이 좋고 시멘트의 독성을 중화시키는 성질이 있어 건강에 매우 유익하다.If you install it with existing cement mortar, it is not good for your health. Commercially available ocher mortars are complex in the materials used in the manufacturing process. The ocher ball mortar of the present invention is made by mixing the ocher ball and cement and water made by calcining the ocher to 600 ~ 1200 ℃ can be used immediately in the field. The mixing ratio of cement and ocher balls is suitable from 1: 3 to 1: 4.5, and the mixing water is 25-30% of the combined weight of cement and ocher balls. The loess mortar of the present invention can be used as a finishing material of the floor and walls of the building because it is very solid and excellent adhesion. It is very good for health because it has good absorbency and breathability and neutralizes the toxicity of cement.
Description
본 발명은 황토볼모르터의 제조에 관한 것으로, 물 흡수율과 통기성이 크고, 건강에 좋고, 누구나 쉽게 공사현장에서 제조할 수 있는 모르터를 만드는 데 그 목적이 있다.The present invention relates to the production of ocher ball mortar, the object of the present invention is to make a mortar that has a high water absorption rate and breathability, good for health, can be easily manufactured at the construction site.
황토는 흡수성과 흡습성으로 인한 습도조절 능력, 축열성, 단열성, 통기성, 탈취효과, 항균효과, 유해가스 흡착 능력이 우수할 뿐 아니라 원적외선을 방출하여 건강에 매우 좋은 것으로 알려져 있다. 따라서 황토는 오래 전부터 고가옥의 벽, 바닥, 부엌아궁이 등의 건축재료, 적벽돌, 토기, 기와 등의 요업 원료, 토양개량제, 양어장바닥, 외양간 깔개 등으로 이용되고 있으며, 최근에는 고급아파트의 바닥 및 벽재 등과 같은 건축자재, 화장품, 황토찜질방, 황토침대, 의약용, 적조제거용 등으로 사용되고 있다.Ocher is known to be very good for health by emitting far infrared rays as well as its ability to control humidity, heat storage, heat insulation, breathability, deodorizing effect, antibacterial effect, and harmful gas due to absorbency and hygroscopicity. Therefore, loess has been used for a long time as building materials such as high-rise walls, floors, kitchen arches, ceramic raw materials such as red bricks, earthenware, roof tiles, soil improvers, fish farm floors, barns, etc. It is used for building materials such as wall materials, cosmetics, ocher jjimjilbang, ocher bed, medicine, and red tide removal.
특히 고급아파트의 바닥 및 벽의 마감재에 사용하는 황토모르터도 많이 개발되어 있는 데 모두가 황토 분말에 여러가지 무기물과 유기물을 배합하여 만든 것이다. 대한민국 등록특허공보(B1) 등록번호 10-0230569호에 의하면, 고유동성 황토모르터는 황토와 포졸란, 생석회, 팽창제로 이루어진 황토결합재에 모래와 배합수, 폴리카르본산과 나프탈린, 폴리올유도체, 멜라민, 아미노술폰산 등의 유기물질을 배합하여 만들며, 온수 난방용 온돌방의 바닥 마감재로 사용하는 것으로, 여러 가지 무기재료와 유기재료를 배합하여 만들기 복잡하고 유기재료는 인체에 해로운 영향을 줄 수도 있으며 황토의 고유특성을 해칠 수도 있다. 대한민국 공개특허공보(A) 공개번호 특2001-0054071호에 의하면, 미장용 황토 모르타르는 황토에 분말 식물성 접착제를 혼합하여 제조하고 미장 후 질감 및 광택을 부여하기 위하여 미관재를 도포하는 것으로, 식물성 접착제와 미관재가 황토의 기공을 막아 황토의 고유 특성을 모두 잃어버리게 한 단점이 있다. 대한민국 공개특허공보(A) 공개번호 특 1999-0031507호에 의하면, 황토모르타르 균열방지제의 제조방법은 크롬산카리명반 수용액, 수화된 규산소, 아크릴산 에스테르를 황토와 혼합하여 만드는 것으로 건설현장에서 사용하기엔 복잡하다. 공개특허공보(A) 공개번호 10-2001-0038156호에 의하면, 황토모르타르 균열방지용 혼화제 및 그의 제조방법은 고로슬래그와 석회석, 석고, 소석회를 수화에 필요한 적당한 분말도를 유지한 상태로 적절한 배합비로 배합하여 만든 혼화제와 황토모르타르를 혼합하여 만드는 것으로 제조방법이 복잡하다. 대한민국 공개특허공보(A) 공개번호 특2001-0089914호에 의하면, 원적외선을 방사하는 무수축성의 고강도 황토 모르타르는 황토에 칼륨 알루미네이트 팽창 고화제, 석고, 골재로 이루어진 것이다. 대한민국 공개실용신안공보(A) 실1998-019640호에 의하면, 균열방지가능 황토모르터는 황토에 팽창제, 모래, 섬유재, 배합수, 감수제를 배합하여 만드는 것이다. 대한민국 등록특허공보(B1) 등록번호 10-0245469호에 의하면, 건축물용 셀프레벨링 황토 모르터 조성물은 황토, 석회, 골재, 나프탈렌계 고축합물 고성능 감수제인 혼화제로 되어있다.In particular, many ocher mortars have been developed for finishing floors and walls of high-end apartments, all of which are made by mixing various inorganic and organic materials with ocher powder. According to the Republic of Korea Patent Publication (B1) registration No. 10-0230569, the high-mobility ocher mortar is a loess binder consisting of ocher, pozzolanic, quicklime, swelling agent, sand and water, polycarboxylic acid and naphthalin, polyol derivatives, melamine, It is made by mixing organic materials such as aminosulfonic acid, and used as floor finishing material for ondol room for hot water heating. It is made by mixing various inorganic materials and organic materials. Complex and organic materials may have harmful effects on the human body. Might hurt. According to Korean Laid-open Patent Publication (A) Publication No. 2001-0054071, Plastering ocher mortar is prepared by mixing powder vegetable adhesive with ocher and applying an aesthetic material to give texture and gloss after plastering, There is a drawback that the beauty of the lodge blocks the pores of the loess and loses all the inherent characteristics of the loess. According to Korean Patent Laid-Open Publication No. 1999-0031507, the method for preparing ocher mortar cracking agent is made by mixing an aqueous solution of chromic acid alumina, hydrated silicon silica, and acrylic ester with ocher, which is complicated to use in construction sites. Do. According to Published Patent Publication (A) Publication No. 10-2001-0038156, the admixture for preventing cracking ocher mortar and its manufacturing method are suitable mixture ratios of blast furnace slag, limestone, gypsum and hydrated lime at an appropriate blending ratio. It is a complicated method to make a mixture of admixture and ocher mortar. According to Korean Patent Laid-Open Publication No. 2001-0089914, non-condensing high-strength ocher mortar that emits far infrared rays is made of potassium aluminate expansion hardener, gypsum, and aggregate in loess. According to the Republic of Korea Utility Model Publication (A) No. 1998-019640, the crack-resistant ocher motor is made by combining the swelling agent, sand, textile material, water mixture, water reducing agent in the loess. According to the Republic of Korea Patent Publication (B1) No. 10-0245469, the self-leveling ocher mortar composition for buildings is made of admixture that is a high-performance susceptor for ocher, lime, aggregate, naphthalene-based high-condensate.
이상 황토모르터는 황토 분말에 여러 가지 무기와 유기물질을 배합하여 만들기 때문에 공정이 복잡하여 건축현장에서 바로 사용하기 불편하다.As mentioned above, ocher mortar is made by mixing various inorganic and organic materials with ocher powder, which is inconvenient to use immediately in the construction site due to complicated process.
따라서, 이러한 문제점을 해결하기 위해, 황토를 600∼1200℃로 소성하여 만든 황토볼과 시멘트를 혼합한 후 물로 반죽하여 황토볼모르터를 만드는 데 성공하였다. 아주 공법이 간단하여 누구나 공사현장에서 바로 쉽게 사용할 수 있으며, 황토의 특성이 그대로 살아있고, 주택이나 아파트, 기타 건축물의 바닥 및 벽체의 마감재로 사용할 수 있다.Therefore, in order to solve this problem, it was succeeded to make the ocher ball mortar by mixing the ocher ball and cement made by baking the ocher at 600 ~ 1200 ℃ and kneading with water. It is very simple to use, so anyone can use it easily at the construction site, and the characteristics of the loess are still intact.
본 발명은 황토를 600∼1200℃로 소성하여 만든 작은 구슬 모양의 황토볼과 시멘트를 배합한 후 물로 반죽하여 황토볼모르터를 만드는 것으로, 시멘트와 황토볼의 배합 중량비는 1 : 3에서 1 : 4.5정도가 알맞으며, 배합수는 시멘트와 황토볼을 합한 중량의 25∼30%가 알맞다. 시멘트와 황토볼의 배합 중량비가 1 : 3보다 작을 때 황토볼모르터를 벽체나 바닥에 바른 후 건조하게 되면 균열이 발생하게 된다. 시멘트와 황토볼의 배합 중량비가 1 : 3이상일 때 배합 중량비가 클수록 표면이 황토의 고유 색깔을 나타내어 아름답다. 시멘트와 황토볼의 배합 중량비가 1 : 4.5이상일 때는 황토볼모르터의 압축강도와 벽체에 대한 부착강도가 작아 적용하기가 어렵다.The present invention is to make a loess ball mortar by mixing a small bead-shaped ocher ball and cement made by baking the loess at 600 ~ 1200 ℃ and kneading with water, the weight ratio of cement and ocher ball is 1: 3 to 1: 4.5 The degree is appropriate, and the mixing water is suitable for 25 to 30% of the combined weight of cement and ocher balls. When the mixture weight ratio of cement and ocher balls is less than 1: 3, the ocher ball mortar is applied to the wall or floor and dried to cause cracking. When the compounding weight ratio of cement and ocher ball is 1: 3 or more, the higher the compounding weight ratio is, the more beautiful the surface shows the color of ocher. When the mixture weight ratio of cement and ocher balls is 1: 4.5 or more, it is difficult to apply the ocher ball mortar because of its compressive strength and adhesion to walls.
이하 본 발명에 따른 황토볼모르터의 제조방법에 대해 실시예를 가지고 설명한다.Hereinafter, a method of manufacturing the ocher ball mortar according to the present invention will be described with examples.
<실시예><Example>
시멘트와 황토볼을 중량비로 1 : 2 , 1 : 2.5 , 1 : 3 , 1 : 3.5 , 1 : 4로 각각 혼합하고, 각각에 대해 흐름시험을 하여 결정한 최적 배합비의 배합수량을 배합하여 공시체를 만들어, 28일 후에 압축강도시험, 물흡수율측정, 비중측정, 표면균열유무검사 등을 한 결과 다음 표와 같은 결과를 얻었다.Cement and ocher balls are mixed in a weight ratio of 1: 2, 1: 2.5, 1: 3, 1: 3.5, and 1: 4 respectively. After 28 days, compressive strength test, water absorption rate measurement, specific gravity measurement, and surface crack test were obtained.
위의 표를 보고 다음과 같은 사실을 알 수 있다. 시멘트와 황토볼을 합한 중량에 대한 배합수의 최적중량비는 27∼30%이다. 압축강도는 139∼303kg/㎠로, 시멘트와 표준모래를 1 : 2.45의 중량비로 혼합하여 재령이 28일일 때, 보통의 포틀랜트시멘트 모르터의 KS규격 압축강도가 290kg/㎠이상임과 비교하면 다소 떨어지기는 하나 황토볼 모르터가 주택의 바닥과 내벽의 모르터로 사용하기엔 충분한 강도를 가지고있다고 생각된다. 물흡수율은 19∼24%로 시멘트에 대한 황토볼의 중량비가 커지면 다소 물흡수율이 커짐을 알 수 있다. 비중은 1.56∼1.64g/㎤로 시멘트에 대한 황토볼의 중량비가 커지면 다소 작아짐을 알 수 있다. 중요한 것은 황토볼모르터를 콘크리트 표면에 넓게 바르고 28일이 지난 후 표면의 균열 유무를 검사했을 때 시멘트와 황토의 중량비가 1 : 3이상이어야 표면에 균열이 발생하지 않았다.Looking at the table above, we can see that: The optimum weight ratio of the blended water to the combined weight of cement and ocher balls is 27-30%. The compressive strength is 139 ~ 303kg / ㎠, and when cement and standard sand are mixed in a weight ratio of 1: 2.45, when the age is 28 days, the KS standard compressive strength of ordinary portland cement mortar is slightly lower than 290kg / ㎠ However, it is thought that the ocher ball mortar has sufficient strength to be used as the mortar on the floor and inner wall of the house. The water absorption rate is 19-24%. As the weight ratio of the ocher balls to cement increases, the water absorption rate increases slightly. The specific gravity is 1.56-1.64 g / cm 3 and it can be seen that the weight ratio of the ocher balls to cement becomes somewhat smaller. Importantly, when the ocher ball mortar was widely applied on the concrete surface and the surface crack was examined after 28 days, the weight ratio of cement and loess should not be more than 1: 3.
지금까지 개발된 황토모르터는 황토분말에 여러 가지 무기 및 유기 재료를 첨가하여 공사현장에서 작업자가 바로 제조하여 쓰기가 불편하나, 본발명의 황토볼모르터는 공사현장에서 작업자가 바로 시멘트와 황토볼, 물을 배합하여 사용할 수 있다. 뿐만 아니라, 황토볼모르터로 만든 공시체의 압축강도도 커 건물의 내벽과 바닥에 사용할 수 있으며, 황토볼모르터의 황토성분이 시멘트 독을 중화시키는 효과가 있어 인체건강상 매우 좋다.The ocher mortar has been developed so far that it is inconvenient to use by adding various inorganic and organic materials to the ocher powder, so it is inconvenient for workers to use it.However, the ocher ball mortar of the present invention is made of cement, ocher ball, Water can be used in combination. In addition, the compressive strength of the specimen made of ocher ball mortar is also large and can be used on the inner wall and floor of the building, and the ocher ball mortar component neutralizes the cement poison and is very good for human health.
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Cited By (2)
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---|---|---|---|---|
KR100629908B1 (en) | 2005-12-26 | 2006-10-02 | 주식회사 드림이엔지 | Road of reinforce a slope 'y'type block installation structure and composite of block |
KR101137450B1 (en) * | 2009-08-06 | 2012-04-20 | 국종건설 주식회사 | The cleaner plastering method using a loess ball |
Families Citing this family (1)
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KR100903342B1 (en) * | 2007-12-21 | 2009-06-18 | 김용배 | Wet gypsum based loess concrete floor underlayments and mrthods thereof |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20000049395A (en) * | 2000-02-11 | 2000-08-05 | 안호성 | A composition of clay pavement and process thereof |
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2002
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Patent Citations (1)
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KR20000049395A (en) * | 2000-02-11 | 2000-08-05 | 안호성 | A composition of clay pavement and process thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100629908B1 (en) | 2005-12-26 | 2006-10-02 | 주식회사 드림이엔지 | Road of reinforce a slope 'y'type block installation structure and composite of block |
KR101137450B1 (en) * | 2009-08-06 | 2012-04-20 | 국종건설 주식회사 | The cleaner plastering method using a loess ball |
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KR20020090201A (en) | 2002-11-30 |
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